Chafing dish residue oil-water separation device

Abstract

The application discloses a chafing dish residual oil and water separation device, which comprises a static tank, a condensing tank, a first temperature control device, a second temperature control device, a water collecting tank, an oil collecting tank, a temperature sensing device, a first liquid level sensor and a second liquid level sensor; the condensing tank is arranged below the static tank, and the oil collecting tank is arranged directly below the condensing tank; the top of the static tank is provided with a sieve hole, and the first temperature control device is connected with the static tank; the bottom of the static tank is provided with a liquid discharge pipe which is communicated with the condensing tank; the second temperature control device is connected with the condensing tank; the bottom of the condensing tank is communicated with the water collecting tank through a drain pipe and communicated with the oil collecting tank through an oil discharge pipe; the temperature sensing device is connected with the static tank; the first liquid level sensor is connected with the static tank; and the second liquid level sensor is connected with the condensing tank. The application can realize accurate separation of oil and water, shorten the process time, reduce the equipment cost and reduce the equipment area.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of kitchen waste treatment equipment, in particular to a hot pot residual oil-water separation device. BACKGROUND

[0002] With the progress of society, the domestic catering industry has developed rapidly. Hot pot is a traditional and popular food in China. However, after people enjoy the hot pot residue, a large amount of residual material will be left at the bottom of the pot; this part of the hot pot residue is mainly a mixture of animal fat and water, and also includes a part of food residue. In the prior art: the hot pot shop needs to clean different hot pot basins at irregular times during business hours, but the material quality and temperature in each hot pot basin are different. In the process of treating hot pot residues, the existing equipment usually uses the method of continuously heating and dissolving oil to make oil and water separate naturally, which leads to a long time to realize oil-water separation, high energy consumption and inability to accurately separate oil and water. In order to meet the daily management of hot pot shops and the relevant regulations of the state on waste oil recycling and resource utilization, hot pot shops need to configure multiple devices to work synchronously, which causes high equipment cost and large equipment area. Therefore, how to develop a new type of high-efficiency hot pot residual oil-water separation device to overcome the above problems in the prior art is the direction that the technical personnel in the field need to research. SUMMARY

[0003] The present application aims to provide a hot pot residual oil-water separation device that can accurately separate oil and water, shorten the process time, and thus reduce equipment cost and equipment area.

[0004] The technical scheme adopted by the present application is as follows:

[0005] A hot pot residual oil-water separation device, comprising: a standing tank, a condensing tank, a first temperature control device, a second temperature control device, a water collecting tank, an oil collecting tank, a temperature sensing device, a first liquid level sensor and a second liquid level sensor; the condensing tank is arranged directly below the standing tank, and the oil collecting tank is arranged directly below the condensing tank; the top of the standing tank is provided with a sieve hole, the first temperature control device is connected with the standing tank and used for adjusting the temperature in the tank body of the standing tank; the bottom of the tank body of the standing tank is provided with a liquid discharge pipe leading to the condensing tank; the second temperature control device is connected with the condensing tank and used for adjusting the temperature in the tank body of the condensing tank; the bottom of the tank body of the condensing tank is communicated with the water collecting tank through a drain pipe and with the oil collecting tank through an oil discharge pipe; the temperature sensing device is connected with the standing tank and used for detecting the temperature inside the tank body of the standing tank; the first liquid level sensor is connected with the standing tank and used for detecting the liquid level in the standing tank; and the second liquid level sensor is connected with the condensing tank and used for detecting the liquid level in the condensing tank.

