Magnetic core blanking mechanism

By designing the core cutting mechanism, using electromagnets and rotary pressure-down motor drive, combined with slideways and cylinder flips, the problem of accurate feeding of high-temperature magnetic cores is solved, achieving safe and efficient handling effect.

CN115583502BActive Publication Date: 2025-07-01SHENZHEN SHANBAI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202211330971.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-26
Publication Date
2025-07-01
Estimated Expiration
2042-10-26

AI Technical Summary

Technical Problem

The prior art is difficult to safely and accurately feed the magnetic core into the spraying mechanism under high temperature conditions after heating, to meet the regular handling needs.

Method used

A magnetic core cutting mechanism is designed, including a material extraction part assembly, a rotary part assembly and a transfer part assembly. It is driven by an electromagnet and is combined with the sliding passage and cylinder flip to achieve accurate handling and feeding of the magnetic core.

Benefits of technology

It realizes the safe and precise feeding of high-temperature magnetic cores into the spraying mechanism, improves handling efficiency and safety, and adapts to the needs of different locations and heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a magnetic core blanking mechanism, which relates to the field of workpiece handling and includes: a material taking component for sucking and placing the magnetic core; a rotating component connected to the material taking component and driving the material taking component to rotate; and a transfer component arranged adjacent to the rotating component and used for transporting the magnetic core. The combination of the above mechanisms can achieve precise handling of the magnetic core.
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Description

Technical Field

[0001] The present invention relates to the field of workpiece handling, and particularly to a magnetic core blanking mechanism. Background Art

[0002] Before magnetic cores are sprayed, they need to be heat-treated, and only after heating can the next process be carried out. However, since the temperature of the magnetic cores after heating is very high, and at the same time, the magnetic cores need to be regularly fed into the spraying mechanism, a suitable blanking and handling mechanism needs to be set up according to this feature. Summary of the Invention

[0003] The main object of the present invention is to propose a magnetic core blanking mechanism, aiming to more conveniently handle magnetic cores.

[0004] To achieve the above object, the present invention proposes a magnetic core blanking mechanism, which includes:

[0005] A picking component, which is used to pick up and put down magnetic cores;

[0006] A rotating component, which is connected to the picking component, and the rotating component drives the picking component to rotate;

[0007] A transferring component, which is arranged adjacent to the rotating component, and the transferring component is used to transport the magnetic cores.

[0008] Optionally, the transferring component includes a rotating part and a moving part. The rotating part is arranged at one end of the rotation path of the rotating component, and the moving part is arranged below the rotating part for receiving the magnetic cores on the rotating part.

[0009] Optionally, the rotating part includes a transfer electromagnet and a transfer electromagnet rotating motor. The transfer electromagnet is connected to the transfer electromagnet rotating motor. The transfer electromagnet is arranged at one end of the rotation path of the rotating component, and the transfer electromagnet rotating motor drives the transfer electromagnet to rotate.

[0010] Optionally, the moving part includes a transfer slideway, which is arranged below the transfer electromagnet, and the transfer slideway is used to receive and transfer the magnetic cores on the transfer electromagnet.

[0011] Optionally, the moving part further includes a slideway swing cylinder, which is connected to the transfer slideway, and the slideway swing cylinder is used to flip the transfer slideway.

[0012] Optionally, the transfer component further includes an inclination cylinder, which is respectively connected to the rotation part and the transfer part, and the inclination cylinder drives the rotation part and the transfer part to change the inclination angle simultaneously.

[0013] Optionally, the material taking component includes a material taking arm and a material taking electromagnet. The material taking arm is connected to the rotation component, and the material taking electromagnet is arranged on the material taking arm. The material taking electromagnet is used to suck and release the magnetic core.

[0014] Optionally, the rotation component includes a rotation and pressing motor and a blocking part. The rotation and pressing motor is connected to the material taking component, and the rotation and pressing motor drives the material taking component to perform rotation and pressing. The blocking part is arranged on the rotation and pressing motor, and the blocking part forms a rotation path for blocking the material taking component.

