Inductance winding device

By designing an inductor winding device compatible with both flat and round wires, the incompatibility problem of existing equipment was solved, enabling efficient inductor winding and welding, and improving production efficiency and finished product quality.

CN115588573BActive Publication Date: 2026-02-17SUZHOU MINGDONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202211249887.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-12
Publication Date
2026-02-17
Estimated Expiration
2042-10-12

AI Technical Summary

Technical Problem

Existing inductor winding equipment is incompatible with the winding operations of round and flat wire inductors, resulting in low production efficiency, poor product stability, and low pass rate.

Method used

An inductor winding device was designed, comprising a coil tensioning assembly, a feeding assembly, a winding assembly, and a spot welding assembly. It adopts both flat and round wire blocks to accommodate two wire types. Combined with a winding lifting module and a wire flipping assembly, it enables flexible winding and welding of both round and flat wires.

Benefits of technology

It improves the applicability and production efficiency of winding equipment, ensures the stability and pass rate of finished products, and meets the winding requirements of different inductors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an inductance winding equipment, comprising a coil wire stretching assembly guiding coil feeding, a coil discharging assembly discharging coil, a winding assembly winding coil and a spot welding assembly welding inductance after winding; wherein: the coil wire stretching assembly comprises a wire stretching lifting module and a wire stretching structure moving along the height direction of the wire stretching lifting module; the coil discharging assembly comprises a discharging transfer module and a discharging structure moving along the driving direction of the discharging transfer module; the winding assembly comprises a rotating blocking column, a rotating winding clamp on one side of the rotating blocking column and a rotating cylinder clamp clamping inductance; the spot welding assembly comprises a spot welding clamp positioning inductance and a spot welding module spot welding inductance. The application can be applied to round wire type inductance and flat wire type inductance winding operation, has stronger applicability, can effectively wind and weld inductance, has high production efficiency and stable product quality.
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Description

Technical Field

[0001] This invention belongs to the field of inductor winding technology, and particularly relates to an inductor winding device. Background Technology

[0002] Inductors are among the most common components in circuits, playing a crucial role. As circuit integration increases, inductors are becoming smaller and smaller. Among them, wire-wound inductors are increasingly widely used due to their miniaturization, high quality, high energy storage, and low resistance.

[0003] During the manufacturing process of inductors, a winding operation is required. In actual winding operations, the type of winding is often selected according to the actual usage requirements of the inductor. Currently, round wire or flat wire is often used to wind inductors to form corresponding round wire inductors or flat wire inductors.

[0004] In the winding process of a round wire inductor, a certain winding angle is required to form a spiral winding structure. However, in the winding process of a flat wire inductor, the winding operation can be performed directly on a horizontal plane without the need to form a winding angle.

[0005] Existing inductor winding equipment can only perform winding operations on a single type of round wire inductor or flat wire inductor, and cannot be compatible with winding operations of both types of inductors. Furthermore, the inductor winding process requires multiple steps such as winding and welding, and requires numerous operating mechanisms. Existing winding equipment suffers from defects such as low production efficiency, poor finished product stability, and low pass rate. Summary of the Invention

[0006] This invention overcomes the shortcomings of the prior art and provides an inductor winding device to solve the problems existing in the prior art.

[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: an inductor winding device, which winds a coil onto an inductor, comprising, in sequence, a coil tensioning assembly for guiding the coil feeding, a coil unloading assembly for pulling out the coil, a winding assembly for winding the coil, and a spot welding assembly for welding the wound inductor; wherein:

[0008] The coil tensioning assembly includes a tensioning lifting module and a tensioning structure that moves along the height direction of the tensioning lifting module. The tensioning structure includes a tensioning moving block, a tensioning cylinder located at the end of the tensioning moving block, and a tensioning push block located at the piston rod end of the tensioning cylinder. A flat wire block is provided on the tensioning moving block, and a flat wire hole is provided on the flat wire block for the flat wire to pass through. A round wire block is provided on the tensioning push block, and the round wire block swings relative to the tensioning push block. A round wire hole is provided on the round wire block for the round wire to pass through.

