A PTFE dust filter bag structure based on a chamber back-blowing dust collector and its installation method

By introducing electric telescopic rod assembly into the PTFE dust removal filter bag, the up and down movement of the filter bag support is solved, and the existing PTFE dust removal filter bags is weak, which significantly improves the filtration efficiency.

CN115591326BActive Publication Date: 2025-04-15JIANGSU KANGLONGDI ULTRA CLEAN TECH CO LTD
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Patent Information

Application Number
CN202211246157.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-12
Publication Date
2025-04-15
Estimated Expiration
2042-10-12

AI Technical Summary

Technical Problem

During the backblowing and cleaning process of existing PTFE dust removal filter bags, the dust removal effect is weak and the vibration is not severe, resulting in low filtration efficiency.

Method used

The PTFE dust removal filter bag structure based on the sub-chamber back-blowing dust collector is adopted. The up and down movement of the filter bag support is driven through the electric telescopic rod assembly, increasing the vibration frequency and amplitude, thereby increasing the rate of dust shaking.

Benefits of technology

By increasing the vibration frequency and amplitude of the filter bag support, the rate of dust shake and filtration efficiency are significantly improved.

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Abstract

The present invention relates to the field of PTFE dust removal technology, specifically a PTFE dust filter bag structure based on a chambered back-blowing dust collector and an installation method thereof, comprising a dust collector housing, a buffer connection bin connected to the top of the dust collector housing, a filter bag support connected to the bottom of the buffer connection bin, a clean air chamber connected to the top of the buffer connection bin, the filter bag support communicating with the clean air chamber, an electric telescopic rod assembly fixedly disposed inside the filter bag support, a filter bag fixedly disposed on the outer side of the filter bag support, and when the electric telescopic rod assembly is braked, the filter bag support moves up and down. The present invention utilizes reverse airflow and reverse pressure to compress the filter bag into a star-shaped cross-section and cause it to vibrate, thereby shaking off the deposited dust layer, driving the overall movement, that is, driving the vibration of the filter bag, thereby increasing the frequency and amplitude of the vibration of the filter bag support, greatly increasing the rate of dust shaking off, and improving the efficiency of filtration.
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Description

Technical Field

[0001] The invention relates to a PTFE dust filter bag structure and an installation method thereof, in particular to a PTFE dust filter bag structure based on a chamber back-blowing dust collector and an installation method thereof, belonging to the technical field of PTFE dust removal. Background Art

[0002] In order to improve the efficiency of filtration, a back-blowing bag dust collector is used. The main principle is that the bag dust collector uses reverse back-blowing airflow to clean the filter bags. The back-blowing cleaning method uses reverse airflow and reverse pressure to compress the filter bags into a star-shaped cross-section and make them vibrate to shake off the deposited dust layer.

[0003] In order to ensure the continuous operation of the dust collector, the chamber working system is often adopted. Therefore, the back-blowing cleaning method is not only used for textile filter cloth, but also for glass fiber filter cloth. The back-blowing bag dust collector is composed of a dust collector box, frame, ash hopper, valve, air duct, differential pressure system, ladder platform and electronic control system. It is a form of reverse airflow cleaning, but the cleaning effect of this cleaning method is relatively weak, the vibration is not violent, and the damage to the filter cloth is less than that of vibration cleaning and pulse cleaning, and the filtration efficiency is also lower.

[0004] Therefore, there is an urgent need to improve the structure of PTFE dust filter bags to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a PTFE dust filter bag structure based on a chambered back-blowing dust collector and an installation method thereof, which utilizes reverse airflow and back pressure to compress the filter bag into a star-shaped cross-section and cause it to vibrate, thereby shaking off the deposited dust layer, driving the overall movement, that is, driving the vibration of the filter bag, thereby increasing the frequency and amplitude of the vibration of the filter bag support, greatly improving the dust shaking-off rate, and improving the filtration efficiency.

