Cutting plate sorting device and method for hydraulic support

By combining belt conveyors, frames, scanning and coding machines, handling robots, and storage boxes, automated sorting of hydraulically supported cutting plates was achieved, solving the problem of low efficiency in manual sorting and improving sorting efficiency and accuracy.

CN115635172BActive Publication Date: 2025-11-28SHANDONG TAGAO MINING EQUIP MFG CO LTD
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Patent Information

Application Number
CN202211111411.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-13
Publication Date
2025-11-28
Estimated Expiration
2042-09-13

AI Technical Summary

Technical Problem

Existing hydraulic support cutting plate sorting devices rely on manual sorting and coding, resulting in low sorting efficiency.

Method used

The system combines a belt conveyor, frame, scanning and coding machine, handling robot, and storage box to achieve automatic identification, coding, and sorting of cut plates. The belt conveyor keeps the cut plates in motion, the scanning and coding machine performs coding, the handling robot performs sorting, and the storage box stores the cut plates.

Benefits of technology

It improves the sorting efficiency and accuracy of cut plates, realizes automated identification and sorting of cut plates, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115635172B_ABST
Patent Text Reader

Abstract

A kind of cutting plate piece sorting device and method for hydraulic support, belt conveyor (8) for driving cutting plate piece to move, rack (9) being arranged on belt conveyor (8), scanning identification and ink-jet printer (91) being arranged on rack (9), handling manipulator device (92) being arranged on rack (9), storage box (90) being arranged to correspond with handling manipulator device (92), by rack (9), scanning identification and ink-jet printer (91) and handling manipulator device (92) are supported, by belt conveyor (8), cutting plate piece is in motion state, by scanning identification and ink-jet printer (91) and handling manipulator device (92), cutting plate piece is marked and sorted, by storage box (90), sorted cutting plate piece is stored, cutting plate piece in motion state is identified and sorted, the technical problem that cutting plate piece placed on operation platform in stationary state is identified and taken sorting one by one to affect cutting plate piece sorting efficiency is solved, thus cutting plate piece sorting efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to a cutting plate sorting device and method, in particular to a cutting plate sorting device and method for hydraulic support. BACKGROUND

[0002] Hydraulic support is a structure used to control the mine pressure of coal mining face, the mine pressure of coal mining face acts on the hydraulic support in the form of external load, in the mechanical system of interaction between the hydraulic support and the surrounding rock of coal mining face, if the resultant force of each support of the hydraulic support and the external load acting on the hydraulic support by the roof is exactly the same as a straight line, then the hydraulic support is very suitable for the surrounding rock of the coal mining face, in the process of manufacturing the hydraulic support, cutting plate is used for structure welding forming, in order to ensure the correct performance of the cutting plate, therefore the cutting plate sorting device for hydraulic support is an important process device, in the existing cutting plate sorting device for hydraulic support, there is no cutting plate sorting device for hydraulic support, and the cutting plate is still sorted and coded by manual, thereby affecting the cutting plate sorting efficiency.

[0003] The present application effectively explores and researches the technical problem of affecting the cutting plate sorting efficiency by identifying and sorting the cutting plate in the moving state, and identifying and taking the cutting plate in the static state placed on the operation platform one by one. SUMMARY

[0004] The object of the present application is a cutting plate sorting device for hydraulic support,

[0005] The object of the present application is a cutting plate sorting method for hydraulic support.

[0006] In order to overcome the above technical defects, the object of the present application is to provide a cutting plate sorting device and method for hydraulic support, thereby improving the cutting plate sorting efficiency.

[0007] In order to achieve the above object, the technical scheme adopted by the present application is: a cutting plate sorting device for hydraulic support, comprising a belt conveyor for driving the cutting plate to move, a rack arranged on the belt conveyor, a scanning identification and code spraying machine arranged on the rack, a carrying manipulator device arranged on the rack, and a storage box arranged corresponding to the carrying manipulator device.

[0008] Due to the design of the belt conveyor, the rack, the scanning and coding machine, the carrying manipulator device and the storage box, the scanning and coding machine and the carrying manipulator device are supported through the rack, the cutting plate pieces are in a moving state through the belt conveyor, the cutting plate pieces are coded and sorted through the scanning and coding machine and the carrying manipulator device, and the sorted cutting plate pieces are stored through the storage box, so that the cutting plate pieces in the moving state are identified and sorted, the technical problem that the cutting plate pieces placed on the operation platform in the static state are identified and sorted one by one and taken to affect the cutting plate piece sorting efficiency is solved, and therefore the cutting plate piece sorting efficiency is improved.

[0009] The belt conveyor, the rack, the scanning and coding machine, the carrying manipulator device and the storage box are connected to each other according to the mode that the cutting plate pieces in the moving state are identified and sorted.

[0010] The scanning and coding machine and the carrying manipulator device are connected to the belt conveyor, the rack and the storage box according to the mode that a single set of components is used to identify and sort a type of cutting plate pieces.

[0011] The technical effects of the above three technical solutions are that the same type of cutting plate pieces are coded and sorted in one transport section, different types of cutting plate pieces are coded and sorted in different transport sections, and the sorting accuracy of the cutting plate pieces is improved.

[0012] The first accessory device is further arranged between the first accessory device and the belt conveyor, and the first accessory device is arranged to include a turnover machine and a grinding machine.

[0013] The first accessory device is further arranged between the first accessory device and the belt conveyor, and the first accessory device is arranged to include a turnover machine and a grinding machine.