[0009] The coil feeding assembly includes a feeding and conveying module and a feeding structure that moves along the driving direction of the feeding and conveying module. After the feeding structure fixes the coil, the feeding and conveying module feeds the coil out.

[0010] The winding assembly includes a rotating stop post, a rotating winding jaw located on one side of the rotating stop post, and a rotating collet for clamping the inductor. The rotating collet and the rotating stop post are located on the same straight line and rotate synchronously with the rotating stop post. The inductor on the rotating collet is in contact with the top surface of the rotating stop post. The rotating winding jaw clamps the coil and rotates it around the rotating stop post to wind the inductor.

[0011] The spot welding assembly includes spot welding jaws for positioning the inductor and a spot welding module for spot welding the inductor. The rotating collet moves the inductor onto the spot welding jaws, and the spot welding module performs spot welding on the inductor.

[0012] In a preferred embodiment of the present invention, the circular wire block is hinged to the tensioning push block, the circular wire block is an L-shaped structure, the longer end of the circular wire block is provided with an arc groove, and the circular wire block swings along the arc direction of the arc groove.

[0013] In a preferred embodiment of the present invention, the discharge structure includes a discharge mounting block, a discharge cylinder located on the discharge mounting block, and a discharge pressing block and a discharge cutter located at the piston rod end of the discharge cylinder. A discharge stop block is provided at the end of the discharge mounting block. The discharge pressing block presses the coil tightly, and the discharge cutter cuts the coil simultaneously.

[0014] In a preferred embodiment of the present invention, it further includes

[0015] A winding lifting module, wherein the rotating stop column is connected to the winding lifting module via a winding bracket and moves along the height direction of the winding lifting module;

[0016] A collet transfer module, wherein the rotating collet is located on the collet transfer module and moves along the driving direction of the collet transfer module.

[0017] In a preferred embodiment of the present invention, a mating jaw is provided on one side of the rotating collet, and the mating jaw clamps the excess wire at the end of the inductor after winding.

[0018] In a preferred embodiment of the present invention, it further includes

[0019] A coil feeding assembly is connected to the coil tensioning assembly, and the coil feeding assembly feeds the coil.

[0020] An inductor feeding assembly is used to feed inductors.

[0021] In a preferred embodiment of the present invention, the end of the inductor feeding assembly is provided with a lifting platform, and the lifting platform is provided with a material groove for accommodating inductors. The rotating collet grabs the inductors in the material groove.

[0022] In a preferred embodiment of the present invention, it further includes

[0023] A wire flipping assembly includes a wire flipping module, a wire flipping cylinder that moves along the driving direction of the wire flipping module, and a wire flipping gripper located at the rotating end of the wire flipping cylinder. The wire flipping gripper flips the excess wire at the end of the inductor.

[0024] In a preferred embodiment of the present invention, it further includes

[0025] The unloading assembly is located at the spot welding jaw position. The unloading assembly includes an unloading lifting cylinder, an air blowing head located at the piston rod end of the unloading lifting cylinder, and an unloading pipe for unloading inductors. The air blowing head blows the inductors on the spot welding jaw into the unloading pipe.

[0026] This invention addresses the shortcomings of the prior art and has the following beneficial effects:

[0027] (1) The present invention provides an inductor winding device, wherein flat wire blocks and round wire blocks are set on the coil tensioning assembly, so that the winding device can be applied to the winding operation of round wire inductors and flat wire inductors, making it more versatile. Furthermore, the present invention can effectively perform winding and welding processes on inductors, resulting in high production efficiency and stable quality of finished products.

[0028] (2) The existence of the winding lifting module: when the winding operation is a round wire, the winding lifting module drives the winding assembly to move vertically, so that the round wire forms a spiral coil on the inductor, which satisfies the winding operation of the round wire inductor. When the winding operation is a flat wire, the winding lifting module does not need to move.