[0006] In order to achieve the above objectives, the main technical solutions adopted by the present invention include:

[0007] A PTFE dust filter bag structure based on a chambered back-flushing dust collector comprises a dust collector housing, a buffer connection chamber connected above the dust collector housing, a plurality of evenly distributed filter bag supports connected below the buffer connection chamber, a clean air chamber connected above the buffer connection chamber, and the filter bag supports communicating with the clean air chamber;

[0008] An electric telescopic rod assembly is fixedly provided inside the filter bag support, and a filter bag is fixedly provided on the outer side of the filter bag support. When the electric telescopic rod assembly is braked, the filter bag support moves up and down.

[0009] Preferably, the filter bag support comprises a filter bag bottom plate and a filter bag top plate, and the electric telescopic rod assembly is vertically arranged between the filter bag bottom plate and the filter bag top plate.

[0010] Preferably, the electric telescopic rod assembly includes a telescopic rod base and a telescopic rod output rod, the bottom end of the telescopic rod base is fixedly connected to the bottom plate of the filter bag through a second spring, and the telescopic rod output rod at the output end of the electric telescopic rod assembly is fixedly connected to the top plate of the filter bag through a first spring, and a plurality of ventilation holes are provided on the top plate of the filter bag.

[0011] Preferably, the filter bag is fixed on the outer surface of the filter bag support by screws, wherein the lower end of the filter bag is fixedly connected to the filter bag bottom plate, and the upper end of the filter bag is fixedly connected to the filter bag top plate.

[0012] Preferably, a filter bin is provided inside the dust collector housing, the filter bag support is arranged inside the filter bin, and a dust-laden air inlet is connected to one side of the dust collector housing, and the dust-laden air inlet is communicated with the filter bin.

[0013] Preferably, the clean air chamber is connected to a clean air outlet and a back-blowing air inlet, a back-blowing air blower is provided inside the clean air chamber, the back-blowing air inlet is connected to the filter bin through the back-blowing air blower, and the clean air outlet is connected to the filter bin.

[0014] Preferably, the upper end of the dust collector shell is connected to a shell connecting seat, and the shell connecting seat is fixedly connected to the buffer connecting chamber by bolts.

[0015] Preferably, a dust outlet is connected to the bottom of the dust collector housing, a stop valve is connected to the dust outlet, and the dust outlet is communicated with the filter bin.

[0016] Preferably, a visual window groove is provided on the outer side surface of the dust collector housing, and a visual window is fixedly provided inside the visual window groove.

[0017] A method for installing a PTFE dust filter bag structure based on a chambered back-blowing dust collector comprises the following steps:

[0018] Step 1: Telescopic rod connection: Install the second spring on the bottom of the telescopic rod base and the first spring on the upper part of the telescopic rod output rod;

[0019] Step 2: Install the fixing plate: Connect the filter bag bottom plate to the bottom of the second spring and the filter bag top plate to the top of the first spring;

[0020] Step 3: Filter bag installation: Fix one end of the filter bag to the bottom plate of the filter bag, and then fix the other end of the filter bag to the top plate of the filter bag;

[0021] Step 4: Fix the components: Install the fixed filter bag on the buffer connection bin, and then fix the buffer connection bin on the shell connection seat of the dust collector shell;

[0022] Step 5: Complete the installation: connect the dusty air inlet, clean air outlet and back-blowing air inlet respectively.

[0023] The present invention has at least the following beneficial effects:

[0024] In the process of using reverse airflow and back pressure to compress the filter bag into a star-shaped cross-section and make it vibrate to shake off the deposited dust layer, the overall movement is driven, that is, the vibration of the filter bag is driven, thereby increasing the frequency and amplitude of the vibration of the filter bag support, greatly improving the dust shaking-off rate and improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0026] Figure 1 This is a structural diagram of the filter bag support of the present invention;

[0027] Figure 2 A perspective view of the present invention;

[0028] Figure 3 This is a structural diagram of the dust collector housing of the present invention;

[0029] Figure 4 A three-dimensional diagram of a filter bag support member of the present invention;

[0030] Figure 5 A perspective view of the electric telescopic rod assembly of the present invention;

[0031] Figure 6 This is a top view of the filter bag support of the present invention.

