Method of selecting a support to be assembled between a key and a flat cable board and a detection device
By detecting the distance between the assembly surfaces of the buttons and the ribbon cable, and calculating the difference to set the size of the support component, the problems of protrusions and gaps after assembly are solved, and effective support for the buttons and the ribbon cable is achieved, ensuring the quality of electronic products.
Patent Information
- Application Number
- CN202211305363.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-10-24
AI Technical Summary
In the prior art, due to processing errors during the manufacturing process, protrusions or gaps may appear after the buttons and ribbon cable are assembled, affecting the quality of electronic products.
By detecting the spacing between the assembly surfaces of the buttons and the ribbon cable board, the difference is calculated to set the size of the support component, and the appropriate support component spacing is obtained using testing equipment to ensure effective support for the buttons and the ribbon cable board.
Ensure that the buttons and ribbon cable do not bulge after assembly, avoid gaps, and ensure that the quality of electronic products meets requirements.
Smart Images

Figure CN115540771B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electronic product assembly, and in particular to a selection method of a support piece assembled between a key and a flat cable plate and a detection device. BACKGROUND
[0002] In the assembly process of electronic products such as electronic watches and smart phones, the key and the flat cable plate need to be assembled to the outside and inside of the shell respectively, and a support piece also needs to be assembled between the key and the flat cable plate. The flat cable plate is generally provided with a mounting groove, the assembled key and flat cable plate are arranged oppositely, the support piece is provided with a protruding portion, the protruding portion of the support piece can extend into the mounting groove and abut to the groove bottom, that is, the support piece assembled between the key and the flat cable plate abuts between the side of the key facing the inside of the shell and the groove bottom of the mounting groove.
[0003] However, the support piece assembled between the key and the flat cable plate in the prior art is of a standard size, that is, the size of the support piece of all electronic products after assembly along the arrangement direction of the key and the flat cable plate is the same. However, due to the machining error in the manufacturing process, the sizes of different keys, flat cable plates and shells may be different. If the size of the support piece of all electronic products is equal to the standard size, the assembled key may protrude towards the outside of the shell and / or the flat cable plate may protrude towards the inside of the shell, or there may be a gap between the assembled key and the support piece and / or between the flat cable plate and the support piece, thereby affecting the quality of the electronic product.
[0004] Therefore, the above problems need to be solved. SUMMARY
[0005] The present application aims to provide a selection method of a support piece assembled between a key and a flat cable plate and a detection device to solve the problem that the assembled key protrudes towards the outside of the shell and / or the flat cable plate protrudes towards the inside of the shell, or there is a gap between the assembled key and the support piece and / or between the flat cable plate and the support piece, thereby affecting the quality of the electronic product.
[0006] To achieve the above purpose, the present application adopts the following technical solutions:
[0007] In one aspect, the present application provides a selection method of a support piece assembled between a key and a flat cable plate. The key and the flat cable plate can be assembled to the outside and inside of a shell respectively. The assembly surface of the key is parallel to the assembly surface of the flat cable plate. The flat cable plate is provided with a mounting groove. The selection method of the support piece assembled between the key and the flat cable plate comprises the following steps:
[0008] Assembling the flat cable plate to the inside of the shell, selecting a first plane parallel to the assembling surface of the flat cable plate on the outer wall of the shell, detecting the interval between the first plane and the bottom of the mounting slot in the direction perpendicular to the first plane, and obtaining a first detection value;
[0009] Selecting a second plane parallel to the assembling surface of the flat cable plate on the inner wall of the shell, detecting the interval between the first plane and the second plane in the direction perpendicular to the first plane, and obtaining a second detection value;
[0010] Assembling the key to the shell, obtaining the interval between the second plane and the side of the key facing the inside of the shell in the direction perpendicular to the first plane, and obtaining a third detection value;
[0011] Obtaining the difference between the second detection value and the third detection value, subtracting the difference from the first detection value, and obtaining a target detection value;
[0012] Setting the size of the support according to the target detection value, and selecting the support according to the set size.
[0013] As a preferred, the detecting the interval between the first plane and the bottom of the mounting slot in the direction perpendicular to the first plane comprises:
[0014] Setting the initial position of a first probe, selecting a first detection point on the first plane, moving the first probe from its initial position to the first detection point in the direction perpendicular to the first plane, and obtaining the first movement distance of the first probe when it abuts to the first detection point;
[0015] The first probe returns to its initial position, and the first probe moves from its initial position to the mounting slot in the direction perpendicular to the first plane, and obtains the second movement distance of the first probe when it abuts to the bottom of the mounting slot;
[0016] Obtaining the difference between the first movement distance and the second movement distance.
[0017] As a preferred, the detecting the interval between the first plane and the bottom of the mounting slot in the direction perpendicular to the first plane further comprises:
[0018] Selecting a plurality of first detection points on the first plane, and obtaining a plurality of first movement distances;
[0019] Calculating the average value of a plurality of first movement distances;
[0020] Obtaining the difference between the average value of a plurality of first movement distances and the second movement distance.
[0021] As a preference, the detecting the interval between the first plane and the second plane along the direction perpendicular to the first plane comprises:
[0022] The second probe is located on the side of the first plane away from the second plane, and the third probe is located on the side of the second plane away from the first plane;
[0023] The initial position of the second probe is set, a second detection point is selected on the first plane, the second probe moves from its initial position to the second detection point along the direction perpendicular to the first plane, and a third movement distance of the second probe when abutting to the second detection point is obtained;
[0024] The initial position of the third probe is set, a third detection point is selected on the second plane, the third probe moves from its initial position to the third detection point along the direction perpendicular to the first plane, and a fourth movement distance of the third probe when abutting to the third detection point is obtained;
[0025] The interval between the initial position of the second probe and the initial position of the third probe along the direction perpendicular to the first plane is obtained, and a value obtained by subtracting the third movement distance and the fourth movement distance from the interval is obtained.
