A horizontal ring rolling machine core roller and die assembly system and assembly method

By designing the mechanical structure of the horizontal ring rolling machine core roller and mold, the problems of low assembly efficiency and high cost of the horizontal ring rolling machine core roller and mold are solved, realizing fast and firm mold assembly and disassembly, and reducing production costs.

CN115635028BActive Publication Date: 2025-11-28SHANDONG IRAETA HEAVY IND
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Patent Information

Application Number
CN202211286145.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-20
Publication Date
2025-11-28
Estimated Expiration
2042-10-20

AI Technical Summary

Technical Problem

The existing horizontal ring rolling machine requires the core roller to be disassembled before the mold can be assembled, which results in long disassembly and assembly time, high cost, and easy deformation and breakage of bolts, making disassembly difficult.

Method used

The mechanical structure design employs a core roller, mold, and stop pin. Through the cooperation of protrusions, L-shaped grooves, and stop pins, the mold can be quickly assembled and disassembled, avoiding core roller disassembly and enhancing connection strength.

Benefits of technology

It improves assembly efficiency, reduces production costs, ensures that the structure does not deform or break under high rolling force, and is simple and convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a horizontal ring rolling machine core roller and die assembly system and an assembly method, and relates to the technical field of horizontal ring rolling machine assembly. The horizontal ring rolling machine core roller and die assembly system comprises a core roller, a die and a blocking pin. The core roller comprises a core roller body and a plurality of protrusions and a plurality of protrusions arranged on the core roller body. The die comprises a die body and a plurality of L-shaped grooves arranged on the inner wall of the die body. The blocking pin comprises a blocking pin body and a holding part arranged on the outer side of the blocking pin body. The number of the protrusions, the protrusions and the L-shaped grooves is equal, and the center lines of the protrusions and the protrusions coincide. When the core roller, the die and the blocking pin are in an assembled state, the protrusions on the core roller are located in the parallel part of the L-shaped groove of the die, and the blocking pin body is inserted into the vertical part of the L-shaped groove of the die. When the horizontal ring rolling machine core roller and die are assembled, the core roller does not need to be disassembled, the die is convenient to disassemble, fast, efficient, mechanically assembled, high in firmness, simple in mechanical structure and convenient to manufacture.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of horizontal ring rolling machine assembly technology, and particularly relates to a horizontal ring rolling machine core roller and die assembly system and assembly method. BACKGROUND

[0002] Annular forgings are widely used in various industries, and existing annular forgings have different shapes, including large annular forgings with a diameter of more than 2 m. Currently, large annular forgings with a diameter of more than 2 m are mainly produced by horizontal ring rolling machines. Due to fierce market competition, product imitation rolling is currently considered in production, which requires the design of corresponding ring rolling dies for forming processing of forgings.

[0003] The shape of the ring rolling die can be designed and processed according to the shape of the product to be produced and the process properties. The current problem to be solved is the assembly of the ring rolling die and the ring rolling machine. In particular, when there are various dies and frequent changes, a method for easily disassembling the ring rolling die on the ring rolling machine is urgently needed.

[0004] Due to the large diameter of the main roller of the horizontal ring rolling machine and the high cost of the die, the core roller die is mainly used. The existing horizontal ring rolling machine is mostly an upper extraction core roller, which is convenient for hoisting the forgings up and down, and is more favorable for rolling cylindrical parts with a small horn.

[0005] Currently, the following problems exist when assembling the core roller and die of the horizontal ring rolling machine:

[0006] 1. The core roller needs to be disassembled first, then the die is assembled, and then the core roller is assembled on the horizontal ring rolling machine, which causes a long disassembly and assembly time of the core roller and low production efficiency.

[0007] 2. At least two core rollers are needed, one of which is used on the horizontal ring rolling machine, and the other is assembled with the die and is ready to be replaced at any time according to production arrangements, which increases the cost of investment.

[0008] 3. Bolts are needed for the assembly of the die and the core roller, and the bolts are prone to deformation and fracture under large rolling force, making it difficult to disassemble.

