A slitting and guiding device based on the linkage production of wide cord fabric and narrow crown band
By designing a slitting guide device for tire production, the wide pen and narrow crown belt are linked to slitting and guiding, the problem of large amounts and unfavorable position of coils after the crown belt is cut, achieving efficient production and reduction of equipment land.
Patent Information
- Application Number
- CN202211286026.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2042-10-20
AI Technical Summary
During the tire production process, the narrow crown belt layer leads to a large amount of rolls after being discharged, which is complicated to operate and takes up a large area, and the position of the crown belt layer is not conducive to forming and winding when directly transported to the molding process.
A slitting guide device based on the linkage production of wide pen and narrow crown belt is designed. The belt body is cut into wide pen and narrow crown belt through a slitting machine. The narrow crown belt is transferred to the middle of the wide pen by a material guide mechanism, and accurate guidance and transmission are achieved through the guide channel.
Abolish the separate slitting, slitting and winding of the crown belt layer, reduce the number of rolls, improve production efficiency, reduce the equipment footprint, and ensure accurate positioning and winding of the crown belt layer during the forming process.
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Figure CN115609673B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tire production, and in particular relates to a slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band. Background Art
[0002] The existing tire production process requires the combination of a wider cord layer and two narrower cap layers. Both the cord layer and the cap layer require longitudinal cutting machines to cut out the blanks. The cap layer roll and the cord roll are divided into two layers of telescopic feeding ends, which are sequentially wound and bonded into shape during the tire molding process.
[0003] Regarding the cutting of the crown layer, since the crown layer is narrow, the number of coils cut out is large. If a 22-station slitting machine is needed to reel the crown layer, the operation is cumbersome and occupies a large area.
[0004] If the cord layer and the cap layer are produced in conjunction (including the unloading process), the tire production efficiency can be greatly improved. In this process, if the belt body blank is cut into multiple sub-belt bodies, and then the sub-belt bodies are cut into two cap layers and one cord layer for centralized cutting, the number of rolls can be greatly reduced and there is no need for cutting and winding the cap layer, which greatly improves the production efficiency and the floor space occupied by the equipment.
[0005] However, the difficulty in the above process is that if the cord layer and two cap layers are cut and directly conveyed to the forming process, the cap layers are located on both sides of the cord layer, which are too far away from the two sides of the forming drum, which is not conducive to the positioning, guiding and subsequent forming and winding of the cap layers. Therefore, designing a specific material guiding device is a problem that needs to be solved by the staff in this field. Summary of the invention
[0006] The purpose of the present invention is to provide a slitting and guiding device based on the joint production of wide cord and narrow cap layer, by eliminating the separate longitudinal slitting, striping and winding of the cap layer, so that the cap layer and the cord layer are combined in front of the forming equipment for joint slitting and material guiding, the occupied belt body width is large, which is conducive to the longitudinal slitting and winding of the raw material blank, greatly improving the production efficiency, and reducing the floor space occupied by the equipment.
[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0008] The present invention is a slitting and guiding device based on the linkage production of wide cord fabric and narrow crown belt, comprising a slitting machine, a guiding part and a belt body;
[0009] The slitting machine is arranged at the front end of the material guiding part, and the strip body is cut into a wide strip body and two narrow strip bodies arranged at both sides of the wide strip by the slitting machine;
[0010] The material guiding part comprises a set of platforms, and symmetrically arranged material guiding mechanisms are fixed on the tops of the two platforms;
[0011] The material guiding mechanism comprises a front guide wheel group, two middle guide wheel groups and a rear guide wheel group arranged in sequence from front to rear, the front guide wheel group and the rear guide wheel group are arranged transversely, and the middle guide wheel group is arranged longitudinally;
[0012] A front material guide channel is provided between the front guide wheel group and the middle guide wheel group on the front side, and a rear material guide channel is provided between the rear guide wheel group and the middle guide wheel group on the rear side;
[0013] The narrow belt body passes through the front guide wheel group and the front guide channel in sequence and then turns to become the longitudinal guide part, and the longitudinal guide part passes through the two middle guide wheel groups, the rear guide channel and the rear guide wheel group in sequence and then turns to become the transverse guide part;
[0014] The longitudinal material guiding parts of the two middle guide wheel groups of the two material guiding mechanisms are distributed in an eight-shaped shape;
[0015] An upper guide roller is fixed on the top of the front side between the two platforms, and a plurality of lower guide rollers are provided on the bottom between the two platforms;
[0016] The wide band is deflected by the upper guide roller and then transferred to the rear side of the material guiding part by a plurality of lower guide rollers.
