A bearing ring eddy current testing apparatus
By designing automated bearing ring eddy current testing equipment, fully automated testing of the upper and lower end faces and inner and outer walls of the bearing ring is achieved, solving the problem of low efficiency in the existing technology, improving testing efficiency and avoiding scratches.
Patent Information
- Application Number
- CN202211292287.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-10-21
AI Technical Summary
In the prior art, crack detection of bearing rings relies on manual observation and magnetic particle testing, which is inefficient.
A bearing ring eddy current detection device is designed, which includes a first and a second detection device on a frame, a turning device and a conveying device. Eddy current detection is performed on the upper and lower end faces and the inner and outer walls of the bearing ring through an automated assembly line to achieve fully automated detection.
The efficiency of bearing ring detection is improved, manual operation is reduced, and scratches on the bearing ring are avoided during the detection process.
Smart Images

Figure CN115586250B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a detection device, and in particular to a bearing ring eddy current detection device. Background Art
[0002] During the production process, cracks may appear on the surface of bearing rings, which may cause the finished products to be unqualified and defined as defective products. Therefore, the finished products need to be tested.
[0003] The usual detection method is magnetic particle testing, which uses magnetic powder as a display medium to observe defects. After the bearing ring is magnetized, the discontinuity caused by the crack causes local distortion of the magnetic lines of force on the surface and near the surface of the bearing ring, generating a leakage magnetic field. The magnetic powder applied to the workpiece surface is adsorbed and forms visible magnetic marks under appropriate lighting, thereby showing the location, size, shape and severity of the discontinuity. Workers can then determine the presence of cracks on the bearing ring. However, this detection method requires manual observation, which affects the inspection efficiency of the product. Summary of the Invention
[0004] In order to improve the efficiency of bearing ring crack detection, the present application provides a bearing ring eddy current detection device.
[0005] This application provides a bearing ring eddy current detection device, which adopts the following technical solution:
[0006] A bearing ring eddy current detection device includes a frame, on which is provided a first detection device for detecting the upper end surface and inner wall of the bearing ring, on which is provided a second detection device for detecting the lower end surface and outer wall of the bearing ring, on which is provided a flipping device for flipping the bearing ring, and the flipping device is located between the first detection device and the second detection device, and the frame is also provided with a conveying device.
[0007] By adopting the above technical solution, the conveying device first conveys the bearing ring to the bottom of the first detection device, and the first detection device detects the upper end surface and the inner wall of the bearing ring. Then the conveying device conveys the bearing ring to the flipping device, and the flipping device flips the bearing ring so that the lower end surface of the bearing ring faces upward. Finally, the conveying device conveys the bearing ring to the bottom of the second detection device, and the second detection device detects the lower end surface and the outer wall of the bearing ring, thereby completing the detection of scratches on the surface of the bearing ring without manual operation, thereby improving the detection efficiency.
[0008] In a specific embodiment, the first detection device includes a first rotating mechanism rotatably arranged on the frame, the frame is provided with a first lifting mechanism, and the first lifting mechanism is installed with a first eddy current detection probe;
[0009] The first rotating mechanism comprises a first motor mounted on the frame, a first pulley connected to the motor shaft of the first motor, a first mounting tube provided on the frame, a first rotating shaft rotatably connected to the inner circumferential wall of the first mounting tube, the first rotating shaft is connected to the second pulley, and the second pulley is connected to the first pulley through a first belt; a first groove is formed on the end wall of one end of the first rotating shaft, a second groove is formed on the end wall of the other end of the first rotating shaft, a third groove is formed on the groove wall of the first groove, and the third groove is connected to the second groove through a first channel, a first cylinder is installed on the first rotating shaft, a first telescopic rod is installed on the piston rod of the first cylinder, a first ring is connected to the first telescopic rod, the first ring is slidably connected to the groove wall of the first groove, and a first The cam is secured to the chassis and has a first end secured thereto, the second end secured to the chassis and a second end secured to the chassis, the first end being secured to the chassis and the second end being secured to the chassis.
[0010] By adopting the above technical solution, the conveying device conveys the bearing ring to the first mounting seat, the first cylinder drives the first telescopic rod to rise, the first telescopic rod drives the first limit block to rise, the first limit block limits the bearing ring, and then the first lifting mechanism drives the first eddy current detection probe to descend for detection. During the detection process, the first motor drives the first rotating shaft to rotate to complete the detection of the upper end face and the inner wall of the bearing ring; the setting of the second spring not only improves the stability of the sliding of the first telescopic rod, but also plays a certain buffering role, thereby preventing the first limit block from causing scratches on the bearing ring.
[0011] In a specific feasible implementation scheme, the first lifting mechanism includes a first guide rod arranged on the frame, a first mounting plate provided on the first guide rod, a second cylinder installed on the first mounting plate, and a first lifting plate slidingly provided on the first guide rod, a first limiting rod provided on the frame, the first limiting rod and the first lifting plate are arranged opposite to each other, the piston rod of the second cylinder is connected to the first lifting plate, a first pressure plate and a first slide rail are installed on the first lifting plate, a second motor is installed on the first slide rail, a first threaded rod is installed on the motor shaft of the second motor, a first sliding seat is threadedly connected to the first threaded rod, the first sliding seat is slidably connected to the first slide rail, and the first eddy current detection probe is installed on the first sliding seat.