[0006] By adopting the technical scheme: in the process of processing hot pot residues, the staff first pours the hot pot residues on the top of the box body of the static box, filters out the solid residues in the hot pot residues through the sieve hole, and at the same time, the oil-water mixture enters the static box through the sieve hole and merges with other oil-water mixtures previously poured to form a mixed liquid, at this time, the equipment obtains the temperature of the mixed liquid through the temperature measuring device, if the temperature is higher than 40 degrees, the first cooling device is started, if the temperature is lower than 40 degrees, the first heating device is started, so that the mixed liquid in the static box is always kept at about 40 degrees, when the oil-water mixture in the static box reaches the preset height, the first liquid level sensor opens the liquid outlet to guide the mixed liquid in the static box into the condensing box, at this time, the second liquid level sensor controls the liquid level height of the condensing box, and the second cooling device is started to cool and stratify the mixed liquid: the oil layer in the mixed liquid is solidified and floats on the upper side of the water layer, then the drain pipe is opened, and the water is first drained from the condensing box. Then the second cooling device and the drain pipe are closed; the oil outlet pipe is opened, and the second heating device is started, the solidified oil layer is dissolved into liquid state, and the liquid oil is guided from the oil outlet pipe into the oil collecting box. In the above process, since the temperature of the mixed liquid in the static box is kept basically constant, the working time of the second cooling device and the second heating device can be better grasped, so that the oil-water two-phase separation is realized with low energy consumption. The actual needs of hot pot restaurants for continuous and uninterrupted oil-water separation are met.

[0007] Preferably, in the hot pot residue oil-water separation device, the first temperature control device comprises: a first electric heating pipe, a first compressor, a first fan, a first condensing pipe and a first evaporating coil; one end of the first condensing pipe is connected with the first compressor, the other end of the first condensing pipe is connected with one end of the first evaporating coil through an expansion valve, and the other end of the first evaporating coil is connected with the first compressor; the first fan is arranged towards the first condensing pipe; the first evaporating coil and the first electric heating pipe are arranged inside the box body of the static box; the second temperature control device comprises: a second electric heating pipe, a second compressor, a second fan, a second condensing pipe and a second evaporating coil; one end of the second condensing pipe is connected with the second compressor, the other end of the second condensing pipe is connected with one end of the second evaporating coil through an expansion valve, and the other end of the second evaporating coil is connected with the first compressor; the second fan is arranged towards the second condensing pipe; the second evaporating coil and the second electric heating pipe are arranged inside the box body of the condensing box.

[0008] By adopting the technical scheme, the compressor system commonly used in air conditioners is used to realize the cooling of the box. Specifically, taking the first cooling device as an example: the first compressor first compresses the refrigerant into a high-temperature and high-pressure gas and sends it to the first condensing pipe, the first fan blows air to accelerate the refrigerant in the first condensing pipe to dissipate heat, forming a liquid refrigerant at room temperature and high pressure, and the liquid refrigerant absorbs heat after entering the first evaporating coil through the expansion valve, and becomes a low-temperature gas refrigerant back to the first compressor, thereby realizing the heat absorption and cooling of the box through the first evaporating coil. The working process of the second compressor, the second condensing pipe and the second evaporating coil is the same as that of the first compressor, the first condensing pipe and the first evaporating pipe. The above structure and working principle are prior art and will not be described again. The first electric heating pipe and the second electric heating pipe are used to realize the heating of the box.

[0009] More preferably, in the above hot pot residue oil-water separation device: it further includes a solid residue tank; the solid residue tank is placed on one side of the static tank, a solid residue inlet is formed on the top of the tank body of the solid residue tank, and the solid residue inlet is lower than the screen hole; the top of the tank body of the static tank is provided with a movable flap, and the screen hole is arranged on the movable flap; a handle is arranged on the top of the movable flap, and the movable flap is inclined towards the solid residue inlet.

[0010] By adopting the technical scheme: the solid residue tank is used to collect the solid residues in the hot pot residues. Specifically: during the treatment of the hot pot residues, the staff first pours the hot pot residues on the top of the tank body of the static tank, filters out the solid residues in the hot pot residues through the screen hole, and the solid residues slide into the solid residue inlet along the inclined tank body top of the static tank. In practice, the handle can be held to incline the movable flap, increase the slope of the slope, and more quickly guide the solid residues in the hot pot residues into the solid residue tank.

[0011] Further preferably, in the above hot pot residue oil-water separation device: it further includes a mounting bracket, and the first compressor, the second compressor, the first fan, the second fan, the first condensing pipe and the second condensing pipe are arranged on the mounting bracket.

[0012] By adopting the technical scheme: the mounting bracket is used to fix the first compressor, the second compressor, the first fan, the second fan, the first condensing pipe and the second condensing pipe.

