A fully automatic pre-joining apparatus

Abstract

A kind of full-automatic pre-connection equipment, including pre-connection feeding machine, pre-connection host and transfer machine, pre-connection host is equipped with double-station feeding platform, robot feeding alignment camera structure and robot feeding handling mechanism, pre-connection host is equipped with temporary storage platform and alignment crimping platform of light platform in order away from pre-connection feeding machine side, pre-connection host is equipped with linear motor alignment crimping mechanism in middle position, linear motor alignment crimping mechanism is equipped with the upper feeding double-mover of double-station feeding platform from double-station feeding platform to send incoming material is scanning code OK product to temporary storage platform in one end opposite to double-station feeding platform, one side of alignment crimping platform of light platform is equipped with a CCD alignment mechanism, linear motor alignment crimping mechanism is equipped with the crimping upper feeding mover for taking material from temporary storage platform and after carrying out CCD alignment by CCD alignment mechanism, again, put into alignment crimping platform of light platform to carry out crimping light, realizes the full-automatic alignment crimping light function of AMOLED panel screen body.

Description

Technical Field

[0001] This invention belongs to the field of optical measurement technology for AMOLED panel screens, and in particular relates to a fully automatic pre-connection device. Background Technology

[0002] For optical yield testing of the CELL segment of AMOLED panel screen, most processes on the market currently rely on manual pressing fixtures and visual inspection, resulting in problems such as simple auxiliary equipment structure, low production efficiency, low test yield, and high labor costs.

[0003] Therefore, there is an urgent need to provide a fully automatic pre-connection device with the function of fully automatic alignment, pressing and lighting of AMOLED panel screens. Summary of the Invention

[0004] The technical problem to be solved by this invention is that the optical yield inspection process of the CELL segment of AMOLED panel screen in the prior art is mostly manual pressing fixture and manual visual inspection, which results in simple auxiliary equipment structure, low production efficiency, low inspection yield and high labor cost. The invention provides a fully automatic pre-connection device.

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows:

[0006] A fully automatic pre-joining device is provided for AMOLED panel screen alignment, pressing, and lighting. The fully automatic pre-joining device includes a pre-joining feeder, a pre-joining host, and a transfer machine arranged sequentially from left to right. The pre-joining feeder has a full tray inlet position on the side away from the pre-joining host for placing a full tray. On the side of the pre-joining feeder opposite to the pre-joining host, there is a full tray lifting mechanism that lifts the full tray transported from the full tray inlet position by linear motion, and a correction mechanism that is arranged corresponding to the full tray inlet position and performs layer-by-layer correction on the full tray lifted by the full tray lifting mechanism.

[0007] On the side opposite to the pre-connection host and the pre-connection feeding machine, there is a dual-station feeding platform, a robot feeding and alignment camera structure opposite to the correction mechanism, and a robot feeding and handling mechanism opposite to the robot feeding and alignment camera structure for picking up products corrected by the correction mechanism and sending them to the robot feeding and alignment camera structure for barcode scanning and alignment before transporting them to the dual-station feeding platform. On the side of the pre-connection host away from the pre-connection feeding machine, there is a temporary storage platform corresponding to the dual-station feeding platform and an alignment, pressing, and lighting platform corresponding to the temporary storage platform. The pre-connection host is provided with a linear motor alignment and pressing mechanism in the middle position. The end of the linear motor alignment and pressing mechanism opposite to the dual-station feeding platform is provided with a feeding double mover that feeds the scanned OK product from the dual-station feeding platform to the temporary storage platform. A CCD alignment mechanism is provided on one side of the alignment and pressing lighting platform. The end of the linear motor alignment and pressing mechanism opposite to the alignment and pressing lighting platform is provided with a pressing feeding mover for taking the material from the temporary storage platform, performing CCD alignment through the CCD alignment mechanism, and then placing it into the alignment and pressing lighting platform for pressing and lighting.