[0015] Optionally, the blocking part includes a first blocking part and a second blocking part. The first blocking part and the second blocking part are respectively arranged on the rotation and pressing motor, and the first blocking part and the second blocking part are respectively arranged at the starting end and the ending end of the rotation path.

[0016] Optionally, the magnetic core blanking mechanism further includes a synchronous feeding track, which is arranged below the transfer component, and the synchronous feeding track is matched with the transfer component to transport the magnetic core.

[0017] In the technical solution of the present invention, during the actual use of the device, first, the magnetic core blanking mechanism is installed. According to the position and height of the magnetic core to be transported and the position and height of the subsequent spraying mechanism to be docked, the rotation angle and the height of the rotation component are set. After the setting is completed, at this time, the material taking component starts to work. The power is turned on to activate the material taking component to suck the magnetic core located below it. Next, since the rotation component is connected to the material taking component, the rotation component rotates to drive the material taking component to rotate. When it rotates to a specific position, the power is turned off to close the material taking component to release the magnetic core adsorbed by it. At this time, the transfer component starts to work to accurately transport the magnetic core transported to it. While the transfer component is working, the rotation component rotates to drive the material taking component to rotate until it rotates back to the initial position. When the magnetic core transportation is completed and the material taking component returns to the initial position, the next repeated step can be carried out. Description of the Drawings

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0019] Figure 1 Schematic diagram of a structure of an embodiment of a magnetic core blanking mechanism of the present invention;

[0020] Figure 2 Schematic diagram of a structure of another embodiment of a magnetic core blanking mechanism of the present invention;

[0021] Figure 3 Schematic diagram of a structure of another embodiment of a magnetic core blanking mechanism of the present invention;

[0022] Figure 4 Schematic diagram of a structure of another embodiment of a magnetic core blanking mechanism of the present invention;

[0023] Figure 5 Schematic diagram of a structure of another embodiment of a magnetic core blanking mechanism of the present invention.

[0024] Explanation of the reference numerals in the drawings:

[0025]

[0026] The realization, functional features and advantages of the object of the present invention will be further described with reference to the embodiments and the drawings. Specific embodiments

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0028] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0029] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, such descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0030] Before the magnetic core is sprayed, it needs to be heat-treated, and only after heating can the next process be carried out. However, since the temperature of the magnetic core after heating is very high, and at the same time, the magnetic core needs to be regularly fed into the spraying mechanism, a suitable blanking and handling mechanism needs to be set up for this characteristic.

[0031] For the above reasons, a magnetic core blanking mechanism is invented, which is characterized in that it includes: a material taking component 1 for sucking and placing the magnetic core; a rotating component 2 connected to the material taking component 1, and the rotating component 2 drives the material taking component 1 to rotate; a transferring component 3 arranged adjacent to the rotating component 2 for transporting the magnetic core.

[0032] It should be noted that the material taking component 1 here uses an electromagnet to suck and place, so that the precise placing and sucking steps can be achieved by energizing and cutting off the power supply. The rotating component 2 here not only includes driving the material taking component 1 to rotate, but since it includes a rotating and pressing motor 21, the movement path it performs includes both rotation and downward movement, which can well meet the requirement of taking materials from one place and placing them in another place without considering whether its position is horizontal.

[0033] The purpose of setting the transferring component 3 here is to precisely transfer the magnetic core it transports to achieve a precise transportation effect.

[0034] Based on the above description, during the actual use of the device, the core blanking mechanism is first installed. According to the position and height of the core to be transported and the position and height of the subsequent spraying mechanism to be docked, the rotation angle and height of the rotation component 2 are set. After the setting is completed, the material taking component 1 starts to work. It is energized to activate the material taking component 1 to suck the core located below it. Next, since the rotation component 2 is connected to the material taking component 1, the rotation component 2 rotates to drive the material taking component 1 to rotate. When it rotates to a specific position, the material taking component 1 is powered off to release the core it adsorbs. At this time, the transfer component 3 starts to work to accurately transport the core transported to it. While the transfer component 3 is working, the rotation component 2 rotates to drive the material taking component 1 to rotate until it rotates back to the initial position. When the core transportation is completed and the material taking component 1 returns to the initial position, the next repetitive step can be carried out.