[0029] (3) With the presence of the wire flipping component, when the winding operation is a flat wire, the wire flipping component can further flip the flat wire and attach it to the inductor before welding. When the winding operation is a round wire, the wire flipping component does not need to operate. Attached Figure Description

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0031] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0032] Figure 2 for Figure 1 A schematic diagram of the structure with the outer casing of the device removed;

[0033] Figure 3This is a schematic diagram of the structure of the coil tensioning assembly according to a preferred embodiment of the present invention;

[0034] Figure 4 This is a schematic diagram of the coil feeding assembly according to a preferred embodiment of the present invention;

[0035] Figure 5 for Figure 4 Enlarged view of section A in the middle;

[0036] Figure 6 This is a schematic diagram of the winding assembly according to a preferred embodiment of the present invention;

[0037] Figure 7 for Figure 6 Enlarged view of section B in the middle;

[0038] Figure 8 This is a schematic diagram of the structure of the spot welding assembly and the material unloading assembly according to a preferred embodiment of the present invention;

[0039] Figure 9 for Figure 8 Enlarged view of section C;

[0040] Figure 10 This is a schematic diagram illustrating the cooperation between the collet transfer module and the rotating collet in a preferred embodiment of the present invention;

[0041] Figure 11 This is a schematic diagram of the lifting platform according to a preferred embodiment of the present invention;

[0042] Figure 12 This is a schematic diagram of the structure of the flip-line assembly according to a preferred embodiment of the present invention;

[0043] In the diagram: 1. Winding equipment; 10. Coil tensioning assembly; 11. Tensioning lifting module; 12. Tensioning structure; 121. Tensioning motion block; 1211. Flat wire block; 122. Tensioning cylinder; 123. Tensioning push block; 1231. Round wire block; 20. Coil discharge assembly; 21. Discharge transfer module; 22. Discharge structure; 221. Discharge mounting block; 2211. Discharge stop block; 222. Discharge cylinder; 223. Discharge pressing block; 224. Discharge cutter; 30. Winding assembly; 31. Rotating stop post; 32. Rotating winding gripper; 33. Rotating... 40. Collet clamp; 41. Spot welding assembly; 42. Spot welding gripper; 43. Spot welding module; 44. Spot welding head; 45. Spot welding cutter; 50. Winding lifting module; 51. Winding bracket; 60. Collet clamp transfer module; 61. Mating gripper; 70. Coil feeding assembly; 80. Inductor feeding assembly; 81. Lifting platform; 811. Material trough; 82. Platform cylinder; 90. Wire turning assembly; 91. Wire turning module; 92. Wire turning cylinder; 93. Wire turning gripper; 100. Unloading assembly; 101. Unloading lifting cylinder; 102. Air blower; 103. Unloading pipe. Detailed Implementation

[0044] The following drawings disclose several embodiments of the present invention. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details are not intended to limit the invention. That is, in some embodiments of the invention, these practical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0045] Furthermore, in this invention, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the invention. They are merely used to distinguish components or operations described using the same technical terms, and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, such a combination should be considered nonexistent and not within the scope of protection claimed by this invention.

[0046] Combination Figure 1 and Figure 2 As shown, this embodiment provides an inductor winding device that winds a coil onto an inductor. The winding device 1 includes, in sequence, a coil tensioning assembly 10 for guiding the coil feed, a coil output assembly 20 for pulling out the coil, a winding assembly 30 for winding the coil, and a spot welding assembly 40 for welding the wound inductor. The coil tensioning assembly 10 guides the fed coil, then the coil output assembly 20 pulls out the coil, and the winding assembly 30 winds the coil onto the inductor. The spot welding assembly 40 then spot welds the wound inductor. Specifically:

[0047] like Figure 3As shown, the coil tensioning assembly 10 includes a tensioning lifting module 11 and a tensioning structure 12 that moves along the height direction of the tensioning lifting module 11. The tensioning structure 12 includes a tensioning moving block 121, a tensioning cylinder 122 located at the end of the tensioning moving block 121, and a tensioning push block 123 located at the piston rod end of the tensioning cylinder 122. A flat wire block 1211 is provided on the tensioning moving block 121, and a flat wire hole is provided on the flat wire block 1211 for the flat wire to pass through. A round wire block 1231 is provided on the tensioning push block 123. The coil tensioning assembly 10 of this embodiment is compatible with both flat wire inductor winding and round wire inductor winding, and has a round wire hole for the round wire to pass through. When the coil is a flat wire, the coil can pass through the flat wire hole of the flat wire block 1211 without adjusting the winding angle. When the coil is a round wire, the coil passes through the round wire hole of the round wire block 1231. The round wire block 1231 swings at an angle relative to the tensioning push block 123 to meet the winding requirements of the round wire. The coil tensioning assembly 10 of this embodiment is compatible with both flat wire inductor winding and round wire inductor winding, and has stronger applicability.

