Automatic feeding and discharging system for full-automatic three-point bending test bench
The automatic loading and unloading system of the fully automatic three-point bending test bench solves the problems of inaccurate test results and low efficiency caused by incorrect sample positioning. It realizes automated sample positioning and continuous operation, thereby improving test efficiency and equipment utilization.
Patent Information
- Application Number
- CN202211153083.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2042-09-21
AI Technical Summary
The existing three-point bending test bench suffers from inaccurate test results, low efficiency, and low equipment utilization due to improper specimen placement.
Design an automatic loading and unloading system for a fully automatic three-point bending test bench. The system utilizes cylinders and guide components to achieve automated loading and unloading of samples. It includes the coordinated operation of the loading platform, loading plate, and unloading plate to ensure accurate sample positioning and continuous operation.
It improves the efficiency of sample loading, reduces the labor intensity of operators, avoids human error, and ensures the accuracy of test results and the efficient use of equipment.
Smart Images

Figure CN115557227B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of three-point bending test bench feeding and discharging, and particularly relates to an automatic feeding and discharging system for a full-automatic three-point bending test bench. BACKGROUND
[0002] The universal testing machine is a kind of testing equipment commonly used in material testing and detection at present, is rich in use, has wide application fields, and can realize tensile, compression, bending, shearing, tearing, impact and other tests of metal materials, polymer materials, building materials and the like.
[0003] At present, the test samples of the bending test are mostly placed manually, and a single test is completed by manual operation, which is undoubtedly a great test for the test operator, and the test result is inevitably inaccurate due to the improper placement of the test sample, and the test efficiency is low and the equipment utilization is low. SUMMARY
[0004] (I) Technical problem to be solved
[0005] The present application can solve the problems of the existing three-point bending test bench, that is, the test sample is mostly placed manually, a single test is completed by manual operation, the test result is inevitably inaccurate due to the improper placement of the test sample, and the test efficiency is low and the equipment utilization is low.
[0006] (II) Technical scheme
[0007] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme, an automatic feeding and discharging system for a full-automatic three-point bending test bench, comprising a base installed on a three-point bending test bench, guide pieces are installed on both sides of the upper part of the base, a first air cylinder is installed at the center of the upper part of the base, a feeding rack is installed at the sliding end of the guide piece, the output end of the first air cylinder is connected with the lower part of the feeding rack, a material box is detachably installed on the upper part of the feeding rack, a second air cylinder is installed on one side of the feeding rack, an feeding plate is installed on the output end of the second air cylinder, the side part of the feeding plate is butted with the side part of the material box, a third air cylinder is installed on one side of the feeding rack adjacent to the material box, and a discharging plate is installed on the output end of the third air cylinder.
[0008] As a preferred technical scheme of the present application, the guide piece comprises a sliding rail and a sliding block, the sliding rail is installed on the upper part of the base, the sliding block is slidingly installed on the upper part of the sliding rail, and the feeding rack is installed on the upper part of the sliding block.
[0009] As a preferred technical scheme of the present application, a supporting plate is installed on the side part of the base adjacent to the sliding rail, and a photoelectric switch is installed on the side part of the supporting plate.
[0010] As a preferred technical scheme of the present application, the upper feeding rack comprises a bottom plate and a connecting plate, the bottom plate is installed on the upper part of the sliding block, the connecting plate is installed on the upper part of one side of the bottom plate, a through hole is formed in the lower part of the connecting plate, the third cylinder is installed on the side of the bottom plate, the discharging plate is located on one side of the through hole, the second cylinder is installed on one side of the bottom plate, and the upper feeding plate is located on the other side of the through hole.
[0011] As a preferred technical scheme of the present application, the connecting part of the bottom plate and the connecting plate is provided with a reinforcing plate, and the cross section of the reinforcing plate is L-shaped.
[0012] As a preferred technical scheme of the present application, the bottom plate is provided with a quick-change interface adjacent to the side of the connecting plate, and the material box is installed on the upper part of the quick-change interface.
[0013] As a preferred technical scheme of the present application, the upper part of the material box is provided with an opening, and one side of the material box is provided with a notch.
[0014] As a preferred technical scheme of the present application, the cross section of the discharging plate is L-shaped.
[0015] As a preferred technical scheme of the present application, an upper feeding sliding table is arranged between the third cylinder and the upper feeding plate.
[0016] (Three) beneficial effects
[0017] 1. The automatic feeding and discharging system for the full-automatic three-point bending test bench provided by the present application can ensure that the test sample can smoothly slide to the specified position of feeding by placing the test sample in the material box and setting the material box in the form of quick disassembly, and can ensure that the test sample can smoothly slide to the specified position of feeding by matching and manufacturing the corresponding material box according to the customer's test sample.
