Citrus juice processing device
By designing a citrus juice processing device including a lower barrel assembly, a juice hopper, a solid-liquid separation assembly and a PLC controller, the existing problems of incomplete squeezing and inconvenient separation of juice and seeds when citrus fruits are of different sizes are solved. , achieving efficient citrus juice extraction and rapid separation of juice and seeds.
Patent Information
- Application Number
- CN202211280516.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-19
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2042-10-19
AI Technical Summary
The existing citrus juicers are not completely pressed and cause waste when processing citrus. The juice and seeds are not separated.
A citrus juice processing device including a lower barrel assembly, a juice hopper, a solid-liquid separation assembly and a PLC controller was designed. The citrus is pushed into the main barrel through the unloading transmission belt assembly, the cutting knife assembly cuts the skin, the pressing assembly squeezes out the juice, and the solid-liquid separation assembly realizes rapid separation of juice and seeds.
The effective juice of citrus juice for different sizes is achieved, reduced waste, and achieved rapid separation of fruit juice and seeds through automated control, which improves production efficiency.
Smart Images

Figure CN115570828B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of citrus processing equipment, and in particular to a citrus juice processing device. Background Art
[0002] Drinking citrus juice is a very healthy way of eating, especially for the elderly, children and patients. At present, many citrus sodas on the market also require large quantities of citrus juice.
[0003] The citrus juicer with application number CN201020233074.7 comprises a machine base, a feed hole arranged on the machine base, a left upper roller rotating clockwise, a right upper roller rotating counterclockwise, a left lower roller rotating clockwise, and a right lower roller rotating counterclockwise are arranged in the machine base, a left blade is arranged in the middle of the left upper roller, a right blade is arranged in the middle of the right upper roller, a left half notch is arranged on the left upper roller, a right half notch is arranged in the middle of the right upper roller, and the feed hole faces the left half notch and the right half notch;
[0004] The citrus is first split into two halves, and then the juice is squeezed by cams that rotate in opposite directions while the concave wheel and the clamping blade cooperate to rotate. However, since the sizes of citrus are different, the squeezing of the concave wheel and the cam is designed according to the maximum size of citrus. When the citrus is smaller than the standard size, the squeezing of the cam and the cam may lead to incomplete squeezing, resulting in great waste and inconvenience in separating the squeezed fruit and the juice. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] The purpose of the present invention is to provide a citrus juice processing device in order to solve the above-mentioned problems.
[0007] (II) Technical solution
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] The present invention provides a citrus juice processing device, comprising a support structure and a PLC controller, wherein a lower barrel assembly, a juice extracting bucket and a solid-liquid separation assembly are sequentially arranged on the support structure from top to bottom;
[0010] The material discharge barrel assembly comprises a main barrel which is hollow inside and opened at the upper and lower ends, wherein two or more cutting knife assemblies are evenly distributed on the inner side of the main barrel with its axis as the center, and a material discharge transmission belt assembly is arranged between two adjacent cutting knife assemblies for sequentially transmitting and moving the citrus in the main barrel downward, and a material discharge limiting structure for elastically blocking the citrus during material discharge is arranged at the lower end opening of the main barrel;
[0011] The upper side of the juicer is open and two squeezing components are symmetrically distributed on both sides of the interior with the lower end opening of the main barrel as the center. A feed hole groove is provided at the bottom of the juicer just below the lower end opening of the main barrel, and an opening and closing component for opening and closing the feed hole groove is provided at the feed hole groove. An infrared sensor for detecting the falling of citrus fruits is provided between the bottom of the feed barrel component and the upper side of the juicer, and the output end of the infrared sensor is electrically connected to the input end of the PLC controller.
[0012] Furthermore, the support structure includes a base, and two or more support rods are fixedly arranged on both sides of the upper part of the base, and each support rod is fixedly connected to the base through two or more reinforcing rods.
[0013] Furthermore, the main cylinder has an outer shape of a frustum that is wide at the top and narrow at the bottom. The main cylinder includes more than four limiting cylinder plates. The outer wall of the main cylinder is provided with diameter adjustment gaps that are evenly distributed around its axis and are used to divide and form limiting cylinder plates. A support plate fixedly connected to a support rod is provided on one side of the outside of each limiting cylinder plate. The upper end of the support plate is hinged to the limiting cylinder plate through a hinge seat, and the lower end of the support plate is fixedly connected to the outer side wall of the bottom of the limiting cylinder plate by a spring.