[0008] At each end of the transfer machine opposite to the pre-connection host, there is a transport gantry A and a transport gantry B for transporting products pressed and lit by the alignment and pressing platform. Along one side of the transfer machine along its length, there is a three-layer assembly line structure on side A corresponding to the transport gantry A and used to receive products pressed and lit by the alignment and pressing platform transported by the transport gantry A, and a two-layer assembly line structure on side A connected to the three-layer assembly line structure on side A. Along the other side of the transfer machine along its length, there is a three-layer assembly line structure on side B corresponding to the transport gantry B and used to receive products pressed and lit by the alignment and pressing platform transported by the transport gantry B, and a two-layer assembly line structure on side B connected to the three-layer assembly line structure on side B.

[0009] Furthermore, the linear motor alignment and pressing mechanism is a four-motor linear motor.

[0010] Furthermore, the pre-connection feeding machine is also provided with an empty Tray position and an NG-TRAY position on the side away from the pre-connection host.

[0011] Furthermore, the pre-continuation feeding machine is also equipped with a TRAY tray transport structure corresponding to the full tray position for transporting empty trays to empty tray positions and NG-TRAY positions.

[0012] Furthermore, the linear motor alignment and pressing mechanism is provided with an NG throwing actuator at the end opposite to the dual-station feeding platform, which throws the NG product (which is scanned and labeled as NG) from the dual-station feeding platform to the NG-TRAY position.

[0013] Furthermore, multiple aging furnaces are sequentially arranged between the three-layer assembly line structure on side A and the three-layer assembly line structure on side B.

[0014] Furthermore, two rows of CT detection positions are provided between the two-layer assembly line structure on side A and the two-layer assembly line structure on side B, with each row of CT detection positions having four CT detection stations.

[0015] The fully automatic pre-connection device provided in the above embodiments of the present invention includes a pre-connection feeding machine, a pre-connection main unit, and a transfer machine arranged sequentially from left to right. The pre-connection feeding machine has a full-tray inlet position on the side away from the pre-connection main unit for placing full trays. On the side of the pre-connection feeding machine opposite to the pre-connection main unit, there is a full-tray lifting mechanism for raising full trays transported from the full-tray inlet position via linear motion, and a mechanism for connecting the full-tray inlet position... A correction mechanism is provided corresponding to the full tray and performs layer-by-layer correction on the full tray raised by the full tray lifting mechanism; a dual-station feeding platform, a robot feeding alignment camera structure opposite to the correction mechanism, and a robot feeding and handling mechanism opposite to the robot feeding alignment camera structure for picking up products corrected by the correction mechanism and sending them to the robot feeding alignment camera structure for barcode scanning and alignment before transporting them to the dual-station feeding platform are provided on the side of the pre-connection host away from the pre-connection feeder; a temporary storage platform corresponding to the dual-station feeding platform and an alignment pressing and lighting platform corresponding to the temporary storage platform are provided in sequence; a linear motor alignment pressing mechanism is provided in the middle of the pre-connection host; and a linear motor alignment pressing mechanism is provided at the end opposite to the dual-station feeding platform. The dual-station feeding platform sends scanned and OK-certified products to the temporary storage platform via a double-acting feeder. A CCD alignment mechanism is located on one side of the alignment and pressing platform. A pressing feeder is located at the opposite end of the linear motor alignment and pressing mechanism to the alignment and pressing platform. This mechanism retrieves materials from the temporary storage platform, aligns them via the CCD alignment mechanism, and then places them into the alignment and pressing platform for pressing and lighting. This achieves fully automated alignment, pressing, and lighting of AMOLED panels, improving the yield and production efficiency of manual inspection. It effectively solves the problem that existing AMOLED panel cell segment optical yield inspection processes mostly rely on manual pressing fixtures and visual inspection, resulting in simple auxiliary equipment structures, low production efficiency, low inspection yield, and high labor costs. Attached Figure Description

[0016] To more clearly illustrate the technical solution of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is an overall schematic diagram of a fully automatic pre-connection device provided in an embodiment of the present invention.

[0018] Figure 2 This is a partial schematic diagram of a fully automatic pre-connection device provided in an embodiment of the present invention.