[0026] As a preference, the detecting the interval between the first plane and the second plane along the direction perpendicular to the first plane further comprises:
[0027] A plurality of second detection points are selected on the first plane, and a plurality of third movement distances are obtained, and an average value of the plurality of third movement distances is calculated;
[0028] A plurality of third detection points are selected on the second plane, and a plurality of fourth movement distances are obtained, and an average value of the plurality of fourth movement distances is calculated;
[0029] The interval between the initial position of the second probe and the initial position of the third probe along the direction perpendicular to the first plane is obtained, and a value obtained by subtracting the average value of the plurality of third movement distances and the average value of the plurality of fourth movement distances from the interval is obtained.
[0030] As a preference, the detecting the interval between the first plane and the second plane along the direction perpendicular to the first plane further comprises:
[0031] The initial position of the fourth probe is set, a fourth detection point is selected on the second plane, the fourth probe moves from its initial position to the fourth detection point along the direction perpendicular to the first plane, and a fifth movement distance of the third probe when abutting to the fourth detection point is obtained;
[0032] The fourth probe is restored to its initial position, the fourth probe is moved from its initial position to the side of the key facing the inside of the shell in a direction perpendicular to the first plane, and a sixth movement distance of the fourth probe when abutting to the key is obtained;
[0033] A difference between the fifth movement distance and the sixth movement distance is obtained.
[0034] Preferably, the obtaining of the distance between the second plane and the side of the key facing the inside of the shell in the direction perpendicular to the first plane further comprises:
[0035] A plurality of fourth detection points are selected on the second plane, and a plurality of fifth movement distances are obtained;
[0036] An average value of the plurality of fifth movement distances is calculated;
[0037] A difference between the average value of the plurality of fifth movement distances and the sixth movement distance is obtained.
[0038] Another aspect of the present application further provides a detection device based on the selection method of the support assembled between the key and the flat cable plate, comprising:
[0039] The first detection device, the second detection device and the third detection device each comprise a carrier configured to carry a carrier carrying the shell, the first detection device further comprises a first probe capable of moving towards the carrier in a horizontal direction to abut the first plane or the bottom of the mounting groove, and a first displacement sensor configured to detect the movement distance of the first probe, the second detection device further comprises a second probe, a third probe, a second displacement sensor and a third displacement sensor, and the third detection device further comprises a fourth probe and a fourth displacement sensor, the carriers of the second detection device and the third detection device are capable of rotating and capable of making the first plane and the second plane of the shell carried on the carrier horizontal, the second probe and the third probe are capable of moving in a vertical direction and capable of abutting the first plane and the second plane respectively, the second displacement sensor and the third displacement sensor are configured to detect the movement distance of the second probe and the third probe respectively, and the fourth probe is capable of moving in a vertical direction to abut the second plane or the side of the key facing the inside of the shell, and the fourth displacement sensor is configured to detect the movement distance of the fourth probe.
[0040] Preferably, the first detection device further comprises a first pressing block configured to press the flat cable plate against the shell.
[0041] As a preference, the third detection device further comprises a pressure maintaining mechanism configured to apply a constant pressure to a side of the key facing the inside of the shell.
[0042] The beneficial effects of the present application are as follows: in the present application, by obtaining the second detection value and the third detection value, the distance between the side of the key facing the inside of the shell and the bottom of the mounting groove of the flat cable plate along the direction perpendicular to the first plane when the support is not assembled is obtained by calculating the difference between the second detection value and the third detection value, and then the distance is subtracted from the first detection value to obtain the distance between the side of the key facing the inside of the shell and the bottom of the mounting groove of the flat cable plate along the direction perpendicular to the first plane when the support is not assembled, and the support is selected according to the distance, so that the selected support can abut between the side of the key facing the inside of the shell and the bottom of the mounting groove, i.e. there is no gap between the assembled key and the support and between the flat cable plate and the support, so as to ensure that the key and the flat cable plate can be effectively supported, and at the same time, it can also be ensured that the support will not exert pressure on the key and / or the flat cable plate in a natural state, i.e. the assembled key will not protrude towards the outside of the shell, and the flat cable plate will not protrude towards the inside of the shell, thereby ensuring that the quality of the electronic product meets the requirements. The first probe of the detection device is used to detect the distance between the first plane and the bottom of the mounting groove along the direction perpendicular to the first plane, the second probe and the third probe are used to detect the distance between the first plane and the second plane along the direction perpendicular to the first plane, and the fourth probe is used to detect the distance between the second plane and the side of the key facing the inside of the shell along the direction perpendicular to the first plane, so as to detect the distance between the side of the key facing the inside of the shell and the bottom of the mounting groove of the flat cable plate along the direction perpendicular to the first plane when the support is not assembled, and select the support according to the distance, so as to ensure that there is no gap between the assembled key and the support and between the flat cable plate and the support, so as to ensure that the key and the flat cable plate can be effectively supported, and at the same time, it can also be ensured that the support will not exert pressure on the key and / or the flat cable plate in a natural state, i.e. the assembled key will not protrude towards the outside of the shell, and the flat cable plate will not protrude towards the inside of the shell, thereby ensuring that the quality of the electronic product meets the requirements. BRIEF DESCRIPTION OF DRAWINGS
[0043] Figure 1 is a structural diagram of the shell in the embodiment of the present application Figure One ;
[0044] Figure 2 is a structural diagram of the shell in the embodiment of the present application Figure Two ;
[0045] Figure 3 is a structural diagram of the flat cable plate in the embodiment of the present application
[0046] Figure 4This is a schematic diagram of the structure of the carrier, housing, and buttons in an embodiment of the present invention;
[0047] Figure 5 This is a flowchart of a method for selecting a support component assembled between the button and the ribbon cable board in an embodiment of the present invention;
[0048] Figure 6 This is a schematic diagram of the structure of the first detection device and the conveying device in an embodiment of the present invention;
[0049] Figure 7 yes Figure 6 A magnified view of a section at point A in the middle;
[0050] Figure 8 This is a schematic diagram of the structure of the platform, the first pressure block, the first driving member and the limiting mechanism of the first detection device in an embodiment of the present invention.