[0014] Furthermore, the cutting knife assembly is provided with two symmetrically arranged limiting cylinder plates, and the cutting knife assembly includes a knife seat fixedly arranged in the middle position of the outer wall of the limiting cylinder plate, and a knife installation groove is provided in the knife seat, and the knife installation groove is open to one side of the inner wall of the limiting cylinder plate. A cutting knife is adjustably arranged in the knife installation groove along the radial direction of the main cylinder, and adjustment plates are fixedly arranged at the upper and lower ends of the cutting knife. The adjustment plate is in the shape of a long strip and its length direction is consistent with the radial direction of the main cylinder. A straight-shaped adjustment groove extending along its length direction is provided in the adjustment plate, and an adjustment bolt is provided on one side of the adjustment plate to pass through the adjustment groove and be threadedly connected to the knife seat.
[0015] Furthermore, the unloading transmission belt assembly includes a transmission box fixedly arranged on the outer wall of the main cylinder, a transmission chamber is formed in the transmission box, the transmission chamber is open toward one side of the main cylinder, a first pulley and a second pulley are respectively arranged to rotate in the up and down directions in the transmission chamber, a motor for driving the first pulley to rotate is arranged in the first pulley, a transmission belt is meshed and connected between the first pulley and the second pulley, a plurality of anti-slip convex strips are evenly distributed on the outer surface of the transmission belt along its rotation direction, one side of the transmission belt protrudes from the inner wall surface of the main cylinder, and the output end of the PLC controller is electrically connected to the input end of the motor.
[0016] Furthermore, the material unloading limiting structure includes a mounting seat fixedly arranged on the outer side of the bottom of the main cylinder, a mounting groove is opened in the mounting seat, the mounting groove is open toward one side of the inner part of the main cylinder, a bottom supporting wheel is arranged in the mounting groove, sliders are arranged on both sides of the shaft end of the bottom supporting wheel, the bottom supporting wheel is rotatably arranged between the two sliders, the two sliders are respectively slidably arranged in the sliding grooves opened on the two side walls of the mounting seat, a sliding shaft is fixedly arranged in the sliding groove with an axial direction consistent with the sliding direction of the slider, a sliding hole is penetrated in the slider and slides with the sliding shaft, a spring is fixedly arranged between the end of the sliding groove away from the inner part of the main cylinder and the slider, the spring is sleeved on the sliding shaft, and when the spring is in a normal state, one side of the bottom supporting wheel protrudes out of the inner surface of the main cylinder.
[0017] Furthermore, the cross-sectional shape of the juice extractor is U-shaped, the juice extractor is fixedly arranged between two support rods, and two pressing assemblies are respectively arranged at both ends of the juice extractor along its axial direction, and the pressing assembly includes a baffle for closing the port of the juice extractor, and a hydraulic cylinder is fixedly arranged on the baffle, and the push rod head end of the hydraulic cylinder faces the discharge hole groove and is fixedly connected to a juice pressing plate, and positioning grooves are opened on the sides of the two juice pressing plates close to each other.
[0018] Furthermore, the opening and closing assembly is provided with two symmetrically distributed components with the lower material hole groove as the center, and the opening and closing assembly includes an electric telescopic rod, which is fixedly arranged at the bottom of the juice extraction bucket through a fixing seat, and the push rod head end of the electric telescopic rod faces the lower material hole groove and is fixedly connected to the door body through a first rib plate, and second rib plates are fixedly arranged on both sides of the upper part of the door body, and a guide rod whose axial direction is consistent with the telescopic direction of the push rod of the electric telescopic rod is fixedly arranged on the outer side of the juice extraction bucket, and a guide hole is penetrated through the second rib plate and slides with the guide rod, and the output end of the PLC controller is electrically connected to the input end of the electric telescopic rod.