[0012] By adopting the above technical solution, the second cylinder drives the first lifting plate to descend, and the first lifting plate drives the first pressure plate to descend, so that the first pressure plate abuts against the bearing ring, which has a certain limiting effect on the bearing ring. Then the second motor drives the first threaded rod to rotate, and the first threaded rod drives the first sliding seat to slide, and the first sliding seat drives the first eddy current detection probe to descend to detect the bearing ring; the setting of the first limiting rod has a certain limiting effect on the first lifting plate, thereby preventing the first pressure plate from scratching the bearing ring.
[0013] In a specific embodiment, the second detection device includes a second rotating mechanism rotatably arranged on the frame, the frame is provided with a second lifting mechanism, and the second lifting mechanism is installed with a second eddy current detection probe;
[0014] The second rotating mechanism comprises a third motor mounted on the frame, the motor shaft of the third motor being connected to a third pulley, the frame being provided with a second mounting tube, the inner circumferential wall of the second mounting tube being rotatably connected to the second rotating shaft, the second rotating shaft being connected to a fourth pulley, the fourth pulley being connected to the third pulley through a second belt; a sixth groove is provided on the end wall at one end of the second rotating shaft, a seventh groove is provided on the end wall at the other end of the second rotating shaft, an eighth groove is provided on the groove wall of the sixth groove, the eighth groove being connected to the seventh groove through a second channel, a third cylinder is installed on the second rotating shaft, a second telescopic rod is installed on the piston rod of the third cylinder, and the second telescopic rod The cam is secured to the chassis and has a locking plate, which is secured on a flat plate and has a locking plate secured thereto. The cam is secured to the chassis and has a locking plate secured thereto. The cam is secured to the chassis and has a locking plate secured thereto.
[0015] By adopting the above technical solution, the bearing ring is transported to the second mounting seat by using a conveying device, the third cylinder drives the second telescopic rod to rise, the second telescopic rod drives the second limit block to rise, the second limit block is inserted into the bearing ring to limit the bearing ring, and then the second lifting mechanism drives the second eddy current detection probe to descend for detection. During the detection process, the third motor drives the second rotating shaft to rotate to complete the detection of the lower end face of the bearing ring and the outer wall of the ring; the setting of the fourth spring not only improves the stability of the sliding of the second telescopic rod, but also plays a certain buffering role, thereby preventing the second limit block from scratching the bearing ring.
[0016] In an embodiment, the second lifting mechanism comprises a second guide rod arranged on the rack, a second mounting plate arranged on the second guide rod, a fourth cylinder mounted on the second mounting plate, a second lifting plate slidingly arranged on the second guide rod, a second limiting rod arranged on the rack and opposite to the second lifting plate, a piston rod of the fourth cylinder connected with the second lifting plate, a second pressing plate and a second sliding rail mounted on the second lifting plate, a fourth motor mounted on the second sliding rail, a second threaded rod mounted on a motor shaft of the fourth motor, a second sliding seat threadedly connected with the second threaded rod, and the second sliding seat slidingly connected on the second sliding rail, and the second eddy current detection probe is mounted on the second sliding seat.
[0017] By adopting the above technical scheme, the fourth cylinder drives the second lifting plate to descend, the second lifting plate drives the second pressing plate to descend, the second pressing plate is abutted on the bearing ring, the bearing ring is limited, then the fourth motor drives the second threaded rod to rotate, the second threaded rod drives the second sliding seat to slide, the second sliding seat drives the second eddy current detection probe to descend, and the bearing ring is detected.
[0018] In an embodiment, the conveying device comprises a conveying mechanism and a pushing mechanism arranged on the rack; the conveying mechanism comprises a conveying frame arranged on the rack, a fifth motor mounted on the conveying frame, a driving shaft connected with a motor shaft of the fifth motor, the driving shaft rotationally connected with the conveying frame, a driven shaft rotationally connected with the conveying frame, and the driving shaft and the driven shaft connected through a conveying belt.
[0019] In an embodiment, a guide channel is formed in the conveying frame, and a baffle is arranged on the conveying frame and located at a discharging end of the guide channel; the pushing mechanism comprises a third guide rod mounted on the rack, a sliding block slidingly connected with the third guide rod, a fifth cylinder mounted on the rack, a piston rod of the fifth cylinder connected with the sliding block, a sixth cylinder mounted on the sliding block, a pushing plate mounted on a piston rod of the sixth cylinder, a notch for clamping the bearing ring formed in the pushing plate, and the notch located below the baffle.
[0020] By adopting the above technical solution, the fifth motor drives the driving shaft to rotate, and the driving shaft drives the conveyor belt to transport the bearing ring. The guide channel is used to transport the bearing ring to the vicinity of the baffle, and the baffle blocks the bearing ring. Then the piston rod of the sixth cylinder drives the push plate to slide, so that the bearing ring is located in the gap of the push plate. Then the piston rod of the fifth cylinder drives the sliding block to slide, so that the push plate pushes the bearing ring.