[0035] Based on the above description, in this embodiment, according to Figures 1-5 As shown, the transfer component 3 includes a rotation part 31 and a moving part 32. The rotation part 31 is arranged at one end of the rotation path of the rotation component 2, and the moving part 32 is arranged below the rotation part 31 for receiving the core on the rotation part 31.

[0036] The material taking component 1 rotates to above the rotation part 31 driven by the rotation component 2. The rotation part 31 receives the core put down by the material taking component 1 and adsorbs the core. After the adsorption is completed, the rotation part 31 rotates to make the core downward, but the adsorption is not released at this time. At the same time, the moving part 32 also flips. The two combine to form a core slideway. At this time, the adsorption is released, and the core is directionally transferred in the core slideway.

[0037] Based on the above description, in this embodiment, according to Figures 1-5 As shown, the rotation part 31 includes a transfer electromagnet 311 and a transfer electromagnet rotation motor 312. The transfer electromagnet 311 is connected to the transfer electromagnet rotation motor 312. The transfer electromagnet 311 is arranged at one end of the rotation path of the rotation component 2, and the transfer electromagnet rotation motor 312 drives the transfer electromagnet 311 to rotate.

[0038] The material taking component 1 rotates above the transfer electromagnet 311 driven by the rotating component 2. At this time, the power supply of the material taking component 1 is cut off, and the magnetic core on it is put down. Then the transfer electromagnet 311 is powered on to adsorb the magnetic core put down by the material taking component 1. Further, since the transfer electromagnet 311 is connected to the transfer electromagnet rotating motor 312, the transfer electromagnet rotating motor 312 rotates to drive the transfer electromagnet 311 to rotate downward. At this time, it can cooperate with the moving part 32 to form the above-mentioned magnetic core slideway. Then the power supply of the transfer electromagnet 311 is cut off, and the magnetic core is transferred along the magnetic core slideway.

[0039] Based on the above description, in this embodiment, according to Figures 1-5 As shown, the moving part 32 includes a transfer slideway 321, which is arranged below the transfer electromagnet 311. The transfer slideway 321 is used to receive and transfer the magnetic core on the transfer electromagnet 311. The moving part 32 further includes a slideway swing cylinder 322, which is connected to the transfer slideway 321. The slideway swing cylinder 322 is used to flip the transfer slideway 321.

[0040] Since the slideway swing cylinder 322 is connected to the transfer slideway 321 and the slideway swing cylinder 322 is used to flip the slideway, when the transfer electromagnet 311 flips, at the same time, the swing cylinder 322 drives the transfer slideway 321 to flip. At this time, the transfer slideway 321 and the transfer electromagnet 311 can form a magnetic core slideway, and the magnetic core can move along the magnetic core slideway.

[0041] Based on the above description, in this embodiment, according to Figures 1-5 As shown, the transfer component 3 further includes an inclination cylinder 33, which is respectively connected to the rotating part 31 and the transfer part 32. The inclination cylinder 33 drives the rotating part 31 and the transfer part 32 to change the inclination angle simultaneously.

[0042] It should be noted that the inclination cylinder 33 here can adjust the angle by which the rotating part 31 and the transfer part 32 deflect according to the actual situation (the position of the components to be connected). Once the deflection angle is formed and the magnetic core is also located in the magnetic core slideway, as long as the magnetic core is released, it can move naturally along the magnetic core slideway under the action of gravity without any other external force.

[0043] Based on the above description, in this embodiment, according to Figures 1-5 As shown, the material taking component 1 includes a material taking arm 11 and a material taking electromagnet 12. The material taking arm 11 is connected to the rotating component 2. The material taking electromagnet 12 is arranged on the material taking arm 11. The material taking electromagnet 12 is used to suck and put down the magnetic core.

[0044] In this embodiment, according to Figures 1-5 as shown, the rotating part assembly 2 includes a rotating and pressing motor 21 and a blocking part 22. The rotating and pressing motor 21 is connected to the material taking part assembly 1. The rotating and pressing motor 21 drives the material taking part assembly 1 to rotate and press down. The blocking part 22 is arranged on the rotating and pressing motor 21, and the blocking part 22 is used to form the rotation path of the material taking part assembly 2.