[0019] Further, the solid-liquid separation component comprises a lower hopper which is hollow inside and open at the upper and lower ends, a discharge pipe is fixedly connected to the bottom of the lower hopper, a solenoid valve is arranged on the discharge pipe, a fixing ring is fixedly arranged on the outer side of the lower hopper, two sides of the fixing ring are respectively fixedly connected to two support rods, and the output end of the PLC controller is electrically connected to the input end of the solenoid valve;
[0020] A screen for separating squeezed fruit and juice is fixedly arranged inside the lower hopper; a high-pressure fan and a discharge pipe are arranged on the outer side wall of the lower hopper above the screen and distributed on both sides of its axis; the discharge pipe has an appearance of a funnel that is wide at one end and narrow at the other end; the end of the discharge pipe close to the lower hopper is the wide end; the air outlet of the high-pressure fan faces the discharge pipe, and the output end of the PLC controller is electrically connected to the input end of the high-pressure fan.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. When the citrus is pushed from bottom to top in the main cylinder by the unloading belt assembly, the cutting knife assembly on the inner wall of the main cylinder cuts the outer skin of the citrus, the squeezing assembly squeezes out the juice in the citrus, and the solid-liquid separation assembly quickly separates the squeezed fruit and the juice;
[0024] 2. The unloading barrel assembly can open citrus fruits of different sizes with the cooperation of the hinge seat, the limit barrel plate and the spring, and the unloading transmission belt assembly pushes and moves downward in sequence, and the cutting blade can open and cut the citrus peel under the action of the spring elastic force;
[0025] 3. The material-feeding limiting structure can limit the position of the citrus at the bottom, so as to prevent the smaller citrus below from falling uncontrollably when the citrus above is larger and the limiting cylinder plate is opened, thus playing the role of limiting and blocking, and realizing the orderly material feeding of citrus;
[0026] 4. In addition to cooperating with the pushing component to squeeze the citrus, the tray structure can also collect the squeezed juice and introduce it into the juice collection table, so as to collect the seeds and juice at the same time;
[0027] 5. The solid-liquid separation component can separate the squeezed fruit from the juice. The high-pressure fan is used to blow the squeezed cake off the screen. The citrus fruit is formed into cake after juicing and seed removal, and the overall weight is greatly reduced. The high-pressure fan can easily blow the cake off the screen, which is simple and efficient.
[0028] 6. Through the coordination and cooperation among the discharge barrel assembly, the discharge transmission belt assembly, the discharge limit structure, the juice extracting bucket, the opening and closing assembly, the solid-liquid separation assembly, the infrared sensor and the PLC controller, the automatic juicing of citrus and the separation of the fruit liquid after juicing can be realized, the juice of citrus can be fully squeezed out, and the automatic juicing and fruit liquid separation of citrus can be integrated. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0030] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0031] Figure 2 It is a left-side structural schematic diagram of the present invention;
[0032] Figure 3It is a schematic diagram of the AA cross-sectional structure of the present invention;
[0033] Figure 4 It is a schematic diagram of the BB cross-sectional structure of the present invention;
[0034] Figure 5 It is a three-dimensional structural schematic diagram of the present invention;
[0035] Figure 6 It is a schematic diagram of the partial enlarged structure of the C part of the present invention;
[0036] Figure 7 It is a schematic diagram of the local enlarged structure of D of the present invention;
[0037] Figure 8 It is a schematic diagram of the local enlarged structure of location E of the present invention.
[0038] The accompanying drawings are marked as follows: 1. Support structure; 1a. Base; 1b. Support rod; 1c. Reinforcing rod; 2. Unloading barrel assembly; 2a. Limiting barrel plate; 2b. Diameter adjustment gap; 2c. Upper baffle; 2d. Support plate; 2e. Articulated seat; 2f. Spring; 3. Unloading transmission belt assembly; 301. Transmission box; 302. Transmission chamber; 303. First pulley; 304. Second pulley; 305. Motor; 306. Transmission belt; 307. Anti-slip convex strip; 4. Unloading limiting structure; 401. Mounting seat; 402. Mounting groove; 403. Bottom wheel; 404. Sliding block; 405. Sliding shaft; 406. Spring; 407. Sliding groove; 5. Juicing bucket ; 5a, feed hole slot; 6, opening and closing assembly; 6a, door body; 6b, first rib; 6c, electric telescopic rod; 6d, fixed seat; 6e, second rib; 6f, guide rod; 7, solid-liquid separation assembly; 7a, feed hopper; 7b, discharge pipe; 7c, high-pressure fan; 7d, fixed ring; 7e, drain pipe; 7f, solenoid valve; 7g, screen; 8, pressing assembly; 8a, baffle; 8b, hydraulic cylinder; 8c, juice pressing plate; 9, cutting knife assembly; 901, knife seat; 902, knife slot installation; 903, cutting knife; 904, adjustment plate; 905, adjustment slot; 906, adjustment bolt; 10, infrared sensor; 11, PLC controller. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme and advantages of the present invention clearer, the technical scheme of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-8As shown, the present invention provides a citrus juice processing device, including a support structure 1 and a PLC controller 11, the support structure 1 includes a base 1a, and two or more support rods 1b are fixedly arranged on both sides of the upper part of the base 1a. Furthermore, the base 1a has a rectangular shape, and two support rods 1b are arranged. The two support rods 1b are symmetrically distributed along the width direction of the base 1a, and each support rod 1b is fixedly connected to the base 1a through two or more reinforcing rods 1c.
