A back sealing device

The glass sheet and the glass tube are fused together through the clamping assembly and heating assembly of the bottom sealing device, which solves the problem of uneven flatness and smoothness in the traditional bottom sealing method and realizes the efficient mass production of the bottom of the glass dish.

CN115536253BActive Publication Date: 2025-10-21CHONGQING SYNTHWARE GLASS INC
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Patent Information

Application Number
CN202211361344.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-02
Publication Date
2025-10-21
Estimated Expiration
2042-11-02

AI Technical Summary

Technical Problem

In the traditional method, the bottom of the glass tube is directly sealed during the bottom sealing process, resulting in poor bottom flatness, inability to ensure high consistency, and uneven smoothness of the mold casting, which affects mass production needs.

Method used

A bottom sealing device is used, and a clamping component and a heating component are used to fuse the glass sheet and the glass tube. The threaded rotating rod is driven by a servo motor, the flame torch is electrically controlled for heating, the three-jaw chuck is electrically rotated to adjust the position, the hydraulic push rod pushes the glass sheet and the tube to fuse, and the trimming component is used to perform uniform bottom sealing.

Benefits of technology

The flatness and height consistency of the bottom of the glass dish are achieved, solving the problems of poor flatness and uneven smoothness in traditional methods and meeting mass production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of processing equipment, in particular to a bottom sealing device which comprises a mounting base, a mounting groove is arranged on the base surface of the mounting base, a mounting plate is arranged on the inner wall of the mounting groove, and a guide rail is arranged on the outer wall of the mounting plate. One end of a guide pipe is connected to the air inlet of a machine for drawing negative pressure, so that the gas at the port of an inner film mold is drawn out, the glass sheet is conveniently adsorbed, a driving shaft of a servo motor drives a threaded rotating rod to rotate, the threaded rotating rod rotates on the outer wall of the mounting plate to exert a pushing force on a fixing plate, the fixing plate moves to one side, a total controller controls the operation of an electric control flame torch according to a set program, the size of the flame is automatically adjusted, then an electric rotating three-jaw chuck drives the inner film mold to rotate to adjust a firing position, one end of a hydraulic push rod pushes to one side, so that the bottom of the glass sheet and the glass tube are fused together, the flatness of the bottom is good, and the qualified rate of products is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of processing equipment, in particular to a bottom sealing device. Background Art

[0002] A petri dish is a laboratory dish used for culturing microorganisms or cells. It consists of a flat, disc-shaped base and a lid, and is typically made of glass or plastic. Petri dishes are generally divided into two categories: plastic and glass. Glass can be used for culturing plant materials, microorganisms, and adherent animal cells.

[0003] Since crystallization dish culture dishes have high requirements for the flatness of the bottom of the dish, the traditional method uses a glass tube to directly seal the bottom, which has poor bottom flatness and cannot guarantee high consistency. In addition, mold casting is used, which has poor smoothness and often produces mold marks. The thickness uniformity depends on the professional level of the craftsman and cannot meet mass production requirements.

[0004] Therefore, a bottom sealing device is needed to improve the above problems. Summary of the Invention

[0005] The object of the present invention is to provide a bottom sealing device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] The cam is mounted on an axis of the guide rail and is located on the axis of the fixing plate, the cam being arranged on a circle which is adapted to move the guide rails relative to the axis of the fixing plate.

[0008] The heating assembly includes a limit plate, the limit plate is mounted on the outer wall of the guide rail, a bracket is mounted on the outer wall of the limit plate, a clamping block is mounted on the outer wall of the bracket, an electric-controlled flame burner is mounted on the inner wall of the clamping block, and an air inlet pipe is mounted at one end of the electric-controlled flame burner;

[0009] The trimming assembly includes a fixed block, which is mounted on the base surface of the fixed plate by a first bolt, and a horizontal clamp is mounted on the outer wall of the fixed block, one end of the horizontal clamp passes through the fixed block and extends to one side of the fixed block where a rotating disk is mounted;

[0010] The clamping assembly includes a positioning block, which is installed on the base surface of the fixed plate through a second bolt. An electric rotating three-jaw chuck is installed on the outer wall of the positioning block. An inner membrane mold is slidably connected to the inner wall of the electric rotating three-jaw chuck. A hydraulic push rod is installed on the outer wall of the inner membrane mold, and a catheter is installed on the outer wall of the inner membrane mold.

