Intelligent paper tray forming components, equipment and processes

Abstract

The present invention relates to an intelligent paper tray forming assembly, apparatus, and process, comprising a side baffle loading device assembly for loading the baffle assembly onto a first baffle loading station (I); the baffle assembly comprising a first side baffle and / or a second side baffle; a gluing device for applying glue in a circular pattern on the center inner sidewall of the first side baffle; a spacer assembly assembly for assembling a middle spacer onto the inner sidewall of the first side baffle; and / or a matching strip assembly assembly for placing a support strip coil onto the inner sidewall of the first side baffle. The present invention has a rational design, a compact structure, and is easy to use.

Description

Technical Field

[0001] The invention relates to an intelligent paper tray forming assembly, equipment and process. Background Art

[0002] Currently, the finished paper filler 5 as a paper tray is used to roll lightweight strips, such as rubber strips, paper strips, plastic strips, etc. It includes a middle spacer 2, and a first side baffle portion 1 and a second side baffle portion 4 with the same structure concentrically fixed on both sides of the middle spacer 2.

[0003] It is understood that in the production process of finished paper trays 5, the existing technology uses manual loading and assembly of each component, which is inefficient, requires manual gluing, and is costly. When transporting empty paper trays, the outer edges of the trays are prone to damage and bending.

[0004] The side baffles of the existing fillers are easily bent during transportation. The existing fillers are inconvenient to assemble and require a lot of manual assembly, which is inefficient and inaccurate in positioning. The side baffles are inconvenient to load and position, and the spacers are also inconvenient to load and position. It is inconvenient to apply glue in the gaps, which is prone to drying and clogging.

[0005] In order to avoid bending, the applicant uses a support strip 3 to achieve auxiliary support, and at the same time provides corresponding assembly components to improve automation. The present invention makes multiple changes to the existing technology, and each component can be used separately or in combination. Summary of the Invention

[0006] The technical problem to be solved by the present invention is generally to provide an intelligent paper tray forming component, equipment and process.

[0007] In order to solve the above problems, the technical solution adopted by the present invention is:

[0008] An intelligent paper tray forming component, the component includes

[0009] The side baffle portion loading device assembly is used to load the baffle portion to the first baffle I loading station; the baffle portion includes a first side baffle portion and / or a second side baffle portion;

[0010] A gluing device for applying glue in a circular motion on the center of the inner side wall of the first side baffle portion;

[0011] A spacer assembly assembly, used for assembling the middle spacer onto the inner side wall of the first side baffle portion;

[0012] And / or a matching strip assembly component is provided for placing the support strip coil onto the inner side wall of the first side baffle portion.

[0013] An intelligent paper tray forming device includes a frame assembly; a first baffle I loading station, a second gluing station, a third spacer ring loading station, a fourth reinforcement station, a fifth strip loading station, a sixth baffle II loading station, a seventh binding station, and / or an eighth output station are arranged on the frame assembly; the first baffle I loading station, the second gluing station, the third spacer ring loading station, the fourth reinforcement station, the fifth strip loading station, the sixth baffle II loading station, the seventh binding station, and / or the eighth output station are connected by a conveyor belt process; wherein,

[0014] At the first baffle I loading station, there is a side baffle loading device assembly for loading the first side baffle;

[0015] The second gluing station is equipped with a gluing device;

[0016] The third spacer loading station is equipped with a spacer assembly component;

[0017] The fourth reinforcement station is equipped with a heater and a press head for pressurizing and fixing the middle spacer and the first side baffle.

[0018] At the fifth strip loading station, there are strip assembly components.

[0019] At the sixth baffle II loading station, a side baffle loading device assembly is provided for loading the second side baffle;

[0020] At the seventh binding station, pair the binding machine,

[0021] At the eighth output station, a vacuum adsorption robot, an output positioning baffle and an output suction cup robot are arranged at the terminal of the conveyor belt; the output suction cup robot is used for adsorption.

[0022] A smart paper tray forming process, wherein a component is advanced through a conveyor portion by means of a smart paper tray forming device; the process comprises performing at least one of the following steps;

[0023] S1, at the first baffle I loading station, using the loading device assembly, first, for loading the first side baffle portion;

[0024] S2, at the second gluing station, the gluing device applies glue in a circular motion on the center of the inner sidewall of the first side baffle. First, the height of the gluing head from the side baffle is adjusted, the center frame rotates, and the gluing head is adjusted while applying glue in a circular motion on the side baffle.

[0025] S3, at the third spacer loading station, place the middle spacer on the center glue coating of the first side baffle;

[0026] S4, at the fourth reinforcement station, heating and fixing the middle spacer ring and the first side baffle portion;

[0027] S5, at the fifth strip loading station, the strip assembly assembly is used to roll the support strip into a coil and then places it on the first side baffle portion and sleeves it on the outer ring side of the middle spacer ring;

[0028] S6, at the sixth baffle II loading station, the second side baffle portion is loaded and placed on the middle spacer ring by a loading device assembly, manual labor, or a robot;

[0029] S7, at the seventh binding station, using a binding machine to bind the first side baffle portion and / or the second side baffle portion to corresponding end surfaces of the middle spacer ring;

[0030] and / or,

[0031] S8, at the eighth output station, the output positioning baffle blocks the finished paper filling on the conveyor belt from moving forward, and the output suction cup robot absorbs it;

[0032] The output suction cup robot is used to absorb the upper surface of the second side baffle portion to suck the finished paper filling to the next process.