[0014] The technical effects of the above two technical solutions are that the integration of other components is achieved, and the technical effects of the present application are expanded.

[0015] The horizontal guide rail is arranged between the first vertical guide rail and the second vertical guide rail, the carrying vehicle is arranged between the first vertical guide rail, the second vertical guide rail and the horizontal guide rail, the rowing crane is arranged between the turnover machine and the first vertical guide rail, the grinding machine is arranged between the belt conveyor and the turnover machine, the rack is arranged on the belt conveyor, the scanning and coding machine and the carrying manipulator device are arranged on the rack, and the storage box is arranged between the carrying manipulator device and the belt conveyor.

[0016] The technical effects of the above technical solutions are that the first vertical guide rail, the second vertical guide rail, the horizontal guide rail, the carrier, the line crane, the surface turning machine, the grinding machine, the belt conveyor, the rack, the scanning and coding machine, the carrying manipulator device, and the storage box form the basic technical solution of the application and solve the technical problems of the application.

[0017] The input port part of the belt conveyor is designed to be coupled with the grinding machine, and the rack and the storage box are respectively arranged on the side part of the belt conveyor.

[0018] The technical effects of the above technical solutions are that the cutting plate pieces are linearly and flatly conveyed.

[0019] The rack is designed to include a first rack part and a second rack part, and the lower end face part of the first rack part and the lower end face part of the second rack part are respectively coupled with the foundation, the upper end face part of the first rack part and the upper end face part of the second rack part are respectively coupled with the scanning and coding machine and the carrying manipulator device, the first rack part is arranged on the front side part of the belt conveyor, the second rack part is arranged on the rear side part of the belt conveyor, and the first rack part and the second rack part are respectively arranged as rectangular frames.

[0020] The scanning and coding machine is designed to have an integrated body of a scanning recognizer and a coding machine mounted on a support beam, and the end of the support beam of the scanning and coding machine is coupled with the rack, and the scanning recognizer and the coding machine of the scanning and coding machine are arranged on the belt conveyor.

[0021] The carrying manipulator device is designed to have an integrated body of a three-coordinate manipulator and a bar code recognizer mounted on a support beam, and the end of the support beam of the carrying manipulator device is coupled with the rack, and the three-coordinate manipulator and the bar code recognizer of the carrying manipulator device are arranged on the belt conveyor, and the three-coordinate manipulator of the carrying manipulator device is arranged to correspond to the distribution of the storage box.

[0022] The technical effects of the above three technical solutions are that the single group of components for coding and sorting the cutting plate pieces are arranged on the belt conveyor.

[0023] The storage box is designed to have a box-like body with an open part, and the storage box is arranged on the side part of the belt conveyor, and the storage box is arranged to correspond to the distribution of the carrying manipulator device.

[0024] The technical effects of the above technical solutions are that the cutting plate pieces are classified and stored.

[0025] The application designs that the first vertical guide rail, the second vertical guide rail and the horizontal guide rail are respectively provided as AGV frame bodies with double rail bodies, one end of the horizontal guide rail is connected with the first vertical guide rail, the other end of the horizontal guide rail is connected with the second vertical guide rail, and the upper end surface of the first vertical guide rail, the upper end surface of the second vertical guide rail and the upper end surface of the horizontal guide rail are respectively connected with the carrier.

[0026] The application designs that the plasma cutting machine is arranged between the first vertical guide rail and the second vertical guide rail, the horizontal guide rail is arranged on the front and rear sides of the plasma cutting machine, and the flame cutting machine is arranged on the outer side of the first vertical guide rail and the outer side of the second vertical guide rail.

[0027] The application designs that the carrier is provided as an AGV trolley, and the wheels of the carrier are respectively connected with the first vertical guide rail, the second vertical guide rail and the horizontal guide rail.

[0028] The application designs that the travelling crane is provided as a travelling crane with a magnetic suction cup, one end of the travelling crane is arranged corresponding to the first vertical guide rail, and the other end of the travelling crane is arranged corresponding to the turnover machine.

[0029] The technical effects of the above four technical solutions are that the process performance of the plasma cutting machine and the flame cutting machine is arranged, and the sorting efficiency of the cut plate is improved.

[0030] The application designs that the turnover machine is provided as a conveying device with an upper S-pole conveying belt and a lower N-pole conveying belt, the lower N-pole conveying belt and the upper S-pole conveying belt are arranged in a staggered manner, the input port of the lower N-pole conveying belt is arranged corresponding to the travelling crane, the output port of the upper S-pole conveying belt is connected with the grinding machine, and the upper S-pole conveying belt and the lower N-pole conveying belt are respectively provided as plate conveying devices with magnetic strips.

[0031] The application designs that the grinding machine is provided as an electric grinding machine, the input port of the grinding machine is connected with the turnover machine, and the output port of the grinding machine is connected with the belt conveyor.

[0032] The technical effects of the above two technical solutions are that the grinding treatment of the cut plate is realized, and the surface quality of the cut plate is improved.

