Optimized single-arm manipulator for continuous plate pulling and continuous plate pulling cake unloading mechanism of filter press

By optimizing the structure and installation method of the single-arm manipulator, the problems of interference jamming, eccentric force and large friction resistance of the existing plate pulling manipulator are solved, and an efficient and flexible continuous plate pulling and cake unloading process is realized.

CN115554741BActive Publication Date: 2025-10-17JINGJIN EQUIPMENT INC
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Patent Information

Application Number
CN202110740735.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-01
Publication Date
2025-10-17
Estimated Expiration
2041-07-01

AI Technical Summary

Technical Problem

The existing plate pulling manipulator has a complex structure, is prone to interference and jamming, the transmission chain is subjected to eccentric force, the plate pulling hook arm is bulky and has high friction resistance, which affects the continuous plate pulling and cake unloading efficiency of the filter press.

Method used

An optimized single-arm manipulator for continuous plate pulling was designed with a simplified structure. It adopted a double-leg double-support ear bracket and a cross-chain centered installation method. The plate pulling hook was improved to a round steel bent type to reduce friction resistance and improve flexibility.

Benefits of technology

The robot has a simple structure and smooth movement, avoids chain jamming, and the plate pulling process is light and has low friction, which improves the efficiency of plate pulling and cake unloading and minimizes the length of the entire machine.

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Abstract

The application discloses a continuous plate-pulling optimized single-arm manipulator and a continuous plate-pulling cake-unloading mechanism of a filter press, and belongs to the technical field of filter presses.The manipulator comprises a single-arm plate-pulling hook, a plate-pulling hook pin shaft, a manipulator support, a hook-elongating spring and a support mounting pin shaft.The key points of the innovative scheme are as follows: (1) simplifying the structure of the manipulator: omitting unnecessary parts, so that the movement processes of the parts of the constituent parts no longer interfere with each other; (2) improving the manipulator support and innovating a cross-chain center installation mode, so that the pulling force of the manipulator does not deviate from the chain, that is, the oblique pulling mode is improved into a straight pulling mode to effectively avoid chain jamming; and (3) optimizing the structure design of the plate-pulling hook: creating a round-steel bending type single-arm plate-pulling hook, so that the plate-pulling hook pressing process has small linear contact friction resistance, and the plate-pulling hook is light in weight and flexible in plate grabbing and unhooking.The continuous plate-pulling cake-unloading mechanism uses the manipulator, solves the related technical problems, has the functions of continuously and automatically pulling open filter plates block by block to unload cakes and pulling together the filter plates after the cakes are unloaded, and has technical comprehensive innovation and product upgrading and efficiency increasing.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of high-efficiency automatic filter press (patent classification B01D25 / 12), and relates to a manipulator of a continuous block-by-block plate pulling and cake unloading mechanism. BACKGROUND

[0002] The filter press is a kind of intermittent operation pressurized filter equipment with multiple filter chambers. The automatic filter press is a kind of filter press with machine, electricity and liquid integration and PLC intelligent control. The high-efficiency automatic filter press is a kind of automatic filter press capable of shortening the intermittent time (shortening the empty running time of the plate pulling trolley return) and continuously circulating (non-returning) plate pulling and cake unloading. The high-efficiency automatic filter press is mainly composed of a double-beam frame, a filter plate pressing mechanism, a multiple filter chamber filtering mechanism, a plate pulling and cake unloading mechanism, a filter cloth cleaning mechanism, a liquid receiving and plate turning mechanism and a PLC program control system. The high-efficiency automatic filter press is suitable for solid-liquid separation of various suspensions.

[0003] The plate pulling and cake unloading mechanism, i.e. the mechanism for continuously pulling open the filter plate and unloading the cake and pulling together the filter plate after unloading the cake, is mainly composed of a driving motor, a chain transmission device, a multiple plate pulling manipulator, a filter plate handle rod and an unhooking pressure roller. The chain transmission device includes a driving short chain, a transmission chain, a driving sprocket, a driven sprocket and a chain bracket. The multiple plate pulling manipulator of the plate pulling and cake unloading mechanism replaces the traditional plate pulling trolley, effectively saving the empty running time of the plate pulling trolley. The plate pulling and cake unloading mechanism has the function of continuously and automatically pulling open the filter plate and unloading the cake and pulling together the filter plate (commonly known as empty plate) after unloading the cake, so as to maximize the plate pulling and cake unloading efficiency and minimize the length of the whole machine. If the plate pulling trolley is used to pull together the filter plate after unloading the cake, the filter plate after unloading the cake cannot be pulled together due to collision and rebound, and the space occupied by the filter plate after unloading the cake is relatively large.