[0048] Specifically, the circular wire block 1231 is hinged to the tensioning push block 123. The circular wire block 1231 is an L-shaped structure. The longer end of the circular wire block 1231 is provided with an arc groove. The circular wire block 1231 swings along the arc direction of the arc groove. The circular wire hole is located at the shorter end of the circular wire block 1231. When the winding angle of the circular wire block 1231 is adjusted, it can be adjusted along the arc direction of the arc groove, thereby meeting the winding requirements of the circular wire.

[0049] Combination Figure 4 and Figure 5As shown, the coil feeding assembly 20 in this embodiment includes a feeding transfer module 21 and a feeding structure 22 that moves along the driving direction of the feeding transfer module 21. After the feeding structure 22 fixes the coil, the feeding transfer module 21 feeds the coil out. The feeding structure 22 includes a feeding mounting block 221, a feeding cylinder 222 located on the feeding mounting block 221, and a feeding pressure block 223 and a feeding cutter 224 located at the piston rod end of the feeding cylinder 222. A feeding stop block 2211 is provided at the end of the feeding mounting block 221. The feeding pressure block 223 presses the coil tightly, and the feeding cutter 224 cuts the coil simultaneously. During the coil feeding process, the feeding cylinder 222 drives the feeding pressure block 223 and the feeding cutter 224 to move. The coil is pressed together by the discharge pressure block 223 and the discharge stop block 2211. The front section of the coil is cut off by the discharge cutter 224 and the discharge stop block 2211. Then the discharge transfer module 21 drives the discharge structure 22 to move longitudinally and then laterally. The longitudinal movement can misalign the discharge structure 22 to facilitate the pull-out of the coil, while the lateral movement can pull out a coil of a fixed length. After the front end clamps the coil, the coil is released to proceed to the next discharge step. The coil discharge component 20 in this embodiment can stably discharge the coil. The discharge length of the coil is determined according to the actual winding requirements, which can ensure that the discharge length of each section of the coil is fixed, thereby ensuring the consistency of the product.

[0050] Combination Figure 6 and Figure 7 As shown, the winding assembly 30 in this embodiment includes a rotating stop post 31, a rotating winding clamp 32 located on one side of the rotating stop post 31, and a rotating collet 33 for clamping the inductor. The rotating winding clamp 32 clamps the coil and rotates circumferentially around the rotating stop post 31. The rotating collet 33 is located on the same straight line as the rotating stop post 31 and rotates synchronously with the rotating stop post 31. The inductor on the rotating collet 33 contacts the top surface of the rotating stop post 31. When the coil unloading assembly 20 pulls out the coil, the rotating winding assembly 30 rotates... The wire clamp 32 clamps the front end of the coil. After clamping, the rotating stop post 31 and the rotating collet 33 with the inductor rotate synchronously. The rotating winding clamp 32 clamps the coil and rotates it to wind the coil onto the inductor. During the winding process, the inductor on the rotating collet 33 contacts the top surface of the rotating stop post 31. When the coil is wound to the bottom of the inductor, the rotating stop post 31 can block the winding and prevent over-winding. The winding assembly 30 in this embodiment can accurately and stably wind the inductor.

[0051] Furthermore, the winding device 1 in this embodiment also includes a winding lifting module 50. The rotating stop column 31 is connected to the winding lifting module 50 through the winding bracket 51 and moves along the height direction of the winding lifting module 50. When the winding coil is a round wire, the winding lifting module 50 drives the rotating stop column 31 to move up and down through the winding bracket 51, so that the coil forms a spiral structure on the inductor, thereby meeting the winding requirements of the round wire inductor.