[0009] Therefore, there is a need to develop a new type of horizontal ring rolling machine core roller and die assembly system and assembly method to overcome and improve one or more of the above-mentioned problems in the prior art, or at least to provide an effective alternative method to solve the above-mentioned problems. SUMMARY

[0010] In view of the above, the present application provides a horizontal ring rolling machine core roller and die assembly system and assembly method. The horizontal ring rolling machine core roller and die assembly system and assembly method provided by the present application can firmly assemble the core roller and the die together through a simple mechanical structure, and the core roller does not need to be disassembled during the assembly process, only the die is quickly and conveniently disassembled, the assembly efficiency is improved, and the manufacturing cost is saved. The present application is realized by the following technical solutions:

[0011] The present application provides a horizontal ring rolling machine core roller and die assembly system, which comprises a core roller, a die and a blocking pin. The core roller comprises a core roller body, a plurality of protrusions and a plurality of protrusions. The plurality of protrusions are arranged on the core roller body in the circumferential direction with the first cross section as the center. The plurality of protrusions are arranged on the core roller body in the circumferential direction with the second cross section as the center. The first cross section is located below the second cross section. The number of the plurality of protrusions is equal to the number of the plurality of protrusions, and the longitudinal center lines coincide one by one. The die comprises a die body and a plurality of L-shaped grooves arranged on the inner wall of the die body. The number of the plurality of L-shaped grooves is equal to the number of the plurality of protrusions. The L-shaped groove has a vertical part and a parallel part. The thickness of the vertical part and the parallel part is not less than the thickness of the protrusion. The width of the vertical part is not less than the width of the protrusion. The depth of the vertical part is not greater than the distance between the lower surface of the protrusion and the lower surface of the protrusion. The height of the parallel part is not less than the height of the protrusion. The length of the parallel part is not less than the width of the protrusion. The blocking pin comprises a blocking pin body and a holding portion arranged on the outer side of the blocking pin body. The width of the blocking pin body is not greater than the width of the vertical part. The thickness of the blocking pin body is not greater than the thickness of the vertical part. The core roller, the die and the blocking pin have an assembly state. When in the assembly state, the protrusions on the core roller are located in the parallel part of the L-shaped groove of the die, and the blocking pin body is inserted into the vertical part of the L-shaped groove of the die.

[0012] In a preferred embodiment, the depth of the vertical part of the L-shaped groove on the die is less than the distance between the lower surfaces of the protrusions and the protrusions on the core roller. The depth of the vertical part is a first size value, and the distance between the lower surfaces of the protrusions and the protrusions is a second size value. The assembly system further comprises a baffle. The thickness of the baffle is equal to or slightly less than the difference between the second size value and the first size value. The baffle comprises a baffle body in the shape of a ring and a plurality of blocking blocks arranged on the inner side wall of the baffle body and extending towards the center of the circle. The number of the blocking blocks is equal to the number of the protrusions. The core roller, the die, the blocking pin and the baffle have an assembly state. When in the assembly state, the protrusions on the core roller are located in the parallel part of the L-shaped groove of the die, the baffle is placed above the die, the upper surface of the blocking block abuts against the lower surface of the protrusion, and the blocking pin body is inserted into the vertical part of the L-shaped groove of the die.

[0013] In a preferred embodiment, the baffle further comprises a plurality of notch portions arranged on the outer side wall of the baffle body.

[0014] In a preferred embodiment, the upper surface of the stopper has a first stopper part, and the lower surface of the convex strip has a second stopper part; the first stopper part and the second stopper part are matched in shape.

[0015] Further, the first stopper part is a slope at a certain angle with the horizontal plane, and the second stopper part is a notch at a matching angle with the horizontal plane.

[0016] Further, the first stopper part is irregularly shaped, and the second stopper part is irregularly shaped and matched with the first stopper part, and the irregular shape includes but is not limited to irregular arc shape.

[0017] Further, the first stopper part is provided with an elastic member, and the elastic member includes but is not limited to rubber gasket.