[0011] As a preferred solution of the present invention, the master controller is connected to the servo motor, electric rotary three-jaw chuck, hydraulic push rod and electric flame burner through wires, and the connection method is electrical connection. A connection groove is opened on the inner wall of the installation groove.

[0012] As a preferred solution of the present invention, the connection between the driving shaft of the servo motor and the mounting plate is a rotational connection, and two groups of mounting plates are provided and are respectively located on the inner walls of the mounting groove.

[0013] As a preferred solution of the present invention, the servo motors are provided in two groups and are respectively located on the inner wall of the mounting groove, and the guide rails are provided in two groups and are respectively located on the outer wall of the mounting plate.

[0014] As a preferred solution of the present invention, two groups of fixing plates are provided and are respectively located on opposite outer walls of the guide rail, and one end of a threaded rotating rod is connected to the outer wall of the limiting plate.

[0015] As a preferred solution of the present invention, the connection between the limit plate and the threaded rotating rod is a rotational connection, the limit block is located on one side of the fixed plate, the positioning lever is located directly above the guide rail, and the cross section of the fixed block is a T-shaped structure.

[0016] As a preferred solution of the present invention, the rotating disk and the electric rotating three-jaw chuck are located on the same horizontal line, the cross section of the positioning block is a T-shaped structure, and the limit plate is located in the middle of the guide rail.

[0017] As a preferred solution of the present invention, the connection between the clamping block and the electric-controlled flame burner is a sliding connection, and the clamping block is a concave structure.

[0018] As a preferred solution of the present invention, the clamping block and the bracket are connected in a rotating manner, and the electrically controlled flame torch is located directly below the electrically rotating three-jaw chuck.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. In the present invention, a clamping assembly is provided in the bottom sealing device, and one end of a conduit in the clamping assembly is connected to the air inlet of a negative pressure extraction machine, so that the gas at the port of the inner film mold is extracted, which facilitates the adsorption of glass sheets of equal diameter. At the same time, the drive shaft of the servo motor drives the threaded rotating rod to rotate, so that the threaded rotating rod rotates on the outer wall of the mounting plate to apply thrust to the fixed plate, so that the fixed plate drives the clamping assembly to move to one side. The main controller controls the operation of the electric flame burner according to a set program, and the firepower is automatically adjusted. Then, the electric rotating three-jaw chuck drives the inner film mold to rotate and adjust the firing position. One end of the hydraulic push rod pushes to one side, so that the bottom of the equal glass sheet moves toward the glass tube. Finally, the glass tube and the glass sheet are fused together. After uniform fusion, this is beneficial to solve the problem that the crystallization dish culture dish has high requirements for the flatness of the bottom of the vessel. The traditional method uses a glass tube to directly seal the bottom, but the bottom flatness is poor and the height consistency cannot be guaranteed. In addition, the mold casting is used, which has poor smoothness and often produces mold marks. The thickness uniformity depends on the professional level of the craftsman, and cannot meet the requirements of mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the top view of the structure of the present invention;

[0023] Figure 3 This is a side structural schematic diagram of the present invention;

[0024] Figure 4 This is a schematic structural diagram of the clamping assembly of the present invention;

[0025] Figure 5 This is a schematic diagram of the structure of the trimming assembly of the present invention.

[0026] In the figure: 1. Mounting base; 2. Mounting slot; 3. Mounting plate; 4. Guide rail; 5. Heating assembly; 501. Limit plate; 502. Bracket; 503. Clamp; 504. Electric flame torch; 505. Air intake pipe; 6. Fixing plate; 7. Trimming assembly; 701. Fixing block; 702. First bolt; 703. Horizontal clamp; 704. Rotating disk; 8. Clamping assembly; 801. Positioning block; 802. Second bolt; 803. Electric rotating three-jaw chuck; 804. Inner membrane mold; 805. Hydraulic push rod; 806. Conduit; 9. Servo motor; 10. Threaded rotating rod; 11. Limit block; 12. Positioning lever; 13. Main controller; 14. Connecting slot. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0029] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains. The terms used in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0031] For examples, see Figure 1-5 , the present invention provides a technical solution:

[0032] A bottom sealing device comprises a mounting base 1, a mounting groove 2 is provided on the base surface of the mounting base 1, a mounting plate 3 is installed on the inner wall of the mounting groove 2, a guide rail 4 is installed on the outer wall of the mounting plate 3, a heating component 5 is installed on the outer wall of the guide rail 4, a fixing plate 6 is slidably connected to the outer wall of the guide rail 4, a trimming component 7 is installed on the outer wall of the fixing plate 6, a clamping component 8 is installed on one side of the trimming component 7 and on the outer wall of the fixing plate 6, a servo motor 9 is installed on the outer wall of the mounting plate 3, a driving shaft of the servo motor 9 passes through the mounting plate 3 and extends to the outer wall of the mounting plate 3 and is connected to a threaded rotating rod 10, one end of the threaded rotating rod 10 is threadedly connected to the fixing plate 6, a limit block 11 is installed on the outer wall of the guide rail 4, a positioning lever 12 is installed on the outer wall of the limit block 11, and a main controller 13 is installed on one side of the mounting groove 2 and on the base surface of the mounting base 1;

[0033] Furthermore, two groups of guide rails 4 are provided and are respectively located on the outer wall of the mounting plate 3, so that when the fixing plate 6 moves on the outer wall of the guide rail 4, the overall stability of the device is better, ensuring that the glass tube will not deviate and deform when heated. Two groups of fixing plates 6 are provided and are respectively located on the opposite outer walls of the guide rail 4. The limit block 11 is located on one side of the fixing plate 6, and the positioning lever 12 is located directly above the guide rail 4, so that the trimming assembly 7 and the clamping assembly 8 are respectively located on the base surface of the fixing plate 6, and the two are symmetrically arranged.

[0034] In this embodiment, please refer to Figure 1 、 Figure 2 and Figure 3 The heating assembly 5 includes a limit plate 501, which is mounted on the outer wall of the guide rail 4. One end of the threaded rotating rod 10 is connected to the outer wall of the limit plate 501. The limit plate 501 and the threaded rotating rod 10 are connected in a rotating manner. The limit plate 501 is located in the middle of the guide rail 4. A bracket 502 is mounted on the outer wall of the limit plate 501. A clamping block 503 is mounted on the outer wall of the bracket 502. The clamping block 503 is a concave structure. The connection between the clamping block 503 and the bracket 502 is a rotating connection. An electric-controlled flame torch 504 is mounted on the inner wall of the clamping block 503. The electric-controlled flame torch 504 is located directly below the electric rotating three-jaw chuck 803. The connection between the clamping block 503 and the electric-controlled flame torch 504 is a sliding connection. An air inlet pipe 505 is installed at one end of the electric-controlled flame torch 504.

[0035] In this embodiment, please refer to Figure 1 、 Figure 2 and Figure 5 The trimming assembly 7 includes a fixed block 701, the cross section of which is a T-shaped structure. The fixed block 701 is mounted on the base surface of the fixed plate 6 by a first bolt 702. A horizontal clamp 703 is mounted on the outer wall of the fixed block 701. One end of the horizontal clamp 703 passes through the fixed block 701 and extends to one side of the fixed block 701 where a rotating disk 704 is mounted.

[0036] In this embodiment, please refer to Figure 1 、 Figure 2 and Figure 4 The clamping assembly 8 includes a positioning block 801, which is installed on the base surface of the fixed plate 6 through a second bolt 802. The cross-section of the positioning block 801 is a T-shaped structure. An electric rotating three-jaw chuck 803 is installed on the outer wall of the positioning block 801. The rotating disk 704 and the electric rotating three-jaw chuck 803 are located on the same horizontal line. The inner wall of the electric rotating three-jaw chuck 803 is slidably connected with an inner film mold 804. A hydraulic push rod 805 is installed on the outer wall of the inner film mold 804, and a conduit 806 is installed on the outer wall of the inner film mold 804.

[0037] Furthermore, the main controller 13 is connected to the servo motor 9, the electric rotating three-jaw chuck 803, the hydraulic push rod 805 and the electric flame burner 504 through wires, and the connection method is electrical connection, so that the device is powered on. A connecting groove 14 is opened on the inner wall of the mounting groove 2 to facilitate the conduit 806 and the air intake pipe 505 to pass through the connecting groove 14 in sequence, making the pipeline more neat and convenient to operate. The connection method between the drive shaft of the servo motor 9 and the mounting plate 3 is a rotating connection. The mounting plate 3 is provided with two groups and is respectively located on the inner wall of the mounting groove 2. The servo motor 9 is provided with two groups and is respectively located on the inner wall of the mounting groove 2. The servo motor 9 provides thrust for the trimming assembly 7 and the clamping assembly 8.