[0051] Figure 9 This is a schematic diagram of the structure of the first detection device carrying the carrier, the first pressure block, the first driving member and the limiting mechanism in an embodiment of the present invention.
[0052] Figure 10 yes Figure 9 A magnified view of a section at point B in the middle;
[0053] Figure 11 This is a schematic diagram of the structure of the second detection device in an embodiment of the present invention;
[0054] Figure 12 yes Figure 11 A magnified view of a section at point C;
[0055] Figure 13 This is a schematic diagram of the structure of the second detection device in this embodiment of the invention when its platform carries a carrier;
[0056] Figure 14 yes Figure 13 A magnified view of a section at point D;
[0057] Figure 15 This is a schematic diagram of the structure of the third detection device in this embodiment of the invention. Figure One ;
[0058] Figure 16 yes Figure 15 A magnified view of a section at point E in the middle;
[0059] Figure 17 This is a schematic diagram of the structure of the third detection device in this embodiment of the invention. Figure Two ;
[0060] Figure 18 yes Figure 17 A magnified view of a section at point F.
[0061] Fig.:
[0062] 110, housing; 111, first through hole; 112, first plane; 113, second plane; 120, button; 130, flat cable plate; 131, mounting groove;
[0063] 200, carrier;
[0064] 310, first detection device; 311, carrier; 3111, latch; 312, first probe; 313, first pressing block; 314, first moving module; 315, first driving piece; 316, limiting mechanism; 3161, second driving piece; 3162, second pressing block; 320, second detection device; 321, second probe; 322, third probe; 323, third driving piece; 324, second moving module; 325, third moving module; 3261, clamping block; 327, third pressing block; 328, fifth driving piece; 330, third detection device; 331, fourth probe; 332, pressure maintaining mechanism; 3321, seventh driving piece; 3322, mounting plate; 3323, weight; 3324, pressure head; 333, sixth driving piece; 334, fourth moving module; 341, conveying line body; 342, carrying mechanism; 3421, clamping jaw; 3422, driving module. DETAILED DESCRIPTION
[0065] The application will be further described below in conjunction with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the application, and not to limit the application. In addition, it should be noted that, for the convenience of description, only the parts related to the application are shown in the drawings, not all the structures.
[0066] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0067] In the present application, unless otherwise explicitly specified and limited, "on" or "under" of a first feature to a second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "over" of a first feature to a second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. "Under", "below" and "underneath" of a first feature to a second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0068] In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0069] Embodiment one
[0070] As Figures 1 to 4As shown, and based on the foregoing, the key 120 and the flat cable plate 130 can be assembled to the outside and the inside of the shell 110, respectively, and the assembly surface of the key 120 is parallel to the assembly surface of the flat cable plate 130. The flat cable plate 130 is provided with a mounting groove 131. The key 120 and the flat cable plate 130 are supported by a support (not shown in the figure). The support is provided with a protruding portion. The protruding portion of the support can extend into the mounting groove 131 and abut to the groove bottom of the mounting groove 131. That is, the support between the key 120 and the flat cable plate 130 can abut between the side of the key 120 facing the inside of the shell 110 and the groove bottom of the mounting groove 131. Due to the machining error in the manufacturing process, the distance between the assembly surface of the key 120 and the assembly surface of the flat cable plate 130, the size of the key 120, and / or the depth of the mounting groove 131 of the flat cable plate 130 on different shells 110 can be different, which can cause the distance between the key 120 and the flat cable plate 130 and the groove bottom of the mounting groove 131 assembled on different shells 110 along the arrangement direction of the key 120 and the flat cable plate to be different. If the size of the support assembled on different shells 110 is the same, the size of the support assembled on the shell 110 can be too large or too small. If the size of the support is too large, the assembled key 120 can protrude outwardly from the shell 110 and / or the flat cable plate 130 can protrude inwardly from the shell 110. If the size of the support is too small, there can be a gap between the key 120 and the support and / or between the flat cable plate 130 and the support after assembly, which can cause the key 120 and the flat cable plate 130 to be unable to be effectively supported. Therefore, a support with an appropriate size needs to be selected according to the distance between the key 120 and the flat cable plate 130 and the groove bottom of the mounting groove 131 along the arrangement direction of the key 120 and the flat cable plate.
[0071] To this end, please refer to Figure 5 The embodiment provides a selection method of a support assembled between the key 120 and the flat cable plate 130. The selection method of the support assembled between the key 120 and the flat cable plate 130 comprises the following steps.
[0072] Assembling the flat cable plate 130 to the inside of the shell 110. Selecting a first plane 112 parallel to the assembly surface of the key 120 on the outer wall of the shell 110. Detecting the distance between the first plane 112 and the groove bottom of the mounting groove 131 along the direction perpendicular to the first plane 112 and obtaining a first detection value.
[0073] Selecting a second plane 113 parallel to the assembly surface of the flat cable plate 130 on the inner wall of the shell 110. Detecting the distance between the first plane 112 and the second plane 113 along the direction perpendicular to the first plane 112 and obtaining a second detection value.
[0074] Assemble the key 120 to the shell 110, obtain the second plane 113 and the interval of the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112, and obtain a third detection value;
[0075] Obtain the difference between the second detection value and the third detection value, subtract the difference from the first detection value, and obtain a target detection value;
[0076] According to the target detection value, set the size of the support, and select the support according to the set size.