[0004] The plate pulling manipulator, i.e. the device capable of automatically grabbing and releasing the filter plate handle, is a key component of the plate pulling and cake unloading mechanism, and is mainly composed of a plate pulling bracket, a plate pulling hook, a compression spring, a plate pulling hook pin shaft, a bracket mounting pin shaft, a limiting pin shaft and a plate hook locking plate. The plate pulling hook is installed on the plate pulling bracket by means of the plate pulling hook pin shaft, and the compression spring is installed on the plate pulling bracket and abuts against the plate pulling hook, so as to make the plate pulling hook upwardly inclined and form the plate pulling manipulator. The multiple plate pulling manipulators are installed on one side of the transmission chain by means of the bracket mounting pin shaft instead of the chain pin shaft. Under the driving of the transmission chain, the plate pulling hook is upwardly inclined to pull the plate (hook the filter plate handle rod) by means of the compression spring, and the plate pulling hook is unhooked by means of the unhooking pressure roller, so as to have the function of continuously and automatically pulling open the filter plate and unloading the cake and pulling together the filter plate after unloading the cake.

[0005] The existing pull plate manipulator has the following defects: (1) the structure is complex, the movement process of the complex elements is easy to interfere with each other, the manipulator is sometimes jammed, and the normal continuous pull plate unloading of the filter press is affected; (2) the pull plate support is installed on the side of the transmission chain, so that the pull plate hook is in a cable-stayed form (deviates from the center of the transmission chain), the transmission chain is eccentric under stress, is easy to cause the transmission chain to be jammed or even damaged, and the service life of the chain transmission device is affected; (3) the pull plate hook is cut from a steel plate, the pull plate hook arm (the transition section) is a plane, and the process of the filter plate handle rod and the unhooking pressure wheel pressing the pull plate hook is face contact, and the friction resistance is large; (4) the pull plate hook arm is a back type arm which is heavy and not flexible; all these affect the development of the high-efficiency automatic filter press. SUMMARY

[0006] The purpose of the present application is to overcome the defects of the existing pull plate manipulator, solve the technical problems of the complex structure of the pull plate manipulator, the easy interference and jamming of the movement process of each part, the installation of the pull plate manipulator deviating from the center of the transmission chain, the eccentric stress of the transmission chain, the back type arm of the pull plate hook arm which is heavy and not flexible, and the large friction resistance of the process of the pull plate hook pressing, and provide a continuous pull plate optimization single-arm manipulator and a continuous pull plate unloading mechanism of a filter press; the continuous pull plate optimization single-arm manipulator refers to an optimized continuous cycle (non-return) pull plate unloading single-arm manipulator; the continuous pull plate unloading mechanism of the filter press refers to the continuous pull plate unloading mechanism of the filter press with the continuous pull plate optimization single-arm manipulator of the present application, which is referred to as the continuous pull plate unloading mechanism of the filter press due to the limited number of characters in the patent name.

[0007] The innovative technical solution adopted by the present application to solve the existing technical problems is: a continuous pull plate optimization single-arm manipulator (hereinafter referred to as a pull plate manipulator), the key points of the overall technical solution are: the overall structure of the innovation has the outstanding substantial characteristics compared with the prior art, which are: (1) simplify the structure of the pull plate manipulator: omit the unnecessary limit pin shaft and lock plate hook, so that the movement process of each part of the components does not interfere with each other; (2) improve the manipulator support and its installation method: improve the single-leg manipulator support into a double-leg double-support ear support, and improve the installation method of the manipulator support on the chain side into a cross-chain center installation method, so that the transmission chain is not eccentric under stress, and the straight pull type effectively avoids chain jamming; (3) optimize the design of the pull plate hook structure: optimize the steel plate cutting type back type arm pull plate hook into a round steel bending type single-arm pull plate hook, so that the process of the pull plate hook pressing is linear contact with small friction resistance, and the weight is light, the plate grabbing and unhooking are flexible; thereby, the technical problems of the complex structure of the pull plate manipulator, the easy interference and jamming of the movement process of each part, the installation of the pull plate manipulator deviating from the center of the transmission chain, the eccentric stress of the transmission chain, the back type arm of the pull plate hook arm which is heavy and not flexible, and the large friction resistance of the process of the pull plate hook pressing are comprehensively solved.

