A calcium oxide grading and crushing device

By using a combination of screw and worm gear fan in the calcium oxide crushing treatment device, the problem of low mixing degree between materials and air in the prior art is solved, and uniform and rapid crushing of materials and reduced energy consumption is achieved.

CN115625020BActive Publication Date: 2025-04-04JIANDE HUAYU NANO TECH CO LTD
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Patent Information

Application Number
CN202211251770.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-13
Publication Date
2025-04-04
Estimated Expiration
2042-10-13

AI Technical Summary

Technical Problem

In the existing calcium oxide crushing treatment process, the design of the pneumatic crushing chamber results in low mixing degree between materials and air, poor treatment effect, and the crushing chamber is prone to heat accumulation.

Method used

A calcium oxide grading treatment and crushing device is designed, and a screw structure is combined with a worm gear fan. The material is extruded and crushed through the spiral blades of the screw, and air intake is spaced through the worm gear fan to achieve uniform mixing of materials and air.

Benefits of technology

It effectively reduces material agglomeration and blockage, achieves uniform and rapid crushing of materials, lower energy consumption, and improves equipment stability and noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of calcium oxide processing, and discloses a calcium oxide grading processing and crushing device, the present invention comprises a main motor, a main pulley, a driven pulley, a V-belt, a three-stage spur gear reducer, a material bin, a screw, a base frame, a main support frame, an outer frame, and a worm wheel fan, the four corners of the lower end of the base frame are bolted with rubber feet, the upper end of the base frame is fixed with a main support frame and the outer frame is fixed to the upper end of the main support frame by bolts, the outer frame is fixed with a screw outer tube sleeve, and the screw is rotatably arranged in the screw outer tube sleeve. The present invention starts the main motor and the worm wheel fan, so that the material is displaced along the guide direction of the spiral blade of the screw under the action of the screw, and at the same time, air is injected into the screw outer tube sleeve under the action of the worm wheel fan to mix the material and air, so that the blades squeeze the material under the rotation of the screw to achieve uniform and rapid crushing, and such a pneumatic layout design can effectively reduce the phenomenon of agglomeration and blockage compared with the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of calcium oxide processing, in particular to a calcium oxide classification processing and pulverizing device. Background Art

[0002] In the existing calcium oxide crushing process, there is a type of process that performs pneumatic crushing by injecting air into the crushing chamber. The pneumatic crushing chamber is mostly cylindrical and has a centralized air supply port on the side wall of the chamber, so that the material and air can enter the chamber in a concentrated manner. A rotating stirring component is mostly provided in the chamber, which achieves crushing and refinement by squeezing with a gap between the inner wall of the chamber shell. However, such a pneumatic layout does not allow the material and air to be mixed to a high degree, resulting in a poor processing effect. In addition, heat is easily accumulated in the crushing chamber. Summary of the invention

[0003] The technical problem to be solved by the present invention is: in order to overcome the above problems, a calcium oxide grading and crushing device is provided, which solves the above problems.

[0004] The present invention solves the technical problem by adopting the following technical solutions:

[0005] A calcium oxide grading and crushing device comprises a main motor, a main pulley, a driven pulley, a V-belt, a three-stage spur gear reducer, a material bin, a screw, a base frame, a main support frame, an outer frame, and a worm fan. The four corners of the lower end of the base frame are fixed with rubber feet by bolts. The upper end of the base frame is fixed with a main support frame and the outer frame is fixed to the upper end of the main support frame by bolts. The outer frame is fixed with a screw outer sleeve. The screw is rotatably arranged in the screw outer sleeve. The material bin is fixed on the screw outer sleeve and the screw outer sleeve is provided with an opening connected to the material bin for the material filled in the material bin to enter the screw outer sleeve. The main motor and the three-stage spur gear reducer are fixed with bolts. On the base frame, the main pulley is fixed to the output shaft of the main motor through a key connection, the driven pulley is fixed to the input shaft of the three-stage spur reducer through a key connection, the V-belt is sleeved and embedded in the V-grooves of the driven pulley and the main pulley and transmits torque through friction, the output shaft of the three-stage spur reducer is coaxially connected with the screw, and an outer frame clamp is fixedly provided on the screw outer sleeve at intervals, the outer frame clamp is in a semi-arc shape opened up and down and is connected with bolts after clamping, the worm wheel fan is fixed to the lower end of the outer frame clamp by bolts, and the lower end of the outer frame clamp and the lower end of the screw outer sleeve are provided with overlapping openings to connect the inner cavity of the screw outer sleeve with the exhaust port of the worm wheel fan.