[0038] The working process of the present invention is as follows: when the bottom sealing device designed by the present invention is working, the main controller 13 is connected to the servo motor 9, the electric rotating three-jaw chuck 803, the hydraulic push rod 805 and the electric flame burner 504 through wires, and the connection method is electrical connection, so that the device is powered on, and the glass tube is placed on the inner wall of the electric rotating three-jaw chuck 803 for fixation, and the inner film mold 804 is slidably connected to the inner wall of the electric rotating three-jaw chuck 803, and the hydraulic push rod 805 is installed on the outer wall of the inner film mold 804. Under the action of the conduit 806 installed on the outer wall of the inner film mold 804, one end of the conduit 806 is connected to the air inlet of the negative pressure machine, so that the gas at the port of the inner film mold 804 is sucked into the conduit 806, The gas is extracted, and then it is convenient to absorb glass pieces of equal diameter. A bracket 502 is installed on the outer wall of the limit plate 501, a clamping block 503 is installed on the outer wall of the bracket 502, and an electric-controlled flame burner 504 is installed on the inner wall of the clamping block 503. An air inlet pipe 505 is installed at one end of the electric-controlled flame burner 504. Under the action of the air inlet pipe 505, the air inlet pipe 505 is connected to the natural gas pipeline. When the switch of the main controller 13 is turned on, the main controller 13 controls the operation of the electric-controlled flame burner 504 according to the set program, so that the electric-controlled flame burner 504 sprays out flames, and the firepower is automatically adjusted. A servo motor 9 is installed on the outer wall of the mounting plate 3. The drive shaft of the servo motor 9 passes through the mounting plate 3 and extends to the outer wall of the mounting plate 3, where a threaded rotating rod is connected. 10. One end of the threaded rotating rod 10 is threadedly connected to the fixed plate 6. It is only necessary to turn on the switch of the main controller 13 so that the main controller 13 controls the operation of the servo motor 9. Since the connection between the driving shaft of the servo motor 9 and the mounting plate 3 is a rotational connection, and the connection between the limit plate 501 and the threaded rotating rod 10 is a rotational connection, the driving shaft of the servo motor 9 rotates on the outer wall of the mounting plate 3. At the same time, the driving shaft of the servo motor 9 drives the threaded rotating rod 10 to rotate, so that the threaded rotating rod 10 rotates on the outer wall of the mounting plate 3. At the same time, the threaded rotating rod 10 applies a thrust to the fixed plate 6 under the action of the threaded connection, so that the fixed plate 6 drives the clamping assembly 8 to move to one side, so that the electric rotating three-jaw chuck 803 moves to the electric-controlled flame burner 504. , under the action of the electric flame torch 504 located just below the electric rotating three-jaw chuck 803, the electric flame torch 504 heats the glass tube, and then the switch of the main controller 13 is turned on, so that the main controller 13 controls the electric rotating three-jaw chuck 803 to operate according to the set program, so that the electric rotating three-jaw chuck 803 drives the inner film mold 804 to rotate and adjust the firing position, and then the switch of the main controller 13 is turned on, so that the main controller 13 controls the hydraulic push rod 805 to operate with pressure, so that one end of the hydraulic push rod 805 is pushed to one side, so that the bottom of the glass piece of equal diameter slowly moves to one side of the glass tube, and finally the glass tube and the glass piece are fused together. After the fusion is uniform, the edge is trimmed to complete the bottom sealing.This helps solve the problem that the bottom flatness of crystallization dishes is very high. The traditional method uses glass tubes to seal the bottom directly, which has poor bottom flatness and cannot guarantee high consistency. In addition, the use of mold casting has poor smoothness and often produces mold marks. The thickness uniformity depends on the professional level of the craftsman and cannot meet the needs of mass production.