[0017] Furthermore, the front material guiding channel includes a group of material guiding plates, and both ends of the material guiding plates are provided with straight portions, and the straight portions at both ends of the material guiding plates are distributed in a cross shape.
[0018] Furthermore, fixing parts are provided on both sides of the straight portion at the same end of the two guide plates, and the fixing parts are symmetrically arranged L-shaped clamps, and ears are provided on the outer side of the L-shaped clamps, and the two L-shaped clamps are fixed by the ears and bolts.
[0019] Furthermore, an L-shaped bracket is provided on the outside of the middle guide wheel group, and a fixed seat is provided on the top of the platform and on one side of the front guide wheel group and the rear guide wheel group, and the guide plate under the front guide channel is fixed on the L-shaped bracket and the fixed seat on one side of the front guide wheel group.
[0020] Furthermore, the structural features of the rear material guiding channel are consistent with those of the front material guiding channel, and the material guiding plate below the rear material guiding channel is fixed on the L-shaped bracket and the fixing seat on one side of the rear guide wheel assembly.
[0021] Furthermore, the front guide wheel group includes a group of side plates, two first guide wheels are arranged between the group of side plates, and grooves are arranged on the first guide wheels.
[0022] Furthermore, the rear guide wheel group and the front guide wheel group have the same structural features, the side plates of the rear guide wheel group and the front guide wheel group are fixed on the top of the platform, and the first guide wheel is distributed parallel to the platform.
[0023] Furthermore, the middle guide wheel assembly includes an inverted U-shaped frame, two second guide wheels are fixed inside the inverted U-shaped frame, grooves are provided on the second guide wheels, and the second guide wheels are distributed perpendicular to the platform body.
[0024] Furthermore, a plurality of columns are fixed to the bottom of the platform, and the bottom ends of the columns are provided with adjustable feet or wheels.
[0025] The present invention has the following beneficial effects:
[0026] 1. The present invention cancels the separate longitudinal cutting, striping and winding of the cap layer, and combines the cap layer and the cord layer in front of the forming equipment for linkage cutting and material guiding. The occupied belt body width is large, which is conducive to the longitudinal cutting and winding of the raw material blank, greatly improving the production efficiency and reducing the floor space of the equipment.
[0027] 2. The present invention designs a new material guiding device for guiding the wide cord and the narrow crown band after slitting, which can transfer the narrow crown band toward the middle of the wide cord. When transmitting to the feeding end of the molding equipment, the position of the narrow crown band can be accurately guided, which is beneficial to the subsequent roll material bonding and molding operation.
[0028] 3. The present invention facilitates the installation and separation of the two guide plates through the design of a new material guide channel. At the same time, one guide plate faces upward, which is convenient for the installation and removal of the upper guide plate, thereby guiding the wide cord fabric and the narrow crown belt before the belt body starts, which is convenient for the operation of the staff.
[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0031] Figure 1 It is a structural schematic diagram of a slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band of the present invention;
[0032] Figure 2 for Figure 1 A partial enlarged view of the middle A;
[0033] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] 1-slitting machine, 2-belt body, 3-table body, 4-material guiding mechanism, 5-front material guiding channel, 6-rear material guiding channel, 201-wide belt body, 202-narrow belt body, 203-longitudinal material guiding part, 204-transverse material guiding part, 301-upper guide roller, 302-lower guide roller, 303-fixed seat, 304-column, 401-front guide wheel group, 402-middle guide wheel group, 403-rear guide wheel group, 404-L-shaped bracket, 405-side plate, 406-first guide wheel, 407-inverted U-shaped frame, 408-second guide wheel, 501-material guiding plate, 502-straight part, 503-L-shaped clamping plate, 504-support ear. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-3 As shown, the present invention is a slitting and guiding device based on the linkage production of wide cord fabric and narrow crown belt, comprising a slitting machine 1, a guiding part and a belt body 2;
[0038] The slitting machine 1 is arranged at the front end of the material guiding part, and the strip body 2 is cut into a wide strip body 201 and two narrow strip bodies 202 arranged at both sides of the wide strip by the slitting machine 1;
[0039] The material guiding part comprises a set of platforms 3, and symmetrically arranged material guiding mechanisms 4 are fixed on the tops of the two platforms 3;
[0040] The material guiding mechanism 4 comprises a front guide wheel group 401, two middle guide wheel groups 402 and a rear guide wheel group 403 arranged in sequence from front to rear, the front guide wheel group 401 and the rear guide wheel group 403 are arranged transversely, and the middle guide wheel group 402 is arranged longitudinally;
[0041] A front material guide channel 5 is provided between the front guide wheel group 401 and the middle guide wheel group 402 at the front side, and a rear material guide channel 6 is provided between the rear guide wheel group 403 and the middle guide wheel group 402 at the rear side;
[0042] The narrow belt body 202 passes through the front guide wheel group 401 and the front guide channel 5 in sequence and then turns to become the longitudinal guide part 203. The longitudinal guide part 203 passes through the two middle guide wheel groups 402, the rear guide channel 6 and the rear guide wheel group 403 in sequence and then turns to become the transverse guide part 204.