[0006] Preferably, the screw rod is composed of a first threaded rod segment, a tapered threaded rod segment, and a second threaded rod segment, the diameter of the second threaded rod segment is larger than the diameter of the first threaded rod segment, and the second threaded rod segment, the tapered threaded rod segment, and the first threaded rod segment are welded and fixed in sequence, the first threaded rod segment is located on the side close to the material bin, and the diameter of the tapered threaded rod segment gradually increases from one end close to the first threaded rod segment to the other end, and the material enters the material bin and moves to the side where the second threaded rod segment is located.

[0007] Preferably, a through rectangular opening is provided on the side wall of the material bin, and a viewing window is covered on the opening and fixed by bolts, and the viewing window is made of tempered glass or transparent plastic.

[0008] Preferably, a rubber shock-absorbing sleeve is sleeved on the outer tube sleeve of the screw, and the rubber shock-absorbing sleeve is in the shape of two semi-cylindrical parts, which are sleeved on the outside of the outer tube sleeve of the screw and are split up and down, and a gap is left between the end surfaces of the two halves of the rubber shock-absorbing sleeve. The outer frame clamp is clamped on the outside of the rubber shock-absorbing sleeve, and the rubber shock-absorbing sleeve and the outer frame clamp are fixed to the outer tube sleeve of the screw by bolt clamping of the outer frame clamp.

[0009] Preferably, grooves are fixedly provided at intervals on the outer curved wall and the inner curved wall of the rubber shock-absorbing sleeve, and the ridges of the grooves are parallel to the main axis of the outer tube sleeve of the screw.

[0010] Preferably, double round-headed air holes are fixedly provided at intervals on the front and rear end surfaces of the outer frame, and a metal filter is fixedly provided on the double round-headed air holes, and the mesh diameter of the filter is not greater than five millimeters.

[0011] Preferably, a diaphragm coupling is connected between the output shaft of the three-stage spur reducer and the rear end of the screw, wherein the rear end of the screw is fixedly provided with teeth for engaging with the diaphragm coupling, and the other end of the diaphragm coupling is connected to the output shaft of the three-stage spur reducer via a double round head flat key.

[0012] Preferably, a side opening tube is fixedly provided on the outer tube sleeve of the screw rod and the side opening tube is connected to the inner cavity of the outer tube sleeve of the screw rod, and a pressure gauge is threadedly connected at the other end of the side opening tube, and the side opening tube is arranged on the outside of the second threaded rod section.

[0013] Preferably, a protective cover is fixedly provided with bolts on the base frame, and the protective cover is in the shape of a shell which is split up and down and is mounted on the outside of the main pulley, V-belt and driven pulley, and through-type ventilation openings are provided at intervals on the wall surface on one side of the protective cover close to the material bin.

[0014] The advantages and positive effects of the present invention are: the material is filled into the inner cavity of the outer tube sleeve of the screw from the material bin, and the main motor and the worm fan are started by an electrical control switch (used to control the start and stop of the worm fan and the main motor, and the common prior art in this field will not be repeated), so that the material is displaced along the guide direction of the spiral blade of the screw under the action of the screw, and at the same time, air is filled into the outer tube sleeve of the screw under the action of the worm fan to mix the material and the air, so that the blades squeeze the material under the rotation of the screw to achieve uniform and rapid crushing. Compared with the prior art, such a pneumatic layout design can effectively reduce the phenomenon of agglomeration and blockage, and the material is more refined and the energy consumption is lower. In addition, compared with the centralized air supply of the prior art, the interval air intake layout of the present device effectively reduces vibration and noise, which is beneficial to the stability of the equipment. In addition, the mixing ratio of material and air is more reasonable. Compared with the traditional cylindrical cavity, the present device adopts the design of a columnar crushing chamber and makes the crushing chamber gradually smaller through the gradual diameter of the screw, so that the material is gradually refined from the initial end to the outlet end and is conducive to heat dissipation to avoid heat accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention;

[0017] Figure 2 yes Figure 1 A schematic diagram of the structure of the middle material bin 11;

[0018] Figure 3 It is a schematic diagram of the structure of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure of the three-stage spur gear reducer 12, the main motor 21, the V-belt 24, the driven pulley 26, and the main pulley 25 in the present invention;

[0020] Figure 5 It is a schematic diagram of the structure of the protective cover 22 in the present invention.

