Automatic feeding device for cardboard used for wire coil packaging

By designing an automatic loading device for wire roll packaging, and automatically suspending cardboard by robots, the problem of time-consuming and labor-consuming manual placement of cardboard in the prior art is solved, and an efficient and automated cardboard loading process is achieved.

CN115583396BActive Publication Date: 2025-05-16XIAOYU INTERNET INTELLIGENT TECH (CHANGSHA) CO LTD
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Patent Information

Application Number
CN202211264806.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-17
Publication Date
2025-05-16
Estimated Expiration
2042-10-17

AI Technical Summary

Technical Problem

The existing wire roll packaging process requires manual placement of cardboard, which is time-consuming and labor-intensive and inefficient.

Method used

An automatic loading device for packaging wire rolls is designed, including a first placing robot, a second placing robot and a feeding device. By automatically hanging the cardboard on the suspension arm, automatic loading of cardboard at both ends of the wire rolls is realized.

Benefits of technology

Through the automated cardboard loading process, the time and labor of manual operation are reduced, and the work efficiency is improved. The first listed robot and the second listed robot can work at the same time without affecting each other, further improving efficiency.

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Abstract

The present invention discloses an automatic cardboard feeding device for wire coil packaging, which belongs to the technical field of wire coil packaging. The automatic feeding device comprises a first hanging robot, a second hanging robot and a feeding device; foundation pits are arranged outside the horizontal ends of the suspension arm, and ground rails are arranged in the foundation pits. The first hanging robot and the second hanging robot move back and forth along the axial direction of the wire coil on the ground rails on both sides of the suspension arm respectively; feeding devices are arranged near the foundation pits on both sides of the suspension arm, and the feeding devices are used to transport cardboard in the direction of the foundation pits. The first hanging robot is used to grab the cardboard on the feeding device and hang it on the suspension arm through the open end of the suspension arm, and the second hanging robot is used to grab the cardboard on another feeding device and hang it on the suspension arm through the sealing end of the suspension arm. The present invention can replace manual labor to hang cardboard on the suspension arm so that a piece of cardboard is placed on each end of the wire coil.
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Description

Technical Field

[0001] The invention relates to the technical field of wire coil packaging, and more specifically, to an automatic cardboard feeding device for wire coil packaging. Background Art

[0002] In order to facilitate the transportation of wire coils, they are usually packaged. During the packaging process, circular cardboard needs to be tied at both ends of the wire coil to protect the wire coil and avoid damage to the wire coil due to collision, friction, etc.

[0003] Currently, when packaging wire coils, the wire coils are first hung on a suspension arm, and then a piece of cardboard is manually placed at both ends of the wire coil. Finally, the cardboard is tied to the wire coil by a packaging robot. Although this allows the wire coils to be packaged smoothly, manually placing the cardboard is time-consuming and labor-intensive.

[0004] In view of this, the present invention provides an automatic cardboard feeding device for wire coil packaging, which can replace manual work and hang the cardboard on a suspension arm so that a piece of cardboard is placed at each end of the wire coil. Summary of the invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an automatic feeding device for cardboard for wire coil packaging to solve the problems raised in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] An automatic cardboard feeding device for wire coil packaging, used for hanging the cardboard on a hanging arm so that the cardboard is located at both ends of the wire coil, comprising a first hanging robot, a second hanging robot and a feeding device;

[0008] The suspension arm is U-shaped, with one horizontal end being a closed end and the other end being an open end. A suspension rod is fixed to the top of the suspension arm, and the suspension arm is suspended in the air by the suspension rod, and the wire coil is suspended on the suspension arm;

[0009] Foundation pits are provided on the outer sides of both horizontal ends of the suspension arm, and ground rails are provided in the foundation pits. The first sign-hanging robot and the second sign-hanging robot are respectively installed in the foundation pits on both sides of the suspension arm, and the first sign-hanging robot and the second sign-hanging robot respectively move back and forth along the axial direction of the wire reel on the ground rails on both sides of the suspension arm;

[0010] Feeding devices are provided at the foundation pits on both sides of the suspension arm, and the feeding devices are used to transport the cardboard toward the foundation pit. The first hanging robot is used to grab the cardboard on the feeding device and hang it on the suspension arm through the open end of the suspension arm, and the second hanging robot is used to grab the cardboard on the other feeding device and hang it on the suspension arm through the sealed end of the suspension arm, so that both ends of the wire roll in the axial direction are provided with cardboard.