[0021] In a specific possible implementation scheme, the flipping device includes a sixth motor mounted on the frame, a flipping shaft is coaxially connected to the motor shaft of the sixth motor, a slot is provided on the end wall of the flipping shaft away from the sixth motor, and both ends of the slot are penetrated.
[0022] By adopting the above technical solution, the pushing mechanism pushes the bearing ring into the slot, and then the sixth motor drives the flip shaft to rotate, so that the flip shaft drives the bearing ring to flip.
[0023] In a specific possible implementation scheme, it also includes a screening device, which includes a seventh cylinder installed on the frame, a lifting block is installed on the piston rod of the seventh cylinder, and an eighth cylinder is also installed on the frame, a shift block is installed on the piston rod of the eighth cylinder, and the shift block is located above the lifting block. A material guide track and a material receiving box are provided on the frame, the lifting block is located below the feed end of the material guide track, and the material receiving box is located below the discharge end of the material guide track.
[0024] By adopting the above technical solution, when scratches are detected on the bearing ring, the pushing mechanism pushes the bearing ring onto the lifting block, then the piston rod of the seventh cylinder drives the lifting block to rise, and the piston rod of the eighth cylinder drives the shifting block to push the bearing ring on the lifting block onto the material guide track, and finally the material receiving box collects the scratched bearing ring.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. In the present application, the conveying device first conveys the bearing ring to the bottom of the first detection device, which detects the upper end surface and inner wall of the bearing ring. The conveying device then conveys the bearing ring to the flipping device, which flips the bearing ring so that the lower end surface of the bearing ring faces upward. Finally, the conveying device conveys the bearing ring to the bottom of the second detection device, which detects the lower end surface and outer wall of the bearing ring. This completes the detection of scratches on the surface of the bearing ring without manual operation, thereby improving detection efficiency.
[0027] 2. In the present application, the conveying device conveys the bearing ring to the first mounting seat, the first cylinder drives the first telescopic rod to rise, the first telescopic rod drives the first limit block to rise, the first limit block limits the bearing ring, and then the first lifting mechanism drives the first eddy current detection probe to descend for detection. During the detection process, the first motor drives the first rotating shaft to rotate to complete the detection of the upper end surface and inner wall of the bearing ring; the provision of the second spring not only improves the sliding stability of the first telescopic rod, but also plays a certain buffering role to prevent the first limit block from causing scratches on the bearing ring;
[0028] 3. In this application, when scratches are detected on the bearing ring, the pushing mechanism pushes the bearing ring onto the lifting block, then the piston rod of the seventh cylinder drives the lifting block to rise, and the piston rod of the eighth cylinder drives the shifting block to push the bearing ring on the lifting block onto the material guide track, and finally the material receiving box collects the scratched bearing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic structural diagram used to reflect the overall detection equipment in the embodiment of the present application.
[0030] Figure 2 It is a structural diagram used to reflect the conveying device in the embodiment of the present application.
[0031] Figure 3 It is a structural diagram for embodying the first rotating mechanism and the second rotating mechanism in an embodiment of the present application.
[0032] Figure 4 It is a cross-sectional schematic diagram used to illustrate the first rotating mechanism and the second rotating mechanism in the embodiment of the present application.
[0033] Figure 5 yes Figure 4 Enlarged view of point A in the middle.
[0034] Figure 6 yes Figure 1 Enlarged view of point B in the middle.
[0035] Figure 7 It is a structural diagram for reflecting the first lifting mechanism and the second lifting mechanism in the embodiment of the present application.
[0036] Figure 8 yes Figure 7 Enlarged view of point C in the middle.
[0037] Figure 9 yes Figure 4 Enlarged view of point D in the middle.
[0038] Figure 10 yes Figure 7 Enlarged view of point E in the middle.
[0039] Label explanation: 1, rack; 11, workbench; 12, placing table; 13, vibrating disc; 14, first limiting rod; 15, second limiting rod; 2, first detection device; 21, first rotating mechanism; 211, first motor; 212, first belt pulley; 213, first mounting pipe; 214, first rotating shaft; 2141, first groove; 2142, second groove; 2143, third groove; 2144, first channel; 2145, first air cylinder; 2146, first telescopic rod; 2147, first circular ring; 2148, first spring; 2149, second circular ring; 215, second belt pulley; 216, first belt; 217, sliding rod; 2171, fourth groove; 2172, fifth groove; 2173, first limiting block; 2174, inclined surface; 218, second spring; 219, limiting ring; 22, first lifting mechanism; 221, first guide rod; 222, first mounting plate; 223, second air cylinder; 224, first lifting plate; 225, first pressing plate; 226, first sliding rail; 227, second motor; 228, first threaded rod; 229, first sliding seat; 23, first eddy current detection probe; 3, second detection device; 31, second rotating mechanism; 311, third motor; 312, third belt pulley; 313, second mounting pipe; 314, second rotating shaft; 3141, sixth groove; 3142, seventh groove; 3143, eighth groove; 3144, second channel; 3145, third air cylinder; 3146, second telescopic rod; 3147, third circular ring; 3148, third spring; 3149, fourth spring; 315, fourth belt pulley; 316, second belt; 317, sliding cylinder; 3171, second limiting block; 318, second mounting base; 3181, second through hole; 32, second lifting mechanism; 321, second guide rod; 322, second mounting plate; 323, fourth air cylinder; 324, second lifting plate; 325, second pressing plate; 326, second sliding rail; 327, fourth motor; 328, second threaded rod; 329, second sliding seat; 33, second eddy current detection probe; 4, turnover device; 41, sixth motor; 42, turnover shaft; 421, clamping groove; 5, conveying device; 51, conveying mechanism; 511, conveying frame; 5111, guide channel; 512, guide rail; 513, fifth motor; 514, driving shaft; 515, driven shaft; 516, conveying belt; 517, proximity switch; 52, pushing mechanism; 521, baffle; 522, base; 523, third guide rod; 524, sliding block; 525, fifth air cylinder; 526, sixth air cylinder; 527, connecting plate; 528, connecting rod; 529, pushing plate; 5291, notch; 6, screening device; 61, seventh air cylinder; 62, lifting block; 63, eighth air cylinder; 64, pushing block; 65, material guide rail; 66, material collecting box; 7, first mounting base; 71, first through hole; 8, first conveying channel; 9, second conveying channel. DETAILED DESCRIPTION
[0040] The following description will be made in conjunction with the accompanying drawings Figure 1-10 The application is further described in detail.