[0008] The specific design scheme is that the pull plate manipulator is mainly composed of a single-arm pull plate hook, a pull plate hook pin shaft, a manipulator support, a hook spring and a support mounting pin shaft and is made of stainless steel; (1) the single-arm pull plate hook is a round steel bending type single-arm pull plate hook, each section is smoothly connected, has a pull plate hook head, a pull plate hook round arm, an inverted inclined transition section, a pull plate hook flat tail, a pull plate hook pin hole and a spring protruding clamp; the pull plate hook head at the left end is a blunt pointed head, the size of the pull plate hook corresponds to that of the filter plate handle rod, the hook opening of the pull plate hook is 2 times larger than the diameter of the filter plate handle rod; the pull plate hook round arm at the middle section is in a horizontal state when the filter plate is pressed down; the inverted inclined transition section has an inclination of 30°; the pull plate hook flat tail at the right end is a flat tail, the thickness of the flat tail corresponds to the distance between the pull plate hook double support ears of the manipulator support; the pull plate hook pin hole has a hole diameter corresponding to the pull plate hook mounting hole of the pull plate hook double support ear; the spring protruding clamp has a hook spring fixing small hole and is welded to the lower left of the single-arm pull plate hook. (2) the manipulator support is a double-leg double-support-ear support and comprises double support legs, pull plate hook double support ears and an elongated spring seat; the double support legs are 'door' type double legs, the interval between the double support legs corresponds to the thickness of the transmission chain, and the double support legs have double support mounting holes corresponding to the support mounting pin shaft; the pull plate hook double support ear is an inverted 'door' type double support ear, the interval between the double support ears corresponds to the thickness of the pull plate hook flat tail, and the double support ear has pull plate hook mounting holes corresponding to the pull plate hook pin hole; the elongated spring seat is an L-shaped spring seat, the length of the spring seat is such that the outer end of the spring seat is vertically aligned with the spring protruding clamp when the pull plate of the pull plate manipulator is pulled, and the outer end of the spring seat has a hook spring fixing small hole. (3) the hook spring has a specification such that the single-arm pull plate hook can be pulled up in a free state; the support mounting pin shaft is a lengthened pin shaft for replacing the chain pin shaft, and one end of the pin shaft has a thread, and the length of the pin shaft corresponds to the width of the double support legs.

[0009] The connection relationship of the main components is that, for the convenience of description, the transmission chain closely related to the pull plate manipulator is additionally provided; (1) the pull plate hook double support ear is welded to the double support leg, and the elongated spring seat is centrally welded to the inside of the 'door' top of the double support leg to form the manipulator support; the manipulator support is installed on the transmission chain by using the support mounting pin shaft; (2) the single-arm pull plate hook is installed in the middle of the pull plate hook double support ear of the manipulator support by using the pull plate hook pin shaft; the hook spring is fixedly installed on the elongated spring seat and the spring protruding clamp; the pull plate manipulator can move clockwise and circularly along with the transmission chain; (3) the multiple pull plate manipulators are installed on the transmission chain, and under the driving of the transmission chain and the cooperation of the filter plate handle rod and the unhooking pressing wheel, the multiple pull plate manipulators have the function of continuously and automatically pulling open the filter plates block by block to unload the cakes and pulling together the filter plates after the cakes are unloaded.

[0010] The application also provides a continuous filter plate pulling and cake discharging mechanism of a filter press, that is, a mechanism for automatically pulling and opening filter plates block by block to discharge cakes and pulling and closing filter plates after discharging cakes, which uses the continuous filter plate pulling and optimization single-arm manipulator provided by the application.

[0011] The continuous filter plate pulling and optimization single-arm manipulator and the continuous filter plate pulling and cake discharging mechanism of the filter press provided by the application have the advantages of simple structure, flexible manipulator, continuous filter plate pulling and cake discharging, pulling and closing empty filter plates, and reliable performance. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 FIG. 1 is an assembly diagram of the continuous filter plate pulling and optimization single-arm manipulator and the transmission chain of the application.

[0013] Figure 2 FIG. 4 is a schematic diagram of the single-arm filter plate hook of the continuous filter plate pulling and optimization single-arm manipulator of the application.

[0014] Figure 3 FIG. 5 is a schematic diagram of the manipulator support of the continuous filter plate pulling and optimization single-arm manipulator of the application.