[0045] It should be noted that the blocking part 22 here can include various styles, as long as it can block the movement of the material taking arm 11. As long as the material taking arm 11 is blocked, the positioning function can be achieved. The rotating and pressing motor 21 here can not only rotate but also be adjusted in height, so it can adapt to various situations of handling magnetic cores.

[0046] In this embodiment, according to Figures 1-5 as shown, the blocking part 22 includes a first blocking part 221 and a second blocking part 222. The first blocking part 221 and the second blocking part 222 are respectively arranged on the rotating and pressing motor 21, and the first blocking part 221 and the second blocking part 222 are respectively arranged at the starting end and the ending end of the rotation path.

[0047] The angle between the first blocking part 221 and the second blocking part 222 is generally between 0 and 120 degrees. The first blocking part 221 and the second blocking part 222 can both be arranged on the extension line of the diameter of the rotating and pressing motor 21. In this way, it can be ensured that a surface touches the above-mentioned material taking arm 11, which increases the contact area, avoids a protruding part from contacting the material taking arm 11, reduces the impact force, and increases the service life.

[0048] Based on the above description, in this embodiment, according to Figures 1-5 as shown, the magnetic core blanking mechanism further includes a synchronous feeding track 4. The synchronous feeding track 4 is arranged below the transfer part assembly 3, and the synchronous feeding track 4 is matched with the transfer part assembly 2 to transport magnetic cores.

[0049] The above are only optional embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent structural transformations made under the concept of the present invention by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A magnetic core blanking mechanism, characterized in that, Comprising: A material taking component, which is used to pick up and put down magnetic cores; A rotating component, which is connected to the material taking component, and the rotating component drives the material taking component to rotate; A transfer component, which is arranged adjacent to the rotating component, and the transfer component is used to transport the magnetic cores; The transfer component includes a rotating part and a moving part. The rotating part is arranged at one end of the rotation path of the rotating component, and the moving part is arranged below the rotating part for receiving the magnetic cores on the rotating part; The rotating part includes a transfer electromagnet and a transfer electromagnet rotating motor. The transfer electromagnet is connected to the transfer electromagnet rotating motor. The transfer electromagnet is arranged at one end of the rotation path of the rotating component, and the transfer electromagnet rotating motor drives the transfer electromagnet to rotate; The moving part includes a transfer slideway, which is arranged below the transfer electromagnet, and the transfer slideway is used to receive and transfer the magnetic cores on the transfer electromagnet; The moving part further includes a slideway swing cylinder, which is connected to the transfer slideway, and the slideway swing cylinder is used to flip the transfer slideway; The transfer component further includes an inclination cylinder, which is respectively connected to the rotating part and the transfer part, and the inclination cylinder drives the rotating part and the transfer part to change the inclination angle simultaneously.

2. The magnetic core blanking mechanism according to claim 1, characterized in that, The material taking component includes a material taking arm and a material taking electromagnet. The material taking arm is connected to the rotating component, and the material taking electromagnet is arranged on the material taking arm, and the material taking electromagnet is used to pick up and put down magnetic cores.

3. The magnetic core blanking mechanism according to claim 1, wherein, The rotating component includes a rotating and pressing motor and a blocking part. The rotating and pressing motor is connected to the material taking component, and the rotating and pressing motor drives the material taking component to rotate and press down. The blocking part is arranged on the rotating and pressing motor, and the blocking part forms a rotation path for blocking the material taking component.

4. The magnetic core blanking mechanism according to claim 3, wherein, The blocking part includes a first blocking part and a second blocking part. The first blocking part and the second blocking part are respectively arranged on the rotating and pressing motor, and the first blocking part and the second blocking part are respectively arranged at the beginning and the end of the rotation path.

5. The magnetic core blanking mechanism according to claim 1, characterized in that, The magnetic core discharging mechanism further includes a synchronous feeding track, which is arranged below the transfer component, and the synchronous feeding track is matched with the transfer component to transport magnetic cores.

Citation Information

Patent Citations

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    CN109748032A

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