[0032] In the figure, 1-dust collector housing, 101-housing connecting seat, 102-dust air inlet, 103-dust exhaust port, 104-visual window slot, 105-filter chamber, 2-buffer connecting chamber, 3-clean air chamber, 301-clean air outlet, 302-back-blowing air inlet, 4-filter bag support, 401-filter bag bottom plate, 402-filter bag top plate, 403-ventilation hole, 5-filter bag, 6-electric telescopic rod assembly, 601-telescopic rod base, 602-telescopic rod output rod, 7-first spring, 8-second spring, 9-visual window. DETAILED DESCRIPTION

[0033] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0034] like Figures 1-6 As shown, the PTFE dust filter bag structure based on the chambered back-flushing dust collector provided in this embodiment includes a dust collector housing 1, a buffer connection chamber 2 is connected to the top of the dust collector housing 1, a plurality of evenly distributed filter bag supports 4 are connected to the bottom of the buffer connection chamber 2, a clean air chamber 3 is connected to the top of the buffer connection chamber 2, the filter bag supports 4 are in communication with the clean air chamber 3, an electric telescopic rod assembly 6 is fixedly provided inside the filter bag support 4, and a filter bag 5 is fixedly provided on the outer side of the filter bag support 4, wherein when the electric telescopic rod assembly 6 is braked, the filter bag support 4 moves up and down;

[0035] In order to ensure the continuous operation of the dust collector, the chamber working system is often used. Therefore, the back-blowing cleaning method is not only used for textile filter cloth, but also for glass fiber filter cloth. The back-blowing bag dust collector is composed of a dust collector box, frame, ash hopper, valve, air duct, differential pressure system, ladder platform and electronic control system. It is a form of reverse airflow cleaning, but the cleaning effect of this cleaning method is relatively weak, the vibration is not violent, and the damage to the filter cloth is less than that of vibration cleaning and pulse cleaning. In the back-blowing cleaning method, the reverse airflow and reverse pressure are used to clean the filter cloth. In the process of the bag being compressed into a star-shaped cross-section and vibrating to shake off the deposited dust layer, the electric telescopic rod assembly 6 is braked up and down, so that the second spring 8 on the telescopic rod base 601 drives the filter bag bottom plate 401 to vibrate, and the first spring 7 on the telescopic rod output rod 602 drives the filter bag top plate 402 to vibrate, thereby driving the entire movement of 4, that is, driving the filter bag 5 to vibrate, thereby increasing the frequency and amplitude of the vibration of the filter bag support 4, greatly improving the dust shaking-off rate and improving the filtration efficiency;

[0036] The filter bag support 4 includes a filter bag bottom plate 401 and a filter bag top plate 402. The electric telescopic rod assembly 6 is vertically arranged between the filter bag bottom plate 401 and the filter bag top plate 402. The electric telescopic rod assembly 6 is arranged between the filter bag support 4. Therefore, the vibration of the electric telescopic rod assembly 6 can drive the vibration of the filter bag bottom plate 401 and the filter bag top plate 402 respectively. During the process of large vibration, the vibration of the entire filter bag support 4 is driven. At the same time, with the back-blowing, the efficiency of shaking off can be greatly improved.

[0037] At the same time, the electric telescopic rod assembly 6 includes a telescopic rod base 601 and a telescopic rod output rod 602. The bottom end of the telescopic rod base 601 is fixedly connected to the filter bag bottom plate 401 through the second spring 8. The telescopic rod output rod 602 at the output end of the electric telescopic rod assembly 6 is fixedly connected to the filter bag top plate 402 through the first spring 7. A number of ventilation holes 403 are provided on the filter bag top plate 402. The telescopic rod base 601 is connected to the filter bag bottom plate 401 through the second spring 8. The telescopic rod output rod 602 is connected to the filter bag top plate 402 through the first spring 7, so that the filter bag support 4 can become a whole, which can drive the overall vibration of the filter bag support 4. At the same time, the purified air can enter the interior of the filter bag support 4 through the filter bag 5, and then be discharged through the ventilation holes 403. The structure is simple and greatly improves the filtration efficiency.