[0018] In a preferred embodiment, four convex blocks and four convex strips are uniformly arranged on the core roller in the circumferential direction.

[0019] Another aspect of the embodiment of the present application provides a horizontal ring rolling machine core roller and die assembly method based on the horizontal ring rolling machine core roller and die assembly system of any one of the above, which comprises the following steps:

[0020] Step (1) hoist the core roller and insert it into the die, wherein when inserted, the convex blocks on the core roller fall to the bottom of the vertical part of the L-shaped groove on the die;

[0021] Step (2) rotate the core roller along the extension direction of the parallel part of the L-shaped groove, so that the convex blocks enter the parallel part;

[0022] Step (3) insert the stopper body into the vertical part of the L-shaped groove.

[0023] In a preferred embodiment, between step (1) and step (2), the method further comprises:

[0024] Place the stopper plate above the die, and make the stopper blocks on the stopper plate away from the L-shaped groove.

[0025] In a preferred embodiment, between step (2) and step (3), the method further comprises:

[0026] Lift the core roller together with the die;

[0027] Rotate the stopper plate along the extension direction of the parallel part, so that the upper surface of the stopper block abuts against the lower surface of the convex strip on the core roller.

[0028] The above at least one technical scheme adopted by the embodiment of the present application can achieve the following beneficial effects:

[0029] (1) The core roller and die assembly system of the horizontal ring rolling machine of the embodiment of the present application, when the core roller and die of the horizontal ring rolling machine are assembled, the mechanical structure of the core roller, the die, and the blocking pin can facilitate the disassembly and assembly of the die without disassembling the core roller, improve the assembly efficiency, and reduce the cost.

[0030] (2) The core roller and die assembly system of the horizontal ring rolling machine of the embodiment of the present application, the mechanical structure of the core roller, the die, the blocking pin, and the blocking plate is relatively simple, the connection between the core roller and the die after assembly is firm, and the structure will not be deformed, broken, or the like under a large rolling force, so that the core roller and the die are convenient to disassemble and replace.

[0031] (3) The core roller and die assembly system of the horizontal ring rolling machine of the embodiment of the present application, the mechanical structure of the core roller, the die, the blocking pin, and the blocking plate is simple, facilitating processing and manufacturing, thereby reducing the production cost.

[0032] (4) The core roller and die assembly method of the horizontal ring rolling machine of the embodiment of the present application, the die can be disassembled and assembled without disassembling the core roller, which is convenient and fast to operate, thereby improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0033] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0034] Figure 1 An exploded schematic view of a structure of the core roller and die assembly system of the horizontal ring rolling machine in an embodiment of the present application.

[0035] Figure 2 A schematic view of a structure of the core roller in an embodiment of the present application.

[0036] Figure 3 A sectional schematic view of the die in an embodiment of the present application.

[0037] Figure 4 A schematic view of a structure of the blocking pin in an embodiment of the present application.

[0038] Figure 5 A schematic view of a structure of the blocking plate in an embodiment of the present application.

[0039] Figure 6 A sectional schematic view of the blocking plate in an embodiment of the present application.

[0040] Figure 7 A flowchart of the core roller and die assembly method of the horizontal ring rolling machine in an embodiment of the present application.

[0041] Reference signs:

[0042] 10 - core roller; 11 - core roller body; 12 - protrusion; 13 - protrusion strip;

[0043] 20 - mold; 21 - mold body; 22 - L-shaped groove; 221 - vertical part; 222 - parallel part;

[0044] 30 - blocking pin; 31 - blocking pin body; 32 - holding part;

[0045] 40 - blocking plate; 41 - blocking plate body; 42 - blocking block; 43 - notch part; 421 - first stop part. DETAILED DESCRIPTION

[0046] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0047] Firstly, the technical concept of the technical solution disclosed by the present application is described. The existing horizontal ring rolling machine core roller and mold assembly has the following problems: the core roller needs to be disassembled first, then the mold is assembled, and then the core roller is assembled on the horizontal ring rolling machine, the disassembly and assembly time of the core roller is long, the production efficiency is low; at least two core rollers need to be prepared, one is used on the horizontal ring rolling machine, and the other is assembled with the mold and replaced according to the production arrangement, the production cost is high; the mold and the core roller are fastened by bolts, the bolts are easy to deform and break under the action of rolling force, which makes it difficult to disassemble the core roller and the mold.