[0015] Figure 4 FIG. 6 is a schematic diagram of the continuous filter plate pulling and cake discharging mechanism of the filter press and the corresponding high-efficiency automatic filter press of the application.

[0016] Figures: 1 - single-arm pull plate hook, 2 - pull plate hook pin shaft, 3 - manipulator support, 4 - extension hook spring, 5 - pull plate hook head, 6 - pull plate hook round arm, 7 - inverted transition section, 8 - pull plate hook flat tail, 9 - pull plate hook pin hole, 10 - spring protruding card, 11 - optimized single-arm manipulator of continuous pull plate (referred to as: pull plate manipulator or the present invention), 12 - drive motor, 13 - chain transmission device, 14 - unhooking pressure wheel, 15 - filter plate pull handle rod, 16 - transmission chain, 17 - support mounting pin shaft, 18 - driving sprocket (i.e. long shaft double sprocket), 19 - driven sprocket (i.e. double short shaft sprocket), 20 - chain carrier, 21 - double main beam, 22 - thrust plate, 23 - filter plate, 24 - compression plate, 25 - tailstock, 31 - support double legs, 32 - support mounting hole, 33 - pull plate hook double support ears, 34 - pull plate hook mounting hole, 35 - extension spring seat. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be described below in combination with the drawings of the optimized single-arm manipulator of continuous pull plate and the continuous pull plate cake unloading mechanism of filter press in the embodiments of the present application. The described embodiments are only a part of the preferred embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all other embodiments made by those skilled in the art without creativity, such as the same straight pull way and similar structure of the pull plate single-arm manipulator, belong to the protection scope of the present application.

[0018] Embodiment 1

[0019] An optimized single-arm manipulator of continuous pull plate 11 (referred to as: pull plate manipulator) has the following innovative overall implementation scheme: (1) Simplify the structure of the pull plate manipulator: omit the unnecessary limit pin shaft and lock plate hook, etc., so that the movement process of each part of the constituent parts no longer interferes with each other; (2) Improve the manipulator support 3 and its installation method: improve the single-leg manipulator support to a double-leg double-support-ear support, and improve the installation method of the manipulator support 3 on the side of the transmission chain 16 to a cross-chain center installation method, so that the transmission chain 15 is not eccentric under stress, and the straight pull type effectively avoids chain jamming; (3) Optimize the structure design of the pull plate hook: optimize the steel plate cutting type back arm pull plate hook to a round steel bending type single-arm pull plate hook 1, so that the pull plate hook 1 has a small linear contact friction resistance during the pressing process, and is light in weight, flexible in plate grabbing and unhooking.

[0020] The specific embodiment is: the pull plate mechanical arm 11 is mainly composed of a single-arm pull plate hook 1, a pull plate hook pin shaft 2, a mechanical arm support 3, a hooking spring 4 and a support mounting pin shaft 17, and is made of stainless steel; the multiple pull plate mechanical arms 11 are installed on the transmission chain 16 and can move clockwise along the transmission chain 16; under the driving of the transmission chain 16 and the cooperation of the filter plate pull handle 15 and the unhooking pressure wheel 14, the pull plate mechanical arm 11 has the functions of continuously and automatically pulling open the filter plate 13 to unload the cake and pulling the filter plate 13 after the cake is unloaded; the specific description is as follows.

[0021] The single-arm pull plate hook 1 is a round steel bending type single-arm pull plate hook 1, each section is smoothly connected, has a pull plate hook head 5, a pull plate hook round arm 6, an inverted inclined transition section 7, a pull plate hook flat tail 8, a pull plate hook pin hole 9 and a spring protruding clamp 10; the pull plate hook head 5 at the left end is a blunt pointed head, the size of the pull plate hook is corresponding to the filter plate pull handle 15, and the hook opening of the pull plate hook is greater than 2 times the diameter of the filter plate pull handle 15; the pull plate hook round arm 6 at the middle section is in a horizontal state when being pressed down; the inverted inclined transition section 7 has an inclination of 30°; the pull plate hook flat tail 8 at the right end is a flat tail, the thickness of the flat tail is corresponding to the interval of the pull plate hook double support ears 33 of the mechanical arm support 3; the pull plate hook pin hole 9 has a hole diameter corresponding to the pull plate hook mounting hole 34 of the pull plate hook double support ears 33; the spring protruding clamp 10 has a fixing small hole of the hooking spring 4 and is welded to the lower left of the single-arm pull plate hook 1; the single-arm pull plate hook 1 is installed in the middle of the pull plate hook double support ears 33 of the mechanical arm support 3 by the pull plate hook pin shaft 2; and the single-arm pull plate hook 1 is used for pulling open the filter plate 23 to unload the cake and pulling the filter plate 33 after the cake is unloaded.