[0041] The embodiment of the application discloses a bearing ring eddy current detection equipment.
[0042] Referring to Figure 1 A bearing ring eddy current detection equipment, comprising a rack 1, a workbench 11 is installed on the rack 1, a first detection device 2 and a second detection device 3 are arranged on the workbench 11, a turnover device 4 is arranged on the workbench 11, and the turnover device 4 is located between the first detection device 2 and the second detection device 3, and a conveying device 5 and a screening device 6 are further arranged on the workbench 11.
[0043] Referring to Figure 1 And Figure 2 A placing table 12 is installed on the rack 1, and a vibrating disc 13 is placed on the placing table 12, the conveying device 5 comprises a conveying mechanism 51 and a pushing mechanism 52 arranged on the top wall of the workbench 11, the conveying mechanism 51 comprises a conveying frame 511 installed on the top wall of the workbench 11, a guide channel 5111 is formed in the conveying frame 511, the conveying frame 511 is connected with the vibrating disc 13 through a guide rail 512, the guide rail 512 is in communication with the guide channel 5111, a fifth motor 513 is installed on the conveying frame 511, the fifth motor 513 is horizontally arranged, a driving shaft 514 is fixedly connected with the motor shaft of the fifth motor 513 in a same axis, the driving shaft 514 is rotatably connected with the conveying frame 511, a driven shaft 515 is further rotatably connected with the conveying frame 511, the driven shaft 515 is connected with the driving shaft 514 through a conveying belt 516, and the conveying belt 516 is located below the guide channel 5111; a proximity switch 517 is further installed on the conveying frame 511, and the proximity switch 517 is used for detecting the number of bearing rings conveyed by the conveying belt 516.
[0044] Referring to Figure 2The conveying frame 511 is further provided with a baffle 521, the baffle 521 is horizontally arranged and located at the discharging end of the guide channel 5111; the pushing mechanism 52 comprises a base 522 mounted on the top wall of the workbench 11, a third guide rod 523 mounted on the base 522, the third guide rod 523 is horizontally arranged, and a sliding block 524 slidably connected to the third guide rod 523, a fifth cylinder 525 mounted on the base 522, the fifth cylinder 525 is horizontally arranged and the piston rod of the fifth cylinder 525 is fixedly connected with the sliding block 524, a sixth cylinder 526 mounted on the top wall of the sliding block 524, a connecting plate 527 mounted on the piston rod of the sixth cylinder 526, the connecting plate 527 is vertically arranged, and a connecting rod 528 fixedly connected with the side wall of the connecting plate 527 close to the sliding block 524, the connecting rod 528 passes through and is slidably connected with the sliding block 524, the connecting rod 528 is horizontally arranged and one end of the connecting rod 528 away from the connecting plate 527 is provided with a pushing plate 529, the pushing plate 529 is provided with a notch 5291, and the notch 5291 is located below the baffle 521.
[0045] With reference to Figure 3 The first detection device 2 comprises a first rotating mechanism 21 rotatably arranged on the workbench 11, the first rotating mechanism 21 comprises a first motor 211 mounted on the bottom wall of the workbench 11, the first motor 211 is vertically arranged and a first pulley 212 fixedly connected with the motor shaft of the first motor 211, a first mounting pipe 213 mounted on the workbench 11, the first mounting pipe 213 is vertically arranged and passes through the workbench 11, a first rotating shaft 214 rotatably connected with the inner circumferential wall of the first mounting pipe 213, the first rotating shaft 214 is vertically arranged and a second pulley 215 fixedly connected with the bottom end of the first rotating shaft 214, and the second pulley 215 is connected with the first pulley 212 through a first belt 216.