[0048] Therefore, it is necessary to develop a new type of horizontal ring rolling machine core roller and mold assembly system and assembly method to overcome and improve one or more shortcomings of the above-mentioned prior art, or at least to provide an effective alternative method to solve the above-mentioned problems.

[0049] As shown in Figure 1 , the present embodiment provides a horizontal ring rolling machine core roller and mold assembly system, which at least includes a core roller 10, a mold 20 and a blocking pin 30.

[0050] In the present embodiment, as shown in Figure 2 , the core roller 10 includes a core roller body 11 and four protrusions 12 and four protrusion strips 13 uniformly arranged on the core roller body 11 in the circumferential direction. Among them, the protrusions 12 are arranged on the core roller body 11 with the first cross section as the center, the protrusion strips 13 are arranged on the core roller body 11 with the second cross section as the center, the first cross section is below the second cross section, and the longitudinal center lines of the upper protrusion strips 13 and the lower protrusions 12 coincide.

[0051] Of course, it can be understood that, according to the different needs of design, the convex block 12 and the convex strip 13 on the core roller body 11 can be provided with two, three or more, and the setting position can be uniformly set along the circumferential direction or non-uniformly set along the circumferential direction, as long as the number of the convex strip 13 and the convex block 12 is equal, and the longitudinal center line between the upper convex strip 13 and the lower convex block 12 coincides.

[0052] The mold 20 includes a mold body 21 and an L-shaped groove 22 provided on the inner wall of the mold body 21. The number of the L-shaped grooves 22 provided on the mold 20 is equal to the number of the convex blocks 12 provided on the core roller 10. In this embodiment, as shown in the figure, four L-shaped grooves 22 are provided on the inner wall of the mold body 21. The L-shaped groove 22 has a vertical part 221 and a parallel part 222, and the thicknesses of the vertical part 221 and the parallel part 222 are not less than the thickness of the convex block 12, the width of the vertical part 221 is not less than the width of the convex block 12, the depth of the vertical part 221 is not greater than the distance between the lower surface of the convex block 12 and the lower surface of the convex strip 13, the height of the parallel part 222 is not less than the height of the convex block 12, and the length of the parallel part 222 is not less than the width of the convex block 12. Figure 3 In this embodiment, as shown in the figure, the stop pin 30 includes a stop pin body 31 and a holding part 32 provided on the outer side of the stop pin body 31, and the width of the stop pin body 31 is not greater than the width of the vertical part 221, and the thickness of the stop pin body is not greater than the thickness of the vertical part 221.

[0053] Figure 4 The core roller 10, the mold 20 and the stop pin 30 have an assembled state, and in the assembled state, the convex block 12 on the core roller 10 is located in the parallel part 222 of the L-shaped groove 22 of the mold 20, and the stop pin body 31 is inserted into the vertical part 221 of the L-shaped groove 22 of the mold 20.

[0054] The core roller and mold assembly system of the horizontal ring rolling machine in this embodiment example can conveniently and quickly disassemble and assemble the mold 20 without disassembling the core roller 10 when the core roller 10 and the mold 20 of the horizontal ring rolling machine are assembled, thereby improving the assembly efficiency and reducing the cost. After assembly, the core roller 10, the mold 20 and the stop pin 30 are firmly connected through a simple mechanical structure, and under the large rolling force of the horizontal ring rolling machine, the connecting structure between them will not be deformed, broken or have other problems, which will affect the disassembly and assembly of the core roller 10 and the mold 20. At the same time, the mechanical structure of the core roller 10, the mold 20 and the stop pin 30 is simple, which is convenient for processing and manufacturing and has low production cost.

