Motor magnetic tile automatic assembly equipment

Abstract

The present application relates to the technical field of motor assembly, in particular to a kind of motor magnetic shoe automatic assembly equipment, including frame, support mounting bracket, carousel, positioning guide disc, assembly fixture, press-down component and jacking drive assembly, support mounting bracket is installed on the surface of frame;Carousel is installed in support mounting bracket, carousel is circumferentially provided with multiple magnetic shoe guide grooves;Positioning guide disc is centrally installed in carousel, positioning guide disc outer diameter is provided with positioning slot, and through groove is provided below positioning slot, and positioning slot is communicated with the magnetic shoe guide groove;Assembly fixture is below positioning guide disc.This application uses carousel mode for the automatic assembly of motor magnetic shoe, guides and transfers magnetic shoe from magnetic shoe guide groove, presses down and sends magnetic shoe downward through press-down component, and through groove is assembled to motor on assembly fixture, realizes fully automatic assembly, and the assembly efficiency is high.

Description

Technical Field

[0001] This invention relates to the field of motor assembly technology, and in particular to an automatic assembly equipment for motor magnets. Background Technology

[0002] In industrial production, the final assembly of motors requires the assembly of various components. Current methods generally rely on manual labor, which is time-consuming, labor-intensive, and lacks automation. To address this issue, the applicant has developed an automated production line for assembling motors.

[0003] Existing technologies for assembling magnets for the rotor housing of motors have shortcomings, requiring manual assembly, which is extremely inefficient and prone to errors. Therefore, there is a need to develop fully automated magnet assembly technology to improve motor production efficiency. Summary of the Invention

[0004] To solve the above problems, the present invention provides an automatic assembly equipment for motor magnets that uses a turntable method to guide and transfer the magnets from the magnet guide groove, press the magnets downward through the pressing component, and assemble them onto the motor on the assembly fixture through the through groove, thus realizing fully automatic assembly and high assembly efficiency.

[0005] The technical solution adopted in this invention is as follows: an automatic assembly equipment for motor magnetic tiles, comprising a frame, a support mounting frame, a turntable, a positioning guide plate, an assembly fixture, a pressing component, and a lifting drive component. The support mounting frame is mounted on the surface of the frame; the turntable is mounted on the support mounting frame and has multiple magnetic tile guide grooves circumferentially formed; the positioning guide plate is centrally mounted on the turntable, and has a positioning groove on its outer diameter and a through groove below the positioning groove, the positioning groove connecting to the magnetic tile guide groove; the assembly fixture is located below the positioning guide plate, and the through groove connects to the assembly fixture; the pressing component includes a pressing drive seat mounted on the support mounting frame, a drive rod connected to the pressing drive seat, and a pressing rod connected to the drive rod, the pressing rod matching the through groove; the lifting drive component is mounted on the frame and drivenly connected to the assembly fixture, the lifting drive component driving the assembly fixture to move toward the positioning guide plate.

[0006] A further improvement to the above solution is that the frame includes a chassis, a workbench on the surface of the chassis, and a protective cover on the surface of the workbench. The support mounting bracket is installed on the workbench, and the protective cover is equipped with control buttons and a display panel.

[0007] A further improvement to the above solution is that the support mounting frame includes several fixed shafts, the fixed shafts are mounted on the top plate of the fixed shafts, the downward drive seat is mounted on the top plate, the fixed shafts are movably provided with a movable seat, and the drive rod is connected to the movable seat.

[0008] A further improvement to the above scheme is that the turntable is connected to a fixed shaft, and the magnetic tile guide groove has an arc angle near the outer diameter of the turntable; the turntable is equipped with a guide cover plate, the guide cover plate is sleeved on the positioning guide plate, the guide cover plate has a cavity, and the cavity is connected to the through groove.

[0009] A further improvement to the above scheme is that the positioning guide plate includes a guide plate body and a guide seat located below the guide plate body. The guide plate body is provided with a positioning ring, and the positioning groove is circumferentially opened in the positioning ring.

[0010] A further improvement to the above solution is that the through groove is circumferentially formed on the guide seat, and the through groove is connected to the positioning groove; an expansion groove is formed in the through groove near the positioning groove.

[0011] A further improvement to the above solution is that the assembly fixture has a fixture groove corresponding to the guide seat, and the fixture groove has a positioning hole.

[0012] A further improvement to the above solution is that the downward driving base is a motor, the driving rod is a screw, and the downward pressing rod is provided with a plurality of clamping plates in a circumferential manner, the clamping plates corresponding to the through groove.