[0033] When using the present invention, the following can be achieved: the second side baffle part, automatic positioning of the first side baffle part, loading, automatic direction identification, avoiding adhesion, the middle spacer ring realizing indexed loading, the upper and lower spacing, the support strip realizing support, avoiding no-load bending, and the finished paper filler realizing fixation. The frame assembly is a general name, which can be a split or integral structure, the baffle walking trolley realizes the process connection, the first baffle I loading station, the second gluing station, the third spacer ring loading station, the spacer ring walking trolley, the fourth reinforcement station, the fifth strip loading station, the sixth baffle II loading station, the seventh binding station, the eighth output station, realizing the installation of each station, which can be assembled manually or by a robot, the output positioning baffle realizes terminal positioning, the walking frame is not restricted by the attached figure, the suction cup robot realizes adsorption, the flexibility is improved by the articulated seat body, the suction cup part realizes adsorption, the upper insertion lifting support plate is optional, and it is suitable for the spacer ring in the lower gap. The material pulling mechanism, glue spraying mechanism, strip feeding mechanism, material strip winding mechanism, hot melt glue machine, strip six-axis manipulator, filling fixture realizes automatic strip loading, gluing, paper roll winding, material stripping, movable gluing head, external support head, bendable fingers, pressing fingers, shearing machine, clamping and pulling clamp, binding host, upper binding part, lower binding part realizes binding of the filler to improve strength, output suction cup manipulator realizes taking away, the present invention adopts lower fixed inclined plane seat, middle double inclined plane seat, upper rotating inclined plane seat to realize multi-station adjustment, array type lower top air nozzle It realizes blowing and suction, lifts the side base, and realizes guidance with the side guide plate to improve compatibility, rotates the positioning column, has a contact feedback part, connects the frame, rotates the center frame, telescopic extension arm, fixes the drooping arm, rotates the inclined machine head, glues the head, cleans the flushing part, and flushes the part, thereby improving the cleaning effect; raises the V-shaped side bracket, waits to be inserted into the empty space, opens the lower opening of the spacer process, and realizes spacer isolation with the arc-shaped spring piece. The present invention has reasonable design, low cost, durability, safety and reliability, simple operation, time-saving and labor-saving, money-saving, compact structure and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a structural diagram of the main equipment of the present invention.

[0035] Figure 2 It is a structural schematic diagram of the device after interruption of the present invention.

[0036] Figure 3 It is a structural schematic diagram of the T-shaped spring piece of the present invention.

[0037] Figure 4 It is a structural schematic diagram of the baffle walking trolley of the present invention.

[0038] Figure 5 It is a structural schematic diagram of the first baffle I loading station of the present invention.

[0039] Figure 6 It is a structural schematic diagram of the third spacer ring loading station of the present invention.

[0040] Figure 7 It is a structural schematic diagram of the gluing robot of the present invention.

[0041] Figure 8 It is a structural schematic diagram of the spacer side frame of the present invention.

[0042] Figure 9 It is a structural schematic diagram of the strip six-axis manipulator of the present invention.

[0043] Figure 10 It is a schematic diagram of the three-dimensional structure of the strip six-axis manipulator of the present invention.

[0044] Figure 11 It is a structural schematic diagram of the upper binding part of the present invention.

[0045] Figure 12 It is a structural schematic diagram of the lower fixed inclined seat of the present invention.

[0046] Figure 13 It is a structural schematic diagram of the double-slope seat in the present invention.

[0047] Figure 14 It is a structural schematic diagram of the gluing head of the present invention.

[0048] Figure 15 It is a structural schematic diagram of the V-shaped side bracket of the present invention.

[0049] Among them: 1. First side baffle; 2. Middle spacer; 3. Support strip; 4. Second side baffle; 5. Finished paper filler; 6. Frame assembly; 7. Baffle trolley; 8. First baffle I loading station; 9. Second gluing station; 10. Third spacer loading station; 11. Spacer trolley; 12. Fourth reinforcement station; 13. Fifth strip loading station; 14. Sixth baffle II loading station; 15. Seventh binding station; 16. Eighth output station; 17. Output Positioning baffle; 18. Traveling frame; 19. Traveling upper frame; 20. Traveling guide rail; 21. Side clamping frame; 22. Lower top seat; 23. Baffle top station; 24. Center insertion rod; 25. T-shaped spring; 26. Guide frame; 27. Suction cup manipulator; 28. Articulated seat; 29. ​​Suction cup; 30. First lower support plate; 31. Gluing manipulator; 32. Rotating tray frame; 33. Spacer side frame; 34. Upper insertion lifting support plate; 35. Pulling mechanism ; 36. Glue spraying mechanism; 37. Strip feeding mechanism; 38. Strip winding mechanism; 39. Hot melt glue machine; 40. Strip six-axis robot; 41. Filling fixture; 42. Movable glue head; 43. External support head; 44. Bendable fingers; 45. Pressing fingers; 46. Shearing machine; 47. Clamping and pulling clamp; 48. Binding machine; 49. Upper binding unit; 50. Lower binding unit; 51. Output suction cup robot; 52. Lower fixed inclined seat; 53. Middle double inclined seat; 5 4. Upper rotating bevel seat; 55. Array-type lower air nozzle; 56. Lifting side base; 57. Side guide plate; 58. Rotating positioning column; 59. Contact feedback member; 60. Connecting frame; 61. Rotating center frame; 62. Telescopic extension arm; 63. Fixed drooping arm; 64. Rotating bevel machine head; 65. Gluing head; 66. Cleaning and flushing section; 67. Flushing section; 68. V-shaped side bracket; 69. Gap to be inserted; 70. Lower opening of the spacer process; 71. Arc-shaped spring piece. DETAILED DESCRIPTION