[0033] The application designs that the belt conveyor and the storage box are distributed in the order of identification and sorting manner with the rack, the scanning identification and the inkjet printer and the carrying manipulator device, and the belt conveyor, the storage box, the rack, the scanning identification and the inkjet printer and the carrying manipulator device are distributed in the track transportation collection manner with the first vertical guide rail, the second vertical guide rail, the horizontal guide rail, the carrying vehicle and the travelling crane, the belt conveyor, the storage box, the rack, the scanning identification and the inkjet printer and the carrying manipulator device are distributed in the grinding treatment manner with the turnover machine and the grinding machine, the center line of the travelling crane, the center line of the turnover machine, the center line of the grinding machine, the center line of the belt conveyor, the center line of the rack, the center line of the scanning identification and the inkjet printer and the center line of the carrying manipulator device are arranged on the same straight line, one scanning identification and one carrying manipulator device are arranged to form a group of identification and sorting components, and the multiple groups of identification and sorting components and the storage box are arranged along the horizontal center line of the belt conveyor.

[0034] The application designs a cutting plate sorting method for hydraulic support, which comprises the following steps: the scanning identification and the inkjet printer and the carrying manipulator device are supported by the rack, the cutting plate is in a moving state by the belt conveyor, the cutting plate is coded and sorted by the scanning identification and the inkjet printer and the carrying manipulator device, and the sorted cutting plate is stored by the storage box, so that the cutting plate in the moving state is identified and sorted.

[0035] The above technical scheme has the technical effect of highlighting the technical features of identifying and sorting the cutting plate in the moving state and introducing the application in the technical field of the cutting plate sorting method for hydraulic support.

[0036] The present application designs, and the steps are: cutting plate parts are made by plasma cutting machine and flame cutting machine, the finished cutting plate parts are placed on the carrier by the crane located on the plasma cutting machine and the flame cutting machine, when the carrier loaded with finished cutting plate parts moves on the second vertical guide rail and the horizontal guide rail, enters the first vertical guide rail, when reaching the end of the first vertical guide rail, the carrier is in a stopped state, the travelling crane is in a working state, the finished cutting plate parts are lifted from the carrier by the magnetic suction cup of the travelling crane, the empty carrier moves in the opposite direction on the first vertical guide rail, after moving in the opposite direction on the second vertical guide rail and the horizontal guide rail, it returns to the side of the plasma cutting machine and the flame cutting machine, the finished cutting plate parts are placed on the input port part of the lower N-pole conveyor belt by the travelling crane, the lower N-pole conveyor belt is in a working state, the finished cutting plate parts are conveyed to the lower end face part of the upper S-pole conveyor belt, the lower N-pole conveyor belt is in a non-working state, the lower N-pole conveyor belt loses magnetism, the upper S-pole conveyor belt obtains magnetism, the finished cutting plate parts are attracted by the upper S-pole conveyor belt and placed on the lower end face part of the upper S-pole conveyor belt, the upper S-pole conveyor belt is in a working state, when the finished cutting plate parts are on the upper end face part of the upper S-pole conveyor belt, the upper S-pole conveyor belt loses magnetism, the finished cutting plate parts are placed in the input port part of the grinding machine from the output port part of the upper S-pole conveyor belt, the grinding machine is in a working state, burrs on the finished cutting plate parts are ground by the grinding machine, and the welded cutting plate parts are obtained, the output port part of the grinding machine places the welded cutting plate parts on the belt conveyor, the belt conveyor is in a working state, the welded cutting plate parts on the belt conveyor are profile scanned by the scanning and coding machine, the welded cutting plate parts are coded by the coding machine of the scanning and coding machine, the coded welded cutting plate parts are locked by the bar code recognizer of the carrying manipulator device, the locked coded welded cutting plate parts are taken up and placed in the storage box by the three-coordinate manipulator of the carrying manipulator device, when the sorting of the cutting plate parts is completed, the carrier, the travelling crane, the turnover machine, the grinding machine, the belt conveyor, the scanning and coding machine and the carrying manipulator device are in a non-working state.

[0037] The technical effect of the above technical scheme is that the cutting plate parts produced by the plasma cutting machine and the flame cutting machine are sorted in a mixed state, and the cutting plate parts produced by the plasma cutting machine and the flame cutting machine are no longer forced to be classified during the production process, thereby ensuring the smooth performance of the cutting plate part sorting process.

[0038] In the technical scheme, the single set of components refers to the integration of the scanning and coding machine and the carrying manipulator device implanted with a program for identifying one type of cutting plate part.

[0039] In the technical solution, the belt conveyor, the rack, the scanning and coding machine, the carrying manipulator device and the storage box are basic components and necessary technical features of the application, the first vertical guide rail, the second vertical guide rail, the horizontal guide rail, the carrying vehicle, the travelling crane, the surface turning machine and the polishing machine are functional components and features for realizing other technical effects of the application, and the design of the upper S-pole conveyor belt, the lower N-pole conveyor belt, the first rack part and the second rack part is in line with the technical features of the Patent Law and its implementing regulations.

[0040] In the technical solution, the belt conveyor, the rack, the scanning and coding machine, the carrying manipulator device and the storage box are important technical features for identifying and sorting the cutting plate in a moving state, and have novelty, creativity and practicality in the technical field of the cutting plate sorting device and method for the hydraulic support, and the terms in the technical solution can be explained and understood by using the patent documents in the technical field. BRIEF DESCRIPTION OF DRAWINGS

[0041] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0042] Figure 1 The drawings of the application are shown in the drawings,

[0043] The first vertical guide rail-1, the second vertical guide rail-2, the horizontal guide rail-3, the carrying vehicle-4, the travelling crane-5, the surface turning machine-6, the polishing machine-7, the belt conveyor-8, the rack-9, the scanning and coding machine-91, the carrying manipulator device-92, the storage box-90, the plasma cutting machine-10, the flame cutting machine-20, the upper S-pole conveyor belt-61, the lower N-pole conveyor belt-62, the first rack part-99, and the second rack part-98. DETAILED DESCRIPTION

[0044] According to the examination guidelines, the terms such as "have", "contain" and "include" used in the application should be understood as not including or adding one or more other elements or combinations thereof.