[0052] Combination Figure 8 and Figure 9 As shown, the spot welding assembly 40 in this embodiment includes a spot welding gripper 41 for positioning the inductor and a spot welding module 42 for spot welding the inductor. The rotating collet 33 moves the inductor onto the spot welding gripper 41, and the spot welding module 42 performs spot welding on the inductor. A spot welding head 43 and a spot welding cutter 44 are provided on the spot welding module 42. After the spot welding head 43 performs spot welding on the wound inductor, the spot welding cutter 44 cuts off the excess wire to facilitate the subsequent processing of the excess wire.

[0053] Furthermore, the winding device 1 in this embodiment also includes a feeding assembly 100, which is located at the spot welding gripper 41. The feeding assembly 100 includes a feeding lifting cylinder 101, an air blowing head 102 located at the piston rod end of the feeding lifting cylinder 101, and a feeding pipe 103 for feeding inductors. The air blowing head 102 blows the inductors on the spot welding gripper 41 into the feeding pipe 103. After the product is formed, the feeding lifting cylinder 101 lifts the air blowing head 102, and the air blowing head 102 blows the finished product into the feeding pipe 103, thus completing the feeding operation of the finished product.

[0054] like Figure 10 As shown, the winding device 1 in this embodiment also includes a collet transfer module 60. The rotating collet 33 is located on the collet transfer module 60 and moves along the driving direction of the collet transfer module 60. A cooperating gripper 61 is provided on one side of the rotating collet 33. The cooperating gripper 61 clamps the excess wire at the end of the inductor after winding. During the inductor feeding process and after winding is completed, the collet transfer module 60 can drive the collet to move and realize the transfer of the inductor. The presence of the cooperating gripper 61 can clamp the excess wire of the wound inductor, avoid interference between the excess wire and other structures, and ensure the processing effect of the product.

[0055] like Figure 2 As shown, the winding device 1 in this embodiment also includes

[0056] The coil feeding assembly 70 is connected to the coil tensioning assembly 10. The coil feeding assembly 70 feeds the coil using a feeding roller. The coil is tensioned by multiple tensioning rollers, guided by the coil tensioning assembly 10, and the coil discharge assembly 20 pulls the coil out.

[0057] Inductor feeding assembly 80 feeds inductors using a vibration feeding method.

[0058] like Figure 11 As shown, the inductor feeding assembly 80 in this embodiment is provided with a lifting platform 81 at its end. The lifting platform 81 is provided with a material slot 811 for accommodating inductors. The rotating collet 33 grabs the inductors in the material slot 811. A material platform cylinder 82 is provided below the lifting platform 81, which can drive the lifting platform 81 to move up and down. In this embodiment, the presence of the lifting platform 81 can buffer the incoming inductors and ensure the continuity of subsequent operations.

[0059] like Figure 12 As shown, the winding device 1 in this embodiment also includes a wire flipping assembly 90. The wire flipping assembly 90 includes a wire flipping module 91, a wire flipping cylinder 92 that moves along the driving direction of the wire flipping module 91, and a wire flipping gripper 93 located at the rotating end of the wire flipping cylinder 92. The wire flipping gripper 93 flips the excess wire at the end of the inductor. When the winding coil is a flat wire, the excess wire needs to be flipped after the winding is completed. At this time, the inductor after winding is located on the spot welding gripper 41. After the wire flipping assembly 90 flips the excess wire, the spot welding operation is performed.

[0060] In practical use, this embodiment is divided into two situations:

[0061] 1. When the winding coil is a flat wire

[0062] The flat wire is fed by the coil feeding assembly 70, and then pulled out by the coil output assembly 20 through the flat wire block 1211 of the coil tensioning assembly 10. After being pulled out, the winding assembly 30 winds the flat wire around the surface of the inductor, completing the initial winding operation. Then, the collet transfer module 60 transfers the wound inductor to the spot welding jaws 41 by rotating the collet 33. The spot welding jaws 41 hold the inductor. After holding, the wire flipping assembly 90 flips the excess wire on the inductor, completing the winding of the inductor. After the second winding operation, the spot welding module 42 of the spot welding assembly 40 drives the spot welding head 43 to spot weld the wound inductor. After spot welding, the spot welding cutter 44 is used to pre-cut the excess wire. After pre-cutting, the flipping claw 93 of the flipping assembly 90 clamps the excess wire, and the flipping module 91 drives the flipping claw 93 to pull the excess wire off, thus completing the spot welding and cutting operation of the wound inductor to form a finished product. Then, the air blowing head 102 of the unloading assembly 100 blows the finished product into the unloading pipe 103 for unloading.