[0050] like Figure 1-15 , an intelligent paper tray forming component, the component includes

[0051] As an improvement, the loading device assembly of the side baffle portion is used to load the baffle portion to the first baffle I loading station 8; the baffle portion includes a first side baffle portion 1 and / or a second side baffle portion 4; and their structures are preferably the same.

[0052] The gluing device is used to apply glue in a circle on the center of the inner wall of the first side baffle portion 1, thereby achieving bonding and fixing.

[0053] The spacer assembly component is used to assemble the middle spacer 2 onto the inner wall of the first side baffle portion 1, thereby achieving fixed support.

[0054] And / or a matching strip assembly component is provided for winding the support strip 3 onto the inner wall of the first side baffle portion 1. This prevents the side baffle from being damaged during transportation, provides support during empty loading, and can be disassembled by squeezing and deforming it when needed.

[0055] The loading device assembly of the side baffle portion includes a baffle walking trolley 7 for transporting the baffle portion, thereby realizing the operation of the process.

[0056] The gluing device includes a gluing robot 31, thereby realizing the gluing operation.

[0057] The spacer assembly assembly includes a spacer walking trolley 11 for transporting the middle spacer 2 to be assembled; a rotating tray frame 32 is provided on the spacer walking trolley 11, on which a number of spacer side frames 33 are distributed, thereby achieving stacked support; the rotating tray frame 32 has a spacer loading station, and an upper insertion lifting pallet 34 is provided on one side of the spacer loading station for taking out a robot;

[0058] The strip assembly component includes a material strip winding mechanism 38 for winding the supporting strip 3; a strip feeding mechanism 37 is provided on the output side of the material strip winding mechanism 38, and a glue spraying mechanism 36 is provided at the output end of the strip feeding mechanism 37. The strip feeding mechanism 37 is used to pull the supporting strip 3 out of the material strip winding mechanism 38 and feed it into the glue spraying mechanism 36; the strip winding, pulling and bonding are achieved through this device.

[0059] A pulling mechanism 35 is provided at the output end of the glue spraying mechanism 36, and the glue spraying mechanism 36 is connected to a hot melt glue machine 39; the pulling mechanism 35 is used to pull the support strip 3 out of the glue spraying mechanism 36; a strip six-axis manipulator 40 is provided at the end of the travel of the pulling mechanism 35; a filling fixture 41 is provided at the arm end of the strip six-axis manipulator 40, for winding the support strip 3 to form a loop;

[0060] The glue spraying mechanism 36 has a movable glue coating head 42 for coating the upper surface of the support strip 3 with glue;

[0061] The filling jig 41 has an outward-opening external support head 43, and a bendable finger 44 is provided at the lower end of the external support head 43 for supporting the support strip 3. A downward pressing finger 45 is provided at the upper end of the external support head 43, and the downward pressing finger 45 peels the support strip 3 off the bendable finger 44 downward; it bends the fingers to achieve the support hook and coiling, and forms a circle by bonding, and then, presses down the fingers to simulate two fingers to achieve unhooking, and the fingers are bent vertically.

[0062] A shearing machine 46 is provided at the outlet of the glue spraying mechanism 36 for shearing the support strip 3; a clamping and pulling gripper 47 is provided at the end of the pulling mechanism 35 for pulling the end of the support strip 3, thereby achieving pulling.

[0063] The baffle walking trolley 7 includes a walking frame 18; a walking upper frame 19 moves on the walking frame 18; a walking guide rail 20 is provided on the walking upper frame 19, and a side clamping frame 21 moves oppositely on the walking guide rail 20; there are baffle top stations 23 and baffle stacking stations on the walking route of the baffle walking trolley 7; at the baffle top station 23, a lower top seat 22 is raised and lowered and swung, and a center insertion rod portion 24 is provided in the center hole of the lower top seat 22; the outer diameter of the center insertion rod portion 24 is smaller than the center hole of the side baffle portion; various technical features can be used reasonably or in combination, the gap between the center hole and the center rod is large, the center hole can be a large hole, which is convenient for lateral inclination, of course, lateral inclination may not be required.

[0064] T-shaped springs 25 are staggeredly arranged on the inner side walls of the two side clamping frames 21 to create a slope difference for the inclined side baffles. The springs are used to move the side baffles to avoid adhesion. If there is no overlapping to cause adhesion, this invention feature can be omitted.