[0077] In the embodiment, by obtaining the second detection value and the third detection value, the interval of the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112 is obtained by calculating the difference between the second detection value and the third detection value. Then, by subtracting the difference from the first detection value, the interval of the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112 and the interval of the bottom of the mounting groove 131 of the flat cable plate 130 along the direction perpendicular to the first plane 112 when the support is not assembled are obtained. Then, according to the interval, the support is selected, so that the selected support can abut between the side of the key 120 facing the inside of the shell 110 and the bottom of the mounting groove 131, i.e. there is no gap between the key 120 and the support and between the flat cable plate 130 and the support after assembly, so as to ensure that the key 120 and the flat cable plate 130 can be effectively supported, and at the same time, it can also be ensured that the support will not exert pressure on the key 120 and / or the flat cable plate 130 in a natural state, i.e. the key 120 will not protrude outwardly from the shell 110 after assembly, and the flat cable plate 130 will not protrude inwardly from the shell 110, thereby ensuring that the quality of the electronic product meets the requirements.
[0078] Based on the above-mentioned selection method of the support assembled between the key 120 and the flat cable plate 130, in the embodiment, the interval of the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112 and the interval of the bottom of the mounting groove 131 of the flat cable plate 130 along the direction perpendicular to the first plane 112 when the support is not assembled are detected, and then a suitable support is selected according to the detected interval. In order to detect the interval of the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112 and the interval of the bottom of the mounting groove 131 of the flat cable plate 130 along the direction perpendicular to the first plane 112 when the support is not assembled, please refer to Figures 1 to 4 and Figures 6 to 17The embodiment also provides a detection device, which comprises the first detection device 310, the second detection device 320 and the third detection device 330. The first detection device 310, the second detection device 320 and the third detection device 330 each comprise a carrier 311 configured to carry the carrier 200 carrying the shell 110. The first detection device 310 further comprises a first probe 312 and a first displacement sensor (not shown in the figure). The first probe 312 is capable of moving in a horizontal direction to abut against the first plane 112 or the bottom of the mounting groove 131 of the carrier 200. The first displacement sensor is configured to detect the moving distance of the first probe 312. The second detection device 320 further comprises a second probe 321, a third probe 322, a second displacement sensor (not shown in the figure) and a third displacement sensor (not shown in the figure). The third detection device 330 further comprises a fourth probe 331 and a fourth displacement sensor (not shown in the figure). The carriers 311 of the second detection device 320 and the third detection device 330 are each capable of rotating and capable of making the first plane 112 and the second plane 113 of the shell 110 carried on the carrier 311 horizontal. The second probe 321 and the third probe 322 are each capable of moving in a vertical direction and capable of abutting against the first plane 112 and the second plane 113, respectively. The second displacement sensor and the third displacement sensor are configured to detect the moving distance of the second probe 321 and the third probe 322, respectively. The fourth probe 331 is capable of moving in a vertical direction to abut against the second plane 113 or the side of the key 120 facing the inside of the shell 110. The fourth displacement sensor is configured to detect the moving distance of the fourth probe 331.
[0079] In the embodiment, the first probe 312 is used to detect the distance between the first plane 112 and the bottom of the mounting groove 131 in a direction perpendicular to the first plane 112. The second probe 321 and the third probe 322 are used to detect the distance between the first plane 112 and the second plane 113 in a direction perpendicular to the first plane 112. The fourth probe 331 is used to detect the distance between the second plane 113 and the side of the key 120 facing the inside of the shell 110 in a direction perpendicular to the first plane 112, so as to detect the distance between the side of the key 120 assembled on the shell 110 and the bottom of the mounting groove 131 of the flat cable plate 130 assembled on the shell 110 in a direction perpendicular to the first plane 112 when the support is not assembled, and select the support according to the distance, so as to ensure that there is no gap between the key 120 and the support and between the flat cable plate 130 and the support after assembly, so as to ensure that the key 120 and the flat cable plate 130 can be effectively supported, and meanwhile, the support does not exert pressure on the key 120 and / or the flat cable plate 130 in a natural state, i.e., the key 120 does not protrude towards the outside of the shell 110 after assembly, and the flat cable plate 130 does not protrude towards the inside of the shell 110, thereby ensuring that the quality of the electronic product meets the requirements.
[0080] It can be understood that the first displacement sensor, the second displacement sensor, the third displacement sensor and the fourth displacement sensor are all grating scale sensors, of course, in other alternative embodiments, the first displacement sensor, the second displacement sensor, the third displacement sensor and the fourth displacement sensor can also be laser sensors, ultrasonic sensors and other displacement sensors, and the present embodiment does not make specific limitations on this.
[0081] In addition to the first detection device 310, the second detection device 320 and the third detection device 330, the detection equipment in the present embodiment further comprises a conveying device configured to convey the carrier 200 carrying the shell 110, the first detection station, the second detection station and the third detection station are sequentially arranged along the conveying direction of the conveying device, the first detection device 310, the second detection device 320 and the third detection device 330 are alternatively arranged in the first detection station, the second detection station and the third detection station, and the conveying device can convey the carrier 200 to the first detection station, the second detection station and the third detection station in sequence and sequentially perform detection.
[0082] Exemplarily, the first detection device 310 in the present embodiment is arranged in the first detection station, the second detection device 320 is arranged in the second detection station, and the third detection device 330 is arranged in the third detection station, that is, the carrier 200 can be conveyed to the first detection device 310, the second detection device 320 and the third detection device 330 in sequence, so as to sequentially detect and obtain the first detection value, the second detection value and the third detection value.
[0083] Specifically, the shell 110 and the carrier 200 are respectively provided with a first through hole 111 and a second through hole, when the shell 110 is carried on the carrier 200, the first through hole 111 is opposite to the second through hole, the area of the outer wall of the shell 110 close to the first through hole 111 is exposed by the second through hole, the first plane 112 is located in the area, and the key 120 and the flat cable board 130 assembled to the shell 110 are respectively located on both sides of the first through hole 111.