[0021] The marks in the attached drawings are described as follows: 10, screw; 11, material bin; 12, three-stage spur gear reducer; 14, base frame; 15, rubber support feet; 16, main support frame; 17, worm gear fan; 18, outer frame; 19, side opening pipe; 20, barometer; 21, main motor; 22, protective cover; 23, ventilation opening; 24, V-belt; 25, main pulley; 26, driven pulley; 27, diaphragm coupling; 28, double round head air hole; 29, window; 30, rubber shock-absorbing sleeve; 31, screw outer tube sleeve; 32, outer frame clamp; 33, first threaded rod section; 34, tapered threaded rod section; 35, second threaded rod section. DETAILED DESCRIPTION

[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0023] The embodiments of the present invention are further described in detail below with reference to the accompanying drawings:

[0024] like Figure 1-5 As shown, a calcium oxide grading and crushing device described in the present invention includes a main motor 21, a main pulley 25, a driven pulley 26, a V-belt 24, a three-stage spur gear reducer 12, a material bin 11, a screw 10, a base frame 14, a main support frame 16, an outer frame 18, and a worm fan 17. The four corners of the lower end of the base frame 14 are fixed with rubber feet 15 by bolts, the upper end of the base frame 14 is fixed with a main support frame 16 and the outer frame 18 is fixed to the upper end of the main support frame 16 by bolts, a screw outer sleeve 31 is fixed inside the outer frame 18, the screw 10 is rotatably set in the screw outer sleeve 31, and the material bin 11 is fixed on the screw outer sleeve 31 and the screw outer sleeve 31 is provided with an opening connected to the material bin 11 for the material filled in the material bin 11 to enter the screw outer sleeve 31, the main motor 21 and the The three-stage spur reducer 12 is bolted to the base frame 14, the main pulley 25 is fixed to the output shaft of the main motor 21 through a key connection, the driven pulley 26 is fixed to the input shaft of the three-stage spur reducer 12 through a key connection, the V-belt 24 is sleeved and embedded in the V-grooves of the driven pulley 26 and the main pulley 25 and transmits torque through friction, the output shaft of the three-stage spur reducer 12 is coaxially connected with the screw 10, and an outer frame clamp 32 is fixedly provided on the screw outer sleeve 31 at intervals, the outer frame clamp 32 is in a semi-arc shape that opens up and down and is bolted after being clamped, the worm fan 17 is fixed to the lower end of the outer frame clamp 32 through bolts, and the lower end of the outer frame clamp 32 and the lower end of the screw outer sleeve 31 are provided with overlapping openings so that the inner cavity of the screw outer sleeve 31 is connected to the exhaust port of the worm fan 17.

[0025] Preferably, the screw 10 is composed of a first threaded rod segment 33, a tapered threaded rod segment 34, and a second threaded rod segment 35. The diameter of the second threaded rod segment 35 is larger than the diameter of the first threaded rod segment 33, and the second threaded rod segment 35, the tapered threaded rod segment 34, and the first threaded rod segment 33 are welded and fixed in sequence. The first threaded rod segment 33 is located on the side close to the material bin 11, and the diameter of the tapered threaded rod segment 34 gradually increases from one end close to the first threaded rod segment 33 to the other end. After entering the material bin 11, the material moves to the side where the second threaded rod segment 35 is located and is continuously squeezed, refined and crushed under the rotation of the screw 10.

[0026] Preferably, a through rectangular opening is provided on the side wall of the material bin 11 and a viewing window 29 is covered and fixed on the opening by bolts, and the viewing window 29 is made of tempered glass or transparent plastic.

[0027] Preferably, a rubber shock-absorbing sleeve 30 is sleeved on the screw outer sleeve 31. The rubber shock-absorbing sleeve 30 is in the shape of two semi-cylindrical parts, which are sleeved on the outside of the screw outer sleeve 31 and a gap is left between the end faces of the two halves of the rubber shock-absorbing sleeve 30. The outer frame clamp 32 is clamped on the outside of the rubber shock-absorbing sleeve 30. The rubber shock-absorbing sleeve 30 and the outer frame clamp 32 are fixed to the screw outer sleeve 31 by bolt clamping of the outer frame clamp 32. When the worm fan 17 is started, the soft body characteristics of the rubber shock-absorbing sleeve 30 can effectively reduce the vibration generated by the worm fan 17, reduce the probability of loosening the bolts fastening the worm fan 17 and the outer frame clamp 32, and thus effectively improve the stability of the screw 10 during crushing.