[0065] At the baffle plate stacking station, a guide frame 26 is provided, and the guide frame 26 has an upper opening provided in a contoured manner, thereby ensuring that the direction of the side baffle plate portion is straight.

[0066] The lower top seat 22 is swung and lifted; it is lifted and lowered by a push rod, and tilted by an inclined push rod.

[0067] A suction cup manipulator 27 is provided on one side of the walking frame 18. The suction cup manipulator 27 has an articulated seat body 28. A suction cup portion 29 is provided at the lower part of the articulated seat body 28 for adsorbing the side baffle portion to the corresponding first baffle I loading station 8; thereby realizing loading.

[0068] A first lower support plate 30 is provided below the first baffle I loading station 8 for carrying the side baffle portion.

[0069] As a further improvement, a lower fixed inclined plane seat 52 is provided below the first lower supporting plate 30 , a middle double inclined plane seat 53 is hingedly connected to the upper inclined plane of the lower fixed inclined plane seat 52 , and an upper rotating inclined plane seat 54 is hingedly connected to the upper inclined plane of the middle double inclined plane seat 53 ;

[0070] The first lower support plate 30 is on the upper plane of the upper rotating inclined plane seat 54. An array of lower top air nozzles 55 are distributed on the upper surface of the first lower support plate 30. The upper and lower surfaces of the middle double inclined plane seat 53 are arranged in parallel. A lifting side base 56 is arranged on the frame of the middle double inclined plane seat 53. The air nozzle has the function of jetting to make the side baffle part move obliquely, and can also achieve adsorption fixation through suction.

[0071] Two rotating positioning cylinders 58 are rotatably distributed on the lifting side base 56. A contact feedback member 59 is rotatably provided on the lifting side base 56, which can be a pressure sensor, a photoelectric sensor, etc. A side guide plate 57 is provided on one side of the lifting side base 56, thereby facilitating good compatibility and facilitating the positioning of the side baffle.

[0072] The side baffle portion has a central hole and is evenly distributed with flat portions around it; when the side baffle portion falls onto the array-type lower top air nozzle 55, the upper rotating bevel seat 54 rotates to a downward tilt state, and the two rotating positioning cylinders 58 rotate to drive the side baffle portion to rotate through the contact feedback member 59; when the flat portion contacts the contact feedback member 59, the arc portion simultaneously contacts the two rotating positioning cylinders 58, thereby achieving positioning; the middle double-bevel seat 53 rotates, so that the positioned side baffle portion becomes horizontal, and the two rotating positioning cylinders 58 leave the output side.

[0073] In the gluing device, the gluing robot 31 has a central frame 61 connected to a connecting frame body 60; a telescopic extension arm 62 is provided on the rotating central frame 61, a fixed drooping arm 63 is provided at the cantilever end of the telescopic extension arm 62, a rotating bevel machine head 64 is provided at the lower end of the lifting fixed drooping arm 63, a gluing head 65 is provided at the end of the rotating bevel machine head 64, a cleaning and flushing part 66 is provided on one side of the connecting frame body 60, and a flushing part 67 is connected to the tail of the cleaning and flushing part 66; it can swing down to draw circles and can enter the flushing part to avoid drying and condensation.

[0074] Adjust the height of the gluing head 65 from the side baffle, rotate the center frame 61, draw a circle on the side baffle and adjust the gluing head 65 to apply glue;

[0075] When the glue coating head 65 is adjusted to be dry, the rotating bevel head 64 is rotated to make the glue coating head 65 horizontal, the length of the fixed hanging arm 63 is adjusted, and the center frame 61 is rotated so that the glue coating head 65 enters the cleaning and flushing section 66, and the flushing section 67 introduces cleaning liquid to clean the glue coating head 65.

[0076] The spacer side frame body 33 includes a V-shaped side bracket 68 of the object to form a vertical gap 69 to be inserted;

[0077] Four spacer openings 70 are evenly distributed around the lower portion of the middle spacer 2. On the inner wall of the V-shaped side bracket 68, a linear array of upwardly angled curved spring clips 71 are arranged to accommodate one pair of insertion slots 69 and another pair of insertion slots into the topmost insertion lift support 34. This facilitates the rotation of the spacer station and allows for spacer loading via lifting. The topmost spacer is lifted by the support to prevent sticking.

[0078] As one or more of the above components, other components can be assisted by conventional manipulators or manual assistance. An intelligent paper tray forming device includes a frame assembly 6; a first baffle I loading station 8, a second gluing station 9, a third spacer loading station 10, a fourth reinforcement station 12, a fifth strip loading station 13, a sixth baffle II loading station 14, a seventh binding station 15 and / or an eighth output station 16 are provided on the frame assembly 6; the first baffle I loading station 8, the second gluing station 9, the third spacer loading station 10, the fourth reinforcement station 12, the fifth strip loading station 13, the sixth baffle II loading station 14, the seventh binding station 15 and / or the eighth output station 16 are connected by a conveyor belt process; wherein,

[0079] At the first baffle I loading station 8, there is a side baffle portion loading device assembly for loading the first side baffle portion 1;

[0080] In the second gluing station 9, a gluing device is provided;

[0081] The third spacer loading station 10 is equipped with a spacer assembly component;

[0082] The fourth reinforcement station 12 is equipped with a heater and a pressing head for pressurizing and fixing the middle spacer 2 and the first side baffle 1;

[0083] At the fifth strip loading station 13, there is a strip assembly component.