[0084] In the embodiment, the flat cable plate 130 is first assembled to the housing 110, the mounting groove 131 of the flat cable plate 130 is exposed by the first through hole 111 and the second through hole, the initial position of the first probe 312 is determined, the first detection point is preset on the first plane 112, the first detection device 310 further comprises a first moving module 314, the first moving module 314 is used for driving the first probe 312 to move, the first moving module 314 first drives the first probe 312 to move to be aligned with the first detection point, then drives the first probe 312 to move to abut against the first detection point on the first plane 112 along the horizontal direction, the first displacement sensor detects the moving distance of the first probe 312, then the first moving module 314 drives the first probe 312 to return to the initial position, then drives the first probe 312 to move to be aligned with the mounting groove 131, when the first probe 312 is aligned with the mounting groove 131, the first moving module 314 drives the first probe 312 to move to abut against the groove bottom of the mounting groove 131 along the horizontal direction, the first displacement sensor detects the moving distance of the first probe 312, and the difference between the values detected by the first displacement sensor twice is the first detection value.
[0085] Based on the above, the distance between the first plane 112 and the groove bottom of the mounting groove 131 in the embodiment in a direction perpendicular to the first plane 112 comprises:
[0086] The initial position of the first probe 312 is determined, the first detection point is selected on the first plane 112, the first probe 312 moves from the initial position to the first detection point along the direction perpendicular to the first plane 112, and the first moving distance of the first probe 312 when abutting against the first detection point is obtained.
[0087] The first probe 312 returns to the initial position, the first probe 312 moves from the initial position to the mounting groove 131 along the direction perpendicular to the first plane 112, and the second moving distance of the first probe 312 when abutting against the groove bottom of the mounting groove 131 is obtained.
[0088] The difference between the first moving distance and the second moving distance is obtained.
[0089] Preferably, the first detection device 310 further comprises a first pressing block 313 and a first driving member 315, the first pressing block 313 is configured to press the flat cable plate 130 against the assembly surface of the flat cable plate 130 on the inner wall of the shell 110, specifically, the first pressing block 313 is connected with the first driving member 315 through a connecting plate, it can be understood that the shell 110 in the embodiment is annular, when the carrier 200 is carried on the carrier platform 311, the first pressing block 313 can extend into the annular area inside the shell 110, the first driving member 315 can drive the connecting plate to move in the horizontal direction, so as to drive the first pressing block 313 to move towards the flat cable plate 130, and press the flat cable plate 130 against the assembly surface of the flat cable plate 130 on the inner wall of the shell 110, so as to avoid the displacement of the flat cable plate 130 during the detection.
[0090] Further, the carrier platform 311 in the embodiment is provided with at least two insertion pins 3111, the at least two insertion pins 3111 can be inserted into the insertion holes (not shown in the figure) on the carrier 200 one by one, so as to position the carrier 200 on the carrier platform 311, the at least two insertion pins 3111 are arranged along the diagonals of the carrier platform 311, so as to ensure that the carrier 200 can be stably placed on the carrier platform 311, the first detection device 310 further comprises two limiting mechanisms 316, the two limiting mechanisms 316 are respectively located on the two sides of the carrier platform 311, the limiting mechanism 316 comprises a second driving member 3161 and a second pressing block 3162, the second driving member 3161 can drive the second pressing block 3162 to ascend and descend in the vertical direction, and can make the second pressing block 3162 press the carrier 200 against the carrier platform 311, so as to avoid the displacement of the carrier platform 311 during the detection.
[0091] It can be understood that the first driving member 315 and the second driving member 3161 in the embodiment can be one of the linear driving structures such as air cylinder, electric cylinder, etc., which are not specifically limited in the embodiment.
[0092] When the first detection device 310 completes detection, the carrier 200 is taken off from the carrier platform 311 of the first detection device 310, and the flat cable plate 130 is detached from the shell 110, and then the carrier 200 is placed on the carrier platform 311 of the second detection device 320. It can be understood that the carrier platform 311 of the second detection device 320 is also provided with a latch 3111 for positioning the carrier 200, and the second detection device 320 further comprises a third driving member 323, a second moving module 324 and a third moving module 325. The second probe 321 and the third probe 322 are arranged in a vertical direction. The third driving member 323 is used to drive the carrier platform 311 of the second detection device 320 to rotate, so that the first plane 112 and the second plane 113 of the shell 110 carried on the carrier platform 311 are horizontal planes, that is, the bearing surface of the carrier platform 311 of the second detection device 320 is initially a horizontal plane. When the carrier 200 is placed on the carrier platform 311 of the second detection device 320, the third driving member 323 drives the carrier platform 311 of the second detection device 320 to rotate, so that the bearing surface of the carrier platform 311 of the second detection device 320 is converted from a horizontal plane to a vertical plane. When the carrier platform 311 completes rotation, the second probe 321 is located below the first plane 112, and the third probe 322 is located above the second plane 113.
[0093] It can be understood that the third driving member 323 in the embodiment can be one of a stepping motor, a servo motor and the like driving structure, which is not specifically limited in the embodiment.
[0094] The initial positions of the second probe 321 and the third probe 322 are determined. A second detection point is preset on the first plane 112. The second moving module 324 is used to drive the second probe 321 to move. The second moving module 324 first drives the second probe 321 to move to align with the second detection point, and then drives the second probe 321 to move in a vertical direction to abut against the second detection point on the first plane 112. A second displacement sensor detects the moving distance of the second probe 321. Meanwhile, a third detection point is preset on the second plane 113. The third moving module 325 is used to drive the third probe 322 to move. The third moving module 325 first drives the third probe 322 to move to align with the third detection point, and then drives the third probe 322 to move in a vertical direction to abut against the third detection point on the second plane 113. A third displacement sensor detects the moving distance of the third probe 322. The difference between the initial position of the second probe 321 and the initial position of the third probe 322 in the vertical direction and the sum of the values detected by the second displacement sensor and the third displacement sensor is the second detection value.