[0043] The longitudinal material guiding parts 203 of the two middle guide wheel groups 402 of the two material guiding mechanisms 4 are distributed in an eight-shaped shape;
[0044] An upper guide roller 301 is fixed on the front top between the two platforms 3, and a plurality of lower guide rollers 302 are provided on the bottom between the two platforms 3;
[0045] The wide band 201 is deflected by the upper guide roller 301 and then transferred to the rear side of the material guiding part by a plurality of lower guide rollers 302 .
[0046] Among them Figure 1-3 As shown, the front material guiding channel 5 includes a group of material guiding plates 501 , and straight portions 502 are provided at both ends of the material guiding plates 501 . The straight portions 502 at both ends of the material guiding plates 501 are distributed in a cross shape.
[0047] Among them Figure 1-3 As shown, fixing members are provided on both sides of the straight portion 502 at the same end of the two guide plates 501. The fixing members are symmetrically arranged L-shaped clamping plates 503. The outer side of the L-shaped clamping plates 503 is provided with supporting ears 504. The two L-shaped clamping plates 503 are fixed by the supporting ears 504 and bolts.
[0048] Among them Figure 1-3 As shown, an L-shaped bracket 404 is provided on the outside of the middle guide wheel group 402, and a fixing seat 303 is provided on the top of the platform 3 and on one side of the front guide wheel group 401 and the rear guide wheel group 403, and the guide plate 501 under the front guide channel 5 is fixed on the L-shaped bracket 404 and the fixing seat 303 on one side of the front guide wheel group 401.
[0049] Among them Figure 1-3 As shown, the structural features of the rear material guiding channel 6 are consistent with those of the front material guiding channel 5 , and the material guiding plate 501 below the rear material guiding channel 6 is fixed on the L-shaped bracket 404 and the fixing seat 303 on one side of the rear guide wheel assembly 403 .
[0050] Among them Figure 1-2 As shown, the front guide wheel group 401 includes a group of side plates 405, two first guide wheels 406 are arranged between the group of side plates 405, and grooves are arranged on the first guide wheels 406.
[0051] Among them Figure 1-2 As shown, the rear guide wheel group 403 and the front guide wheel group 401 have the same structural features, the side plates 405 of the rear guide wheel group 403 and the front guide wheel group 401 are fixed on the top of the platform 3, and the first guide wheel 406 is distributed parallel to the platform 3.
[0052] Among them Figure 1 and Figure 3 As shown, the middle guide wheel assembly 402 includes an inverted U-shaped frame 407, and two second guide wheels 408 are fixed inside the inverted U-shaped frame 407. The second guide wheels 408 are provided with grooves, and the second guide wheels 408 are vertically distributed with the platform body 3.
[0053] Among them Figure 1As shown, a plurality of columns 304 are fixed at the bottom of the platform 3, and the bottom ends of the columns (304) are provided with adjustable feet or wheels.