[0022] The mechanical arm support 3 is a double-leg double-support ear support, including a support double-leg 31, a pull plate hook double-support ear 33 and an elongated spring seat 35; the support double-leg 31 is a “door” type double-leg, the interval of the double-leg is corresponding to the thickness of the transmission chain 16, and has double-support ear mounting holes 32 corresponding to the support mounting pin shaft 17; the pull plate hook double-support ear 33 is an inverted “door” type double-support ear, the interval of the double-support ear 33 is corresponding to the thickness of the pull plate hook flat tail 8, and has pull plate hook mounting holes 34 corresponding to the pull plate hook pin hole 9; the elongated spring seat 35 is an L-shaped spring seat, the length of the elongated spring seat is vertically aligned with the spring protruding clamp 10 at the outer end of the pull plate mechanical arm 11 when the pull plate is pulled, and the outer end of the elongated spring seat has a fixing small hole of the hooking spring 4; the pull plate hook double-support ear 33 is welded to the support double-leg 31, and the elongated spring seat 35 is centrally welded to the inside of the top of the “door” of the support double-leg 31 to form the mechanical arm support 3; the mechanical arm support 3 is installed on the transmission chain 16 by the support mounting pin shaft 17; and the mechanical arm support 3 is used for cross-chain and central installation of the single-arm pull plate hook 1 and the hooking spring 4.

[0023] The pull plate hook pin shaft 2 has a shaft diameter corresponding to the diameter of the pull plate hook pin hole 9 and a pin shaft length corresponding to the width of the pull plate hook double-support ear 33; and the pull plate hook pin shaft 2 is used for installing the single-arm pull plate hook 1 on the pull plate hook double-support ear 33 of the mechanical arm support 3.

[0024] The hook spring 4 can pop up the single-arm pull plate hook 1 pull plate in a free state, and is fixedly installed on the elongated spring seat 35 and the spring protruding clamping 10, so as to pop up the single-arm pull plate hook 1 pull plate and make the single-arm pull plate hook 1 unhook after compression of the spring.

[0025] The support mounting pin shaft 17 is a lengthened pin shaft assembly for replacing a chain pin shaft, comprising a pin shaft and fasteners at both ends of the pin shaft, and the pin shaft has a thread at one end and a length corresponding to the width of the support double legs 31, and is used for installing the mechanical hand support 3 on the transmission chain 16 in the center of the chain.

[0026] The continuous pull plate optimization single-arm mechanical hand 11 provided by the application has the advantages of simple structure, flexible mechanical hand, continuous pull plate cake unloading, pull plate closing, reliable performance, and solves the technical problems of mutual interference and jamming in the motion process of the pull plate mechanical hand, the eccentric force of the pull plate mechanical hand installed off the center of the transmission chain 16, the large friction resistance of the face contact in the pull plate hook pressing process, and the like.

[0027] Example 2

[0028] A continuous pull plate cake unloading mechanism of a filter press (referred to as a pull plate cake unloading mechanism), that is, a mechanism for automatically and continuously pulling open filter plates block by block and pulling closed the filter plates after cake unloading, uses the continuous pull plate optimization single-arm mechanical hand 11 (referred to as a pull plate mechanical hand) provided by the application. The pull plate cake unloading mechanism mainly comprises a driving motor 12, a chain transmission device 13, a plurality of pull plate mechanical hands 11, a filter plate pull handle rod 15, and an unhooking pressing wheel 14. The plurality of pull plate mechanical hands 11 of the pull plate cake unloading mechanism replace the traditional pull plate trolley, effectively saving the idle time of the pull plate trolley, have the functions of continuously and automatically pulling open filter plates 23 block by block and pulling closed the filter plates 23 after cake unloading, and maximize the pull plate cake unloading efficiency and minimize the overall length. The application shares the same technical part as the prior art, and is manufactured in accordance with the current standard of the mechanical industry in China, i.e., “Compartment Filter Press and Plate-and-frame Filter Press Part 1: Type and Basic Parameters” and “Part 2: Technical Conditions” JB / T4333.