[0011] It is further preferred that: a suction cup assembly is fixed on the first hanging robot and the second hanging robot, the suction cup assembly includes a vacuum suction cup and a suction cup base, the vacuum suction cup is installed on the suction cup base, the vacuum suction cup is used to adsorb the cardboard to achieve the grabbing of the cardboard, and the suction cup base is fixed on the first hanging robot and the second hanging robot.

[0012] Further preferably, the cardboard is in a ring shape and is provided with an opening, and a magic hook surface and a magic fleece surface are respectively provided at two ends close to the opening of the cardboard, and the magic hook surface and the magic fleece surface are respectively located on opposite sides of the cardboard, so that the cardboard can be closed by bonding the magic hook surface and the magic fleece surface.

[0013] It is further preferred that two second hanging sign robots are provided, and the two second hanging sign robots are used to respectively suck the other side of the magic hook surface and the magic hair surface of the cardboard, so that the cardboard can be opened or closed by the cooperation of the two second hanging sign robots.

[0014] It is further preferred that: a groove is provided on the inner side of the paperboard for hanging it on the suspension arm or the feeding device.

[0015] It is further preferred that: the feeding device comprises a support frame, a suspension trolley and a chain conveying mechanism;

[0016] The chain conveying mechanism is installed on the supporting frame, and the hanging trolley is installed on the chain conveying mechanism. The chain conveying mechanism is used to drive the hanging trolley to move toward or away from the foundation pit, and the hanging trolley is used to hang and place the cardboard.

[0017] It is further preferred that: the support frame includes legs, a support crossbar, a cross plate, a fixing frame and a column;

[0018] The supporting cross bars are provided with two, the cross plate is located between the two supporting cross bars, the cross plate and the two supporting cross bars are parallel to each other, the upright is fixed at the bottom of the supporting cross bars, the fixing frame is fixed between the cross plate and the supporting cross bars, and the supporting leg is fixed at the bottom of the fixing frame.

[0019] It is further preferred that: the chain conveying mechanism comprises a sprocket, a chain and a motor;

[0020] The sprockets are arranged horizontally with two of them, the chain is sleeved on the two sprockets and meshed with the sprockets, the sprockets are rotatably connected to the transverse plate, the motor output shaft is connected to one of the sprockets, and the suspension trolley is fixed on the chain.

[0021] It is further preferred that: a plurality of suspension trolleys are arranged on the chain at equal intervals.

[0022] Further preferably, the cardboard conveying direction of the feeding device close to the sealing end of the suspension arm is consistent with the axial direction of the wire reel; the cardboard conveying direction of the feeding device close to the opening end of the suspension arm is perpendicular to the axial direction of the wire reel.

[0023] In summary, the present invention has the following beneficial effects: In the present invention, the first hanging robot and the second hanging robot at both ends of the wire coil do not affect each other and can work simultaneously, saving trouble and labor. In addition, by hanging the cardboard by the robot, there is no need for manual labor to stand in place and repeat the work of taking and hanging the cardboard, which not only saves manpower but also improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of an embodiment, which is mainly used to reflect the structure of the automatic cardboard feeding device;

[0025] Figure 2 It is a structural schematic diagram of an embodiment, which is mainly used to reflect the cardboard hanging process;

[0026] Figure 3 It is a partial structural schematic diagram of an embodiment, mainly used to illustrate the cardboard hanging process;

[0027] Figure 4 yes Figure 3 The enlarged view of the structure A in the middle is mainly used to show the structure of the suction cup assembly;

[0028] Figure 5 It is a structural schematic diagram of an embodiment, mainly used to illustrate the structure of a paperboard;

[0029] Figure 6 It is a top view schematic diagram of an embodiment, mainly used to illustrate the structure of the feeding device;

[0030] Figure 7 It is a partial structural schematic diagram of an embodiment, which is mainly used to illustrate the structure of a feeding device;

[0031] Figure 8 It is a partial structural schematic diagram of an embodiment, which is mainly used to illustrate the structure of the feeding device.

[0032] In the figure, 1. wire coil; 2. suspension arm; 3. suspension rod; 4. first hanging robot; 5. second hanging robot; 6. feeding device; 61. support frame; 611. support leg; 612. supporting cross bar; 613. cross plate; 614. fixed frame; 615. column; 62. suspension trolley; 63. chain conveying mechanism; 631. sprocket; 632. chain; 7. cardboard; 8. foundation pit; 9. ground rail; 10. suction cup assembly; 101. vacuum suction cup; 102. suction cup base; 11. Velcro hook surface; 12. groove. DETAILED DESCRIPTION

[0033] The present invention is described in detail below in conjunction with the accompanying drawings and embodiments.