[0013] A further improvement to the above solution is that the lifting drive assembly includes a lifting cylinder and a lifting movable seat connected to the lifting cylinder, and the assembly fixture is mounted on the lifting movable seat.

[0014] A further improvement to the above scheme is that lifting guide rods are installed on both sides of the lifting movable seat, and the lifting guide rods are fixedly connected to the turntable.

[0015] The beneficial effects of this invention are:

[0016] Compared with existing motor magnet assembly, this invention uses a turntable method for automatic assembly of motor magnets. The magnets are guided and moved from the magnet guide groove, pressed downward by the pressing component, and assembled onto the motor on the assembly fixture through the through groove. This achieves fully automatic assembly with high efficiency, and the assembly of an entire motor can be completed in one go. Specifically, the system includes a frame, a support mounting bracket, a turntable, a positioning guide plate, an assembly fixture, a pressing component, and a lifting drive component. The support mounting bracket is mounted on the surface of the frame. The turntable is mounted on the support mounting bracket and has multiple magnetic tile guide grooves circumferentially formed. The positioning guide plate is centrally mounted on the turntable and has a positioning groove on its outer diameter and a through groove below the positioning groove, the positioning groove connecting to the magnetic tile guide groove. The assembly fixture is located below the positioning guide plate, and the through groove connects to the assembly fixture. The pressing component includes a pressing drive seat mounted on the support mounting bracket, a drive rod connected to the pressing drive seat, and a pressing rod connected to the drive rod, the pressing rod matching the through groove. The lifting drive component is mounted on the frame and driven by the assembly fixture, driving the assembly fixture to move towards the positioning guide plate. A lifting drive component is also provided to drive the assembly fixture upwards, achieving automatic pressing and assembly of the magnetic tiles with good assembly stability in cooperation with the pressing component. In addition, since the positioning guide plate uses magnetic material, when the magnetic tile is guided into the positioning groove through the magnetic tile guide groove, after the first magnetic tile is pressed in and enters the motor on the assembly fixture through the through groove, the second magnetic tile enters the position close to the through groove through magnetic attraction. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the automatic assembly equipment for motor magnets of the present invention;

[0018] Figure 2 for Figure 1 A schematic diagram of the main structure of the automatic assembly equipment for magnetic tiles of Zhongdian Motor.

[0019] Figure 3 for Figure 1 A partial structural diagram of the automatic assembly equipment for Zhongdian magnetic tiles;

[0020] Figure 4 for Figure 1 A schematic diagram of the automatic assembly equipment for magnetic tiles from Zhongdian Motor, showing the removal of the frame.

[0021] Figure 5 for Figure 1 A partial structural diagram of the automatic assembly equipment for Zhongdian magnetic tiles;

[0022] Figure 6 for Figure 1 A schematic diagram of the positioning guide plate of the automatic assembly equipment for magnetic tiles of Zhongdian Motor.

[0023] Explanation of reference numerals in the attached drawings: Frame 1, Chassis 11, Workbench 12, Protective cover 13, Control button 131, Display panel 132, Support mounting bracket 2, Fixed shaft 21, Top plate 22, Movable seat 23, Turntable 3, Magnetic tile guide groove 31, Arc angle 311, Guide cover plate 32, Cavity 321, Positioning guide plate 4, Positioning groove 41, Through groove 42, Expansion groove 421, Guide plate body 43, Positioning ring 431, Guide seat 44, Assembly fixture 5, Fixture groove 51, Positioning hole 511, Pressing assembly 6, Pressing drive seat 61, Drive rod 62, Pressing rod 63, Clamping plate 631, Lifting drive assembly 7, Lifting cylinder 71, Lifting moving seat 72, Lifting guide rod 721. Detailed Implementation