[0045] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0046] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0047] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as there is no conflict, and in addition, unless otherwise specified, the equipment and materials used in the following examples are commercially available, and if the processing conditions are not explicitly stated, please refer to the product instructions or according to the conventional method in the art.

[0048] The technical solutions in the embodiments of the present application will be described clearly and completely in the following description of the embodiments of the present application in conjunction with the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0049] A cutting plate sorting device for hydraulic support, Figure 1For the first embodiment of the present application, the embodiment is specifically described in combination with the drawings, comprising a first vertical guide rail 1, a second vertical guide rail 2, a horizontal guide rail 3, a carrier 4, a travelling crane 5, a turning machine 6, a grinding machine 7, a belt conveyor 8, a rack 9, a scanning and code spraying machine 91, a carrying manipulator device 92 and a storage box 90, and the horizontal guide rail 3 is arranged between the first vertical guide rail 1 and the second vertical guide rail 2, the carrier 4 is arranged between the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3, the travelling crane 5 is arranged between the turning machine 6 and the first vertical guide rail 1, the grinding machine 7 is arranged between the belt conveyor 8 and the turning machine 6, the rack 9 is arranged on the belt conveyor 8, the scanning and code spraying machine 91 and the carrying manipulator device 92 are respectively arranged on the rack 9, and the storage box 90 is arranged between the carrying manipulator device 92 and the belt conveyor 8.

[0050] In the embodiment, the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3 are respectively arranged as AGV frame bodies with double rail bodies, one end of the horizontal guide rail 3 is arranged to be coupled with the first vertical guide rail 1, the other end of the horizontal guide rail 3 is arranged to be coupled with the second vertical guide rail 2, and the upper end face of the first vertical guide rail 1, the upper end face of the second vertical guide rail 2 and the upper end face of the horizontal guide rail 3 are respectively arranged to be contact-coupled with the carrier 4.

[0051] Through the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3, a support connection point for the carrier 4 is formed, and the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3 are connected with the carrier 4, and the technical purpose is to serve as a support carrier for the carrier 4.

[0052] In the embodiment, a plasma cutting machine 10 is arranged between the first vertical guide rail 1 and the second vertical guide rail 2, and horizontal guide rails 3 are arranged on the front and rear sides of the plasma cutting machine 10, and a flame cutting machine 20 is respectively arranged on the outer side face of the first vertical guide rail 1 and the outer side face of the second vertical guide rail 2.

[0053] The technical purpose is to adapt to the manufacturing and shaping of different types of cutting plate parts.

[0054] In the embodiment, the carrier 4 is arranged as an AGV trolley, and the wheels of the carrier 4 are respectively arranged to be contact-coupled with the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3.

[0055] Through the carrier 4, a support connection point for the first vertical guide rail 1, the second vertical guide rail 2 and the horizontal guide rail 3 is formed, and the carrier 4 is connected with the first vertical guide rail 1, connected with the second vertical guide rail 2 and connected with the horizontal guide rail 3, and the technical purpose is to serve as a component for transporting cutting plate parts.

[0056] In the embodiment, the row crane 5 is arranged as a row crane with magnetic suction cups, and one end of the row crane 5 is arranged to correspond to the first vertical guide rail 1, and the other end of the row crane 5 is arranged to correspond to the turnover machine 6.

[0057] Through the row crane 5, a support connection point for the first vertical guide rail 1 and the turnover machine 6 is formed, and the connection with the first vertical guide rail 1 and the connection with the turnover machine 6 are realized by the row crane 5, and the technical purpose is to serve as a component for carrying the cut plate to the turnover machine 6.

[0058] In the embodiment, the turnover machine 6 is arranged as a conveying device with an upper S-pole conveying belt 61 and a lower N-pole conveying belt 62, and the lower N-pole conveying belt 62 and the upper S-pole conveying belt 61 are arranged to be staggered, the input port part of the lower N-pole conveying belt 62 is arranged to correspond to the row crane 5, and the output port part of the upper S-pole conveying belt 61 is arranged to be connected with the grinding machine 7, and the upper S-pole conveying belt 61 and the lower N-pole conveying belt 62 are respectively arranged as plate conveying devices with magnetic strips.

[0059] Through the turnover machine 6, a support connection point for the row crane 5 and the grinding machine 7 is formed, and the connection with the row crane 5 is realized by the lower N-pole conveying belt 62, and the connection with the grinding machine 7 is realized by the upper S-pole conveying belt 61, and the technical purpose is to serve as a component for turning the cut plate.

[0060] In the embodiment, the grinding machine 7 is arranged as an electric grinding machine, and the input port part of the grinding machine 7 is arranged to be connected with the turnover machine 6, and the output port part of the grinding machine 7 is arranged to be connected with the belt conveyor 8.

[0061] Through the grinding machine 7, a support connection point for the turnover machine 6 and the belt conveyor 8 is formed, and the connection with the turnover machine 6 and the connection with the belt conveyor 8 are realized by the grinding machine 7, and the technical purpose is to serve as a component for removing burrs from the cut plate.

[0062] In the embodiment, the input port part of the belt conveyor 8 is arranged to be connected with the grinding machine 7, and a rack 9 and a storage box 90 are respectively arranged on the side surface of the belt conveyor 8, and a scanning and code printing machine 91 and a carrying manipulator device 92 are respectively arranged on the upper end surface of the belt conveyor 8.