[0038] Further, such as Figure 4 As shown, the filter bag 5 is fixed to the outer surface of the filter bag support 4 by screws, wherein the lower end of the filter bag 5 is fixedly connected to the filter bag bottom plate 401, and the upper end of the filter bag 5 is fixedly connected to the filter bag top plate 402. The filter bag 5 is fixed to the filter bag support 4 by screws to prevent the filter bag support 4 from causing the filter bag 5 to fall off during shaking, thereby improving the stability of the filter bag 5 and thus improving the overall stability of the filter bag support 4. A filter bin 105 is provided inside the dust collector housing 1, and the filter bag support 4 is arranged inside the filter bin 105. A dust-laden air inlet 102 is connected to one side of the dust collector housing 1, and the dust-laden air inlet 102 is connected to the filter bin 105, which is consistent with the traditional mechanism. The mutual communication improves the flow rate of the airflow, increases the scope of use, and has good applicability.

[0039] Furthermore, Figure 2 As shown, the clean air chamber 3 is connected to a clean air outlet 301 and a back-blowing air inlet 302, and a back-blowing air blower is provided inside the clean air chamber 3. The back-blowing air inlet 302 is connected to the filter bin 105 through the back-blowing air blower, and the clean air outlet 301 is connected to the filter bin 105. The back-blowing air blower is provided inside the clean air chamber 3, and can directly discharge air into the inside of the filter bin 105 to cause vibration of the filter bag support 4, and at the same time can improve the efficiency of backblowing.

[0040] In addition, the upper end of the dust collector housing 1 is connected to a housing connection base 101, and the housing connection base 101 is fixedly connected to the buffer connection chamber 2 by bolts to enhance the strength of the structure and improve the stability of the device. Figure 1 As shown, the bottom of the dust collector housing 1 is connected to a dust outlet 103, a stop valve is connected to the dust outlet 103, and the dust outlet 103 is connected to the filter chamber 105. Figure 1As shown, a visual window groove 104 is provided on the outer side of the dust collector housing 1, and a visual window 9 is fixedly provided inside the visual window groove 104. The situation inside the filter bin 105 can be directly observed through the visual window 9 on the visual window groove 104, which facilitates observation and improves the convenience of use.

[0041] like Figures 1-6 As shown, the installation method of the PTFE dust filter bag structure based on the chamber back-blowing dust collector provided in this embodiment includes the following steps:

[0042] Step 1: Connect the telescopic rod: Install the second spring 8 on the bottom of the telescopic rod base 601 and the first spring 7 on the top of the telescopic rod output rod 602;

[0043] Step 2: Install the fixing plate: Connect the filter bag bottom plate 401 to the bottom of the second spring 8 and connect the filter bag top plate 402 to the top of the first spring 7;

[0044] Step 3: Filter bag installation: Fix one end of the filter bag 5 to the filter bag bottom plate 401, and then fix the other end of the filter bag 5 to the filter bag top plate 402;

[0045] Step 4: Component Fixing: Install the fixed filter bag 5 on the buffer connection chamber 2, and then fix the buffer connection chamber 2 on the housing connection seat 101 of the dust collector housing 1;

[0046] Step 5: Complete the installation: Connect the dust-laden air inlet 102, the clean air outlet 301 and the back-blowing air inlet 302 respectively. The structure is simple and can be installed on the basis of the original back-blowing bag dust collector, which greatly improves the installation efficiency and the scope of use, and can also greatly improve the filtration efficiency.

[0047] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0048] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0049] The foregoing description shows and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. Rather, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept described herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be within the scope of the appended claims.