[0041] The support structure 1 is provided with a lower barrel assembly 2, a juice extracting bucket 5 and a solid-liquid separation assembly 7 in order from top to bottom;
[0042] The material discharge barrel assembly 2 comprises a main barrel which is hollow inside and opened at the upper and lower ends, the inner side of the main barrel is provided with two or more cutting knife assemblies 9 evenly distributed around the axis thereof, a material discharge transmission belt assembly 3 for sequentially transmitting and moving the citrus in the main barrel downward is provided between two adjacent cutting knife assemblies 9, a material discharge limit structure 4 for elastically blocking the citrus from being discharged is provided at the lower end opening of the main barrel; the upper side of the juice extraction hopper 5 is open and two pressing assemblies 8 symmetrically distributed around the lower end opening of the main barrel are provided on both sides of the interior, further, two cutting knife assemblies 9 are provided, the cutting directions of the two cutting knife assemblies 9 are perpendicular to each other and the pressing directions of the two pressing assemblies 8 are provided in the juice extraction hopper 5; When the component 8 squeezes the citrus, the cut on the outer skin of the citrus is located between the two squeezing components 8, so that the juice can flow out better from the cut during squeezing, making the squeezing more complete and the effect better. A discharge hole groove 5a is provided at the bottom of the juice hopper 5 just below the opening at the lower end of the main barrel. Furthermore, the discharge hole groove 5a has an elliptical shape, which is convenient for the squeezed fruit squeezed into a flat shape to pass through and fall. An opening and closing component 6 for realizing its opening and closing is provided at the discharge hole groove 5a, and an infrared sensor 10 for detecting the falling of citrus is provided between the bottom of the discharge barrel component 2 and the upper side of the juice hopper 5, and the output end of the infrared sensor 10 is electrically connected to the input end of the PLC controller 11.
[0043] The main cylinder is in the shape of a truncated cone that is wide at the top and narrow at the bottom. The main cylinder includes more than four limiting cylinder plates 2a. The outer wall of the main cylinder is provided with a diameter adjustment gap 2b that is evenly distributed with its axis as the center and is used to divide and form the limiting cylinder plates 2a. A support plate 2d fixedly connected to the support rod 1b is provided on the outer side of each limiting cylinder plate 2a. The upper end of the support plate 2d is hinged to the limiting cylinder plate 2a through a hinge seat 2e, and the lower end of the support plate 2d is fixedly connected to the outer wall of the bottom of the limiting cylinder plate 2a by a spring 2f. In actual application, the size of citrus varies. If the size of citrus is large, the unloading transmission belt assembly 3 pushes the citrus to move downward in the main cylinder. The citrus will push the limiting cylinder plate 2a to rotate and expand outward with the hinge seat 2e as the center. At this time, the spring 2f is elastically compressed. The limiting cylinder plate 2a will ensure that the citrus is guided out of the main cylinder from top to bottom. The cutting knife assembly 9 can always cut the citrus peel under the elastic force of the spring 408.