[0063] The belt conveyor 8 forms a support connection point for the grinding machine 7, the rack 9, the scanning and ink-jet printer 91, the carrying manipulator device 92 and the storage box 90, and realizes connection with the grinding machine 7, connection with the rack 9, connection with the scanning and ink-jet printer 91, connection with the carrying manipulator device 92 and connection with the storage box 90, and the technical purpose is to serve as a component for transporting cut plate pieces.

[0064] In this embodiment, the rack 9 is provided with a first rack part 99 and a second rack part 98, and the lower end face part of the first rack part 99 and the lower end face part of the second rack part 98 are respectively provided to be coupled with the ground, and the upper end face part of the first rack part 99 and the upper end face part of the second rack part 98 are respectively provided to be coupled with the scanning and ink-jet printer 91 and the carrying manipulator device 92, and the first rack part 99 is provided on the front side of the belt conveyor 8, and the second rack part 98 is provided on the rear side of the belt conveyor 8, and the first rack part 99 and the second rack part 98 are respectively provided as rectangular frames.

[0065] The rack 9 forms a support connection point for the belt conveyor 8, the scanning and ink-jet printer 91 and the carrying manipulator device 92, and realizes connection with the belt conveyor 8, connection with the scanning and ink-jet printer 91 and connection with the carrying manipulator device 92 by the first rack part 99 and the second rack part 98, and the technical purpose is to serve as a support carrier for the scanning and ink-jet printer 91 and the carrying manipulator device 92.

[0066] In this embodiment, the scanning and ink-jet printer 91 is provided with an integrated body of a scanning recognizer and an ink-jet printer mounted on a support beam, and the end of the support beam of the scanning and ink-jet printer 91 is provided to be coupled with the rack 9, and the scanning recognizer and the ink-jet printer of the scanning and ink-jet printer 91 are provided on the belt conveyor 8.

[0067] The scanning and ink-jet printer 91 forms a support connection point for the belt conveyor 8 and the rack 9, and realizes connection with the belt conveyor 8 and connection with the rack 9 by the scanning and ink-jet printer 91, and the technical purpose is to serve as a component for sorting and ink-jetting cut plate pieces.

[0068] In this embodiment, the carrying manipulator device 92 is provided with an integrated body of a three-coordinate manipulator and a bar code recognizer mounted on a support beam, and the end of the support beam of the carrying manipulator device 92 is provided to be coupled with the rack 9, and the three-coordinate manipulator and the bar code recognizer of the carrying manipulator device 92 are provided on the belt conveyor 8, and the three-coordinate manipulator of the carrying manipulator device 92 is provided to be distributed corresponding to the storage box 90.

[0069] The support connection points of the belt conveyor 8, the rack 9 and the storage box 90 are formed by the carrying manipulator device 92, the connection with the belt conveyor 8 is realized by the carrying manipulator device 92, the connection with the rack 9 is realized by the carrying manipulator device 92, and the connection with the storage box 90 is realized by the carrying manipulator device 92, and the technical purpose is to serve as a component for putting the cut plate into the storage box 90.

[0070] In the embodiment, the storage box 90 is arranged as a box-shaped body with an open part, and the storage box 90 is arranged at the side part of the belt conveyor 8, and the storage box 90 is arranged in correspondence with the carrying manipulator device 92.

[0071] The support connection points of the belt conveyor 8 and the carrying manipulator device 92 are formed by the storage box 90, the connection with the belt conveyor 8 is realized by the storage box 90, and the connection with the carrying manipulator device 92 is realized by the storage box 90, and the technical purpose is to serve as a component for storing the cut plate.

[0072] In the embodiment, the belt conveyor 8 and the storage box 90 are arranged in a sequence identification and sorting manner with the rack 9, the scanning identification and inkjet printer 91 and the carrying manipulator device 92, and the belt conveyor 8, the storage box 90, the rack 9, the scanning identification and inkjet printer 91 and the carrying manipulator device 92 are arranged in a track transportation collection manner with the first vertical guide rail 1, the second vertical guide rail 2, the horizontal guide rail 3, the carrying vehicle 4 and the travelling crane 5, the belt conveyor 8, the storage box 90, the rack 9, the scanning identification and inkjet printer 91 and the carrying manipulator device 92 are arranged in a grinding treatment manner with the turning machine 6 and the polishing machine 7, the center line of the travelling crane 5, the center line of the turning machine 6, the center line of the polishing machine 7, the center line of the belt conveyor 8, the center line of the rack 9, the center line of the scanning identification and inkjet printer 91 and the center line of the carrying manipulator device 92 are arranged on the same straight line, one scanning identification and inkjet printer 91 and one carrying manipulator device 92 are arranged to form a group of identification and sorting components, and multiple groups of identification and sorting components and the storage box 90 are arranged to be arranged along the transverse center line of the belt conveyor 8.

[0073] The application is further described below in combination with the embodiments, and the following embodiments are intended to illustrate the application rather than further limit the application.