[0084] At the sixth baffle II loading station 14, a loading device assembly of the side baffle portion is provided for loading the second side baffle portion 4;

[0085] At the seventh binding station 15, a pair of binding machines is provided, which are purchased parts or can be made by ourselves.

[0086] At the eighth output station 16 , a vacuum adsorption robot, an output positioning baffle 17 and an output suction cup robot 51 are provided at the end of the conveyor belt; the output suction cup robot 51 is used for adsorption.

[0087] The frame assembly 6 is provided with components;

[0088] The binding main unit 48 includes an upper binding unit 49 and a lower binding unit 50;

[0089] The upper binding portion 49 binds the middle spacer 2 and the second side baffle portion 4 together;

[0090] The lower binding portion 50 binds the middle spacer 2 and the first side baffle portion 1 together to form a finished paper filler 5;

[0091] The first side dam portion 1 has four circumferential arrays of cut edges.

[0092] An intelligent paper tray forming process, using intelligent paper tray forming equipment and components to advance components through a conveyor; the process includes performing at least one of the following steps;

[0093] S1, at the first baffle 1 loading station 8, with the help of the loading device assembly, first, it is used to load the first side baffle part 1;

[0094] S2, at the second gluing station 9, the gluing device applies glue in a circular motion on the center of the inner wall of the first side baffle portion 1. First, the height of the gluing head 65 from the side baffle portion is adjusted, and the center frame 61 rotates, while the gluing head 65 is adjusted to apply glue in a circular motion on the side baffle portion.

[0095] S3, at the third spacer loading station 10, place the middle spacer 2 on the center glue coating of the first side baffle portion 1;

[0096] S4, at the fourth reinforcement station 12, heating and fixing the middle spacer 2 and the first side baffle portion 1;

[0097] S5, at the fifth strip loading station 13, the support strip 3 is coiled into a coil by the strip assembly component and then placed on the first side baffle portion 1, and is sleeved on the outer ring side of the middle spacer ring 2;

[0098] S6, at the sixth baffle II loading station 14, the second side baffle portion 4 is loaded and placed on the middle spacer ring 2 by a loading device assembly, manually or by a robot;

[0099] S7, at the seventh binding station 15, the first side baffle portion 1 and / or the second side baffle portion 4 are respectively bound to the corresponding end surfaces of the middle spacer ring 2 by a binding machine; and / or,

[0100] S8, at the eighth output station 16, the output positioning baffle 17 blocks the finished paper filling 5 on the conveyor belt from moving forward, and the output suction cup robot 51 sucks;

[0101] The output suction cup robot 51 is used to absorb the upper surface of the second side baffle portion 4 to suck the finished paper filler 5 to the next process.

[0102] In S1 and / or S6, first, at the baffle stacking station, the robot drops the first side baffle portion 1 and / or the second side baffle portion 4 into the side clamping frame 21 through the upper opening of the contoured guide frame 26, and the first side baffle portion 1 and / or the second side baffle portion 4 are inserted into the center hole of the center insert rod portion 24 for stacking; then, the baffle walking trolley 7 walks to the baffle top station 23; secondly, the suction cup portion 29 absorbs the uppermost side baffle portion to the corresponding first baffle I loading station 8; again, the lower top seat 22 becomes inclined and drives the side baffle portion along As the central insertion rod 24 rises, the uppermost side baffle overcomes the T-shaped spring piece 25 and reaches the topmost layer; then, the lower top seat 22 becomes horizontal; then, in the loading state, the array-type lower top air nozzle 55 receives the side baffle, and the upper rotating bevel seat 54 rotates, causing the side baffle to become tilted and fall obliquely downward to roll into contact with the two rotating positioning columns 58 at the bottom. When the contact feedback member 59 senses the side baffle, it is determined that the direction adjustment of the side baffle is complete; then, the middle double-bevel seat 53 rotates to reach the output station to wait for the robot to deliver it to the conveyor belt;

[0103] In S2, when the glue coating head 65 is adjusted to be dry, the rotating bevel head 64 is rotated to make the glue coating head 65 horizontal, the length of the fixed hanging arm 63 is adjusted, and the center frame 61 is rotated so that the glue coating head 65 enters the cleaning and flushing section 66. The flushing section 67 passes the cleaning liquid to clean the glue coating head 65 to prevent the end from being blocked;

[0104] In S3, first, the middle spacer 2 to be assembled is transported to the position by the spacer walking trolley 11; the corresponding station where the spacer side frame 33 is placed is replaced by the rotating tray frame 32, and the middle spacer 2 to be inserted into the gap 69 is separated up and down by the arc-shaped spring piece 71; then, the upper insertion lifting support plate 34 is inserted under the middle spacer 2 on the top layer, thereby removing the middle spacer 2 upward for clamping by the robot arm;