[0034] Embodiment: An automatic feeding device for cardboard for wire coil packaging, used to hang cardboard 7 on the suspension arm 2 so that the cardboard 7 is located at both ends of the wire coil 1. Figure 1-8 As shown, the automatic feeding device for cardboard 7 includes a first hanging robot 4, a second hanging robot 5 and a feeding device 6. The suspension arm 2 is U-shaped and has a sealed end at one horizontal end and an open end at the other end. The suspension arm 2 is used to hang the wire coil 1 and has a suspension rod 3 fixed on the top. The suspension rod 3 is a crossbar and is fixed on the factory wall or any supporting platform. The suspension arm 2 is suspended in the air by the suspension rod 3, and the wire coil 1 is suspended on the suspension arm 2 and the axial direction of the wire coil 1 points to the open end and the sealed end of the suspension arm 2.

[0035] Foundation pits 8 are provided on the outer sides of both horizontal ends of the suspension arm 2, and ground rails 9 are provided in the foundation pits 8. The first sign-hanging robot 4 and the second sign-hanging robot 5 are respectively installed in the foundation pits 8 on both sides of the suspension arm 2. The first sign-hanging robot 4 and the second sign-hanging robot 5 move back and forth along the axial direction of the wire reel 1 on the ground rails 9 on both sides of the suspension arm 2. Specifically, the first sign-hanging robot 4 and the second sign-hanging robot 5 can be driven by an engine to move on the ground rails 9, or can be driven to slide by a cylinder, or driven to slide by a screw assembly, a chain 632 sprocket 631 mechanism, a gear rack mechanism, etc. The specific driving method is not limited, as long as it can drive the first sign-hanging robot 4 and the second sign-hanging robot 5 to move back and forth horizontally. Feeding devices 6 are provided at the foundation pit 8 on both sides of the suspension arm 2. The feeding devices 6 are used to transport cardboard 7 toward the foundation pit 8. The first hanging robot 4 is used to grab the cardboard 7 on the feeding device 6 and hang it on the suspension arm 2 through the open end of the suspension arm 2; the second hanging robot 5 is used to grab the cardboard 7 on another feeding device 6 and hang it on the suspension arm 2 through the sealed end of the suspension arm 2, so that cardboard 7 is provided at both ends of the axial direction of the wire roll 1.

[0036] Preferably, the first sign-hanging robot 4 and the second sign-hanging robot 5 each include a robot body and a mechanical arm fixed on the robot body, and a suction cup assembly 10 for grabbing the cardboard 7 is fixed on the mechanical arm of the first sign-hanging robot 4 and the second sign-hanging robot 5. The suction cup assembly 10 includes a vacuum suction cup 101 and a suction cup base 102, and a plurality of vacuum suction cups 101 are provided, and the plurality of vacuum suction cups 101 are all installed on the same side of the suction cup base 102, and the vacuum suction cup 101 is used to absorb the cardboard 7 to achieve the grabbing of the cardboard 7. The suction cup base 102 is fixed on the first sign-hanging robot 4 and the second sign-hanging robot 5, and the first sign-hanging robot 4 and the second sign-hanging robot 5 are both prior art, so the specific structure and working principle of the first sign-hanging robot 4 and the second sign-hanging robot 5 are not repeated here.

[0037] Preferably, the cardboard 7 is in a circular shape and is provided with an opening, and a magic hook surface and a magic loop surface are respectively provided at both ends close to the opening of the cardboard 7, and the magic hook surface and the magic loop surface are respectively located on opposite sides of the cardboard 7, so that the cardboard 7 can be closed by bonding the magic hook surface and the magic loop surface.

[0038] In order to facilitate hanging the cardboard 7 on the suspension arm 2 and the feeding device 6, preferably, a groove 12 for hanging it on the suspension arm 2 or the feeding device 6 is provided on the inner side of the cardboard 7, and the groove 12 is located at the bonding closure of the cardboard 7.

[0039] Preferably, the cardboard 7 at the open end of the suspension arm 2 can pass directly, so only one first hanging robot 4 is provided to hang the cardboard 7 on the suspension arm 2, while the cardboard 7 at the sealed end of the suspension arm 2 cannot pass directly, and the closed part of the cardboard 7 can only be opened first, and then the cardboard 7 is glued by the second hanging robot 5 when it is put on the suspension arm 2. For this reason, two second hanging robots 5 are provided in the present invention. The two second hanging robots 5 are used to suck the other side of the magic hook surface and the magic hair surface of the cardboard 7 respectively, so that the cardboard 7 can be opened or closed by the cooperation of the two second hanging robots 5.