[0046] With reference to Figure 4 and Figure 5, a first groove 2141 is formed on the bottom wall of the first rotating shaft 214, a second groove 2142 is formed on the top wall of the first rotating shaft 214, a third groove 2143 is formed on the top wall of the first groove 2141, and the third groove 2143 is connected to the second groove 2142 through a first channel 2144, a first cylinder 2145 is installed on the first rotating shaft 214, and a first telescopic rod 2146 is installed on the piston rod of the first cylinder 2145, the first telescopic rod 2146 is vertically arranged and a first ring 2147 is installed on the bottom end of the first telescopic rod 2146, the first ring 2147 is slidably connected to the groove circumferential wall of the first groove 2141, and a first spring 2148 is sleeved on the first telescopic rod 2146, one end of the first spring 2148 is pressed against the first ring 2147, and the other end of the first spring 2148 is pressed against The sliding rod 217 is slidably connected on the top wall of the third groove 2143 and the peripheral wall of the second groove 2142. The sliding rod 217 is vertically arranged and a fourth groove 2171 is provided on the bottom wall of the sliding rod 217. A fifth groove 2172 is provided on the top wall of the sliding rod 217. The fifth groove 2172 is connected to the fourth groove 2171. A second ring 2149 is integrally formed on the first telescopic rod 2146. A second spring 218 is also sleeved on the first telescopic rod 2146. One end of the second spring 218 is tightly pressed against the second ring 2149, and the other end of the second spring 218 is tightly pressed against the top wall of the fourth groove 2171. The end of the first telescopic rod 2146 away from the first ring 2147 extends into the fifth groove 2172 and is installed with a limit ring 219. The limit ring 219 is pressed against the bottom wall of the fifth groove 2172.
[0047] Reference Figure 2 and Figure 6 A first limit block 2173 is integrally formed on the top wall of the sliding rod 217. There are four first limit blocks 2173, and a slope 2174 is provided on the top of each first limit block 2173. A first mounting seat 7 is installed on the top wall of the first rotating shaft 214. The first mounting seat 7 is provided with a first through hole 71 for the first limit block 2173 to pass through. A first conveying channel 8 is installed on the top wall of the workbench 11. The first mounting seat 7 passes through the first conveying channel 8 and is rotatably connected to the first conveying channel 8.
[0048] Reference Figure 7 and Figure 8A first lifting mechanism 22 is provided on the top wall of the workbench 11, and the first lifting mechanism 22 includes a first guide rod 221 installed on the top wall of the workbench 11, the first guide rod 221 is vertically arranged and a first mounting plate 222 is installed on the top wall of the first guide rod 221, the first mounting plate 222 is horizontally arranged and a second cylinder 223 is installed on the top wall of the first mounting plate 222, the second cylinder 223 is vertically arranged and a first lifting plate 224 is installed on the piston rod of the second cylinder 223, the first lifting plate 224 is slidably connected to the first guide rod 221, and a first limiting rod 14 is also installed on the workbench 11, the first limiting rod 14 is vertically arranged and located below the first lifting plate 224, and the first lifting plate 224 is installed The pressure plate 225 and the first slide rail 226, the first slide rail 226 is arranged vertically, the second motor 227 is installed at the top of the first slide rail 226, the motor shaft of the second motor 227 is installed with a first threaded rod 228, the first threaded rod 228 is rotatably connected to the first slide rail 226, the first threaded rod 228 is threadedly connected to the first sliding seat 229, the first sliding seat 229 is slidingly connected to the first slide rail 226, and two first eddy current detection probes 23 are installed on the first sliding seat 229, one of the first eddy current detection probes 23 detects the upper end face of the bearing ring, and the other first eddy current detection probe 23 extends into the bearing ring to detect the inner wall of the bearing ring, and the two first eddy current detection probes 23 are both located above the first mounting seat 7.
[0049] Reference Figure 4 The flipping device 4 includes a sixth motor 41 installed on the top wall of the workbench 11. The sixth motor 41 is horizontally arranged and a flipping shaft 42 is coaxially fixedly connected to the motor shaft of the sixth motor 41. A slot 421 is provided on the end wall of the flipping shaft 42 away from the sixth motor 41, and both ends of the slot 421 are penetrated.
[0050] Reference Figure 3 The second detection device 3 includes a second rotating mechanism 31 rotatably arranged on the workbench 11, the second rotating mechanism 31 includes a third motor 311 installed on the bottom wall of the workbench 11, the third motor 311 is vertically arranged and a third pulley 312 is fixedly connected to the motor shaft of the third motor 311, a second mounting tube 313 is installed on the workbench 11, the second mounting tube 313 is vertically arranged and passes through the workbench 11, a second rotating shaft 314 is rotatably connected to the inner circumferential wall of the second mounting tube 313, the second rotating shaft 314 is vertically arranged and a fourth pulley 315 is fixedly connected to the bottom end of the second rotating shaft 314, and the fourth pulley 315 is connected to the third pulley 312 by a second belt 316.