[0044] The cutting knife assembly 9 is provided with two symmetrically arranged limiting cylinder plates 2a, and the cutting knife assembly 9 includes a knife seat 901 fixedly arranged in the middle position of the outer wall of the limiting cylinder plate 2a, and a mounting knife groove 902 is opened in the knife seat 901, and the mounting knife groove 902 opens toward one side of the inner wall of the limiting cylinder plate 2a. A cutting knife 903 is adjustably arranged in the mounting knife groove 902 along the radial direction of the main cylinder, and an adjusting plate 904 is fixedly arranged at the upper and lower ends of the cutting knife 903. The adjusting plate 904 is in the shape of a long strip and its length direction is consistent with the radial direction of the main cylinder. A straight-shaped adjusting groove 905 extending along its length direction is opened in the adjusting plate 904, and an adjusting bolt 906 that passes through the adjusting groove 905 and is threadedly connected to the knife seat 901 is arranged on one side of the adjusting plate 904. Through the above-mentioned specific structural design, the adjusting bolt 906 is loosened to realize that the adjusting plate 904 can move radially along the main cylinder, thereby driving the cutting knife 903 to move radially along the main cylinder in the installation knife groove 902, so that the length of the cutting knife 903 protruding from the inner wall of the limiting cylinder plate 2a can be adjusted, thereby realizing the adjustment of the cutting depth of the citrus skin. After the adjustment is completed, the adjusting bolt 906 is re-tightened to fix the adjusting plate 904.
[0045] The unloading transmission belt assembly 3 includes a transmission box 301 fixedly arranged on the outer wall of the main cylinder, a transmission chamber 302 is formed in the transmission box 301, the transmission chamber 302 is open to one side of the main cylinder, a first pulley 303 and a second pulley 304 are respectively arranged to rotate in the up and down directions in the transmission chamber 302, a motor 305 for driving the first pulley 303 to rotate is arranged in the first pulley 303, a transmission belt 306 is meshed and connected with the first pulley 303 and the second pulley 304, and a plurality of anti-slip convex strips 307 are evenly distributed on the outer surface of the transmission belt 306 along its rotation direction, one side of the transmission belt 306 protrudes from the inner wall surface of the main cylinder, and the output end of the PLC controller 11 is electrically connected to the input end of the motor 305.
[0046] The material unloading limiting structure 4 includes a mounting seat 401 fixedly arranged on the outer side of the bottom of the main cylinder, a mounting groove 402 is provided in the mounting seat 401, and the mounting groove 402 is open to one side of the inside of the main cylinder, a bottom supporting wheel 403 is provided in the mounting groove 402, and sliders 404 are provided on both sides of the shaft end of the bottom supporting wheel 403, the bottom supporting wheel 403 is rotatably arranged between the two sliders 404, and the two sliders 404 are respectively slidably arranged in the sliding grooves 407 provided on the two side walls of the mounting seat 401, a sliding shaft 405 axially consistent with the sliding direction of the slider 404 is fixedly arranged in the sliding groove 407, a sliding hole that slides with the sliding shaft 405 is penetrated through the slider 404, and a spring 406 is fixedly arranged between the end of the sliding groove 407 away from the inside of the main cylinder and the slider 404, and the spring 406 is sleeved on the sliding shaft 405. When the spring 406 is in a normal state, one side of the bottom supporting wheel 403 protrudes from the inner surface of the main cylinder.
[0047] The cross-section of the juice hopper 5 is U-shaped. The juice hopper 5 is fixedly arranged between two support rods 1b. Two squeezing assemblies 8 are respectively arranged at the two ends of the juice hopper 5 along its axial direction. The squeezing assembly 8 includes a baffle 8a for closing the port of the juice hopper 5. A hydraulic cylinder 8b is fixedly arranged on the baffle 8a. The push rod head end of the hydraulic cylinder 8b faces the feed hole slot 5a and is fixedly connected with a juice pressing plate 8c. The two juice pressing plates 8c have opening positioning grooves on the sides close to each other. The squeezed juice is retained in the juice hopper 5 between the two baffles 8a. After the feed hole slot 5a is opened, it flows out from the feed hole slot 5a. The positioning groove can realize the positioning of the citrus and play a central positioning role in the squeezing process.