[0055] In this embodiment, as shown in the figure, the stop pin 30 includes a stop pin body 31 and a holding part 32 provided on the outer side of the stop pin body 31, and the width of the stop pin body 31 is not greater than the width of the vertical part 221, and the thickness of the stop pin body is not greater than the thickness of the vertical part 221.

[0056] In this embodiment, as shown in the figure, the stop pin 30 includes a stop pin body 31 and a holding part 32 provided on the outer side of the stop pin body 31, and the width of the stop pin body 31 is not greater than the width of the vertical part 221, and the thickness of the stop pin body is not greater than the thickness of the vertical part 221. Figure 1 ​As shown, the horizontal ring rolling core roller 10 and die 20 assembly system further comprises a baffle 40. The depth of the vertical portion 221 of the L-shaped groove 22 on the die 20 is set as a first size value, and the distance between the lower surface of the protrusion 12 and the lower surface of the protrusion 13 on the core roller 10 is set as a second size value. If the first size value is equal to the second size value, the baffle 40 is not required in the horizontal ring rolling core roller 10 and die 20 assembly system, and reliable connection of the core roller 10 and the die 20 can be achieved. If the first size value is less than the second size value, the baffle 40 is required between the core roller 10 and the die 20. The thickness of the baffle 40 is equal to or slightly less than the difference between the second size value and the first size value.

[0057] In the embodiment, as shown in Figure 5 and Figure 6 the baffle 40 comprises a baffle body 41 in the shape of a ring and a plurality of baffle blocks 42 spaced apart on the inner side wall of the baffle body 41 and extending towards the center of the circle. Among them, the number of baffle blocks 42 is equal to the number of protrusions 13.

[0058] The core roller 10, the die 20, the baffle pin 30 and the baffle 40 have an assembled state. In the assembled state, the protrusion 12 on the core roller 10 is located in the parallel portion 222 of the L-shaped groove 22 of the die 20, the baffle 40 is placed above the die 20, the upper surface of the baffle block 42 abuts against the lower surface of the protrusion 13, and the baffle pin body 31 is inserted into the vertical portion 221 of the L-shaped groove 22 of the die 20.

[0059] By providing the baffle 40, the core roller 10 can be assembled with dies 20 of different thicknesses, improving the versatility of the core roller 10 and reducing the processing cost of the die 20. At the same time, the die 20 and the core roller 10 can be connected more firmly.

[0060] In the embodiment, the baffle 40 further comprises a plurality of notched portions 43 spaced apart on the outer side wall of the baffle body 41. By providing the notched portions 43, the baffle 40 can be conveniently rotated, so that the upper surface of the baffle block 42 abuts against the lower surface of the protrusion 13.

[0061] In the embodiment, as shown in Figure 6 in order to make the core roller 10 and the baffle 40 more firmly connected during the operation of the horizontal ring rolling machine, a first stop portion 421 is provided on the upper surface of the baffle block 42, and the first stop portion 421 is a slope at a certain angle with the horizontal plane. Of course, it can be understood that the lower surface of the protrusion 13 of the core roller 10 also has a second stop portion corresponding thereto, and the shape of the second stop portion matches the shape of the first stop portion 421, which is a notch at a matching angle with the horizontal plane in the embodiment.

[0062] Of course, it can be understood that the first stop portion 421 can also be set to an irregular shape according to different design needs, and the second stop portion is an irregular shape matched with the first stop portion 421. Among them, the irregular shape includes but is not limited to irregular arc shape.

[0063] At the same time, it can be understood that the slope direction of the first stop portion 421 can be set according to the rotation direction of the horizontal ring rolling core roller 10, as long as it can make the core roller 10 more firmly abut with the baffle 40 during rotation.

[0064] In addition, an elastic member can also be provided on the first stop portion 421, including but not limited to a rubber gasket. In this way, the core roller 10 can be further connected with the baffle 40 and the mold 20 during work.