[0063] II. When the winding coil is a round wire

[0064] The round wire is fed by the coil feeding assembly 70, and then pulled out by the coil output assembly 20 through the round wire block 1231 of the coil tensioning assembly 10. After being pulled out, the winding assembly 30 winds the round wire. During the winding process, the winding lifting module 50 drives the rotating stop column 31 of the winding assembly 30 to move vertically, so that the round wire forms a spiral structure on the inductor surface, completing the winding operation. Then, the collet transfer module 60 transfers the wound inductor to the spot welding clamp by rotating the collet 33. On the claw 41, the spot welding module 42 of the spot welding assembly 40 drives the spot welding head 43 to spot weld the wound inductor. After spot welding, the spot welding cutter 44 pre-cuts the excess wire. After pre-cutting, the flipping claw 93 of the flipping assembly 90 clamps the excess wire, and the flipping module 91 drives the flipping claw 93 to pull the excess wire off, completing the spot welding and cutting operation of the wound inductor to form a finished product. Then, the air blowing head 102 of the unloading assembly 100 blows the finished product into the unloading pipe 103, and the unloading is completed.

[0065] In summary, this invention provides an inductor winding device 1. A flat wire block 1211 and a round wire block 1231 are arranged on the coil tensioning assembly 10, enabling the winding device 1 to be applicable to both round and flat wire inductors, thus enhancing its applicability. Furthermore, this invention effectively performs winding and welding processes on inductors, resulting in high production efficiency and stable product quality. The presence of the winding lifting module 50 allows the winding assembly 30 to move vertically when the winding operation is for round wire, forming a spiral coil on the inductor, thus satisfying the winding operation for round wire inductors. When the winding operation is for flat wire, the winding lifting module 50 does not need to operate. The presence of the flipping assembly 90 allows the flat wire to be further flipped and attached to the inductor for welding when the winding operation is for flat wire. When the winding operation is for round wire, the flipping assembly 90 does not need to operate.

[0066] While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. That is, the methods, systems, or devices discussed above are merely examples. Various configurations can be appropriately omitted, substituted, or added to various processes or components. For example, in alternative configurations, methods can be performed in a different order than described, and / or various stages can be added, omitted, and / or combined. Moreover, features described with respect to certain configurations can be combined in various other configurations. Different aspects and elements of the configuration can be combined in a similar manner. Furthermore, as technology develops, many elements are merely examples and do not limit the scope of this disclosure or the claims.

[0067] Specific details are provided in the specification to offer a thorough understanding of exemplary configurations, including implementations. However, configurations can be practiced without these specific details; for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail to avoid obscuring the configuration. This description provides only exemplary configurations and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes can be made to the function and arrangement of the elements without departing from the spirit or scope of this disclosure.

[0068] Furthermore, although each operation can be described as a sequential process, many operations can be executed in parallel or simultaneously. Additionally, the order of operations can be rearranged. A process may have additional steps. Moreover, examples of methods can be implemented using hardware, software, firmware, middleware, code, hardware description languages, or any combination thereof. When implemented in software, firmware, middleware, or code, the program code or code segments used to perform the necessary tasks can be stored in a non-transitory computer-readable medium such as a storage medium and executed by a processor.

[0069] In summary, the above detailed description is intended to be illustrative rather than restrictive, and it should be understood that the claims (including all equivalents) are intended to define the spirit and scope of the invention. These embodiments should be understood as illustrative only and not as limiting the scope of protection of the invention. After reading the description of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent changes and modifications also fall within the scope defined by the claims of this invention.