[0040] In order to facilitate the first hanging robot 4 and the second hanging robot 5 to grab the cardboard 7, preferably, the feeding device 6 near the sealing end of the suspension arm 2 has a cardboard 7 conveying direction consistent with the axis direction of the wire coil 1; the feeding device 6 near the open end of the suspension arm 2 has a cardboard 7 conveying direction perpendicular to the axis direction of the wire coil 1. The feeding device 6 includes a support frame 61, a hanging trolley 62 and a chain 632 conveying mechanism 63. The chain 632 conveying mechanism 63 is installed on the support frame 61, the hanging trolley 62 is installed on the chain 632 conveying mechanism 63, the chain 632 conveying mechanism 63 is used to drive the hanging trolley 62 to move toward or away from the foundation pit 8 to realize the conveyance of the cardboard 7, and the hanging trolley 62 is used to suspend and place the cardboard 7.

[0041] Specifically, the support frame 61 includes a leg 611, a support crossbar 612, a cross plate 613, a fixed frame 614 and a column 615. Two support crossbars 612 are provided, and the cross plate 613 is located between the two support crossbars 612. The cross plate 613 and the two support crossbars 612 are parallel to each other. The upper end of the column 615 is fixed to the bottom of the support crossbar 612, and the lower end is supported on the ground. The fixed frame 614 is fixed between the cross plate 613 and the support crossbar 612. The upper end of the leg 611 is fixed to the bottom of the fixed frame 614, and the lower end is supported on the ground. The support crossbar 612 and the cross plate 613 are supported above the ground by the legs 611 and the column 615 respectively. The chain 632 conveying mechanism 63 includes a sprocket 631, a chain 632 and a motor (not shown in the figure). There are two sprockets 631 arranged horizontally, and the chain 632 is sleeved on the circumferential surfaces of the two sprockets 631 and meshed with the sprockets 631. The two sprockets 631 are rotatably connected to the two ends of the cross plate 613. One of the two sprockets 631 is a driving sprocket 631, and the other is a driven sprocket 631. The motor output shaft is connected to the driving sprocket 631, and the suspension trolley 62 is fixed on the chain 632. In order to facilitate the simultaneous conveyance of multiple cardboards 7, preferably, multiple suspension trolleys 62 are arranged on the chain 632 at equal intervals, and multiple cardboards 7 are suspended on each suspension trolley 62.

[0042] The hanging process of the cardboard 7 at the open end of the suspension arm 2: when the motor is started, the sprocket 631 will drive the chain 632 to move along the elliptical track on the horizontal plate 613. Since the suspension trolley 62 is fixed on the chain 632 and the cardboard 7 is suspended on the suspension trolley 62, when the chain 632 is transported, the suspension trolley 62 will transport the cardboard 7 to the foundation pit 8. When the first hanging robot 4 grabs the cardboard 7 on the suspension trolley 62, it only needs to suck the cardboard 7 with the vacuum suction cup 101, then move on the ground rail 9 to the position close to the suspension arm 2, and then hang the cardboard 7 on the suspension arm 2 through the robot arm.

[0043] The hanging process of the cardboard 7 at the sealed end of the suspension arm 2: when the motor is started, the sprocket 631 will drive the chain 632 to move along the elliptical track on the horizontal plate 613. Since the suspension trolley 62 is fixed on the chain 632 and the cardboard 7 is suspended on the suspension trolley 62, when the chain 632 is transported, the suspension trolley 62 will transport the cardboard 7 to the foundation pit 8. When the two second hanging robots 5 cooperate to grab the cardboard 7 on the hanging trolley 62, it is only necessary to suck the two sides of the closed part of the cardboard 7 by the vacuum suction cup 101, and then open the cardboard 7 by the mechanical arms of the two second hanging robots 5, and then move on the ground rail 9 to the near part of the suspension arm 2, and finally hang the cardboard 7 on the suspension arm 2 by the mechanical arms of the two second hanging robots 5, and glue the cardboard 7.

[0044] In the present invention, the first hanging robot 4 and the second hanging robot 5 at both ends of the wire coil 1 do not affect each other and can work at the same time, which saves trouble and labor.