[0105] In S5, first, the output end of the strip feeding mechanism 37 pulls the support strip 3 out of the material strip winding mechanism 38 and feeds it into the glue spraying mechanism 36; then, the movable glue coating head 42 coats glue on the upper surface of the support strip 3; secondly, the clamping and pulling clamps 47 of the pulling mechanism 35 pull the support strip 3 coated with glue by the strip feeding mechanism 37 forward; again, the strip six-axis robot 40 manipulates the filling fixture 41 to between the pulling mechanism 35 and the glue spraying mechanism 36; then, the bendable fingers 44 bend, the support strip 3 is coiled into a circle, and the shearing machine 46 shears the support strip 3; thereafter, the six-axis robot 40 places the coiled support strip 3 on the first side baffle portion 1, the bendable fingers 44 become straight, and the fingers 45 are pressed down, and the pressing fingers 45 peel the support strip 3 from the top and the bendable fingers 44 downward. Before output, the side baffles are marked using a Mingzu laser, MZ-FP30c-DC, which can be set at the first baffle I loading station 8, the second gluing station 9, the third spacer loading station 10, the fourth reinforcement station 12, the fifth strip loading station 13, the sixth baffle II loading station 14, the seventh binding station 15 or the eighth output station 16, at each station, or between the above stations.

[0106] The present invention is fully described for a clearer disclosure, and the prior art is not listed one by one.

[0107] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art will appreciate that the technical solutions described in the above embodiments may be modified or some of the technical features may be replaced with equivalents. It is also obvious for those skilled in the art to combine multiple technical solutions of the present invention. However, such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent paper tray forming assembly, characterized in that: Components include A loading device assembly of the side baffle portion is used to load the first side baffle portion (1) onto the first baffle I loading station (8); the baffle portion comprises the first side baffle portion (1) and the second side baffle portion (4); A gluing device for applying glue in a circular motion on the center of the inner wall of the first side baffle portion (1); A spacer assembly assembly, used for assembling the middle spacer (2) onto the inner side wall of the first side baffle portion (1); and a matching strip assembly component for placing the support strip (3) coil onto the inner side wall of the first side baffle portion (1); The loading device assembly of the side baffle portion includes a baffle walking trolley (7) for transporting the baffle portion; A gluing device, including a gluing robot (31); A spacer assembly assembly includes a spacer walking trolley (11) for transporting middle spacers (2) to be assembled; a rotating tray frame (32) is provided on the spacer walking trolley (11) and a plurality of spacer side frames (33) are distributed on the rotating tray frame (32); the rotating tray frame (32) has a spacer loading station, and an upper insertion lifting support plate (34) is provided on one side of the spacer loading station; A strip assembly component includes a strip winding mechanism (38) for winding a supporting strip (3); a strip feeding mechanism (37) is provided on the output side of the strip winding mechanism (38); a glue spraying mechanism (36) is provided at the output end of the strip feeding mechanism (37); the strip feeding mechanism (37) is used to pull the supporting strip (3) out of the strip winding mechanism (38) and feed it into the glue spraying mechanism (36); A pulling mechanism (35) is provided at the output end of the glue spraying mechanism (36), and the glue spraying mechanism (36) is connected to a hot melt glue machine (39); the pulling mechanism (35) is used to pull the support strip (3) out of the glue spraying mechanism (36); a strip six-axis manipulator (40) is provided at the stroke end of the pulling mechanism (35); a filling fixture (41) is provided at the arm end of the strip six-axis manipulator (40) for winding the support strip (3) to form a loop; The glue spraying mechanism (36) has a movable glue coating head (42) for coating the upper surface of the support strip (3) with glue; The filling fixture (41) has an outwardly opening external support head (43), a bendable finger (44) is provided at the lower end of the external support head (43) for supporting the support strip (3), and a downward pressing finger (45) is provided at the upper end of the external support head (43), and the downward pressing finger (45) peels the support strip (3) off the bendable finger (44) downwardly; A shearing machine (46) is provided at the outlet of the glue spraying mechanism (36) for shearing the support strip (3); a clamping clamp (47) is provided at the end of the pulling mechanism (35) for pulling the end of the support strip (3); The baffle walking trolley (7) includes a walking frame (18); a walking upper frame (19) moves on the walking frame (18); a walking guide rail (20) is provided on the walking upper frame (19), and a side clamping frame (21) moves oppositely on the walking guide rail (20); a baffle top station (23) and a baffle stacking station are provided on the walking route of the baffle walking trolley (7); at the baffle top station (23), a lower top seat (22) is provided for lifting and swinging, and a center plug portion (24) is provided in the center hole of the lower top seat (22); the outer diameter of the center plug portion (24) is smaller than the center hole of the side baffle portion; T-shaped spring pieces (25) are staggeredly arranged on the inner side walls of the two side clamping frames (21); A guide frame (26) is provided at the baffle plate stacking station, and the guide frame (26) has an upper opening with a contoured setting; The lower top seat (22) is swung and lifted; A suction cup manipulator (27) is provided on one side of the walking frame (18), and the suction cup manipulator (27) has an articulated seat body (28). A suction cup portion (29) is provided at the lower portion of the articulated seat body (28) for adsorbing the side baffle portion to the corresponding first baffle I loading station (8); A first lower support plate (30) is provided below the first baffle I loading station (8) for supporting the side baffle portion.