[0029] The driving motor 12 is an integrated body of a speed reducer and a motor (a motor), the speed reducer transmission shaft has a speed reducer chain wheel at the outer end, and the driving motor 12 is fixedly installed in a suspension mode above the thrust plate 22 of the machine head. The driving motor 12 is used for driving the short chain and synchronously rotating the double driving sprockets 18 and the double transmission chains 15 clockwise and continuously in a cycle.

[0030] The chain transmission device 13 includes a driving short chain, a transmission chain 16, a driving sprocket 18 (i.e. a long shaft double sprocket), a driven sprocket 19 (i.e. a double short shaft sprocket), and a chain carrier 20. The driving sprocket 18 is installed near the driving motor 12 and across the two sides of the frame. The driving short chain connects the long shaft intermediate sprocket of the driving sprocket 18 and the speed reducer sprocket. The driven sprocket 19 is installed at the tail end of the frame. The transmission chain 16 is installed on the driving sprocket 18 and the driven sprocket 19. The chain carrier 20 is installed on the outside of the double main beam 21 below the upper transmission chain 16. The multi-drawing plate manipulator 11 is installed and driven to rotate clockwise continuously and circularly.

[0031] The drawing plate manipulator 11 mainly includes a single-arm drawing plate hook 1, a drawing plate hook pin shaft 2, a manipulator support 3, a hook spring 4, and a support mounting pin shaft 17. The multi-drawing plate manipulator 11 is installed on the transmission chain 16 and can move clockwise circularly with the transmission chain 16. Under the driving of the transmission chain 16 and the cooperation of the filter plate handle bar 15 and the unhooking pressure roller 14, the multi-drawing plate manipulator 11 is used to continuously and automatically pull open the filter plate 23 to unload the cake and pull the filter plate 23 after unloading the cake.

[0032] The filter plate handle bar 15 includes a handle bar and a sleeve. The sleeve corresponds to the single-arm drawing plate hook 1 and has an outer diameter that is 1 / 2 of the hook opening of the single-arm drawing plate hook 1. The filter plate handle and the filter plate handle bar 15 are installed on both sides of the filter plate 23 and are located at a height at which the filter plate handle bar 15 can press down (flatten) the drawing plate hook 1. The filter plate handle bar 15 is used to cooperate with the drawing plate manipulator 11 to continuously and automatically pull open the filter plate 23 to unload the cake and pull the filter plate 23 after unloading the cake.

[0033] The unhooking pressure roller 14 has an outer diameter that is greater than the hook opening of the single-arm drawing plate hook 1. The unhooking pressure roller 14 is installed on both sides of the pressing plate 24 and is located at a height at which the unhooking pressure roller 14 can press down (flatten) the drawing plate hook 1. The unhooking pressure roller 14 is used to make the drawing plate manipulator 11 unhook from the filter plate handle bar 15.

[0034] The working process of the pull plate cake-unloading mechanism is as follows: (1) when the filtration is completed, under the control of the PLC control system, the pressing mechanism releases the pressing plate 24 and makes the pressing plate retreat to the side of the tail seat 25; (2) the filter plate 23 is pulled to unload the cake: the driving motor 12 drives the transmission chain 16 and drives the multi-pull plate manipulator 11 to rotate clockwise in a cycle, the pull plate hook 1 close to the pressing plate 24 (the first pull plate hook close to the pressing plate 24) freely stretches to hook the filter plate handle rod 15 (the first filter plate handle rod close to the pressing plate 24) close to the pressing plate 24, and the rear pull plate hook 1 is pressed down by the filter plate handle rod 15, and the first filter plate 23 is pulled to unload the cake; (3) the filter plate 23 after the cake is unloaded: when the first filter plate 23 is close to the pressing plate 24, the unhooking pressure wheel 14 presses down the first pull plate hook 1, the first filter plate 23 after the cake is unloaded is pulled, and the second pull plate hook 1 freely stretches to hook the second filter plate handle rod 15; in this way, the filter plate 23 is continuously and automatically pulled to unload the cake and the filter plate 23 after the cake is unloaded is pulled to tighten; for example Figure 4 The pull plate state is that: the two pull plate hooks 1 close to the stop plate 22 and the pressing plate 24 are pressed down and unhooked, the two pull plate hooks 1 in the middle hook two filter plate handle rods 15 respectively, and the two filter plates 23 are pulled to unload the cake and pulled to tighten.