[0028] Preferably, grooves are fixedly provided at intervals on the outer curved wall and the inner curved wall of the rubber shock-absorbing sleeve 30, and the edges of the grooves are parallel to the main axis of the screw outer tube sleeve 31. The structural design of the grooves effectively improves the vibration absorption ability of the rubber shock-absorbing sleeve 30 when subjected to vibration, thereby further improving the stability of the screw outer tube sleeve 31.

[0029] Preferably, double round-headed air holes 28 are fixedly provided at intervals on the front and rear end surfaces of the outer frame 18 , and a metal filter is fixedly provided on the double round-headed air holes 28 , and the mesh diameter of the filter is not greater than five millimeters.

[0030] Preferably, a diaphragm coupling 27 is connected between the output shaft of the three-stage spur reducer 12 and the rear end of the screw 10, wherein the rear end of the screw 10 is fixedly provided with teeth for meshing with the diaphragm coupling 27, and the other end of the diaphragm coupling 27 is connected to the output shaft of the three-stage spur reducer 12 via a double round head flat key. Through the configuration of the diaphragm coupling 27, the axial displacement of the screw 10 caused by material extrusion during rotation can be absorbed by the diaphragm in the diaphragm coupling 27, thereby reducing rigid friction and improving the stability and impact resistance of the equipment.

[0031] Preferably, a side opening tube 19 is fixedly provided on the screw outer tube sleeve 31 and the side opening tube 19 is connected to the inner cavity of the screw outer tube sleeve 31, and a pressure gauge 20 is threadedly connected at the other end of the side opening tube 19, and the side opening tube 19 is arranged on the outside of the second threaded rod section 35. The crushing air pressure of the material in the final section is obtained by monitoring the pressure gauge 20, which facilitates precise control and adjustment.

[0032] Preferably, a protective cover 22 is bolted to the base frame 14, and the protective cover 22 is in the shape of a shell split up and down and is mounted on the outside of the main pulley 25, the V-belt 24, and the driven pulley 26, and through-type ventilation openings 23 are provided at intervals on the side wall of the protective cover 22 close to the material bin 11.

[0033] In a specific implementation, the material is filled into the inner cavity of the screw outer tube sleeve 31 from the material bin 11, and the main motor 21 and the worm fan 17 are started through an electrical control switch (used to control the start and stop of the worm fan 17 and the main motor 21, and the common prior art in this field is not repeated here), so that the material is displaced along the guide direction of the spiral blade of the screw 10 under the action of the screw 10, and at the same time, air is filled into the screw outer tube sleeve 31 under the action of the worm fan 17 to mix the material and air, so that the blades of the screw 10 rotate to move the material. Extrusion can achieve uniform and rapid crushing. Compared with the existing technology, such pneumatic layout design can effectively reduce the phenomenon of agglomeration and clogging. At the same time, the material is more refined and the energy consumption is lower. In addition, compared with the centralized air supply in the existing technology, the interval air intake layout of this device effectively reduces vibration and noise, which is beneficial to the stability of the equipment. In addition, the mixing ratio of material and air is more reasonable. Compared with the traditional cylindrical cavity, this device adopts the design of a columnar crushing cavity and makes the crushing cavity gradually smaller through the gradual diameter of the screw 10, so that the material is gradually refined from the initial end to the outlet end and is conducive to heat dissipation to avoid heat accumulation.

[0034] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive, and therefore the present invention is not limited to the embodiments described in the specific implementation manners. Any other implementation manners derived by those skilled in the art based on the technical solutions of the present invention also fall within the scope of protection of the present invention.