[0013] Further preferably, in the above hot pot residue oil-water separation device: it further includes an outer shell, the top of the outer shell is open, the static tank, the condensing tank, the water collecting tank, the oil collecting tank, the solid residue tank and the mounting bracket are uniformly arranged in the outer shell, and the door body and the air hole are arranged on the tank wall of the outer shell.

[0014] By adopting the technical scheme, the outer shell is used to protect the static tank, the condensing tank, the water collecting tank, the oil collecting tank, the solid residue tank and the mounting rack, the door body is arranged to open the outer shell to replace and adjust the internal device, and the air hole is arranged to ensure the heat exchange work of the fan.

[0015] Further preferably, in the above-mentioned hot pot residue oil-water separation device, the first liquid level sensor and the second liquid level sensor are respectively integrated with alarm devices.

[0016] By adopting the technical scheme, when the liquid level height in the static tank and the condensing tank reaches the preset value, the alarm device is used to realize automatic alarm, so that the staff does not need to pay attention to the liquid level reading of the first liquid level sensor and the second liquid level sensor at all times, and the labor cost is saved.

[0017] Compared with the prior art, the present application has the advantages of simple structure and easy implementation, can separate animal oil from hot pot residue to the maximum extent, shortens the oil-water separation processing time, ensures uninterrupted work with the least equipment, and solves the problems of equipment cost, use cost and equipment area. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view of embodiment 1;

[0019] Figure 2 is a structural schematic view of embodiment 1 after removing the door body; Figure 1

[0020] Figure 3 is a structural schematic view of the static tank, in which the first condensing pipe is shielded by the first fan;

[0021] Figure 4 is a structural schematic view of the static tank, in which the first condensing pipe is shielded by the first fan; Figure 3

[0022] Figure 5 is a structural schematic view of the condensing tank, in which the second condensing pipe is shielded by the second fan, and the second electric heating pipe is an embedded design and is shielded by the plate body below the second evaporating coil pipe;

[0023] In the above-mentioned drawings, the electrical connection between each device and the external power supply is omitted.

[0024] The correspondence between the reference signs and the component names is as follows:

[0025] ​​1. Settling chamber; 2. Condensation chamber; 31. First temperature control device; 32. Second temperature control device; 41. Water collection tank; 42. Oil collection tank; 5. Solid residue tank; 6. Mounting bracket; 7. Temperature sensing device; 81. First liquid level sensor; 82. Second liquid level sensor; 9. Outer shell; 11. Movable flip cover; 12. Sieve hole; 13. Handle; 14. Drain pipe; 311. First heating element; 312. First compressor; 313. First fan; 315. First evaporator coil; 322. Second compressor; 323. Second fan; 325. Second evaporator coil; 51. Solid residue inlet; 91. Door; 92. Vent. Detailed Implementation

[0026] The embodiments of the present invention will be further described below with reference to the accompanying drawings. It should be understood by those skilled in the art that the embodiments described herein are merely exemplary.

[0027] In the description of this invention, the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. When an element is referred to as "fixed to" or "set on" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.

[0028] like Figures 1-4 Example 1 is shown below:

[0029] A hot pot residue oil-water separation device includes: a settling tank 1, a condensation tank 2, a first temperature control device 31, a second temperature control device 32, a water collection tank 41, an oil collection tank 42, a solid residue tank 5, a mounting bracket 6, a temperature sensing device 7, a first liquid level sensor 81, a second liquid level sensor 82, and a housing 9.

[0030] The outer shell 9 has an opening at the top, and the static box 1, condensation box 2, water collection box 41, oil collection box 42, solid residue box 5 and mounting bracket 6 are evenly installed inside the outer shell 9; the outer shell 9 has a door 91 and an air hole 92 on its wall.

[0031] The condensing tank 2 is arranged directly below the static tank 1, and the oil collecting tank 42 is arranged directly below the condensing tank 2; the top of the tank body of the static tank 1 is provided with a movable flap 11, and the surface of the movable flap 11 is distributed with sieve holes 12; the top edge of the movable flap 11 is symmetrically provided with two handles 13, and the residual material tank 5 is placed on one side of the static tank 1, and the top of the tank body of the residual material tank 5 is provided with a residual material inlet 51 which is arranged lower than the sieve holes 12; the movable flap 11 is arranged to be inclined towards the residual material inlet 51.