[0045] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An automatic feeding device for cardboard for wire coil packaging, used for hanging cardboard (7) on a hanging arm (2) so that the cardboard (7) is located at both ends of the wire coil (1), characterized in that: It comprises a first hanging robot (4), a second hanging robot (5) and a feeding device (6); The suspension arm (2) is U-shaped, with one horizontal end being a closed end and the other end being an open end. A suspension rod (3) is fixed to the top of the suspension arm (2). The suspension arm (2) is suspended in the air via the suspension rod (3), and the wire coil (1) is suspended on the suspension arm (2). Foundation pits (8) are provided on the outer sides of both horizontal ends of the suspension arm (2), and ground rails (9) are provided in the foundation pits (8). The first sign-hanging robot (4) and the second sign-hanging robot (5) are respectively installed in the foundation pits (8) on both sides of the suspension arm (2), and the first sign-hanging robot (4) and the second sign-hanging robot (5) respectively move back and forth along the axial direction of the wire coil (1) on the ground rails (9) on both sides of the suspension arm (2); Feeding devices (6) are provided at the foundation pits (8) on both sides of the suspension arm (2). The feeding devices (6) are used to transport the cardboard (7) in the direction of the foundation pit (8). The first hanging robot (4) is used to grab the cardboard (7) on the feeding device (6) and hang it on the suspension arm (2) through the open end of the suspension arm (2). The second hanging robot (5) is used to grab the cardboard (7) on another feeding device (6) and hang it on the suspension arm (2) through the sealed end of the suspension arm (2), so that both ends of the wire coil (1) in the axial direction are provided with cardboard (7). A suction cup assembly (10) is fixed on both the first sign-hanging robot (4) and the second sign-hanging robot (5), the suction cup assembly (10) comprising a vacuum suction cup (101) and a suction cup base (102), the vacuum suction cup (101) being mounted on the suction cup base (102), the vacuum suction cup (101) being used to absorb the cardboard (7) so as to grasp the cardboard (7), and the suction cup base (102) being fixed on the first sign-hanging robot (4) and the second sign-hanging robot (5); The paperboard (7) is annular and provided with an opening, and a magic hook surface and a magic fleece surface are respectively provided at two ends close to the opening of the paperboard (7), and the magic hook surface and the magic fleece surface are respectively located on opposite sides of the paperboard (7), so that the paperboard (7) can be closed by bonding the magic hook surface and the magic fleece surface; Two second hanging sign robots (5) are provided, and the two second hanging sign robots (5) are used to respectively suck the other side of the magic hook surface and the magic hair surface relative to the paperboard (7), so as to open or close the paperboard (7) through the cooperation of the two second hanging sign robots (5).

2. The automatic feeding device for cardboard for wire coil packaging according to claim 1, characterized in that: A groove (12) is provided on the inner side of the paperboard (7) for hanging it on the suspension arm (2) or the feeding device (6).

3. The automatic feeding device for cardboard for wire coil packaging according to claim 1, characterized in that: The feeding device (6) comprises a support frame (61), a suspension trolley (62) and a chain (632) conveying mechanism (63); The chain (632) conveying mechanism (63) is mounted on the support frame (61), and the hanging trolley (62) is mounted on the chain (632) conveying mechanism (63). The chain (632) conveying mechanism (63) is used to drive the hanging trolley (62) to move toward or away from the foundation pit (8), and the hanging trolley (62) is used to hang and place the cardboard (7).

4. The automatic feeding device for cardboard for wire coil packaging according to claim 3, characterized in that: The support frame (61) comprises a support leg (611), a support crossbar (612), a cross plate (613), a fixing frame (614) and a column (615); Two supporting cross bars (612) are provided, the cross plate (613) is located between the two supporting cross bars (612), the cross plate (613) and the two supporting cross bars (612) are parallel to each other, the upright column (615) is fixed to the bottom of the supporting cross bars (612), the fixing frame (614) is fixed between the cross plate (613) and the supporting cross bars (612), and the supporting leg (611) is fixed to the bottom of the fixing frame (614).

5. The automatic feeding device for cardboard for wire coil packaging according to claim 4, characterized in that: The chain (632) conveying mechanism (63) comprises a sprocket (631), a chain (632) and a motor; Two sprocket wheels (631) are arranged horizontally, the chain (632) is sleeved on the two sprocket wheels (631) and meshed with the sprocket wheels (631), the sprocket wheels (631) are rotatably connected to the transverse plate (613), the motor output shaft is connected to one of the sprocket wheels (631), and the suspension trolley (62) is fixed on the chain (632).

6. The automatic feeding device for cardboard for wire coil packaging according to claim 5, characterized in that: A plurality of suspension trolleys (62) are arranged at equal intervals on the chain (632).

7. The automatic feeding device for cardboard for wire coil packaging according to claim 5, characterized in that: The feeding device (6) close to the sealing end of the suspension arm (2) has a paperboard (7) conveying direction that is consistent with the axial direction of the wire roll (1); and the feeding device (6) close to the opening end of the suspension arm (2) has a paperboard (7) conveying direction that is perpendicular to the axial direction of the wire roll (1).

Citation Information

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  • Base plate hanging device, opening base plate hanging device and automatic base plate hanging equipment

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