Claims

1. A PTFE dust filter bag structure based on a chambered back-blowing dust collector, comprising a dust collector housing (1), characterized in that: A buffer connection bin (2) is connected above the dust collector housing (1), a plurality of evenly distributed filter bag support members (4) are connected below the buffer connection bin (2), a clean air chamber (3) is connected above the buffer connection bin (2), and the filter bag support members (4) are in communication with the clean air chamber (3); An electric telescopic rod assembly (6) is fixedly arranged inside the filter bag support (4), and a filter bag (5) is fixedly arranged on the outer side of the filter bag support (4), wherein when the electric telescopic rod assembly (6) is braked, the filter bag support (4) moves up and down, the filter bag support (4) comprises a filter bag bottom plate (401) and a filter bag top plate (402), the electric telescopic rod assembly (6) is vertically arranged between the filter bag bottom plate (401) and the filter bag top plate (402), the electric telescopic rod assembly (6) comprises a telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and a telescopic rod output rod (602), the telescopic rod base (601) and the ... The bottom end of the rod base (601) is fixedly connected to the filter bag bottom plate (401) via a second spring (8), the telescopic rod output rod (602) at the output end of the electric telescopic rod assembly (6) is fixedly connected to the filter bag top plate (402) via a first spring (7), a plurality of ventilation holes (403) are provided on the filter bag top plate (402), and the filter bag (5) is fixedly arranged on the outer surface of the filter bag support (4) via screws, wherein the lower end of the filter bag (5) is fixedly connected to the filter bag bottom plate (401), and the upper end of the filter bag (5) is fixedly connected to the filter bag top plate (402).

2. The PTFE dust filter bag structure based on the chamber back-blowing dust collector according to claim 1 is characterized in that: A filter bin (105) is provided inside the dust collector housing (1), the filter bag support (4) is arranged inside the filter bin (105), and a dust-containing air inlet (102) is connected to one side of the dust collector housing (1), the dust-containing air inlet (102) being in communication with the filter bin (105).

3. The PTFE dust filter bag structure based on the chamber back-blowing dust collector according to claim 2 is characterized in that: The clean air chamber (3) is connected to a clean air outlet (301) and a back-blowing air inlet (302); a back-blowing air blower is arranged inside the clean air chamber (3); the back-blowing air inlet (302) is connected to the filter chamber (105) via the back-blowing air blower; and the clean air outlet (301) is connected to the filter chamber (105).

4. The PTFE dust filter bag structure based on the chamber back-blowing dust collector according to claim 3 is characterized in that: The upper end of the dust collector housing (1) is connected to a housing connection seat (101), and the housing connection seat (101) is fixedly connected to the buffer connection bin (2) by means of bolts.

5. The PTFE dust filter bag structure based on the chamber back-blowing dust collector according to claim 4 is characterized in that: The bottom of the dust collector housing (1) is connected to a dust discharge port (103), a stop valve is connected to the dust discharge port (103), and the dust discharge port (103) is in communication with the filter bin (105).

6. The PTFE dust filter bag structure based on the chamber back-blowing dust collector according to claim 5 is characterized in that: A visual window groove (104) is provided on the outer side surface of the dust collector housing (1), and a visual window (9) is fixedly arranged inside the visual window groove (104).

7. A method for installing a PTFE dust filter bag structure based on a chambered back-blowing dust collector according to claim 6, characterized in that: The following steps are involved: Step 1: Telescopic rod connection: install the second spring (8) on the bottom of the telescopic rod base (601) and the first spring (7) on the upper part of the telescopic rod output rod (602); Step 2: Installing the fixing plate: Connecting the filter bag bottom plate (401) to the bottom of the second spring (8), and connecting the filter bag top plate (402) to the top of the first spring (7); Step 3: Installing the filter bag: Fix one end of the filter bag (5) on the filter bag bottom plate (401), and then fix the other end of the filter bag (5) on the filter bag top plate (402); Step 4: Fixing the components: installing the fixed filter bag (5) on the buffer connection bin (2), and then fixing the buffer connection bin (2) on the housing connection seat (101) of the dust collector housing (1); Step 5: Complete the installation: Connect the dusty air inlet (102), the clean air outlet (301) and the back-blowing air inlet (302) respectively.

Citation Information

Patent Citations

  • Dust-proof treatment device for tungsten powder and tungsten powder

    CN212790167U