[0051] Reference Figure 2 and Figure 9The bottom wall of the second rotating shaft 314 is provided with a sixth groove 3141, the top wall of the second rotating shaft 314 is provided with a seventh groove 3142, and the top wall of the sixth groove 3141 is provided with an eighth groove 3143. The eighth groove 3143 is connected to the seventh groove 3142 through a second channel 3144. The bottom end of the second rotating shaft 314 is provided with a third cylinder 3145, and the piston rod of the third cylinder 3145 is provided with a second telescopic rod 3146. The second telescopic rod 3146 is vertically arranged and the bottom end of the second telescopic rod 3146 is provided with a third ring 3147. The third ring 3147 is slidably connected to the groove wall of the sixth groove 3141. The second telescopic rod 3146 is sleeved with a third spring 3148. One end of the third spring 3148 is pressed against the third ring 3147, and the other end of the third spring 3148 is pressed against the top wall of the eighth groove 3143. The cam 3148 is provided with a first end portion for receiving the first and second stop portions 3160 and 3161 which are provided on the top wall of the workbench 311 so as to prevent the second stop portions 3160 from being lost.
[0052] Reference Figure 7 and Figure 10The workbench 11 is also provided with a second lifting mechanism 32, which includes a second guide rod 321 installed on the top wall of the workbench 11, the second guide rod 321 is vertically arranged and a second mounting plate 322 is installed on the top wall of the second guide rod 321, the second mounting plate 322 is horizontally arranged and a fourth cylinder 323 is installed on the top wall of the second mounting plate 322, and a second lifting plate 324 is installed on the piston rod of the fourth cylinder 323. The second lifting plate 324 is horizontally arranged and slidably connected to the second guide rod 321, and a second limiting rod 15 is installed on the workbench 11. The second limiting rod 15 is vertically arranged and located below the second lifting plate 324, and the second lifting plate 324 is installed There is a second pressure plate 325 and a second slide rail 326. The second slide rail 326 is vertically arranged and a fourth motor 327 is installed on the top of the second slide rail 326. The fourth motor 327 is vertically arranged and a second threaded rod 328 is installed on the motor shaft of the fourth motor 327. The second threaded rod 328 is vertically arranged and rotatably connected to the second slide rail 326. A second sliding seat 329 is threadedly connected to the second threaded rod 328. The second sliding seat 329 is slidably connected to the second slide rail 326. Two second eddy current detection probes 33 are installed on the second sliding seat 329, one of the second eddy current detection probes 33 detects the lower end face of the bearing ring, and the other second eddy current detection probe 33 detects the outer wall of the bearing ring.
[0053] Reference Figure 7 The screening device 6 includes a seventh cylinder 61 installed on the top wall of the workbench 11. The seventh cylinder 61 is vertically arranged and a lifting block 62 is installed on the piston rod of the seventh cylinder 61. The workbench 11 is also equipped with an eighth cylinder 63. The eighth cylinder 63 is horizontally arranged and a shift block 64 is installed on the piston rod of the eighth cylinder 63. The shift block 64 is located above the lifting block 62. The workbench 11 is also equipped with a material guide rail 65 and a material receiving box 66. The lifting block 62 is located below the feed end of the material guide rail 65, and the material receiving box 66 is located below the discharge end of the material guide rail 65.
[0054] The implementation principle of the eddy current detection device for a bearing ring in the embodiment of the present application is as follows: the bearing ring is placed in the vibration plate 13, the guide rail 512 is used to transport the bearing ring to the conveyor belt 516, the fifth motor 513 drives the driving shaft 514 to rotate, and the driving shaft 514 drives the conveyor belt 516 to transport the bearing ring, and the guide channel 5111 is used to transport the bearing ring to the vicinity of the baffle 521, and the baffle 521 blocks the bearing ring, then the piston rod of the sixth cylinder 526 extends, driving the push plate 529 to slide, so that the bearing ring is located in the notch 5291 of the push plate, then the piston rod of the fifth cylinder 525 contracts, driving the sliding block 524 to slide, and the push plate 529 pushes the bearing ring to the first mounting seat 7, and the piston rod of the first cylinder 2145 drives the first telescopic rod 2 146 rises, the first telescopic rod 2146 drives the first limit block 2173 to rise, and the first limit block 2173 limits the bearing ring. Then the second cylinder 223 drives the first lifting plate 224 to descend, and the first lifting plate 224 drives the first pressure plate 225 to descend, so that the first pressure plate 225 abuts against the bearing ring to limit the bearing ring. Then the second motor 227 drives the first threaded rod 228 to rotate, and the first threaded rod 228 drives the first sliding seat 229 to slide. The first sliding seat 229 drives the first eddy current detection probe 23 to descend, and the first motor 211 drives the first rotating shaft 214 to rotate. The first rotating shaft 214 drives the first mounting seat 7 to rotate, so that the bearing ring rotates, and the first eddy current detection probe 23 detects the upper end surface and the inner wall of the bearing ring.After the inspection is completed, the pushing plate 529 pushes the bearing ring into the slot 421 of the flip shaft 42, and then the sixth motor 41 drives the flip shaft 42 to rotate, so that the flip shaft 42 drives the bearing ring to flip, so that the lower end surface of the bearing ring faces upward, and then the pushing plate 529 is used to push the bearing ring onto the second mounting seat 318, and the third cylinder 3145 drives the second telescopic rod 3146 to rise, and the second telescopic rod 3146 drives the second limit block 3171 to rise and insert into the bearing ring to limit the bearing ring, and then the fourth cylinder 323 drives the second lifting plate 324 to descend, and the second lifting plate 324 drives the second pressure plate 325 to descend, so that the second pressure plate 325 abuts against the bearing ring to limit the bearing ring, and the fourth motor 327 drives the second threaded rod 328 to rotate The second threaded rod 328 drives the second sliding seat 329 to slide, which in turn drives the second eddy current detection probe 33 downward. The third motor 311 drives the second rotating shaft 314 to rotate, which in turn drives the second mounting seat 318 to rotate, thereby rotating the bearing ring. The second eddy current detection probe 33 inspects the lower end surface and outer wall of the bearing ring. After the inspection is completed, the push plate 529 continues to push. If a scratch is detected on the bearing ring, the push plate 529 pushes the bearing ring onto the lifting block 62. The piston rod of the seventh cylinder 61 then drives the lifting block 62 upward. The piston rod of the eighth cylinder 63 retracts, driving the shifting block 64 to push the bearing ring on the lifting block 62 onto the material guide track 65. Finally, the material collection box 66 collects the scratched bearing ring.