Claims

1. An inductor winding apparatus for winding a coil on an inductor, characterized by, The coil unwinding assembly (10), the coil discharging assembly (20), the winding assembly (30) and the spot welding assembly (40) are sequentially arranged. The coil unwinding assembly (10) comprises a coil unwinding lifting module (11) and a coil unwinding structure (12) moving along the height direction of the coil unwinding lifting module (11), the coil unwinding structure (12) comprises a coil unwinding moving block (121), a coil unwinding cylinder (122) located at the end of the coil unwinding moving block (121), and a coil unwinding push block (123) located at the end of the piston rod of the coil unwinding cylinder (122), a flat wire block (1211) is arranged on the coil unwinding moving block (121), the flat wire block (1211) is provided with a flat wire hole for the flat wire to pass through, and a round wire block (1231) is arranged on the coil unwinding push block (123), the round wire block (1231) oscillates relative to the coil unwinding push block (123), and the round wire block (1231) is provided with a round wire hole for the round wire to pass through. The coil discharging assembly (20) comprises a discharging transfer module (21) and a discharging structure (22) moving along the driving direction of the discharging transfer module (21), the discharging structure (22) fixes the coil, and then the discharging transfer module (21) discharges the coil. The winding assembly (30) comprises a rotating blocking column (31), a rotating winding clamp jaw (32) located on one side of the rotating blocking column (31), and a rotating cylinder clamp (33) for clamping the inductor, the rotating cylinder clamp (33) is located on the same straight line as the rotating blocking column (31) and rotates synchronously with the rotating blocking column (31), the inductor on the rotating cylinder clamp (33) is in contact with the top surface of the rotating blocking column (31), and the rotating winding clamp jaw (32) clamps the coil to rotate around the rotating blocking column (31) to wind the inductor. The spot welding assembly (40) comprises a spot welding clamp jaw (41) for positioning the inductor and a spot welding module (42) for spot welding the inductor, the rotating cylinder clamp (33) moves the inductor to the spot welding clamp jaw (41), and the spot welding module (42) spot welds the inductor.

2. The inductor winding apparatus according to claim 1, characterized by, The round wire block (1231) is hinged to the coil unwinding push block (123), the round wire block (1231) is an L-shaped structure, the longer end of the round wire block (1231) is provided with an arc-shaped groove, and the round wire block (1231) oscillates along the curvature direction of the arc-shaped groove.

3. The inductor winding apparatus according to claim 1, wherein The discharging structure (22) comprises a discharging mounting block (221), a discharging cylinder (222) located on the discharging mounting block (221), and a discharging pressing block (223) and a discharging cutter (224) located at the end of the piston rod of the discharging cylinder (222), the end of the discharging mounting block (221) is provided with a discharging blocking block (2211), the discharging pressing block (223) presses the coil, and the discharging cutter (224) synchronously cuts the coil.

4. The inductor winding apparatus of claim 1, wherein, Also comprises The winding lifting module (50) is connected with the winding support (51) and moves along the height direction of the winding lifting module (50). The collet transfer module (60) is located on the collet transfer module (60) and moves along the driving direction of the collet transfer module (60).

5. The inductor winding apparatus according to claim 4, wherein The rotating collet (33) is provided with a matching clamp jaw (61) on one side, and the matching clamp jaw (61) clamps the excess wire of the inductance end after winding.

6. The inductor winding apparatus of claim 1, wherein, Further comprising The coil feeding assembly (70) is connected with the coil wire stretching assembly (10), and the coil feeding assembly (70) feeds the coil. The inductance feeding assembly (80) feeds the inductance.

7. The inductor winding apparatus according to claim 6, wherein The inductance feeding assembly (80) is provided with a lifting table (81) at the end, and the lifting table (81) is provided with a trough (811) for accommodating the inductance.

8. The inductor winding apparatus of claim 1, wherein, Further comprising The wire turning assembly (90) comprises a wire turning module (91), a wire turning cylinder (92) moving along the driving direction of the wire turning module (91), and a wire turning clamp jaw (93) located at the rotating end of the wire turning cylinder (92), the wire turning clamp jaw (93) turns the excess wire of the inductance end.

9. The inductor winding apparatus of claim 1, wherein, Further comprising The discharging assembly (100) is located at the position of the spot welding clamp jaw (41), and the discharging assembly (100) comprises a discharging jacking cylinder (101), a blowing head (102) located at the piston rod end of the discharging jacking cylinder (101), and a discharging pipeline (103) for discharging the inductance. The blowing head (102) blows the inductance on the spot welding clamp jaw (41) into the discharging pipeline (103).

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