[0019] Figure 3 This is a top view of a fully automatic pre-connection device provided in an embodiment of the present invention.

[0020] Figure 4 This is a schematic diagram of the structure of a fully automatic pre-connection device provided in an embodiment of the present invention, in which the pre-connection feeding machine and the pre-connection host are assembled together.

[0021] Figure 5 This is a side view of a fully automatic pre-connection device provided in an embodiment of the present invention. Detailed Implementation

[0022] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0023] Please refer to the above as well. Figures 1 to 5An embodiment of the present invention provides a fully automatic pre-connection device for aligning, pressing, and lighting AMOLED panel screens. The device includes a pre-connection loading machine 100, a pre-connection host 200, and a transfer machine 300 arranged sequentially from left to right. The pre-connection loading machine 100 has a full tray position 101 for placing a full tray on the side away from the pre-connection host 200. Here, the tray is a pallet used to hold the product, which is an AMOLED panel screen. On the side of the pre-connection loading machine 100 opposite to the pre-connection host 200, there is a full tray lifting mechanism 102 that lifts the full tray transported linearly from the full tray position 101. A mechanism is also provided for lifting the full tray. Position 101 is provided with a correction mechanism 103 that performs layer-by-layer correction on the full tray raised by the full tray lifting mechanism 102. The tray lifting mechanism sends the tray to the correction mechanism 103 layer by layer. The correction mechanism 103 performs layer-by-layer correction on the full tray raised by the full tray lifting mechanism 102, and turns on the CCD vision system and turns on the blue light for alignment.

[0024] On the side of the pre-connection host 200 opposite to the pre-connection feeder 100, there is a dual-station feeding platform 201, a robot loading and alignment camera structure 202 opposite to the correction mechanism 103, and a robot feeding and handling mechanism opposite to the robot loading and alignment camera structure 202 for picking up products corrected by the correction mechanism 103, sending them to the robot loading and alignment camera structure 202 for scanning and alignment, and then transporting them to the dual-station feeding platform 201. 203. On the side of the pre-connection host 200 away from the pre-connection feeder 100, a temporary storage platform 204 corresponding to the dual-station feeding platform 201 and an alignment pressing and lighting platform 205 corresponding to the temporary storage platform 204 are sequentially provided. A linear motor alignment pressing mechanism 206 is provided in the middle of the transfer unit 200. The end of the linear motor alignment pressing mechanism 206 opposite to the dual-station feeding platform 204 is provided with a feed point from the dual-station feeding platform 204. Platform 204 receives scanned and OK-certified products via a loading double-actuator 207. A CCD alignment mechanism 208 is located on one side of the alignment, pressing, and lighting platform 205. When four products are stored on the temporary storage platform, a pressing and loading actuator 209 is located at the end of the linear motor alignment and pressing machine 206 opposite to the alignment, pressing, and lighting platform 205. This actuator retrieves the products from the temporary storage platform 204, performs CCD alignment via the CCD alignment mechanism 208, and then places the four products into the alignment, pressing, and lighting platform 205 for pressing and lighting. This achieves fully automatic alignment, pressing, and lighting of the AMOLED panel, improving the yield and production efficiency of manual inspection. It effectively solves the problem that existing AMOLED panel CELL segment optical yield inspection processes mostly rely on manual pressing fixtures and visual inspection, resulting in simple auxiliary equipment structures, low production efficiency, low inspection yield, and high labor costs.