[0018] 2. The automatic feeding and discharging system for the full-automatic three-point bending test bench provided by the present application can move to the specified position under the guidance of the guide piece by pushing the feeding rack by the first cylinder, and will not collide with the three-point bending due to the large moving range.
[0019] 3. The automatic feeding and discharging system for the full-automatic three-point bending test bench provided by the present application can push the test sample from the material box to the test center position of the three-point bending test bench by pushing the upper feeding plate to move by the second cylinder, and can push the test sample out of the test area by moving the discharging plate by the third cylinder after the test, and then repeat the action to achieve the purpose of continuous sample feeding and discharging. The system successfully improves the sample feeding efficiency of the three-point bending test, reduces the labor intensity of the operator, and avoids human error. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as limiting the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor.
[0021] Figure 1 is the axonometric view of the present application;
[0022] Figure 2 is the schematic view of the partial structure of the guide of the present application;
[0023] Figure 3 is the schematic view of the partial structure of the magazine of the present application;
[0024] Figure 4 is the schematic view of the present application after being connected with the three-point bending test bench.
[0025] In the figure: 1, base; 11, support plate; 12, photoelectric switch; 2, guide; 21, slide rail; 22, sliding block; 3, first air cylinder; 4, feeding rack; 41, bottom plate; 42, connecting plate; 43, through hole; 44, reinforcing plate; 45, quick-change interface; 5, magazine; 51, notch; 6, second air cylinder; 7, feeding plate; 71, feeding slide table; 8, third air cylinder; 9, unloading plate.
[0026] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] It should be noted that like reference numerals and characters refer to like elements throughout the following figures and description, and that, unless otherwise indicated, like elements are not described again in later figures or description.
[0030] In the description of the present application, it needs to be understood that the terms "longitudinal", "upper", "lower", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0031] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified.
[0032] Embodiment 1
[0033] As Figures 1 to 4 shown, an automatic feeding and discharging system for a full-automatic three-point bending test bench includes a base 1 installed on a three-point bending test bench, the base 1 is connected to the three-point bending test bench through bolts, guide pieces 2 are installed on both sides of the upper part of the base 1, a first air cylinder 3 is installed at the center of the upper part of the base 1, a feeding rack 4 is installed at the sliding end of the guide piece 2, the output end of the first air cylinder 3 is connected to the lower part of the feeding rack 4, a material box 5 is detachably installed on the upper part of the feeding rack 4, a second air cylinder 6 is installed on one side of the feeding rack 4, a feeding plate 7 is installed at the output end of the second air cylinder 6, the side part of the feeding plate 7 is butt jointed with the side part of the material box 5, a third air cylinder 8 is installed on the side of the feeding rack 4 adjacent to the material box, a discharging plate 9 is installed at the output end of the third air cylinder 8, in order to guide the discharging plate 9, a feeding sliding table 71 is arranged between the third air cylinder 8 and the feeding plate 7; and the cross section of the discharging plate 9 is L-shaped, through the L-shaped arrangement, the discharging capacity of the discharging plate 9 in the transverse and longitudinal directions can be increased, and thus when the test piece changes, good adaptive effect can also be achieved.
[0034] Please refer to Figure 1 and Figure 2In this embodiment, the guide 2 includes a slide rail 21 and a slider 22. The slide rail 21 is installed on the upper part of the base 1, and the slider 22 is slidably installed on the upper part of the slide rail 21. The loading platform 4 is installed on the upper part of the slider 22. The cooperation of the slide rail 21 and the slider 22 achieves a good guiding effect. A support plate 11 is installed on the side of the base 1 adjacent to the slide rail 21, and a photoelectric switch 12 is installed on the side of the support plate 11. The photoelectric switch 12 can be used to more accurately control the position of the loading platform 4, so that it can move to the designated position.
[0035] Please see Figure 1 and Figure 4 In this embodiment, the loading platform 4 includes a base plate 41 and a connecting plate 42. The base plate 41 is installed on the upper part of the slider 22, and the connecting plate 42 is installed on the upper part of one side of the base plate 41. In order to enhance the connection strength between the connecting plate 42 and the base plate 41, a reinforcing plate 44 is installed at the connection part of the base plate 41 and the connecting plate 42. The cross section of the reinforcing plate 44 is L-shaped. A through hole 43 for the specimen to pass through is opened at the lower part of the connecting plate 42. The third cylinder 8 is installed on the side of the base plate 41, the unloading plate 9 is located on one side of the through hole 43, the second cylinder 6 is installed on one side of the base plate 41, and the loading plate 7 is located on the other side of the through hole 43.