[0035] The continuous pull plate cake-unloading mechanism of the filter press provided by the application has the following beneficial effects: (1) the pull plate manipulator structure is simplified: unnecessary parts are omitted, and the movement processes of the parts of the components no longer interfere with each other; (2) the manipulator support is improved and the cross-chain center installation method is innovated, so that the pulling force of the manipulator does not deviate from the transmission chain 16, that is, the oblique pulling type is improved to a straight pulling type to effectively avoid chain jamming; (3) the pull plate hook structure design is optimized: the round steel bending type single-arm pull plate hook 1 is created, the pull plate hook pressing down process has small linear contact friction resistance, and the pull plate hook is light in weight, flexible in plate grabbing and unhooking; technical comprehensive innovation, product upgrading and efficiency increase.

Claims

1. An optimized single-arm manipulator for continuous plate pulling, comprising a single-arm plate pulling hook, a plate pulling hook pin, a manipulator bracket, a hook extension spring, and a bracket mounting pin, made of stainless steel; characterized by: The single-arm plate pull hook is a round steel bent single-arm plate pull hook with smooth transition in each section. It has a plate pull hook head, a plate pull hook round arm, a pressing inclined transition section, a plate pull hook flat tail, a plate pull hook pin hole, and a spring convex card. The plate pull hook head at the left end of the single-arm plate pull hook is a blunt tip, the plate pull hook size corresponds to the filter plate handle rod, and the hook mouth of the plate pull hook is larger than 2 times the diameter of the filter plate handle rod; the plate pull hook round arm in the middle section is in a horizontal state when pressed down; the pressing inclined transition section has a slope of 30 °; The flat tail of the plate hook at the right end is a flat tail, and its thickness corresponds to the distance between the double supporting ears of the plate hook of the manipulator bracket; the plate hook pin hole, its hole diameter corresponds to the plate hook mounting hole of the double supporting ears of the plate hook; the spring cam has a small hole for fixing the extension hook spring, which is welded to the lower left side of the single-arm plate hook; the manipulator bracket is a double-leg double-support ear bracket, including double legs of the bracket, double supporting ears of the plate hook, and an extension spring seat; the double legs of the bracket of the manipulator bracket , is a "door" type double support leg, the double support leg interval corresponds to the thickness of the transmission chain, and has a double support mounting hole corresponding to the bracket mounting pin shaft; the double support ear of the pull plate hook is an inverted "door" type double support ear, the double support ear interval corresponds to the thickness of the flat tail of the pull plate hook, and has a pull plate hook mounting hole corresponding to the pull plate hook pin hole; the extension spring seat is an L-shaped spring seat, the length of which is such that when the pull plate manipulator pulls the plate, its outer end is vertically aligned with the spring convex card, and its outer end has a small hole for fixing the extension hook spring; the mutual connection relationship is: the double support ears of the pull plate hook are welded to the double support legs of the bracket, and the extension spring seat is centrally welded to the inside of the "door" top of the double support legs of the bracket to form a manipulator bracket; the bracket mounting pin shaft is used to install the manipulator bracket across the chain in the center of the transmission chain; the pull plate hook pin shaft is used to install the single-arm pull plate hook in the middle of the pull plate hook double support ears of the manipulator bracket; the extension hook spring is fixedly installed on the extension spring seat and the spring convex card; the pull plate manipulator can move clockwise with the transmission chain.

2. The optimized single-arm manipulator for continuous plate pulling according to claim 1 is characterized in that: The hook extension spring is capable of springing up the single-arm pull plate hook in a free state; the bracket mounting pin is an extended pin that replaces the chain pin, one end of which has a thread and a length corresponding to the width of the bracket's double legs.

3. A continuous plate pulling and cake unloading mechanism for a filter press, comprising a drive motor, a chain transmission device, a plate pulling manipulator, a filter plate handle rod, and a unhooking pressure wheel; the chain transmission device comprises a short driving chain, a transmission chain, a driving sprocket, a driven sprocket, and a chain bracket; characterized in that; The plate pulling manipulator is the optimized single-arm manipulator for continuous plate pulling according to claim 1; it has the function of continuously and automatically pulling apart the filter plates piece by piece to unload the cakes and pulling together the filter plates after unloading the cakes.

Citation Information

Patent Citations

  • Optimized single-arm manipulator for continuous plate pulling and continuous plate pulling and cake discharging mechanism of filter press

    CN216986448U