[0074] A cutting plate sorting method for hydraulic support, the steps are: cutting plate is made by plasma cutting machine 10 and flame cutting machine 20, the finished cutting plate is put on the carrier 4 by the crane on the plasma cutting machine 10 and the flame cutting machine 20, when the carrier 4 loaded with finished cutting plate moves on the second vertical guide rail 2 and the horizontal guide rail 3, enters the first vertical guide rail 1, when reaching the end of the first vertical guide rail 1, the carrier 4 is in a stop state, the travelling crane 5 is in a working state, the finished cutting plate is lifted from the carrier 4 by the magnetic suction cup of the travelling crane 5, the empty carrier 4 moves in the opposite direction on the first vertical guide rail 1, moves in the opposite direction on the second vertical guide rail 2 and the horizontal guide rail 3, and then returns to the side of the plasma cutting machine 10 and the flame cutting machine 20, the finished cutting plate is put on the input port part of the lower N-pole conveyor belt 62 by the travelling crane 5, the lower N-pole conveyor belt 62 is in a working state, the finished cutting plate is conveyed to the lower end face part of the upper S-pole conveyor belt 61, the lower N-pole conveyor belt 62 is in a non-working state, the lower N-pole conveyor belt 62 loses magnetism, the upper S-pole conveyor belt 61 obtains magnetism, the finished cutting plate is absorbed by the upper S-pole conveyor belt 61 and is put on the lower end face part of the upper S-pole conveyor belt 61, the upper S-pole conveyor belt 61 is in a working state, when the finished cutting plate is on the upper end face part of the upper S-pole conveyor belt 61, the upper S-pole conveyor belt 61 loses magnetism, the finished cutting plate is put into the input port part of the grinding machine 7 by the output port part of the upper S-pole conveyor belt 61, the grinding machine 7 is in a working state, burrs on the finished cutting plate are ground by the grinding machine 7, and the welded cutting plate is obtained, the output port part of the grinding machine 7 puts the welded cutting plate on the belt conveyor 8, the belt conveyor 8 is in a working state, the welded cutting plate on the belt conveyor 8 is profile scanned by the scanning recognizer of the scanning and code printing machine 91, the welded cutting plate is coded by the code printer of the scanning and code printing machine 91, the coded welded cutting plate is locked by the bar code recognizer of the carrying manipulator device 92, the locked coded welded cutting plate is taken up and put into the storage box 90 by the three-coordinate manipulator of the carrying manipulator device 92, when the sorting of the cutting plate is completed, the carrier 4, the travelling crane 5, the turning machine 6, the grinding machine 7, the belt conveyor 8, the scanning and code printing machine 91 and the carrying manipulator device 92 are in a non-working state.

[0075] In the second embodiment of the present application, the belt conveyor 8, the rack 9, the scanning and code printing machine 91, the carrying manipulator device 92 and the storage box 90 are connected to each other in the manner of identifying and sorting the cutting plate in a moving state.

[0076] In the embodiment, the scanning and identifying and ink-jet printer 91 and the carrying manipulator device 92 are connected with the belt conveyor 8, the rack 9 and the storage box 90 in a way that a single set of components is used to identify and sort the segmented cutting plate pieces.

[0077] In the embodiment, the first accessory device is also included and is arranged between the first accessory device and the belt conveyor 8, and the first accessory device is arranged to include the turnover machine 6 and the grinding machine 7.

[0078] In the embodiment, the first accessory device is also included and is arranged between the first accessory device and the belt conveyor 8, and the first accessory device is arranged to include the turnover machine 6 and the grinding machine 7.

[0079] The second embodiment of the present application is based on the first embodiment,

[0080] The second embodiment of the present application is based on the first embodiment,

[0081] The second embodiment of the present application is based on the first embodiment.

[0082] The present application has the following features:

[0083] 1. The belt conveyor 8, the rack 9, the scanning and identifying and ink-jet printer 91, the carrying manipulator device 92 and the storage box 90 are designed, the scanning and identifying and ink-jet printer 91 and the carrying manipulator device 92 are supported by the rack 9, the cutting plate pieces are put in a moving state by the belt conveyor 8, the cutting plate pieces are ink-jet printed and sorted by the scanning and identifying and ink-jet printer 91 and the carrying manipulator device 92, the sorted cutting plate pieces are stored by the storage box 90, the cutting plate pieces in a moving state are identified and sorted, the cutting plate pieces placed on the operation platform in a static state are identified and sorted one by one, and the cutting plate piece sorting efficiency is improved.

[0084] 2. The first vertical guide rail 1, the second vertical guide rail 2, the horizontal guide rail 3, the carrying vehicle 4 and the travelling crane 5 are designed, and the cutting plate pieces made by the plasma cutting machine 10 and the flame cutting machine 20 are transported.

[0085] 3、Due to the design of the turnover machine 6 and the grinding machine 7, the burr treatment of the cutting plate piece is realized.

[0086] 4、Due to the design of the numerical range limitation of the structure shape, the numerical range is the technical feature in the technical scheme of the application, which is not obtained by formula calculation or finite times of test. The test shows that the technical feature of the numerical range has achieved good technical effect.

[0087] 5、Due to the design of the technical features of the application, through the test, the performance indicators of the application are at least 1.7 times of the existing performance indicators, and the application has good market value through evaluation.

[0088] Other technical features associated with the belt conveyor 8, the rack 9, the scanning identification and code spraying machine 91, the carrying manipulator device 92 and the storage box 90 for identifying and sorting the cutting plate piece in the moving state are also one of the embodiments of the application, and the technical features of the above embodiments can be combined arbitrarily. In order to meet the requirements of the Patent Law, the Patent Implementation Details and the Examination Guidelines, the embodiments of all possible combinations of the technical features in the above embodiments are not described.