2. The intelligent paper tray forming assembly according to claim 1, characterized in that : A lower fixed inclined plane seat (52) is provided below the first lower supporting plate (30), a middle double inclined plane seat (53) is hingedly connected to the upper inclined plane of the lower fixed inclined plane seat (52), and an upper rotating inclined plane seat (54) is hingedly connected to the upper inclined plane of the middle double inclined plane seat (53); The first lower support plate (30) is on the upper plane of the upper rotating inclined plane seat (54), and an array of lower top air nozzles (55) are distributed on the upper surface of the first lower support plate (30). The upper and lower surfaces of the middle double inclined plane seat (53) are arranged in parallel; a lifting side base (56) is arranged on the frame of the middle double inclined plane seat (53); Two rotating positioning cylinders (58) are rotatably distributed on the lifting side base (56), a contact feedback member (59) is rotatably provided on the lifting side base (56), and a side guide plate (57) is provided on one side of the lifting side base (56); The side baffle portion has a central hole and has flat portions uniformly distributed around it; when the side baffle portion falls onto the array-type lower top air nozzle (55), the upper rotating bevel seat (54) rotates to a downward tilt state, and the two rotating positioning cylinders (58) rotate to drive the side baffle portion to rotate through the contact feedback member (59); when the flat portion contacts the contact feedback member (59), the arc portion simultaneously contacts the two rotating positioning cylinders (58) to achieve positioning; the middle double-bevel seat (53) rotates, so that the positioned side baffle portion becomes horizontal, and the two rotating positioning cylinders (58) leave the output side.

3. The intelligent paper tray forming assembly according to claim 2, characterized in that : In the gluing device, the gluing robot (31) has a center frame (61) connected to a connecting frame body (60); a telescopic extension arm (62) is provided on the rotating center frame (61); a fixed drooping arm (63) is provided at the cantilever end of the telescopic extension arm (62); a rotating bevel head (64) is provided at the lower end of the lifting fixed drooping arm (63); a gluing head (65) is provided at the end of the rotating bevel head (64); a cleaning and flushing part (66) is provided on one side of the connecting frame body (60); and a flushing part (67) is connected to the tail of the cleaning and flushing part (66); Adjust the height of the gluing head (65) from the side baffle portion, rotate the center frame (61), draw a circle on the side baffle portion and adjust the gluing head (65) to apply glue; When the glue coating head (65) is adjusted to be dry, the rotating bevel head (64) is rotated so that the glue coating head (65) becomes horizontal, the length of the fixed hanging arm (63) is adjusted, and the center frame (61) is rotated so that the glue coating head (65) enters the cleaning and flushing section (66), and the flushing section (67) is passed with cleaning liquid to clean the glue coating head (65).

4. The intelligent paper tray forming assembly according to claim 2, characterized in that : The spacer side frame body (33) includes a V-shaped side bracket (68) of the object to form a vertical gap to be inserted (69); Four lower spacer openings (70) are evenly distributed around the lower portion of the middle spacer (2), and an upwardly inclined arc-shaped spring piece (71) is provided along a height linear array on the inner side wall of the V-shaped side bracket (68), for adapting a pair of directional insertion gaps (69) to be inserted, and the other pair is used to insert the upper insertion lifting support plate (34) of the uppermost layer.

5. An intelligent paper tray forming device, characterized in that : comprising a frame assembly (6); a first baffle I loading station (8), a second gluing station (9), a third spacer ring loading station (10), a fourth reinforcement station (12), a fifth strip loading station (13), a sixth baffle II loading station (14), a seventh binding station (15) and an eighth output station (16) are provided on the frame assembly (6); the first baffle I loading station (8), the second gluing station (9), the third spacer ring loading station (10), the fourth reinforcement station (12), the fifth strip loading station (13), the sixth baffle II loading station (14), the seventh binding station (15) and the eighth output station (16) are connected by a conveyor belt process; wherein, A loading device assembly for a side baffle portion is provided at the first baffle I loading station (8) for loading the first side baffle portion (1); The second gluing station (9) is equipped with a gluing device; The third spacer ring loading station (10) is equipped with a spacer ring assembly component; The fourth reinforcement station (12) is equipped with a heater and a press head for pressurizing and fixing the middle spacer (2) and the first side baffle portion (1); At the fifth strip loading station (13), there is a strip assembly component. The sixth baffle II loading station (14) is equipped with a side baffle loading device assembly for loading the second side baffle portion (4); At the seventh binding station (15), a pair of binding machines is provided. The frame assembly (6) is equipped with the component described in claim 1; at the eighth output station (16), a vacuum adsorption robot and an output positioning baffle (17) and an output suction cup robot (51) are provided at the terminal of the conveyor belt; the output suction cup robot (51) is used for adsorption.

6. The intelligent paper tray forming device according to claim 5, characterized in that : A binding main unit (48), the binding main unit (48) having an upper binding unit (49) and a lower binding unit (50); The upper binding portion (49) binds the middle spacer ring (2) and the second side baffle portion (4) together; The lower binding portion (50) binds the middle spacer ring (2) and the first side baffle portion (1) together, thereby forming a finished paper filler (5); The first side baffle portion (1) has four circumferential arrays of cut edges; A laser marking machine is provided on the frame assembly (6).