[0055] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A bearing ring eddy current testing device, characterized by: The invention comprises a frame (1), wherein the frame (1) is provided with a first detection device (2) for detecting the upper end surface and the inner wall of the bearing ring, the frame (1) is provided with a second detection device (3) for detecting the lower end surface and the outer wall of the bearing ring, the frame (1) is provided with a flipping device (4) for flipping the bearing ring, and the flipping device (4) is located between the first detection device (2) and the second detection device (3), and the frame (1) is also provided with a conveying device (5); the first detection device (2) comprises a first rotating mechanism (21) rotatably arranged on the frame (1), the frame (1) is provided with a first lifting mechanism (22), and the first lifting mechanism (22) is installed with a first eddy current detection probe (23); The first rotating mechanism (21) comprises a first motor (211) mounted on the frame (1), a first pulley (212) is connected to the motor shaft of the first motor (211), a first mounting tube (213) is provided on the frame (1), a first rotating shaft (214) is rotatably connected to the inner peripheral wall of the first mounting tube (213), a second pulley (215) is connected to the first rotating shaft (214), and the second pulley (215) is connected to the first pulley (212) via a first belt (216); a first groove (2141) is provided on the end wall of one end of the first rotating shaft (214), and the first rotating shaft (214) is provided with a first groove (2141). 4) A second groove (2142) is provided on the end wall of the other end, a third groove (2143) is provided on the groove wall of the first groove (2141), the third groove (2143) is connected to the second groove (2142) through a first channel (2144), a first cylinder (2145) is installed on the first rotating shaft (214), a first telescopic rod (2146) is installed on the piston rod of the first cylinder (2145), a first ring (2147) is connected to the first telescopic rod (2146), the first ring (2147) is slidably connected to the groove wall of the first groove (2141), and a first telescopic rod (2146) is sleeved There is a first spring (2148), one end of the first spring (2148) is pressed against the first ring (2147), the other end of the first spring (2148) is pressed against the groove wall of the third groove (2143), a sliding rod (217) is slidably connected to the groove wall of the second groove (2142), a fourth groove (2171) is provided on the end wall of one end of the sliding rod (217), a fifth groove (2172) is provided on the end wall of the other end of the sliding rod (217), the fifth groove (2172) is connected to the fourth groove (2171), the first telescopic rod (2146) is connected to the second ring (2149), the A second spring (218) is sleeved on the first telescopic rod (2146), one end of the second spring (218) is pressed against the second ring (2149), and the other end of the second spring (218) is pressed against the groove wall of the fourth groove (2171). One end of the first telescopic rod (2146) away from the first ring (2147) extends into the fifth groove (2172). A first limiting block (2173) is provided on the sliding rod (217). A first mounting seat (7) is installed on the first rotating shaft (214). The first mounting seat (7) is provided with a first through hole (71) for the first limiting block (2173) to pass through.The flipping device (4) includes a sixth motor (41) mounted on the frame (1), a flipping shaft (42) being coaxially connected to the motor shaft of the sixth motor (41), a slot (421) being provided on an end wall of the flipping shaft (42) away from the sixth motor (41), and two ends of the slot (421) being provided through the ends.
2. The bearing ring eddy current testing device according to claim 1, characterized in that: The first lifting mechanism (22) includes a first guide rod (221) provided on the frame (1), a first mounting plate (222) provided on the first guide rod (221), a second cylinder (223) installed on the first mounting plate (222), and a first lifting plate (224) slidably provided on the first guide rod (221), a first limiting rod (14) provided on the frame (1), the first limiting rod (14) and the first lifting plate (224) being arranged opposite to each other, a piston rod of the second cylinder (223) and the first lifting plate (224) being arranged opposite to each other, The first lifting plate (224) is connected to the first lifting plate (224), a first pressure plate (225) and a first slide rail (226) are installed on the first lifting plate (224), a second motor (227) is installed on the first slide rail (226), a first threaded rod (228) is installed on the motor shaft of the second motor (227), a first sliding seat (229) is threadedly connected to the first threaded rod (228), the first sliding seat (229) is slidingly connected to the first slide rail (226), and the first eddy current detection probe (23) is installed on the first sliding seat (229).