[0036] To facilitate the replacement of the material box 5, a quick-change interface 45 is provided on the side of the base plate 41 near the connecting plate 42, and the material box 5 is installed on the upper part of the quick-change interface 45; to facilitate the placement of test pieces, the upper part of the material box 5 is open, and a notch 51 is provided on one side of the material box 5, which makes it easier to observe the remaining amount of test pieces and facilitates the replenishment of test pieces; a slot is opened on the side of the material box 5, into which the quick-change interface 45 can be inserted. (See figure) Figure 3 .
[0037] It should be noted that the material box 5 is designed for quick disassembly and assembly. The corresponding material box 5 can be made according to the customer's sample, which is convenient for replacement and ensures that the sample can slide smoothly to the designated feeding position.
[0038] Specifically, the working principle of the automatic loading and unloading system of the fully automatic three-point bending test bench is as follows: the base is connected to the moving three-point bending test bench, the sample to be tested is placed in the material box 5, and the material box 5 and the loading platform 4 adopt a quick-change interface 45 for easy replacement and installation. The first cylinder 3 drives the entire loading platform 4 to move forward to the designated position, the second cylinder 6 drives the loading slide 71 to push the loading plate 7 to move, and then pushes the sample in the material box 5 to the test center position of the three-point bending test bench. Then the first cylinder 3 drives the loading platform 4 to move backward to the braking position. After the test is completed, the third cylinder 8 drives the unloading plate 9 to the designated unloading height, and then the first cylinder 3 drives the unloading plate 9 to move forward to push the sample out of the test area. Then the action is repeated to achieve the purpose of continuous sample loading and unloading. This mechanism successfully improves the sample loading efficiency of three-point bending test specimens, reduces the labor intensity of operators, and avoids human error.
[0039] It should be noted that the model and specifications of photoelectric switch 12, first cylinder 3, second cylinder 6 and third cylinder 8 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.
[0040] The power supply and operating principle of the photoelectric switch 12, the first cylinder 3, the second cylinder 6 and the third cylinder 8 are clear to those skilled in the art and will not be described in detail here.
[0041] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. An automatic loading and unloading system for a fully automatic three-point bending test bench, comprising a base (1) installed on the three-point bending test bench, characterized in that: Guide members (2) are installed on both sides of the upper part of the base (1). A first cylinder (3) is installed at the center of the upper part of the base (1). A loading platform (4) is installed on the sliding end of the guide member (2). The output end of the first cylinder (3) is connected to the lower part of the loading platform (4). A material box (5) is detachably installed on the upper part of the loading platform (4). A second cylinder (6) is installed on one side of the loading platform (4). A loading plate (7) is installed on the output end of the second cylinder (6). The side of the loading plate (7) is connected to the side of the material box (5). A third cylinder (8) is installed on the side of the loading platform (4) adjacent to the material box. A discharge plate (9) is installed on the output end of the third cylinder (8). Wherein: the guide member (2) includes a slide rail (21) and a slider (22), the slide rail (21) is installed on the upper part of the base (1), the slider (22) is slidably installed on the upper part of the slide rail (21), and the loading platform (4) is installed on the upper part of the slider (22); wherein: a support plate (11) is installed on the side of the base (1) adjacent to the slide rail (21), and a photoelectric switch (12) is installed on the side of the support plate (11); Wherein: the loading platform (4) includes a base plate (41) and a connecting plate (42). The base plate (41) is installed on the upper part of the slider (22). The connecting plate (42) is installed on the upper part of one side of the base plate (41). A through hole (43) is opened in the lower part of the connecting plate (42). The third cylinder (8) is installed on the side of the base plate (41). The unloading plate (9) is located on one side of the through hole (43). The second cylinder (6) is installed on one side of the base plate (41). The loading plate (7) is located on the other side of the through hole (43). Wherein: a reinforcing plate (44) is installed at the connection between the base plate (41) and the connecting plate (42), and the cross section of the reinforcing plate (44) is L-shaped.
2. The automatic loading and unloading system for a fully automatic three-point bending test bench according to claim 1, characterized in that: The base plate (41) is provided with a quick-change interface (45) on the side adjacent to the connecting plate (42), and the material box (5) is installed on the upper part of the quick-change interface (45).
3. The automatic loading and unloading system for a fully automatic three-point bending test bench according to claim 1 or 2, characterized in that: The upper part of the material box (5) is open, and a notch (51) is provided on one side of the material box (5).
4. The automatic loading and unloading system for a fully automatic three-point bending test bench according to claim 1, characterized in that: The unloading plate (9) has an L-shaped cross-section.
5. The automatic loading and unloading system for a fully automatic three-point bending test bench according to claim 1, characterized in that: A feeding slide (71) is provided between the third cylinder (8) and the feeding plate (7).
Citation Information
Patent Citations
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