[0065] The embodiment further provides a horizontal ring rolling core roller and mold assembly method based on the horizontal ring rolling core roller and mold assembly system of any one of the above, such as Figure 7 As shown in the figure, the method comprises the following steps:

[0066] Step (1) hoist the core roller 10 and insert it into the mold 20, wherein when inserted, the protrusion 12 on the core roller 10 falls to the bottom of the L-shaped groove 22 along the vertical part 221 of the L-shaped groove 22 on the mold 20;

[0067] Step (2) rotate the core roller 10 along the extension direction of the parallel part 222 of the L-shaped groove 22, so that the protrusion 12 enters the parallel part 222;

[0068] Step (3) insert the stop pin body 31 into the vertical part 221 of the L-shaped groove 22.

[0069] As shown in the figure, the horizontal ring rolling core roller and mold assembly system further comprises a baffle 40, and the horizontal ring rolling core roller and mold assembly method comprises the following steps: Figure 1

[0070] Hoist the core roller 10 and insert it into the mold 20, wherein when inserted, the protrusion 12 on the core roller 10 falls to the bottom of the L-shaped groove 22 along the vertical part 221 of the L-shaped groove 22 on the mold 20;

[0071] Place the baffle 40 above the mold 20, and make the stop block 42 on the baffle 40 away from the L-shaped groove 22;

[0072] Rotate the core roller 10 along the extension direction of the parallel part 222 of the L-shaped groove 22, so that the protrusion 12 enters the parallel part 222;

[0073] Lift the core roller 10 together with the mold 20;

[0074] ​The baffle 40 is rotated along the extending direction of the parallel part 222, so that the upper surface of the stopper 42 abuts against the lower surface of the convex strip 13 on the core roller 10;

[0075] The stopper pin body 31 is inserted into the vertical part 221 of the L-shaped groove 22.

[0076] Finally, the core roller 10 is lowered together with the mold 20 to a suitable position of the horizontal ring rolling machine.

[0077] The core roller and mold assembling method of the horizontal ring rolling machine in the embodiment is convenient and fast to operate, and improves the production efficiency, without disassembling the core roller 10 to disassemble the mold 20.

[0078] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of various changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

[0079] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0080] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0081] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral; it can be mechanical connection, or electrical connection, or communication; it can be directly connected, or indirectly connected through an intermediate medium, or the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0082] In the present application, unless specifically stated and limited otherwise, the use of the terms "on", "above", "under", "below" or "on top of" with respect to a feature includes that the feature can be directly on, above, under, below or on top of another feature, or intervening features can also be present. In addition, the use of the terms "on", "above", "under", "below" or "on top of" with respect to a feature includes that the feature can be directly on, above, under, below or on top of another feature, or the feature can be on, above, under, below or on top of another feature at an angle, or the feature can be merely horizontally higher than another feature. The use of the terms "on", "above", "under", "below" or "on top of" with respect to a feature includes that the feature can be directly on, above, under, below or on top of another feature, or the feature can be on, above, under, below or on top of another feature at an angle, or the feature can be merely horizontally lower than another feature.

[0083] The above disclosure provides many different embodiments or examples for implementing different structures of the application. For the purpose of simplicity, the elements and settings of the particular examples in the above are described in some instances by reference to specific terminology. It will, however, be understood that the description is not intended to limit the application. Indeed, the specific disclosures new herein are presented by way of example only and various alternatives known to those having ordinary skill in the art can be employed. Furthermore, the various embodiments disclosed herein can be implemented in any combination of different embodiments or examples.