[0024] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0025] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0027] like Figures 1-6As shown, an automatic assembly device for motor magnetic tiles includes a frame 1, a support mounting frame 2, a turntable 3, a positioning guide plate 4, an assembly fixture 5, a pressing component 6, and a lifting drive component 7. The support mounting frame 2 is mounted on the surface of the frame 1. The turntable 3 is mounted on the support mounting frame 2, and the turntable 3 has multiple magnetic tile guide grooves 31 circumferentially formed. The positioning guide plate 4 is centrally mounted on the turntable 3, and the outer diameter of the positioning guide plate 4 has a positioning groove 41, and a through groove 42 is formed below the positioning groove 41. The positioning groove 41 connects to... The magnetic tile guide groove 31 is connected to the assembly fixture 5, which is located below the positioning guide plate 4. The through groove 42 is connected to the assembly fixture 5. The pressing component 6 includes a pressing drive seat 61 mounted on the support mounting frame 2, a drive rod 62 connected to the pressing drive seat 61, and a pressing rod 63 connected to the drive rod 62. The pressing rod 63 matches the through groove 42. The lifting drive component 7 is mounted on the frame 1 and drivenly connected to the assembly fixture 5. The lifting drive component 7 drives the assembly fixture 5 to move toward the positioning guide plate 4.

[0028] The frame 1 includes a chassis 11, a workbench 12 disposed on the surface of the chassis 11, and a protective cover 13 disposed on the surface of the workbench 12. The support mounting bracket 2 is mounted on the workbench 12. The protective cover 13 is equipped with control buttons 131 and a display panel 132. The workbench 12 serves as an operating table, making operation convenient. At the same time, the control buttons 131 are provided in conjunction with the display panel 132 for operation control, making operation convenient.

[0029] The support mounting frame 2 includes several fixed shafts 21, the fixed shafts 21 are mounted on the top plate 22 of the fixed shafts 21, the downward driving seat 61 is mounted on the top plate 22, the fixed shafts 21 are movably provided with a movable seat 23, and the driving rod 62 is connected to the movable seat 23. The fixed shafts 21 and the top plate 22 cooperate with the movable seat 23 to form a structural fit, which is stable and highly practical.

[0030] The turntable 3 is connected to the fixed shaft 21. The magnetic tile guide groove 31 has an arc angle 311 near the outer diameter of the turntable 3. The turntable 3 is equipped with a guide cover plate 32, which is sleeved on the positioning guide plate 4. The guide cover plate 32 has a cavity 321 that connects to the through groove 42. The arc angle 311 facilitates the introduction of the magnetic tile into the magnetic tile guide groove 31. At the same time, the guide cover plate 32 can further ensure the guiding stability.

[0031] The positioning guide plate 4 includes a guide plate body 43 and a guide seat 44 located below the guide plate body 43. The guide plate body 43 is provided with a positioning ring 431, and the positioning groove 41 is circumferentially opened on the positioning ring 431. The positioning ring 431 is provided with a positioning groove 41 for magnetic tile positioning and guidance, and the positioning accuracy is high.

[0032] A through groove 42 is circumferentially formed on the guide seat 44, and the through groove 42 is connected to the positioning groove 41; an expansion groove 421 is formed on the through groove 42 near the positioning groove 41. The through groove 42 is formed on the guide seat 44 for guiding the assembly of the magnetic tile, and the expansion groove 421 is formed to facilitate the introduction of the magnetic tile.

[0033] The assembly fixture 5 has a fixture groove 51 corresponding to the guide seat 44. The fixture groove 51 has a positioning hole 511. The fixture groove 51 and the positioning hole 511 are used for motor positioning and assembly.

[0034] The downward drive base 61 is a motor, the drive rod 62 is a screw, and the downward rod 63 has a plurality of clamping plates 631 circumferentially arranged. The clamping plates 631 correspond to the through groove 42 and are driven by the motor and the screw, so that the clamping plates 631 press and assemble the magnetic tile.

[0035] The lifting drive assembly 7 includes a lifting cylinder 71 and a lifting moving seat 72 connected to the lifting cylinder 71. The assembly fixture 5 is installed on the lifting moving seat 72. The lifting cylinder 71 drives the lifting moving seat 72 to lift the assembly fixture 5, which facilitates assembly.

[0036] Lifting guide rods 721 are installed on both sides of the lifting moving base 72. The lifting guide rods 721 are fixedly connected to the turntable 3. The lifting guide rods 721 are installed in conjunction with the turntable 3, and the structure is assembled with high precision.