[0048] The opening and closing assembly 6 is provided with two symmetrically distributed with the feeding hole slot 5a as the center, and the opening and closing assembly 6 includes an electric telescopic rod 6c, which is fixedly arranged at the bottom of the juice extracting bucket 5 through a fixing seat 6d, and the push rod head end of the electric telescopic rod 6c faces the feeding hole slot 5a and is fixedly connected to the door body 6a through the first rib plate 6b, and the second rib plates 6e are fixedly arranged on both sides of the upper part of the door body 6a, and the outer side of the juice extracting bucket 5 is fixedly provided with a guide rod 6f whose axial direction is consistent with the telescopic direction of the push rod of the electric telescopic rod 6c, and the second rib plate 6e is penetrated and opened with a guide hole that cooperates with the guide rod 6f to slide with each other, and the output end of the PLC controller 11 is electrically connected to the input end of the electric telescopic rod 6c. Further, when the push rods of the electric telescopic rods 6c of the two opening and closing assemblies 6 are extended to the maximum stroke, the two door bodies 6a abut against each other and seal, thereby realizing the closure of the feeding hole slot 5a, and the squeezed juice is retained in the juice extracting bucket 5, and the guide rod 6f can guide the movement of the door body 6a to ensure the stability of the movement of the door body 6a.
[0049] The solid-liquid separation component 7 includes a lower hopper 7a which is hollow inside and open at the upper and lower ends. A drain pipe 7e is fixedly connected to the bottom of the lower hopper 7a, and a solenoid valve 7f is arranged on the drain pipe 7e. A fixing ring 7d is fixedly arranged on the outer side of the lower hopper 7a. The two sides of the fixing ring 7d are respectively fixedly connected to the two support rods 1b. The output end of the PLC controller 11 is electrically connected to the input end of the solenoid valve 7f. A sieve 7g for separating the squeezed fruit and the juice is fixedly arranged inside the lower hopper 7a. Furthermore, a plurality of sieve holes are evenly distributed on the sieve 7g, and the aperture of the sieve holes is small. The outer diameter of the fruit seeds is not only used to screen the squeezed fruit, but also to separate the fruit seeds. The outer side wall of the lower hopper 7a above the screen 7g is provided with a high-pressure fan 7c and a discharge pipe 7b distributed on both sides of its axis. The shape of the discharge pipe 7b is a funnel shape with one end wide and the other end narrow. The end of the discharge pipe 7b close to the lower hopper 7a is the wide end. Through the above-mentioned specific structural design, the juice can be blocked to prevent the juice from flowing out of the discharge pipe 7b. The air outlet of the high-pressure fan 7c faces the discharge pipe 7b, and the output end of the PLC controller 11 is electrically connected to the input end of the high-pressure fan 7c. Further, the inner bottom surface of the discharge pipe 7b is flush with the upper surface of the screen 7g.
[0050] Working principle:
[0051] When in use, the citrus is introduced into the unloading barrel assembly 2, and the PLC controller 11 controls the motor 305 to open the unloading transmission belt assembly 3. The output shaft of the motor 305 rotates to drive the connected first pulley 303 to rotate. The first pulley 303 rotates and drives the second pulley 304 to rotate through the transmission belt 306. The transmission belt 306 meshes and rotates between the first pulley 303 and the second pulley 304. The transmission belt 306 drives the citrus to move downward through friction, and the cutting knife assembly 9 cuts the citrus skin, and then pushes the citrus located at the bottom of the main barrel to move downward in turn. When the lowest citrus moves to the unloading limit structure 4, the citrus abuts against the bottom wheel 403, and pushes the bottom wheel 403 and the slider 404 to move along the axial direction of the sliding shaft 405, thereby compressing the spring 406, and the citrus falls from the lower port of the main barrel. At this time, the infrared sensor 10 detects the fallen citrus, and the PLC controller 11 controls the push rod of the hydraulic cylinder 8b. The push rods of the hydraulic cylinders 8b of the two squeezing assemblies 8 are extended at the same time, thereby driving the two juice pressing plates 8c to move closer to each other, so that the citrus is squeezed. The juice flows out from the cutout on the outer skin of the citrus and is temporarily stored in the juice pressing bucket 5. The PLC controller 11 controls the electric telescopic rod 6c of the opening and closing assembly 6. The electric telescopic rod 6c push rod drives the door body 6a to move axially along the guide rod 6f to separate the two door bodies 6a. At this time, the discharge hole 5a is opened, and the PLC controller 11 controls the push rods of the hydraulic cylinders 8b of the two squeezing assemblies 8 to retract at the same time, thereby driving the two juice pressing plates 8c to move away from each other. The squeezed fruit and juice fall from the discharge hole 5a to the discharge hopper 7a of the solid-liquid separation assembly 7, and the squeezed fruit falls on the screen 7g. The juice continues to be discharged from the drain pipe 7e, and the squeezed fruit falling on the screen 7g can be blown away by the discharge pipe 7b under the blowing of the high-pressure fan 7c. The above actions are repeated to realize automatic juicing of the citrus.