Claims

1. A horizontal ring rolling mill core roller and die assembly system, characterized in that... ,include: The core roller includes a core roller body, a plurality of protrusions and a plurality of convex strips. The plurality of protrusions are spaced apart on the core roller body in a circumferential direction with a first cross-section as the center. The plurality of convex strips are spaced apart on the core roller body in a circumferential direction with a second cross-section as the center. The first cross-section is located below the second cross-section. The plurality of protrusions and the plurality of convex strips are equal in number and their longitudinal center lines coincide one by one. A mold, comprising a mold body and a plurality of L-shaped grooves disposed on the inner wall of the mold body, wherein the number of the plurality of L-shaped grooves is equal to the number of the plurality of protrusions, each L-shaped groove having a vertical portion and a parallel portion, wherein the thickness of the vertical portion and the parallel portion is not less than the thickness of the protrusion, the width of the vertical portion is not less than the width of the protrusion, the depth of the vertical portion is not greater than the distance between the lower surface of the protrusion and the lower surface of the convex strip, the height of the parallel portion is not less than the height of the protrusion, and the length of the parallel portion is not less than the width of the protrusion; A stop pin, the stop pin including a stop pin body and a gripping part disposed on the outside of the stop pin body, the width of the stop pin body is not greater than the width of the vertical part, and the thickness of the stop pin body is not greater than the thickness of the vertical part; The core roller, mold, and stop pin are in an assembled state. When in the assembled state, the protrusion on the core roller is located parallel to the L-shaped groove of the mold, and the body of the stop pin is inserted into the vertical part of the L-shaped groove of the mold. The depth of the vertical portion of the L-shaped groove on the mold is less than the distance between the protrusion and the lower surface of the rib on the core roller. The depth of the vertical portion is a first dimension value, and the distance between the protrusion and the lower surface of the rib is a second dimension value. The assembly system further includes a baffle, the thickness of which is equal to or slightly less than the difference between the second dimension value and the first dimension value. The baffle includes an annular baffle body and a plurality of blocks extending toward the center of the circle, which are spaced apart on the inner side wall of the baffle body. The number of blocks is equal to the number of the protrusions. The core roller, mold, stop pin, and baffle are in an assembled state. When in the assembled state, the protrusion on the core roller is located parallel to the L-shaped groove of the mold, the baffle is placed above the mold, the upper surface of the stop block abuts against the lower surface of the protrusion, and the body of the stop pin is inserted into the vertical part of the L-shaped groove of the mold. The upper surface of the stop block has a first stop portion, and the lower surface of the convex strip has a second stop portion; the shapes of the first stop portion and the second stop portion are matched.

2. The horizontal ring rolling mill core roller and mold assembly system according to claim 1, characterized in that: The first stop is a slope at a certain angle to the horizontal plane, and the second stop is a notch at a matching angle to the horizontal plane.

3. The horizontal ring rolling mill core roller and mold assembly system according to claim 1, characterized in that: The first stop portion is an irregular shape, and the second stop portion is an irregular shape that matches the first stop portion. The irregular shape includes, but is not limited to, an irregular arc shape.

4. The horizontal ring rolling mill core roller and mold assembly system according to claim 1, characterized in that: The first stop portion is provided with an elastic element, which includes, but is not limited to, a rubber gasket.

5. The horizontal ring rolling mill core roller and mold assembly system according to claim 1, characterized in that: The core roller has four protrusions and four protrusions evenly arranged along the circumference.

6. A method for assembling a horizontal ring rolling core roller and a die based on the horizontal ring rolling core roller and die assembly system according to any one of claims 1-5, characterized in that, Includes the following steps: Step (1) The core roller is lifted and inserted into the mold, wherein, during insertion, the protrusion on the core roller falls down along the vertical part of the L-shaped groove on the mold to the bottom of the L-shaped groove; Step (2) Rotate the core roller along the extending direction of the parallel portion of the L-shaped groove so that the protrusion enters the parallel portion; Step (3) Insert the stop pin body into the vertical part of the L-shaped groove.

7. The method for assembling the horizontal ring rolling mill core roller and mold according to claim 6, characterized in that, Between step (1) and step (2), the method further includes: Place the baffle above the mold, and make the block on the baffle away from the L-shaped groove.

8. The method for assembling the horizontal ring rolling mill core roller and mold according to claim 7, characterized in that, Between step (2) and step (3), the method further includes: The core roller belt is lifted together with the mold; Rotate the baffle along the extension direction of the parallel portion so that the upper surface of the baffle abuts against the lower surface of the protrusion on the core roller.

Citation Information

Patent Citations

  • Tapered roller bearing inner ring symmetrical rolling expansion mold

    CN109894553A

  • Structure for fixing handle of umbrella

    JP2010214047A