[0025] The transfer machine 300 has two ends opposite to the pre-connection host 200, each equipped with a transport gantry A301 and a transport gantry B302 for transporting products pressed and lit by the alignment and pressing platform 206. Along its length, the transfer machine 300 has a three-layer assembly line structure 303 (A-side) corresponding to the transport gantry A301 and used to receive products pressed and lit by the alignment and pressing platform 205, transported by the transport gantry A301. It also has a two-layer assembly line structure 304 (A-side) connected to the three-layer assembly line structure 303, allowing products to enter the aging test stage via the three-layer assembly line structure 303 and the CT detection stage via the two-layer assembly line structure 304. Along its length, on the other side, a B-side three-layer assembly line structure 305 corresponding to the transport gantry B302 is sequentially provided, which is used to receive the products transported by the transport gantry B302 and pressed and lit by the alignment and pressing platform 205. A B-side two-layer assembly line structure 306 connected to the B-side three-layer assembly line structure 305 is also provided, so that the products can enter the aging test stage through the B-side three-layer assembly line structure 303 and the CT inspection stage through the B-side two-layer assembly line structure 304. This allows the fully automatic pre-connection equipment to integrate the fully automatic alignment and pressing lighting, aging test and CT inspection functions of the AMOLED panel screen, thereby improving the yield of manual inspection, production and logistics efficiency, and providing effective data for product logistics tracking and positioning.

[0026] It should be noted that in this embodiment, the full TRAY is placed into the full tray position 101 by manual or AGV methods.

[0027] Furthermore, the linear motor alignment and pressing mechanism 206 is a four-motor linear motor.

[0028] Furthermore, the pre-connection feeding machine 100 is also provided with an empty Tray position 104 and an NG-TRAY position 105 on the side away from the pre-connection host 200.

[0029] Furthermore, the pre-continuation feeder 100 is also provided with a TRAY tray transport structure 106, which is configured to transport empty trays to empty tray positions 104 and NG-TRAY positions 105, corresponding to the full tray position 101.

[0030] Furthermore, the linear motor alignment and pressing mechanism 206 is provided with an NG throwing actuator 210 at one end opposite to the dual-station feeding platform 204, which throws the NG product (which is a barcode scanned NG item) from the dual-station feeding platform 204 to the NG-TRAY position 105.

[0031] Furthermore, multiple aging furnaces 307 are sequentially arranged between the A-side three-layer assembly line structure 303 and the B-side three-layer assembly line structure 305 for aging tests.

[0032] Furthermore, two rows of CT detection positions are provided between the A-side two-layer assembly line structure 304 and the B-side two-layer assembly line structure 306, and each row of CT detection positions has four CT detection stations 308 for CT detection.

[0033] The fully automatic pre-connection device provided in the above embodiments of the present invention includes a pre-connection feeding machine, a pre-connection main unit, and a transfer machine arranged sequentially from left to right. The pre-connection feeding machine has a full-tray inlet position on the side away from the pre-connection main unit for placing full trays. On the side of the pre-connection feeding machine opposite to the pre-connection main unit, there is a full-tray lifting mechanism for raising full trays transported from the full-tray inlet position via linear motion, and a mechanism for connecting the full-tray inlet position... A correction mechanism is provided corresponding to the full tray and performs layer-by-layer correction on the full tray raised by the full tray lifting mechanism; a dual-station feeding platform, a robot feeding alignment camera structure opposite to the correction mechanism, and a robot feeding and handling mechanism opposite to the robot feeding alignment camera structure for picking up products corrected by the correction mechanism and sending them to the robot feeding alignment camera structure for barcode scanning and alignment before transporting them to the dual-station feeding platform are provided on the side of the pre-connection host away from the pre-connection feeder; a temporary storage platform corresponding to the dual-station feeding platform and an alignment pressing and lighting platform corresponding to the temporary storage platform are provided in sequence; a linear motor alignment pressing mechanism is provided in the middle of the pre-connection host; and a linear motor alignment pressing mechanism is provided at the end opposite to the dual-station feeding platform. The dual-station feeding platform sends scanned and OK-certified products to the temporary storage platform via a double-acting feeder. A CCD alignment mechanism is located on one side of the alignment and pressing platform. A pressing feeder is located at the opposite end of the linear motor alignment and pressing mechanism to the alignment and pressing platform. This mechanism retrieves materials from the temporary storage platform, aligns them via the CCD alignment mechanism, and then places them into the alignment and pressing platform for pressing and lighting. This achieves fully automated alignment, pressing, and lighting of AMOLED panels, improving the yield and production efficiency of manual inspection. It effectively solves the problem that existing AMOLED panel cell segment optical yield inspection processes mostly rely on manual pressing fixtures and visual inspection, resulting in simple auxiliary equipment structures, low production efficiency, low inspection yield, and high labor costs.