[0037] This invention employs a turntable 3 for the automatic assembly of motor magnets. The magnets are guided and transferred from the magnet guide groove 31, pressed downwards by the pressing component 6, and then assembled onto the motor on the assembly fixture 5 via a through groove 42. This achieves fully automatic assembly with high efficiency, completing the assembly of an entire motor in one go. Specifically, the invention includes a frame 1, a support mounting frame 2, a turntable 3, a positioning guide plate 4, an assembly fixture 5, a pressing component 6, and a lifting drive component 7. The support mounting frame 2 is mounted on the surface of the frame 1; the turntable 3 is mounted on the support mounting frame 2, and the turntable 3 has multiple magnet guide grooves 31 circumferentially formed; the positioning guide plate 4 is centrally mounted on the turntable 3, and the positioning guide plate 4 has a positioning groove 41 on its outer diameter and a through groove 42 below the positioning groove 41, the positioning groove 41 connecting to the magnet guide groove 31. The assembly fixture 5 is located below the positioning guide plate 4, and the through groove 42 connects to the assembly fixture 5. The pressing component 6 includes a pressing drive seat 61 mounted on the support mounting frame 2, a drive rod 62 connected to the pressing drive seat 61, and a pressing rod 63 connected to the drive rod 62. The pressing rod 63 matches the through groove 42. The lifting drive component 7 is mounted on the frame 1 and drivenly connected to the assembly fixture 5. The lifting drive component 7 drives the assembly fixture 5 to move toward the positioning guide plate 4. The lifting drive component 7 is also provided to drive the assembly fixture 5 to rise, and with the cooperation of the pressing component 6, the magnetic tiles are automatically pressed and assembled, resulting in good assembly stability. In addition, since the positioning guide plate 4 uses magnetic material, when the magnetic tile is guided into the positioning groove 41 through the magnetic tile guide groove 31, after the first magnetic tile is pressed in and enters the motor on the assembly fixture 5 through the through groove 42, the second magnetic tile enters the position close to the through groove 42 through magnetic attraction.

[0038] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. An automatic assembly equipment for motor magnet tiles, characterized in that: include frame, A support mounting bracket is mounted on the surface of the frame; A turntable, which is mounted on a support frame, and the turntable has multiple magnetic tile guide grooves circumferentially. A positioning guide plate is centrally mounted on a turntable. The positioning guide plate has a positioning groove on its outer diameter and a through groove below the positioning groove. The positioning groove is connected to the magnetic tile guide groove. An assembly fixture, wherein the assembly fixture is located below the positioning guide plate, and the through groove is connected to the assembly fixture; A pressing assembly, comprising a pressing drive seat mounted on a support mounting bracket, a drive rod connected to the pressing drive seat, and a pressing rod connected to the drive rod, wherein the pressing rod is matched with a through groove; A lifting drive assembly is mounted on the frame and driven by the assembly fixture, which drives the assembly fixture to move toward the positioning guide plate. The positioning guide plate uses magnetic material. When the magnetic tile is guided into the positioning groove through the magnetic tile guide groove, after the first magnetic tile is pressed in and enters the motor on the assembly fixture through the through groove, the second magnetic tile enters the position close to the through groove through magnetic attraction. The turntable is connected to a fixed shaft, and the magnetic tile guide groove has an arc angle near the outer diameter of the turntable; the turntable is equipped with a guide cover plate, the guide cover plate is sleeved on the positioning guide plate, the guide cover plate has a cavity, and the cavity communicates with the through groove; The positioning guide plate includes a guide plate body and a guide seat located below the guide plate body. The guide plate body is provided with a positioning ring, and the positioning groove is circumferentially opened in the positioning ring. The support mounting frame includes several fixed shafts, the fixed shafts are mounted on the top plate of the fixed shafts, the downward drive seat is mounted on the top plate, the fixed shafts are movably provided with a movable seat, and the drive rod is connected to the movable seat; The downward driving base is a motor, the driving rod is a screw, and the downward driving rod has multiple clamping plates circumferentially arranged, with the clamping plates corresponding to the through slot; The lifting drive assembly includes a lifting cylinder and a lifting movable seat connected to the lifting cylinder, and the assembly fixture is mounted on the lifting movable seat; Lifting guide rods are installed on both sides of the lifting moving seat.

2. The automatic assembly equipment for motor magnet tiles according to claim 1, characterized in that: The frame includes a chassis, a workbench on the surface of the chassis, and a protective cover on the surface of the workbench. The support mounting bracket is installed on the workbench, and the protective cover is equipped with control buttons and a display panel.

3. The automatic assembly equipment for motor magnet tiles according to claim 1, characterized in that: The through groove is circumferentially formed on the guide seat and is connected to the positioning groove; an expansion groove is formed near the positioning groove in the through groove.

4. The automatic assembly equipment for motor magnet tiles according to claim 1, characterized in that: The assembly fixture has a fixture groove corresponding to the guide seat, and the fixture groove has a positioning hole.

Images