[0052] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A citrus juice processing device, characterized in that: It comprises a support structure (1) and a PLC controller (11), wherein a lower barrel assembly (2), a juice extraction bucket (5) and a solid-liquid separation assembly (7) are sequentially arranged on the support structure (1) from top to bottom; The material discharge barrel assembly (2) comprises a main barrel which is hollow inside and open at the upper and lower ends. The inner side of the main barrel is provided with two or more cutting knife assemblies (9) evenly distributed around the axis of the main barrel. A material discharge transmission belt assembly (3) for sequentially transmitting and moving the citrus fruits in the main barrel downward is provided between two adjacent cutting knife assemblies (9). A material discharge limit structure (4) for elastically blocking the citrus fruits from being discharged is provided at the lower end opening of the main barrel. The upper side of the juice extracting hopper (5) is open and two squeezing assemblies (8) are arranged on both sides of the interior thereof and are symmetrically distributed with the lower end opening of the main barrel as the center. A material discharge hole (5a) is arranged at the bottom of the juice extracting hopper (5) directly below the lower end opening of the main barrel. An opening and closing assembly (6) for realizing the opening and closing of the material discharge hole (5a) is arranged at the material discharge hole (5a). An infrared sensor (10) for detecting the falling of citrus fruits is arranged between the bottom of the discharge barrel assembly (2) and the upper side of the juice extracting hopper (5). The output end of the infrared sensor (10) is electrically connected to the input end of a PLC controller (11); The main cylinder has an outer shape of a truncated cone that is wide at the top and narrow at the bottom. The main cylinder comprises more than four limiting cylinder plates (2a). The outer wall of the main cylinder is provided with diameter adjustment gaps (2b) that are evenly distributed around the axis of the main cylinder and are used to divide and form the limiting cylinder plates (2a). A support plate (2d) that is fixedly connected to the support rod (1b) is provided on one side of the outside of each limiting cylinder plate (2a). The upper end of the support plate (2d) is hinged to the limiting cylinder plate (2a) via a hinge seat (2e), and the lower end of the support plate (2d) is fixedly connected to the outer wall of the bottom of the limiting cylinder plate (2a) via a spring (2f). The unloading transmission belt assembly (3) comprises a transmission box (301) fixedly arranged on the outer wall of the main cylinder, a transmission chamber (302) is formed in the transmission box (301), the transmission chamber (302) is open toward one side of the main cylinder, a first pulley (303) and a second pulley (304) are respectively arranged in the transmission chamber (302) to rotate in the up and down directions, a motor (305) is arranged in the first pulley (303) for driving the first pulley to rotate, a transmission belt (306) is meshed and connected between the first pulley (303) and the second pulley (304), a plurality of uniformly distributed anti-skid convex strips (307) are arranged on the outer surface of the transmission belt (306) along the rotation direction thereof, one side of the transmission belt (306) protrudes from the inner wall surface of the main cylinder, and an output end of the PLC controller (11) is electrically connected to an input end of the motor (305); The material unloading limiting structure (4) comprises a mounting seat (401) fixedly arranged on the outer side of the bottom of the main cylinder, a mounting groove (402) is provided in the mounting seat (401), the mounting groove (402) is open to one side of the inside of the main cylinder, a bottom supporting wheel (403) is provided in the mounting groove (402), sliders (404) are provided on both sides of the shaft end of the bottom supporting wheel (403), the bottom supporting wheel (403) is rotatably arranged between the two sliders (404), and the two sliders (404) are respectively slidably arranged on the openings on the two side walls of the mounting seat (401). A slide groove (407) is provided, in which a slide shaft (405) is fixedly provided with an axial direction consistent with the sliding direction of the slider (404), and a slide hole is provided through the slider (404) for sliding with the slide shaft (405). A spring (406) is fixedly provided between the end of the slide groove (407) away from the inside of the main cylinder and the slider (404), and the spring (406) is sleeved on the slide shaft (405). When the spring (406) is in a normal state, one side of the bottom wheel (403) protrudes from the inner surface of the main cylinder.