[0039] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A bottom sealing device, comprising a mounting base (1), characterized in that: A mounting groove (2) is provided on the base surface of the mounting base (1); a mounting plate (3) is mounted on the inner wall of the mounting groove (2); a guide rail (4) is mounted on the outer wall of the mounting plate (3); a heating component (5) is mounted on the outer wall of the guide rail (4); a fixing plate (6) is slidably connected to the outer wall of the guide rail (4); a trimming component (7) is mounted on the outer wall of the fixing plate (6); a clamping component (8) is mounted on one side of the trimming component (7) and located on the outer wall of the fixing plate (6); A servo motor (9) is mounted on the outer wall of the plate (3); a drive shaft of the servo motor (9) passes through the mounting plate (3) and extends to the outer wall of the mounting plate (3) and is connected to a threaded rotating rod (10); one end of the threaded rotating rod (10) is threadedly connected to a fixed plate (6); a limit block (11) is mounted on the outer wall of the guide rail (4); a positioning lever (12) is mounted on the outer wall of the limit block (11); a main controller (13) is mounted on one side of the mounting groove (2) and on the base surface of the mounting base (1); The heating assembly (5) comprises a limiting plate (501), the limiting plate (501) being mounted on the outer wall of the guide rail (4), a bracket (502) being mounted on the outer wall of the limiting plate (501), a clamping block (503) being mounted on the outer wall of the bracket (502), an electric-controlled flame torch (504) being mounted on the inner wall of the clamping block (503), and an air inlet pipe (505) being mounted on one end of the electric-controlled flame torch (504); The trimming assembly (7) comprises a fixed block (701), the fixed block (701) being mounted on a base surface of a fixed plate (6) via a first bolt (702), a horizontal clamp (703) being mounted on an outer wall of the fixed block (701), one end of the horizontal clamp (703) passing through the fixed block (701) and extending to one side of the fixed block (701) where a rotating disk (704) is mounted; The clamping assembly (8) includes a positioning block (801), which is mounted on the base surface of the fixed plate (6) via a second bolt (802); an electric rotating three-jaw chuck (803) is mounted on the outer wall of the positioning block (801); an inner film mold (804) is slidably connected to the inner wall of the electric rotating three-jaw chuck (803); a hydraulic push rod (805) is mounted on the outer wall of the inner film mold (804); and a conduit (806) is mounted on the outer wall of the inner film mold (804).

2. The bottom sealing device according to claim 1, characterized in that: The master controller (13) is connected to the servo motor (9), the electric rotating three-jaw chuck (803), the hydraulic push rod (805) and the electric flame torch (504) respectively through wires, and the connection mode is electrical connection. The inner wall of the installation groove (2) is provided with a connection groove (14).

3. The bottom sealing device according to claim 1, characterized in that: The connection mode between the driving shaft of the servo motor (9) and the mounting plate (3) is a rotational connection. The mounting plates (3) are provided in two groups and are respectively located on the inner wall of the mounting groove (2).

4. The bottom sealing device according to claim 1, characterized in that: The servo motors (9) are provided in two groups and are respectively located on the inner wall of the mounting groove (2); the guide rails (4) are provided in two groups and are respectively located on the outer wall of the mounting plate (3).

5. The bottom sealing device according to claim 1, characterized in that: The fixing plates (6) are provided in two groups and are respectively located on opposite outer walls of the guide rail (4). One end of a threaded rotating rod (10) is connected to the outer wall of the limiting plate (501).

6. The bottom sealing device according to claim 1, characterized in that: The connection mode of the limiting plate (501) and the threaded rotating rod (10) is a rotational connection, the limiting block (11) is located on one side of the fixed plate (6), the positioning lever (12) is located directly above the guide rail (4), and the cross section of the fixed block (701) is a T-shaped structure.

7. The bottom sealing device according to claim 1, characterized in that: The rotating disk (704) and the electric rotating three-jaw chuck (803) are located on the same horizontal line, the cross section of the positioning block (801) is a T-shaped structure, and the limiting plate (501) is located in the middle of the guide rail (4).

8. The bottom sealing device according to claim 1, characterized in that: The connection mode between the clamping block (503) and the electric-controlled flame torch (504) is a sliding connection, and the clamping block (503) is a concave structure.

9. The bottom sealing device according to claim 1, characterized in that: The connection mode of the clamping block (503) and the bracket (502) is a rotation connection, and the electric-controlled flame torch (504) is located directly below the electric rotating three-jaw chuck (803).

Citation Information

Patent Citations

  • Bottom sealing machine for glass sealing tank

    CN114538760A

  • Glass bottoming machine

    CN207159091U