[0032] The first temperature control device 31 is connected with the static tank 1 and used for adjusting the temperature in the tank body of the static tank 1. Specifically, the first temperature control device 31 comprises a first electric heating pipe 311, a first compressor 312, a first fan 313, a first condensing pipe and a first evaporating disc pipe 315; one end of the first compressor 312 is connected with the first condensing pipe, the other end of the first condensing pipe is connected with one end of the first evaporating disc pipe 315 through an expansion valve, and the other end of the first evaporating disc pipe 315 is connected with the first compressor 312; the first fan 313 is arranged towards the first condensing pipe; the first evaporating disc pipe 315 and the first electric heating pipe 311 are arranged in the tank body of the static tank 1; the bottom of the tank body of the static tank 1 is provided with a liquid discharge pipe 14 which is communicated to the condensing tank 2; the second temperature control device 32 is connected with the condensing tank 2 and used for adjusting the temperature in the tank body of the condensing tank 2. Specifically, the second temperature control device 32 comprises a second electric heating pipe, a second compressor 322, a second fan 323, a second condensing pipe and a second evaporating disc pipe 325; one end of the second compressor 322 is connected with the second condensing pipe, the other end of the second condensing pipe is connected with one end of the second evaporating disc pipe 325 through an expansion valve, and the other end of the second evaporating disc pipe 325 is connected with the first compressor 312; the second fan 323 is arranged towards the second condensing pipe; the second evaporating disc pipe 325 and the second electric heating pipe are arranged in the tank body of the condensing tank 2. The first compressor 312, the second compressor 322, the first fan 313, the second fan 323, the first condensing pipe and the second condensing pipe are respectively installed on the mounting bracket 6. The first liquid level sensor 81 and the second liquid level sensor 82 are respectively integrated with alarm devices.

[0033] The bottom of the tank body of the condensing tank 2 is communicated with the water collecting tank 41 through a water discharge pipe and with the oil collecting tank 42 through an oil discharge pipe; the temperature measuring sensor device 7 is connected with the static tank 1 and used for detecting the temperature in the tank body of the static tank 1; the first liquid level sensor is connected with the static tank 1 and used for detecting the liquid level height in the static tank 1; the second liquid level sensor is connected with the condensing tank 2 and used for detecting the liquid level height in the condensing tank 2.

[0034] In practice, the working process is as follows:

[0035] In the process of processing the hot pot residues, the staff first pours the hot pot residues on the top of the box body of the static box 1, and filters out the solid residues in the hot pot residues through the sieve holes 12. The staff tilts the movable cover 11 by holding the handle 13, increases the slope of the movable cover 11 itself, and guides the filtered solid residues into the solid residue box 5 to complete the collection. At the same time, the oil-water mixture passes through the sieve holes 12 into the static box 1, and flows with other oil-water mixtures poured previously to form a mixed liquid. At this time, the device obtains the temperature of the mixed liquid through the temperature measuring device. If the temperature is higher than 40 degrees, the first cooling device is started. If the temperature is lower than 40 degrees, the first heating device is started, so that the mixed liquid in the static box 1 is always kept at about 40 degrees. When the oil-water mixture in the static box 1 reaches the preset height, the first liquid level sensor 81 opens the liquid outlet to guide the mixed liquid in the static box 1 into the condensing box 2. At this time, the second liquid level sensor 82 controls the liquid level height of the condensing box 2, and the second cooling device is started to cool and stratify the mixed liquid: the oil layer in the mixed liquid solidifies and floats on the upper side of the water layer, and then the drain pipe is opened to first drain the water from the condensing box 2. Then the second cooling device and the drain pipe are closed; the oil outlet pipe is opened, and the second heating device is opened to dissolve the solidified oil layer into liquid state, and guide the liquid oil from the oil outlet pipe into the oil collecting box 42. In the above process, since the temperature of the mixed liquid in the static box 1 remains basically constant, the working time of the second cooling device and the second heating device can be better grasped, so that the oil-water two-phase separation can be realized with low energy consumption. The actual needs of the hot pot restaurant for continuous and uninterrupted oil-water separation work are met.