[0054] The working principle of the present invention is as follows: after the strip is cut by the slitting machine 1, two narrow strips 202 and one wide strip 201 are formed; the wide strip 201 is transmitted to a telescopic feeding end of a subsequent forming device through an upper guide roller 301 and a lower guide roller 302; at the same time, the narrow strip 202 is guided and turned by the guide mechanism 4, so that the narrow strip 202 can be moved toward the middle and transmitted to another telescopic feeding end of a forming device.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0056] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band, characterized in that: It comprises a slitting machine (1), a material guiding part and a belt body (2); The slitting machine (1) is arranged at the front end of the material guiding part, and the strip body (2) is cut into a wide strip body (201) and two narrow strip bodies (202) arranged on both sides of the wide strip by the slitting machine (1); The material guiding part comprises a set of platforms (3), and symmetrically arranged material guiding mechanisms (4) are fixed on the tops of the two platforms (3); The material guiding mechanism (4) comprises a front guide wheel group (401), two middle guide wheel groups (402) and a rear guide wheel group (403) which are arranged in sequence from front to rear, the front guide wheel group (401) and the rear guide wheel group (403) are arranged transversely, and the middle guide wheel group (402) is arranged longitudinally; A front material guide channel (5) is provided between the front guide wheel group (401) and the middle guide wheel group (402) on the front side, and a rear material guide channel (6) is provided between the rear guide wheel group (403) and the middle guide wheel group (402) on the rear side; The narrow belt body (202) passes through the front guide wheel group (401) and the front material guide channel (5) in sequence and then turns to become a longitudinal material guide portion (203); the longitudinal material guide portion (203) passes through two middle guide wheel groups (402), the rear material guide channel (6) and the rear guide wheel group (403) in sequence and then turns to become a transverse material guide portion (204); The longitudinal material guiding parts (203) of the two middle guide wheel groups (402) of the two material guiding mechanisms (4) are distributed in an eight-shaped shape; An upper guide roller (301) is fixed at the top of the front side between the two platforms (3), and a plurality of lower guide rollers (302) are provided at the bottom between the two platforms (3); The wide band (201) is turned by an upper guide roller (301) and then transferred to the rear side of the material guide portion by a plurality of lower guide rollers (302).
2. A slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 1, characterized in that: The front material guide channel (5) comprises a group of material guide plates (501), and both ends of the material guide plates (501) are provided with straight portions (502), and the straight portions (502) at both ends of the material guide plates (501) are distributed in a cross shape.
3. A slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 2, characterized in that: Both sides of the straight portion (502) at the same end of the two guide plates (501) are provided with fixing parts, and the fixing parts are symmetrically arranged L-shaped clamping plates (503). The outer side of the L-shaped clamping plates (503) is provided with supporting ears (504), and the two L-shaped clamping plates (503) are fixed by the supporting ears (504) and bolts.
4. The slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 2 is characterized in that: An L-shaped bracket (404) is provided on the outside of the middle guide wheel group (402), and a fixing seat (303) is provided on the top of the platform (3) and at a position located on one side of the front guide wheel group (401) and the rear guide wheel group (403), and a material guide plate (501) below the front material guide channel (5) is fixed on the L-shaped bracket (404) and the fixing seat (303) on one side of the front guide wheel group (401).
5. A slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 4, characterized in that: The structural features of the rear material guide channel (6) are consistent with those of the front material guide channel (5), and the material guide plate (501) below the rear material guide channel (6) is fixed on the L-shaped bracket (404) and the fixing seat (303) on one side of the rear guide wheel group (403).
6. The slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 1 is characterized in that: The front guide wheel group (401) comprises a group of side plates (405), two first guide wheels (406) are arranged between the group of side plates (405), and grooves are arranged on the first guide wheels (406).
7. A slitting and guiding device based on the joint production of wide cord fabric and narrow cap band according to claim 6, characterized in that: The rear guide wheel group (403) and the front guide wheel group (401) have the same structural features. The side plates (405) of the rear guide wheel group (403) and the front guide wheel group (401) are fixed on the top of the platform (3), and the first guide wheel (406) is distributed parallel to the platform (3).
8. The slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 1 is characterized in that: The middle guide wheel assembly (402) comprises an inverted U-shaped frame (407), two second guide wheels (408) are fixed inside the inverted U-shaped frame (407), grooves are provided on the second guide wheels (408), and the second guide wheels (408) are distributed vertically with the platform (3).
9. The slitting and guiding device based on the linkage production of wide cord fabric and narrow cap band according to claim 1, characterized in that: A plurality of columns (304) are fixed at the bottom of the platform (3), and the bottom ends of the columns (304) are provided with adjustable feet or wheels.
Citation Information
Patent Citations
High-precision automatic prepreg slitting machine
CN111573387A
Novel intelligent cutting lapper used for hook and loop fasteners
CN112499356A