[0095] Based on the above, the detection of the interval between the first plane 112 and the second plane 113 in the direction perpendicular to the first plane 112 in the embodiment comprises:
[0096] The second probe 321 is located on one side of the first plane 112 away from the second plane 113, and the third probe 322 is located on one side of the second plane 113 away from the first plane 112;
[0097] The initial position of the second probe 321 is set, a second detection point is selected on the first plane 112, the second probe 321 moves from its initial position to the second detection point in a direction perpendicular to the first plane 112, and a third movement distance of the second probe 321 when abutting to the second detection point is obtained;
[0098] The initial position of the third probe 322 is set, a third detection point is selected on the second plane 113, the third probe 322 moves from its initial position to the third detection point in a direction perpendicular to the first plane 112, and a fourth movement distance of the third probe 322 when abutting to the third detection point is obtained;
[0099] The distance between the initial position of the second probe 321 and the initial position of the third probe 322 in a direction perpendicular to the first plane 112 is obtained, and a value obtained by subtracting the third movement distance and the fourth movement distance from the distance is obtained.
[0100] Preferably, the second detection device 320 further comprises a clamping mechanism, which comprises two clamping blocks 3261 arranged oppositely and a fourth driving member for driving the two clamping blocks 3261 to move relatively to clamp two sides of the carrier 200, so as to avoid displacement of the carrier 200 during detection.
[0101] Further, the second detection device 320 further comprises a third pressing block 327 and a fifth driving member 328, when the third driving member 323 drives the carrier 311 of the second detection device 320 to rotate, the fifth driving member 328 can drive the third pressing block 327 to move towards the carrier 200, and the moving direction of the third pressing block 327 is perpendicular to the arrangement direction of the two clamping blocks 3261, the third pressing block 327 can abut on the top of the carrier 200, and the third pressing block 327 cooperates with the pin 3111 on the carrier 311, so as to further avoid displacement of the carrier 200 during detection.
[0102] It can be understood that the fourth driving member and the fifth driving member 328 in the embodiment can be one of a linear driving structure such as a pneumatic cylinder or an electric cylinder, and the embodiment does not make specific limitation on this.
[0103] When the second detection device 320 completes detection, the carrier 200 is taken off from the carrier table 311 of the second detection device 320, and then the carrier 200 is placed on the carrier table 311 of the third detection device 330, and the key 120 is assembled to the shell 110, and the side of the key 120 facing the inside of the shell 110 is exposed from the first through hole 111. It can be understood that the carrier table 311 of the third detection device 330 is also provided with a latch 3111 for positioning the carrier 200, and the third detection device 330 further comprises a sixth driving member 333 and a fourth moving module 334. The sixth driving member 333 is used to drive the carrier table 311 of the third detection device 330 to rotate, so that the first plane 112 and the second plane 113 of the shell 110 carried on the carrier table 311 are horizontal planes. When the carrier table 311 completes rotation, the fourth probe 331 is located above the second plane 113.
[0104] It can be understood that the sixth driving member 333 in the embodiment can be one of a stepping motor, a servo motor and the like driving structure, and the embodiment does not make specific limitation thereto.
[0105] The initial position of the fourth probe 331 is determined, and a fourth detection point is preset on the second plane 113. The fourth moving module 334 is used to drive the fourth probe 331 to move. The fourth moving module 334 first drives the fourth probe 331 to move to be aligned with the fourth detection point, and then drives the fourth probe 331 to move along the vertical direction to abut against the fourth detection point on the second plane 113. The fourth displacement sensor detects the moving distance of the fourth probe 331. Subsequently, the fourth moving module 334 drives the fourth probe 331 to return to the initial position, and then drives the fourth probe 331 to move to be aligned with the side of the key 120 facing the inside of the shell 110. When the fourth probe 331 is aligned with the side of the key 120 facing the inside of the shell 110, the fourth moving module 334 drives the fourth probe 331 to move along the vertical direction to abut against the side of the key 120 facing the inside of the shell 110. The fourth displacement sensor detects the moving distance of the fourth probe 331. The difference between the values detected by the fourth displacement sensor twice is calculated, and the difference is the third detection value.
[0106] Based on the above, the distance between the second plane 113 and the side of the key 120 facing the inside of the shell 110 in the direction perpendicular to the first plane 112 in the embodiment comprises:
[0107] The initial position of the fourth probe 331 is set, and a fourth detection point is selected on the second plane 113. The fourth probe 331 moves from the initial position thereof to the fourth detection point along the direction perpendicular to the first plane 112. The fifth moving distance of the third probe 322 when abutting against the fourth detection point is obtained.
[0108] The fourth probe 331 is restored to its initial position, and the fourth probe 331 is moved from its initial position to the side of the button 120 inside the shell 110 in a direction perpendicular to the first plane 112, and the sixth movement distance of the fourth probe 331 when abutting against the button 120 is obtained;
[0109] The difference between the fifth movement distance and the sixth movement distance is obtained.
[0110] Preferably, the third detection device 330 in the embodiment also comprises the clamping mechanism, the third pressing block 327 and the fifth driving member 328, so as to avoid displacement of the carrier 200 during detection.
[0111] Further, the third detection device 330 in the embodiment also comprises a pressure maintaining mechanism 332 configured to apply a constant pressure to the side of the button 120 inside the shell 110, so as to keep the button 120 at the working position when not pressed, that is, the working position of the button 120 of the electronic product when not pressed is simulated during detection by the pressure maintaining mechanism 332 in the embodiment, and all the buttons 120 to be detected can be kept at the working position, so as to ensure the accuracy of the detection result.
[0112] Illustratively, the pressure maintaining mechanism 332 comprises a seventh driving member 3321 (not shown in the figure), a mounting plate 3322, a weight 3323 and a pressure head 3324, the pressure head 3324 is detachably connected to the weight 3323, the weight 3323 is placed on the mounting plate 3322, and the weight 3323 is slidingly connected to the mounting plate 3322 in the vertical direction, the pressure head 3324 is capable of abutting against the side of the button 120 inside the shell 110, and the seventh driving member 3321 is capable of driving the mounting plate 3322 to ascend and descend in the vertical direction, when the mounting plate 3322 descends by a distance in the vertical direction, the weight 3323 is separated from the mounting plate 3322, and at this time, the pressure borne by the side of the button 120 inside the shell 110 is equal to the sum of the gravity of the pressure head 3324 and the gravity of the weight 3323.