Claims

1. A calcium oxide grading and crushing device, comprising a main motor (21), a main pulley (25), a driven pulley (26), a V-belt (24), and a three-stage spur gear reducer (12), characterized in that: The invention also comprises a material bin (11), a screw (10), a base frame (14), a main support frame (16), an outer frame (18), and a worm wheel fan (17), wherein the four corners of the lower end of the base frame (14) are fixedly provided with rubber feet (15) by bolts, the upper end of the base frame (14) is fixedly provided with a main support frame (16), and the outer frame (18) is fixedly provided with an upper end of the main support frame (16) by bolts, a screw outer tube sleeve (31) is fixedly provided inside the outer frame (18), the screw (10) is rotatably arranged in the screw outer tube sleeve (31), and the material bin (11) is fixedly provided on the screw outer tube sleeve (31), and the screw outer tube sleeve (31) is provided with a screw outer tube sleeve (31) which is connected to the material bin (11). The opening connected to the material bin (11) allows the material loaded in the material bin (11) to enter the outer tube sleeve (31) of the screw rod. The main motor (21) and the three-stage spur gear reducer (12) are bolted to the base frame (14). The main pulley (25) is fixed to the output shaft of the main motor (21) through a key connection. The driven pulley (26) is fixed to the input shaft of the three-stage spur gear reducer (12) through a key connection. The V-belt (24) is sleeved and embedded in the V-grooves of the driven pulley (26) and the main pulley (25) and transmits torque through friction. The output shaft of the three-stage spur gear reducer (12) is connected to the screw rod (10 ) are coaxially connected, an outer frame clamp (32) is fixedly mounted on the screw outer tube sleeve (31) at intervals, the outer frame clamp (32) is in a semi-arc shape with upper and lower openings and is connected by bolts after clamping, the worm fan (17) is fixed to the lower end of the outer frame clamp (32) by bolts, and the lower end of the outer frame clamp (32) and the lower end of the screw outer tube sleeve (31) are provided with overlapping openings so that the inner cavity of the screw outer tube sleeve (31) is connected with the exhaust port of the worm fan (17); the screw (10) is composed of a first threaded rod section (33), a tapered threaded rod section (34), and a second threaded rod section (35), and the diameter of the second threaded rod section (35) is larger than that of the first threaded rod section. The diameter of the conical threaded rod section (34) is the same as that of the first threaded rod section (33), and the second threaded rod section (35), the conical threaded rod section (34), and the first threaded rod section (33) are welded and fixed in sequence, the first threaded rod section (33) is located on a side close to the material bin (11), and the diameter of the conical threaded rod section (34) gradually increases from one end close to the first threaded rod section (33) to the other end, and the material enters the material bin (11) and moves to the side where the second threaded rod section (35) is located; a through rectangular opening is opened on the side wall of the material bin (11), and a window (29) is covered and fixed with bolts on the opening, and the window (29) is made of tempered glass or transparent plastic;The screw outer tube sleeve (31) is sleeved with a rubber shock-absorbing sleeve (30), the rubber shock-absorbing sleeve (30) is in the shape of two semi-cylindrical parts, which are sleeved on the outside of the screw outer tube sleeve (31) and are split up and down, and a gap is left between the end surfaces of the two halves of the rubber shock-absorbing sleeve (30), the outer frame clamp (32) is clamped on the outside of the rubber shock-absorbing sleeve (30), and the rubber shock-absorbing sleeve (30) and the outer frame clamp (32) are fixed to the screw outer tube sleeve (31) by bolt clamping of the outer frame clamp (32). ; 2. A calcium oxide grading and pulverizing device according to claim 1, characterized in that: Grooves are fixedly arranged at intervals on the outer curved surface wall and the inner curved surface wall of the rubber shock-absorbing sleeve (30), and the ridge lines of the grooves are parallel to the main axis of the screw outer tube sleeve (31).

3. A calcium oxide classification and pulverization device according to claim 2, characterized in that: Double round-headed air holes (28) are fixedly provided at intervals on the front and rear end surfaces of the outer frame (18), and a metal filter screen is fixedly provided on the double round-headed air holes (28), and the mesh diameter of the filter screen is not greater than five millimeters.

4. A calcium oxide classification and pulverization device according to claim 3, characterized in that: A diaphragm coupling (27) is provided between the output shaft of the three-stage spur gear reducer (12) and the rear end of the screw rod (10), wherein the rear end of the screw rod (10) is fixedly provided with teeth for meshing with the diaphragm coupling (27), and the other end of the diaphragm coupling (27) is connected to the output shaft of the three-stage spur gear reducer (12) via a double round head flat key.

5. A calcium oxide classification and pulverization device according to claim 4, characterized in that: A side opening tube (19) is fixedly provided on the screw outer tube sleeve (31), and the side opening tube (19) is in communication with the inner cavity of the screw outer tube sleeve (31), and a pressure gauge (20) is threadedly connected to the other end of the side opening tube (19), and the side opening tube (19) is arranged on the outside of the second threaded rod section (35).

6. A calcium oxide classification and pulverization device according to claim 5, characterized in that: A protective cover (22) is bolted to the base frame (14), and the protective cover (22) is in the shape of a shell that is split up and down and is mounted on the outside of the main pulley (25), the V-belt (24), and the driven pulley (26). Through-type air-permeable openings (23) are provided at intervals on a side wall of the protective cover (22) close to the material bin (11).

Citation Information

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