[0089] The above embodiments are only one implementation form of the cutting plate piece sorting device and method provided by the application for hydraulic support. According to other deformations of the scheme provided by the application, the components or steps are increased or reduced, or the application is used in other technical fields close to the application, which all belong to the protection scope of the application.

Claims

1. A cutting board sorting device for hydraulic supports, characterized in that: The belt conveyor (8) for driving the cutting plate to move, the rack (9) arranged on the belt conveyor (8), the scanning identification and inkjet machine (91) arranged on the rack (9), the carrying manipulator device (92) arranged on the rack (9), the storage box (90) arranged corresponding to the carrying manipulator device (92), The first accessory device is further arranged and comprises a first vertical guide rail (1), a second vertical guide rail (2), a horizontal guide rail (3), a carrying vehicle (4) and a travelling crane (5), The second accessory device is further arranged and comprises a turnover machine (6) and a grinding machine (7), The horizontal guide rail (3) is arranged between the first vertical guide rail (1) and the second vertical guide rail (2), the carrying vehicle (4) is arranged between the first vertical guide rail (1), the second vertical guide rail (2) and the horizontal guide rail (3), the travelling crane (5) is arranged between the turnover machine (6) and the first vertical guide rail (1), the grinding machine (7) is arranged between the belt conveyor (8) and the turnover machine (6), the rack (9) is arranged on the belt conveyor (8), the scanning identification and inkjet machine (91) and the carrying manipulator device (92) are respectively arranged on the rack (9), and the storage box (90) is arranged between the carrying manipulator device (92) and the belt conveyor (8), The carrying manipulator device (92) is arranged as an integrated body of a three-coordinate manipulator mounted on a support beam and a bar code identifier, the end of the support beam of the carrying manipulator device (92) is arranged to be coupled with the rack (9), the three-coordinate manipulator and the bar code identifier of the carrying manipulator device (92) are arranged on the belt conveyor (8), and the three-coordinate manipulator of the carrying manipulator device (92) is arranged to be distributed corresponding to the storage box (90), The travelling crane (5) is arranged as a travelling crane with a magnetic suction cup, one end of the travelling crane (5) is arranged to be distributed corresponding to the first vertical guide rail (1), and the other end of the travelling crane (5) is arranged to be distributed corresponding to the turnover machine (6).

2. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The belt conveyor (8), the rack (9), the scanning identification and inkjet machine (91), the carrying manipulator device (92) and the storage box (90) are coupled with each other in a manner of identifying and sorting the cutting plate in a moving state.

3. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The scanning identification and inkjet machine (91) and the carrying manipulator device (92) are coupled with the belt conveyor (8), the rack (9) and the storage box (90) in a manner of identifying and sorting a type of cutting plate in a segmented manner.

4. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that the belt The input port of the belt conveyor (8) is arranged to be coupled with the grinding machine (7), the rack (9) and the storage box (90) are respectively arranged on the side of the belt conveyor (8), the scanning identification and inkjet machine (91) and the carrying manipulator device (92) are respectively arranged on the upper end of the belt conveyor (8).

5. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The rack (9) is arranged to include a first rack part (99) and a second rack part (98), and the lower end face part of the first rack part (99) and the lower end face part of the second rack part (98) are arranged to be coupled with the foundation respectively, the upper end face part of the first rack part (99) and the upper end face part of the second rack part (98) are arranged to be coupled with the scanning and coding machine (91) and the carrying manipulator device (92) respectively, and the first rack part (99) is arranged at the front side part of the belt conveyor (8), the second rack part (98) is arranged at the rear side part of the belt conveyor (8), and the first rack part (99) and the second rack part (98) are arranged as rectangular frames respectively.

6. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The scanning and coding machine (91) is arranged to have an integrated body of a scanning identifier and a coding machine mounted on a support beam, and the end of the support beam of the scanning and coding machine (91) is arranged to be coupled with the rack (9), and the scanning identifier and the coding machine of the scanning and coding machine (91) are arranged on the belt conveyor (8).

7. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The storage box (90) is arranged to have a box-shaped body with an open part, and the storage box (90) is arranged at the side part of the belt conveyor (8), and the storage box (90) is arranged to be distributed corresponding to the carrying manipulator device (92).

8. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The first vertical guide rail (1), the second vertical guide rail (2) and the horizontal guide rail (3) are arranged as AGV frame bodies with double rail bodies respectively, and one end of the horizontal guide rail (3) is arranged to be coupled with the first vertical guide rail (1), and the other end of the horizontal guide rail (3) is arranged to be coupled with the second vertical guide rail (2), and the upper end face part of the first vertical guide rail (1), the upper end face part of the second vertical guide rail (2) and the upper end face part of the horizontal guide rail (3) are arranged to be contact-coupled with the carrying vehicle (4) respectively.

9. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The plasma cutting machine (10) is arranged between the first vertical guide rail (1) and the second vertical guide rail (2), and the horizontal guide rail (3) is arranged at the front and rear sides of the plasma cutting machine (10), and the flame cutting machine (20) is arranged at the outer side part of the first vertical guide rail (1) and the outer side part of the second vertical guide rail (2) respectively.

10. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The carrying vehicle (4) is arranged as an AGV trolley, and the wheels of the carrying vehicle (4) are arranged to be contact-coupled with the first vertical guide rail (1), the second vertical guide rail (2) and the horizontal guide rail (3) respectively.

11. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The turnover machine (6) is arranged as a conveying device with an upper S-pole conveying belt (61) and a lower N-pole conveying belt (62), and the lower N-pole conveying belt (62) and the upper S-pole conveying belt (61) are arranged to be distributed in a staggered manner, the input port part of the lower N-pole conveying belt (62) is arranged to be distributed corresponding to the travelling crane (5), and the output port part of the upper S-pole conveying belt (61) is arranged to be coupled with the grinding machine (7), and the upper S-pole conveying belt (61) and the lower N-pole conveying belt (62) are arranged as plate conveying devices with magnetic strips respectively.

12. The cutting board sorting device for hydraulic supports according to claim 1, characterized in that: The grinding machine (7) is arranged as an electric grinding machine, and the input port part of the grinding machine (7) is arranged to be coupled with the turnover machine (6), and the output port part of the grinding machine (7) is arranged to be coupled with the belt conveyor (8).

13. The cutting board sorting device for a hydraulic support according to any one of claims 1 to 12, characterized in that the belt The conveyor (8) and the storage box (90) are arranged in a sequence identification and sorting manner with the rack (9), the scanning identification and ink-jet printer (91) and the carrying manipulator device (92), and the belt conveyor (8), the storage box (90), the rack (9), the scanning identification and ink-jet printer (91) and the carrying manipulator device (92) are arranged in a track transportation collection manner with the first vertical guide rail (1), the second vertical guide rail (2), the transverse guide rail (3), the carrying vehicle (4) and the travelling crane (5), the belt conveyor (8), the storage box (90), the rack (9), the scanning identification and ink-jet printer (91) and the carrying manipulator device (92) are arranged in a grinding treatment manner with the turning machine (6) and the grinding machine (7), the center line of the travelling crane (5), the center line of the turning machine (6), the center line of the grinding machine (7), the center line of the belt conveyor (8), the center line of the rack (9), the center line of the scanning identification and ink-jet printer (91) and the center line of the carrying manipulator device (92) are arranged on the same straight line, one scanning identification and ink-jet printer (91) and one carrying manipulator device (92) are arranged to form a group of identification and sorting components, and a plurality of groups of identification and sorting components and the storage box (90) are arranged to be distributed along the transverse center line of the belt conveyor (8).

14. A cutting plate sorting method for the cutting plate sorting device of the hydraulic support according to any one of claims 1 to 13, wherein the steps are: supporting the scanning identification and ink-jet printer (91) and the carrying manipulator device (92) by the rack (9), moving the cutting plate by the belt conveyor (8), marking and sorting the cutting plate by the scanning identification and ink-jet printer (91) and the carrying manipulator device (92), storing the sorted cutting plate by the storage box (90), and realizing the identification and sorting of the cutting plate in motion.

15. The method of claim 14 wherein the steps are: The cutting plate parts are made by the plasma cutting machine (10) and the flame cutting machine (20), the finished cutting plate parts are placed on the trolley (4) by the crane on the plasma cutting machine (10) and the flame cutting machine (20), when the trolley (4) loaded with the finished cutting plate parts moves on the second vertical guide rail (2) and the horizontal guide rail (3), enters the first vertical guide rail (1), when reaching the end of the first vertical guide rail (1), the trolley (4) is in a stopped state, the travelling crane (5) is in a working state, the finished cutting plate parts are lifted from the trolley (4) by the magnetic suction cup of the travelling crane (5), the empty trolley (4) moves in the opposite direction on the first vertical guide rail (1), moves in the opposite direction on the second vertical guide rail (2) and the horizontal guide rail (3), and then returns to the side of the plasma cutting machine (10) and the flame cutting machine (20), the finished cutting plate parts are placed on the input port part of the lower N-pole conveyor belt (62) by the travelling crane (5), the lower N-pole conveyor belt (62) is in a working state, the finished cutting plate parts are conveyed to the lower end face part of the upper S-pole conveyor belt (61), the lower N-pole conveyor belt (62) is in a non-working state, the lower N-pole conveyor belt (62) loses magnetism, the upper S-pole conveyor belt (61) obtains magnetism, the finished cutting plate parts are attracted by the upper S-pole conveyor belt (61) and placed on the lower end face part of the upper S-pole conveyor belt (61), the upper S-pole conveyor belt (61) is in a working state, when the finished cutting plate parts are on the upper end face part of the upper S-pole conveyor belt (61), the upper S-pole conveyor belt (61) loses magnetism, the finished cutting plate parts are placed on the input port part of the grinder (7) from the output port part of the upper S-pole conveyor belt (61), the grinder (7) is in a working state, burrs on the finished cutting plate parts are ground by the grinder (7), and welded cutting plate parts are obtained, the welded cutting plate parts are placed on the belt conveyor (8) from the output port part of the grinder (7), the belt conveyor (8) is in a working state, the welded cutting plate parts on the belt conveyor (8) are profile scanned by the scanning identifier of the scanning and ink-jet printer (91), the welded cutting plate parts are ink-jet printed by the ink-jet printer of the scanning and ink-jet printer (91), the welded cutting plate parts are locked by the bar code identifier of the carrying manipulator device (92), the locked welded cutting plate parts are taken and placed in the storage box (90) by the three-coordinate manipulator of the carrying manipulator device (92), when the sorting of the cutting plate parts is completed, the trolley (4), the travelling crane (5), the turnover machine (6), the grinder (7), the belt conveyor (8), the scanning and ink-jet printer (91) and the carrying manipulator device (92) are in a non-working state.

Citation Information

Patent Citations

  • Automatic feeding, discharging and sorting production device for cutting large panel material

    CN217394454U