[0036] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A chafing dish residue oil-water separation device, characterized by, It comprises: The static tank, the condensing tank, the first temperature control device, the second temperature control device, the water collecting tank, the oil collecting tank, the temperature sensing device, the first liquid level sensor, the second liquid level sensor and the solid residue tank; the condensing tank is arranged directly below the static tank, and the oil collecting tank is arranged directly below the condensing tank; the top of the tank body of the static tank is provided with a sieve hole, the first temperature control device is connected with the static tank and used for adjusting the temperature in the tank body of the static tank, the bottom of the tank body of the static tank is provided with a liquid discharge pipe leading to the condensing tank, the second temperature control device is connected with the condensing tank and used for adjusting the temperature in the tank body of the condensing tank, the bottom of the tank body of the condensing tank is communicated with the water collecting tank through a drain pipe and communicated with the oil collecting tank through an oil discharge pipe, the temperature sensing device is connected with the static tank and used for detecting the temperature in the tank body of the static tank, the first liquid level sensor is connected with the static tank and used for detecting the liquid level in the static tank, and the second liquid level sensor is connected with the condensing tank and used for detecting the liquid level in the condensing tank, The solid residue tank is arranged on one side of the static tank, the top of the tank body of the solid residue tank is provided with a solid residue inlet which is arranged lower than the sieve hole, the top of the tank body of the static tank is provided with a movable cover, and the sieve hole is arranged on the movable cover; the top of the movable cover is provided with a handle, and the movable cover is arranged to be inclined towards the solid residue inlet, The first liquid level sensor and the second liquid level sensor are respectively integrated with alarm devices, In the process of processing the hot pot residue, the hot pot residue is poured on the top of the tank body of the static tank, the solid residues in the hot pot residue are filtered out through the sieve hole, and the oil-water mixture passes through the sieve hole into the static tank to form a mixed liquid with other oil-water mixtures previously poured into the static tank, the temperature of the mixed liquid is obtained through the temperature sensing device, if the temperature is higher than 40 degrees, the first cooling device is started, if the temperature is lower than 40 degrees, the first heating device is started, when the oil-water mixture in the static tank reaches a preset height, the first liquid level sensor opens the liquid discharge port to guide the mixed liquid in the static tank into the condensing tank, at this time, the second liquid level sensor controls the liquid level height of the condensing tank, and the second cooling device is started to cool and stratify the mixed liquid: the oil layer in the mixed liquid is solidified and floats on the upper side of the water layer, then the drain pipe is opened, the water is first discharged from the condensing tank, then the second cooling device and the drain pipe are closed, the oil discharge pipe is opened, and the second heating device is started, the solidified oil layer is dissolved into liquid state, and the liquid oil is guided into the oil collecting tank from the oil discharge pipe.

2. The hot pot residue oil-water separation device according to claim 1, wherein: The first temperature control device comprises a first electric heating pipe, a first compressor, a first fan, a first condensing pipe and a first evaporating coil; one end of the first compressor is connected with the first condensing pipe, the other end of the first condensing pipe is connected with one end of the first evaporating coil through an expansion valve, and the other end of the first evaporating coil is connected with the first compressor; the first fan is arranged towards the first condensing pipe; and the first evaporating coil and the first electric heating pipe are arranged in the tank body of the static tank. The second temperature control device comprises a second electric heating tube, a second compressor, a second fan, a second condenser tube and a second evaporating coil; the second compressor is connected to one end of the second condenser tube, the other end of the second condenser tube is connected to one end of the second evaporating coil through an expansion valve, the other end of the second evaporating coil is connected to the first compressor; the second fan is arranged towards the second condenser tube; the second evaporating coil and the second electric heating tube are arranged inside the box body of the condensing box.

3. The apparatus according to claim 1, wherein the apparatus is characterized by: The installation rack is further included, and the first compressor, the second compressor, the first fan, the second fan, the first condenser tube and the second condenser tube are respectively installed on the installation rack.

4. The hot pot residue oil-water separation device of claim 3, wherein: The outer shell is further included, the outer shell is open at the top, and the standing box, the condensing box, the water collecting box, the oil collecting box, the residual material box and the installation rack are uniformly installed in the outer shell; a door body and air holes are arranged on the box wall of the outer shell.

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