[0034] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic pre-connection device, wherein the fully automatic pre-connection device is used for AMOLED panel screen alignment, pressing, and lighting, characterized in that, The fully automatic pre-connection equipment includes a pre-connection feeding machine, a pre-connection host, and a transfer machine arranged from left to right. The pre-connection feeding machine has a full tray inlet position on the side away from the pre-connection host for placing full trays. On the side of the pre-connection feeding machine opposite to the pre-connection host, there is a full tray lifting mechanism that lifts the full trays transported from the full tray inlet position by linear motion, and a correction mechanism that is arranged corresponding to the full tray inlet position and corrects the full trays lifted by the full tray lifting mechanism layer by layer. On the side opposite to the pre-connection host and the pre-connection feeding machine, there is a dual-station feeding platform, a robot feeding and alignment camera structure opposite to the correction mechanism, and a robot feeding and handling mechanism opposite to the robot feeding and alignment camera structure for picking up products corrected by the correction mechanism and sending them to the robot feeding and alignment camera structure for barcode scanning and alignment before transporting them to the dual-station feeding platform. On the side of the pre-connection host away from the pre-connection feeding machine, there is a temporary storage platform corresponding to the dual-station feeding platform and an alignment, pressing, and lighting platform corresponding to the temporary storage platform. The pre-connection host is provided with a linear motor alignment and pressing mechanism in the middle position. The end of the linear motor alignment and pressing mechanism opposite to the dual-station feeding platform is provided with a feeding double mover that feeds the scanned OK product from the dual-station feeding platform to the temporary storage platform. A CCD alignment mechanism is provided on one side of the alignment and pressing lighting platform. The end of the linear motor alignment and pressing mechanism opposite to the alignment and pressing lighting platform is provided with a pressing feeding mover for taking the material from the temporary storage platform, performing CCD alignment through the CCD alignment mechanism, and then placing it into the alignment and pressing lighting platform for pressing and lighting. At each end of the transfer machine opposite to the pre-connection host, there is a transport gantry A and a transport gantry B for transporting products pressed and lit by the alignment and pressing platform. Along one side of the transfer machine along its length, there is a three-layer assembly line structure on side A corresponding to the transport gantry A and used to receive products pressed and lit by the alignment and pressing platform transported by the transport gantry A, and a two-layer assembly line structure on side A connected to the three-layer assembly line structure on side A. Along the other side of the transfer machine along its length, there is a three-layer assembly line structure on side B corresponding to the transport gantry B and used to receive products pressed and lit by the alignment and pressing platform transported by the transport gantry B, and a two-layer assembly line structure on side B connected to the three-layer assembly line structure on side B.

2. The fully automatic pre-connection device according to claim 1, characterized in that, The linear motor alignment and pressing mechanism is a four-moving linear motor.

3. The fully automatic pre-connection device according to claim 1, characterized in that, The pre-connection feeding machine also has an empty Tray position and an NG-TRAY position on the side away from the pre-connection host.

4. The fully automatic pre-connection device according to claim 1, characterized in that, The pre-continuation feeding machine is also equipped with a TRAY tray transport structure corresponding to the full tray position for transporting empty trays to empty tray positions and NG-TRAY positions.

5. The fully automatic pre-connection device according to claim 1, characterized in that, The linear motor alignment and pressing mechanism is also provided with an NG throwing actuator at one end opposite to the dual-station feeding platform, which throws the NG product (scanned NG) from the dual-station feeding platform to the NG-TRAY position.

6. The fully automatic pre-connection device according to claim 1, characterized in that, Multiple aging furnaces are sequentially arranged between the three-layer assembly line structure on side A and the three-layer assembly line structure on side B.

7. The fully automatic pre-connection device according to claim 1, characterized in that, Two rows of CT detection positions are provided between the two-layer assembly line structure on side A and the two-layer assembly line structure on side B, with each row of CT detection positions having four CT detection stations.

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