7. A smart paper tray forming process, characterized in that : With the aid of the intelligent paper tray forming device according to claim 5, the components are advanced through the conveying part; the process includes performing at least one of the following steps; S1, at the first baffle I loading station (8), using a loading device assembly, first, for loading the first side baffle portion (1); S2, at the second gluing station (9), the gluing device is used to apply glue in a circle on the center of the inner wall of the first side baffle portion (1); first, the height of the gluing head (65) from the side baffle portion is adjusted, the center frame (61) is rotated, and the gluing head (65) is adjusted while drawing a circle on the side baffle portion to apply glue; S3, at the third spacer loading station (10), the middle spacer (2) is placed on the center glue coating position of the first side baffle portion (1); S4, heating and fixing the middle spacer ring (2) and the first side baffle portion (1) at the fourth reinforcement station (12); S5, at the fifth strip loading station (13), the support strip (3) is coiled into a ring by the strip assembly component and then placed on the first side baffle portion (1), and is sleeved on the outer ring side of the middle spacer ring (2); S6, at the sixth baffle II loading station (14), the second side baffle portion (4) is loaded and placed on the middle spacer ring (2) by a loading device assembly, manual labor or a robot; S7, at the seventh binding station (15), the first side baffle portion (1) and / or the second side baffle portion (4) are respectively bound to the corresponding end surfaces of the middle spacer ring (2) by a binding machine; S8, at the eighth output station (16), the output positioning baffle (17) blocks the finished paper filling (5) on the conveyor belt from moving forward, and the output suction cup manipulator (51) adsorbs it; The output suction cup manipulator (51) is used to absorb the upper surface of the second side baffle portion (4) to suck the finished paper filler (5) to the next process.

8. The smart paper tray forming process according to claim 7, characterized in that : In S1 and / or S6, first, at the baffle stacking station, the robot drops the first side baffle part (1) and / or the second side baffle part (4) through the upper opening of the contoured setting of the guide frame (26) into the side clamping frame (21), and the first side baffle part (1) and / or the second side baffle part (4) are inserted into the center hole of the central insertion rod part (24) for stacking; then, the baffle walking trolley (7) walks to the baffle top station (23); secondly, the suction cup part (29) absorbs the uppermost side baffle part to the corresponding first baffle I loading station (8); thirdly, the lower top seat (22) becomes tilted and drives the side baffle part (1) and the second side baffle part (4) to stack. The baffle portion rises obliquely along the central insertion rod portion (24), and the uppermost side baffle portion overcomes the T-shaped spring sheet (25) to reach the topmost layer; thereafter, the lower top seat (22) becomes horizontal; thereafter, in the loading state, the array-type lower top air nozzle (55) receives the side baffle portion, and the upper rotating bevel seat (54) rotates, so that the side baffle portion becomes inclined and falls obliquely downward to roll in contact with the two rotating positioning columns (58) at the bottom. When the contact feedback member (59) senses the side baffle portion, it is determined that the direction adjustment of the side baffle portion is completed; thereafter, the middle double-bevel seat (53) rotates to reach the output station to wait for the robot to send it to the conveyor belt; In S2, when the glue coating head (65) is adjusted to be dry, the rotating bevel machine head (64) is rotated so that the glue coating head (65) becomes horizontal, the length of the fixed hanging arm (63) is adjusted, and the center frame (61) is rotated so that the glue coating head (65) enters the cleaning and flushing section (66), and the flushing section (67) is passed with a cleaning liquid to clean the glue coating head (65) to prevent the end from being blocked; In S3, first, the middle spacer (2) to be assembled is transported to the position by the spacer walking trolley (11); the corresponding station where the spacer side frame (33) is placed is replaced by the rotating tray frame (32), and the middle spacer (2) to be inserted into the gap (69) is spaced up and down by the arc-shaped spring piece (71); then, the upper insertion lifting tray (34) is inserted under the middle spacer (2) on the uppermost layer, so that the middle spacer (2) is taken out upwards for clamping by the robot; In S5, first, the output end of the strip feeding mechanism (37) pulls the support strip (3) out of the material strip winding mechanism (38) and feeds it into the glue spraying mechanism (36); then, the movable glue coating head (42) coats the upper surface of the support strip (3); secondly, the clamping and drawing gripper (47) of the drawing mechanism (35) pulls the support strip (3) coated with glue by the strip feeding mechanism (37) forward; thirdly, the strip six-axis manipulator (40) controls the filling fixture (41) to the drawing mechanism (35). between the material mechanism (35) and the glue spraying mechanism (36); thereafter, the bendable finger (44) is bent, the support strip (3) is coiled into a circle, and the shearing machine (46) shears the support strip (3); thereafter, the six-axis strip manipulator (40) places the coiled support strip (3) on the first side baffle portion (1), the bendable finger (44) is straightened, and the finger (45) is pressed downward, and the finger (45) is pressed downward to peel the support strip (3) from the top and the bendable finger (44); S8, before the eighth output station (16), the laser marking machine marks the first side baffle portion (1) and / or the second side baffle portion (4).

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