3. The bearing ring eddy current testing device according to claim 1, characterized in that: The second detection device (3) comprises a second rotating mechanism (31) rotatably arranged on the frame (1); a second lifting mechanism (32) is arranged on the frame (1); and a second eddy current detection probe (33) is installed on the second lifting mechanism (32); The second rotating mechanism (31) includes a third motor (311) mounted on the frame (1), a third pulley (312) is connected to the motor shaft of the third motor (311), a second mounting tube (313) is provided on the frame (1), a second rotating shaft (314) is rotatably connected to the inner peripheral wall of the second mounting tube (313), a fourth pulley (315) is connected to the second rotating shaft (314), and the fourth pulley (315) is connected to the third pulley (312) via a second belt (316); the second rotating shaft (31 4) A sixth groove (3141) is provided on the end wall at one end, a seventh groove (3142) is provided on the end wall at the other end of the second rotating shaft (314), an eighth groove (3143) is provided on the groove wall of the sixth groove (3141), the eighth groove (3143) is connected to the seventh groove (3142) through a second channel (3144), a third cylinder (3145) is installed on the second rotating shaft (314), a second telescopic rod (3146) is installed on the piston rod of the third cylinder (3145), and the second telescopic rod (3146) is provided on the second telescopic rod (3146). A third ring (3147) is connected, and the third ring (3147) is slidably connected to the groove wall of the sixth groove (3141). A third spring (3148) is sleeved on the second telescopic rod (3146). One end of the third spring (3148) is pressed against the third ring (3147), and the other end of the third spring (3148) is pressed against the groove wall of the eighth groove (3143). A sliding cylinder (317) is slidably connected to the groove wall of the seventh groove (3142). The second telescopic rod (3146) extends into the sliding cylinder (317). ), a fourth spring (3149) is provided in the sliding cylinder (317), one end of the fourth spring (3149) is pressed against the inner wall of the sliding cylinder (317), and the other end of the fourth spring (3149) is pressed against the second telescopic rod (3146), a second limit block (3171) is provided on the outer cylinder wall of the sliding cylinder (317), a second mounting seat (318) is installed on the second rotating shaft (314), and a second through hole (3181) for the second limit block (3171) to pass through is opened on the second mounting seat (318).
4. The bearing ring eddy current testing device according to claim 3, characterized in that: The second lifting mechanism (32) includes a second guide rod (321) provided on the frame (1), a second mounting plate (322) provided on the second guide rod (321), a fourth cylinder (323) installed on the second mounting plate (322), and a second lifting plate (324) slidably provided on the second guide rod (321), a second limiting rod (15) provided on the frame (1), the second limiting rod (15) and the second lifting plate (324) being arranged opposite to each other, and a piston rod of the fourth cylinder (323) and the second lifting plate (324) being arranged opposite to each other. The second lifting plate (324) is connected to the lowering plate (324), the second pressure plate (325) and the second slide rail (326) are installed on the second lifting plate (324), the fourth motor (327) is installed on the second slide rail (326), the second threaded rod (328) is installed on the motor shaft of the fourth motor (327), the second threaded rod (328) is threadedly connected to the second sliding seat (329), the second sliding seat (329) is slidably connected to the second slide rail (326), and the second eddy current detection probe (33) is installed on the second sliding seat (329).
5. The bearing ring eddy current testing device according to claim 1, characterized in that: The conveying device (5) includes a conveying mechanism (51) and a pushing mechanism (52) arranged on the frame (1); the conveying mechanism (51) includes a conveying frame (511) arranged on the frame (1); a fifth motor (513) is installed on the conveying frame (511); a driving shaft (514) is connected to the motor shaft of the fifth motor (513); the driving shaft (514) is rotatably connected to the conveying frame (511); a driven shaft (515) is rotatably connected to the conveying frame (511); the driven shaft (515) and the driving shaft (514) are connected via a conveyor belt (516).
6. The bearing ring eddy current testing device according to claim 5, characterized in that: The conveying frame (511) is provided with a guide channel (5111), and the conveying frame (511) is provided with a baffle (521), and the baffle (521) is located at the discharge end of the guide channel (5111); the pushing mechanism (52) includes a third guide rod (523) installed on the frame (1), and a sliding block (524) is slidably connected to the third guide rod (523), and a fifth cylinder (525) is installed on the frame (1), and the piston rod of the fifth cylinder (525) is connected to the sliding block (524), and a sixth cylinder (526) is installed on the sliding block (524), and a pushing plate (529) is installed on the piston rod of the sixth cylinder (526), and a notch (5291) for clamping a bearing ring is provided on the pushing plate (529), and the notch (5291) is located below the baffle (521).
7. The bearing ring eddy current testing device according to claim 1, characterized in that: The invention also includes a screening device (6), wherein the screening device (6) includes a seventh cylinder (61) installed on the frame (1), a lifting block (62) is installed on the piston rod of the seventh cylinder (61), an eighth cylinder (63) is also installed on the frame (1), a shifting block (64) is installed on the piston rod of the eighth cylinder (63), and the shifting block (64) is located above the lifting block (62). A material guide track (65) and a material receiving box (66) are provided on the frame (1), the lifting block (62) is located below the feeding end of the material guide track (65), and the material receiving box (66) is located below the discharging end of the material guide track (65).
Citation Information
Patent Citations
Automatic comprehensive detecting equipment for bearing loop
CN106334676A