[0113] It can be understood that in other optional embodiments, the second detection value can be obtained first, then the first detection value, and finally the third detection value, and accordingly, the second detection device 320 is arranged at the first detection station, the first detection device 310 is arranged at the second detection station, and the third detection device 330 is arranged at the third detection station, and of course, other optional embodiments can also have other detection sequences, and accordingly, the first detection device 310, the second detection device 320 and the third detection device 330 are adaptively arranged at the first detection station, the second detection station and the third detection station according to the detection sequence, and the embodiment does not make specific limitation on this.
[0114] After the detection is completed, that is, after the first detection value, the second detection value and the third detection value are obtained, and the target detection value is calculated, the staff or the assembling device can select a suitable support according to the target detection value, and then assemble the key 120, the support and the flat cable plate 130 onto the shell 110 in sequence.
[0115] Preferably, the conveying device in the embodiment comprises a conveying line body 341 and a carrying mechanism 342, and the first detection station, the second detection station and the third detection station are arranged at intervals along the extension direction of the conveying line body 341. The first detection station, the second detection station and the third detection station are each provided with a jacking mechanism (not shown in the figure), which is used to jack the carrier 200 away from the conveying line body 341. The first detection station, the second detection station and the third detection station are each provided with the carrying mechanism 342, which is used to carry the carrier 200 from the jacking mechanism to the loading platform 311. It can be understood that the structures of the conveying line body 341 and the jacking mechanism are both prior art, and will not be described here in the embodiment.
[0116] Further, the carrying mechanism 342 comprises a clamping jaw 3421 and a driving module 3422 for driving the clamping jaw 3421 to move between the conveying line body 341 and the loading platform 311. The specific structures of the clamping jaw 3421 and the driving module 3422 are both prior art, and will not be described here in the embodiment.
[0117] It can be understood that the specific structures of the first moving module 314, the second moving module 324, the third moving module 325 and the fourth moving module 334 described above are all prior art, and will not be described here in the embodiment.
[0118] Embodiment Two
[0119] Compared with the first embodiment, the distance between the first plane 112 and the bottom of the mounting groove 131 along the direction perpendicular to the first plane 112 in the embodiment further comprises:
[0120] A plurality of first detection points are selected on the first plane 112, and a plurality of first moving distances are obtained.
[0121] The average value of the plurality of first moving distances is calculated.
[0122] The difference between the average value of the plurality of first moving distances and the second moving distance is obtained.
[0123] In the embodiment, the initial position of the first probe 312 and the distance between the first plane 112 and the bottom of the mounting groove 131 along the direction perpendicular to the first plane 112 can be more accurately determined by obtaining a plurality of first moving distances and calculating the average value of the plurality of first moving distances, so that the distance between the first plane 112 and the bottom of the mounting groove 131 along the direction perpendicular to the first plane 112 can be more accurately detected.
[0124] Embodiment three
[0125] Compared with embodiment one, the embodiment further comprises the following steps of:
[0126] selecting a plurality of second detection points on the first plane 112 and obtaining a plurality of third moving distances, and calculating an average value of the plurality of third moving distances;
[0127] selecting a plurality of third detection points on the second plane 113 and obtaining a plurality of fourth moving distances, and calculating an average value of the plurality of fourth moving distances;
[0128] obtaining a value obtained by subtracting the average value of the plurality of third moving distances and the average value of the plurality of fourth moving distances from the distance between the initial position of the second probe 321 and the initial position of the third probe 322 along the direction perpendicular to the first plane 112.
[0129] In the embodiment, the average value of the plurality of third moving distances is calculated to more accurately determine the distance between the initial position of the second probe 321 and the first plane 112, and the average value of the plurality of fourth moving distances is calculated to more accurately determine the distance between the initial position of the third probe 322 and the second plane 113, thereby more accurately detecting the distance between the first plane 112 and the second plane 113 along the direction perpendicular to the first plane 112.
[0130] Embodiment four
[0131] Compared with embodiment one, the embodiment further comprises the following steps of:
[0132] selecting a plurality of fourth detection points on the second plane 113 and obtaining a plurality of fifth moving distances;
[0133] calculating an average value of the plurality of fifth moving distances;
[0134] obtaining a difference between the average value of the plurality of fifth moving distances and the sixth moving distance.
[0135] In the embodiment, the average value of the plurality of fifth moving distances is calculated to more accurately determine the distance between the initial position of the fourth probe 331 and the second plane 113, thereby more accurately detecting the distance between the second plane 113 and the side of the key 120 facing the inside of the shell 110 along the direction perpendicular to the first plane 112.
[0136] Obviously, the above embodiments of the present application are merely exemplary but not intended to limit the embodiments of the present application. Various obvious changes, re-adjustments and substitutions can be made by those skilled in the art without departing from the scope of the present application. It is not necessary or possible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A method for selecting a support component assembled between a button and a ribbon cable board, wherein the button (120) and the ribbon cable board (130) can be respectively assembled to the outside and inside of a housing (110), the assembly surface of the button (120) is parallel to the assembly surface of the ribbon cable board (130), and the ribbon cable board (130) is provided with a mounting groove (131), characterized in that, The method for selecting the support component assembled between the button and the ribbon cable board includes: Assemble the ribbon cable board (130) into the housing (110), select a first plane (112) on the outer wall of the housing (110) that is parallel to the assembly surface of the button (120), detect the distance between the first plane (112) and the bottom of the mounting groove (131) in a direction perpendicular to the first plane (112), and obtain a first detection value; On the inner wall of the housing (110), a second plane (113) parallel to the assembly surface of the cable tray (130) is selected. The distance between the first plane (112) and the second plane (113) in a direction perpendicular to the first plane (112) is detected, and a second detection value is obtained. Assemble the button (120) onto the housing (110), obtain the distance between the second plane (113) and the side of the button (120) facing the inside of the housing (110) in a direction perpendicular to the first plane (112), and obtain a third detection value; The difference between the second detection value and the third detection value is obtained, and the first detection value is subtracted from the difference to obtain the target detection value; The size of the support is set according to the target detection value, and the support is selected according to the set size; The detection of the distance between the first plane (112) and the bottom of the mounting groove (131) in a direction perpendicular to the first plane (112) includes: Set the initial position of the first probe (312), select the first detection point on the first plane (112), and move the first probe (312) from its initial position to the first detection point in a direction perpendicular to the first plane (112). Obtain the first moving distance of the first probe (312) when it comes into contact with the first detection point. The first probe (312) returns to its initial position and moves from its initial position toward the mounting groove (131) in a direction perpendicular to the first plane (112), thereby obtaining the second moving distance of the first probe (312) when it abuts the bottom of the mounting groove (131); The difference between the first moving distance and the second moving distance is obtained, and the difference is the first detection value.