2. A citrus juice processing device according to claim 1, characterized in that: The support structure (1) comprises a base (1a), and two or more support rods (1b) are fixedly arranged on both sides of the upper part of the base (1a), and each support rod (1b) is fixedly connected to the base (1a) via two or more reinforcing rods (1c).
3. The citrus juice processing device according to claim 1, characterized in that: The cutting knife assembly (9) is provided with two symmetrically arranged limiting cylinder plates (2a), the cutting knife assembly (9) comprising a knife seat (901) fixedly arranged at the middle position of the outer wall of the limiting cylinder plate (2a), a knife installation groove (902) is provided in the knife seat (901), the knife installation groove (902) is open toward one side of the inner wall of the limiting cylinder plate (2a), a cutting knife (903) is adjustable along the radial direction of the main cylinder in the knife installation groove (902), and an adjustment plate (904) is fixedly provided at the upper and lower ends of the cutting knife (903), the adjustment plate (904) is in the shape of a long strip and its length direction is consistent with the radial direction of the main cylinder, a straight-line adjustment groove (905) extending along its length direction is provided in the adjustment plate (904), and an adjustment bolt (906) is provided on one side of the adjustment plate (904) and passes through the adjustment groove (905) and is threadedly connected to the knife seat (901).
4. The citrus juice processing device according to claim 1, characterized in that: The cross-section of the juice extracting bucket (5) is U-shaped. The juice extracting bucket (5) is fixedly arranged between two support rods (1b). Two pressing assemblies (8) are respectively arranged at two ends of the juice extracting bucket (5) along its axial direction. The pressing assembly (8) comprises a baffle (8a) for closing the port of the juice extracting bucket (5). A hydraulic cylinder (8b) is fixedly arranged on the baffle (8a). The push rod head end of the hydraulic cylinder (8b) faces the discharge hole groove (5a) and is fixedly connected to a juice pressing plate (8c). The two juice pressing plates (8c) have openings with positioning grooves on their sides close to each other.
5. The citrus juice processing device according to claim 1, characterized in that: The opening and closing assembly (6) is provided with two symmetrically distributed around the lower material slot (5a), the opening and closing assembly (6) comprising an electric telescopic rod (6c), the electric telescopic rod (6c) being fixedly arranged at the bottom of the juice extraction bucket (5) via a fixing seat (6d), the push rod head end of the electric telescopic rod (6c) facing the lower material slot (5a) and being fixedly connected to the door body (6a) via a first rib plate (6b), second rib plates (6e) being fixedly arranged on both sides of the upper part of the door body (6a), a guide rod (6f) being axially consistent with the telescopic direction of the push rod of the electric telescopic rod (6c) being fixedly arranged on the outer side of the juice extraction bucket (5), a guide hole penetrating the second rib plate (6e) and cooperating with the guide rod (6f) to slide with each other, and the output end of the PLC controller (11) being electrically connected to the input end of the electric telescopic rod (6c).
6. The citrus juice processing device according to claim 1, characterized in that: The solid-liquid separation component (7) comprises a lower hopper (7a) which is hollow inside and open at the upper and lower ends; a liquid discharge pipe (7e) is fixedly connected to the bottom of the lower hopper (7a); a solenoid valve (7f) is provided on the liquid discharge pipe (7e); a fixing ring (7d) is fixedly provided on the outer side of the lower hopper (7a); two sides of the fixing ring (7d) are respectively fixedly connected to two support rods (1b); and an output end of the PLC controller (11) is electrically connected to an input end of the solenoid valve (7f); A screen (7g) for separating squeezed fruit and juice is fixedly arranged inside the lower hopper (7a); a high-pressure fan (7c) and a discharge pipe (7b) are arranged on the outer side wall of the lower hopper (7a) above the screen (7g) and distributed on both sides of the axis thereof; the discharge pipe (7b) is in the shape of a funnel with one end being wide and the other end being narrow; the end of the discharge pipe (7b) close to the lower hopper (7a) is the wide end; the air outlet of the high-pressure fan (7c) faces the discharge pipe (7b); and the output end of the PLC controller (11) is electrically connected to the input end of the high-pressure fan (7c).
Citation Information
Patent Citations
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