2. The method for selecting the support member assembled between the button and the ribbon cable board according to claim 1, characterized in that, The method of detecting the distance between the first plane (112) and the bottom of the mounting groove (131) in a direction perpendicular to the first plane (112) further includes: Multiple first detection points are selected on the first plane (112), and multiple first movement distances are obtained; Calculate the average of multiple first movement distances; Obtain the average of multiple first movement distances and the difference between the second movement distances.
3. The method for selecting the support member assembled between the button and the ribbon cable board according to claim 1, characterized in that, The detection of the distance between the first plane (112) and the second plane (113) in a direction perpendicular to the first plane (112) includes: The second probe (321) is positioned on the side of the first plane (112) away from the second plane (113), and the third probe (322) is positioned on the side of the second plane (113) away from the first plane (112); Set the initial position of the second probe (321), select a second detection point on the first plane (112), and move the second probe (321) from its initial position to the second detection point in a direction perpendicular to the first plane (112). Obtain the third moving distance of the second probe (321) when it comes into contact with the second detection point. Set the initial position of the third probe (322), select a third detection point on the second plane (113), and move the third probe (322) from its initial position to the third detection point in a direction perpendicular to the first plane (112). Obtain the fourth moving distance of the third probe (322) when it comes into contact with the third detection point. Obtain the distance between the initial position of the second probe (321) and the initial position of the third probe (322) along the direction perpendicular to the first plane (112), and obtain the value of the distance minus the third moving distance and the fourth moving distance.
4. The method for selecting the support member assembled between the button and the ribbon cable board according to claim 3, characterized in that, The method of detecting the distance between the first plane (112) and the second plane (113) in a direction perpendicular to the first plane (112) further includes: Multiple second detection points are selected on the first plane (112), and multiple third moving distances are obtained, and the average value of the multiple third moving distances is calculated; Multiple third detection points are selected on the second plane (113), and multiple fourth moving distances are obtained. The average value of the multiple fourth moving distances is calculated. The value obtained is the distance between the initial position of the second probe (321) and the initial position of the third probe (322) along the direction perpendicular to the first plane (112), minus the average of the multiple third moving distances and the average of the multiple fourth moving distances.
5. The method for selecting the support member assembled between the button and the ribbon cable board according to claim 3, characterized in that, The distance between the second plane (113) and the button (120) on the side facing the interior of the housing (110) in a direction perpendicular to the first plane (112) includes: Set the initial position of the fourth probe (331), select the fourth detection point on the second plane (113), and move the fourth probe (331) from its initial position to the fourth detection point in a direction perpendicular to the first plane (112). Obtain the fifth moving distance of the third probe (322) when it comes into contact with the fourth detection point. The fourth probe (331) returns to its initial position and moves from its initial position toward the side of the button (120) facing the inside of the housing (110) in a direction perpendicular to the first plane (112), thereby obtaining the sixth moving distance of the fourth probe (331) when it comes into contact with the button (120). Obtain the difference between the fifth moving distance and the sixth moving distance.
6. The method for selecting the support member assembled between the button and the ribbon cable board according to claim 5, characterized in that, The step of obtaining the distance between the second plane (113) and the button (120) on the side facing the interior of the housing (110) in a direction perpendicular to the first plane (112) further includes: Multiple fourth detection points are selected on the second plane (113), and multiple fifth moving distances are obtained; Calculate the average of the multiple fifth movement distances; Obtain the average of the multiple fifth moving distances and the difference between the sixth moving distance.
7. A testing device based on the selection method of the support member assembled between the button and the ribbon cable board according to any one of claims 1-6, characterized in that, include: The first detection device (310), the second detection device (320), and the third detection device (330) all include a platform (311) configured to support a carrier (200) carrying the housing (110). The first detection device (310) further includes a first probe (312) and a first displacement sensor. The first probe (312) is capable of moving horizontally toward the carrier (200) to abut against the first plane (112) or the bottom of the mounting groove (131). The first displacement sensor is configured to detect the moving distance of the first probe (312). The second detection device (320) further includes a second probe (321), a third probe (322), a second displacement sensor, and a third displacement sensor. The third detection device (330) further includes a fourth probe (331) and a fourth displacement sensor. The stage (311) of the third detection device (320) and the third detection device (330) can both rotate, and the first plane (112) and the second plane (113) of the housing (110) supported on the stage (311) can be made horizontal. The second probe (321) and the third probe (322) can both move in the vertical direction and can abut against the first plane (112) and the second plane (113) respectively. The second displacement sensor and the third displacement sensor are configured to detect the moving distance of the second probe (321) and the third probe (322) respectively. The fourth probe (331) can move in the vertical direction to abut against the second plane (113) or the side of the button (120) facing the inside of the housing (110). The fourth displacement sensor is configured to detect the moving distance of the fourth probe (331).
8. The detection device according to claim 7, characterized in that, The first detection device (310) further includes a first pressure block (313) configured to press the ribbon cable (130) against the housing (110).
9. The detection device according to claim 7, characterized in that, The third detection device (330) further includes a pressure holding mechanism (332) configured to apply a constant pressure to the side of the button (120) facing the interior of the housing (110).
Citation Information
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