Comprehensive ampoule disinfection and cleaning system

Abstract

The present invention relates to the technical field of ampoule cleaning and processing, in particular to a comprehensive ampoule disinfection and cleaning system, comprising a feeding conveyor line, a transfer transition conveyor line, a transfer conveyor line, an ampoule push-return mechanism, and a comprehensive ampoule cleaning device, wherein the transfer transition conveyor line and the ampoule push-return mechanism are both installed on the top of a lead screw translation mechanism, and the transfer transition conveyor line is used to receive the ampoule bottles to be cleaned from the feeding conveyor line and transport them to a designated station and transport them to the inside of the comprehensive ampoule cleaning device in cooperation with the ampoule push-return mechanism, and each ampoule bottle to be cleaned completes the synchronous cleaning process of the inner cavity and the outer wall inside the comprehensive ampoule cleaning device. The ampoule disinfection and cleaning system can use a production line to realize rapid cleaning of newly produced ampoule bottles, and can realize synchronous cleaning of the inner cavity and the outer wall of the ampoule bottles during cleaning, with good cleaning effect and high cleaning efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of ampoule cleaning and treatment, and in particular to a comprehensive cleaning system capable of quickly realizing comprehensive treatments such as rapid cleaning, disinfection and the like of ampoule bottles, in particular a comprehensive ampoule disinfection and cleaning system. Background Art

[0002] An ampoule is a hard glass container that can be melted and sealed. It is commonly used to store injectable drugs, vaccines, serums, etc. An ampoule has a small capacity but good sealing performance. After filling, the top opening can be treated with high temperature to melt the glass and seal it. There are often scratches on the neck of the bottle. When opening, it can be opened by knocking on the scratch with a hard object.

[0003] After the ampoule is produced, it needs to be disinfected, cleaned and rinsed before it can be used for filling medicines, considering its special nature of containing liquid medicines. At present, although there are some medicine bottle cleaning equipment on the market, it is difficult to clean ampoules.

[0004] For example, in the patent document with patent application number CN202120794273.3, a bottle washing machine for washing medicine bottles is disclosed, whose main structure includes a washing tank, and also includes a plurality of placement mechanisms arranged in the washing tank for placing medicine bottles, a first cleaning mechanism for cleaning the outer wall of the medicine bottle, and a second cleaning mechanism for cleaning the inner wall of the medicine bottle; the placement mechanism includes a placement plate, a plurality of sleeves rotatably connected to the placement plate, and two clamping mechanisms arranged on the sleeve for clamping the medicine bottle, and the bottle washing machine also includes a driving assembly for driving the sleeve to rotate; the second cleaning mechanism includes a second cleaning pipe passing through the sleeve, and a plurality of water outlet holes are opened in the body of the second cleaning pipe located above the sleeve, and when the medicine bottle is fixed on the sleeve, the part of the body of the second cleaning pipe provided with the water outlet holes is located inside the medicine bottle; the clamping mechanism includes a connecting rod, a first nut, and a clamping block accommodated in the sleeve, the first nut is fixedly connected to the sleeve, the first end of the connecting rod is connected to the clamping block, the second end of the connecting rod extends to the outside of the sleeve, and the connecting rod is threadedly connected to the first nut.

[0005] The above-mentioned traditional bottle washing machine mainly connects the bottle body to be cleaned on the washing structure during cleaning, and cleans and rinses the inner wall of the medicine bottle through the washing mechanism. However, this cleaning method requires the bottle body to be cleaned to be installed on the washing structure, and it needs to be removed one by one after cleaning. The overall linkage and operation efficiency are relatively low. At the same time, the repeated use of internal cleaning and disinfection liquid during the cleaning process affects the cleaning effect and cleanliness.

[0006] Therefore, this traditional structure is not suitable for batch cleaning of newly produced ampoules. First, it is cumbersome to install and remove the ampoules during cleaning. Moreover, due to the special reduced diameter structure of the ampoules, the above-mentioned washing structure cannot effectively clean the inner and outer walls of the ampoules.

[0007] To this end, the present invention proposes a comprehensive cleaning system that can quickly perform comprehensive treatments such as rapid cleaning, disinfection, etc. on ampoule bottles, so as to better solve the problems existing in the prior art. Summary of the invention

[0008] The present invention solves one of the above technical problems, and the technical solution adopted is: an integrated ampoule disinfection and cleaning system, including a loading conveyor line, a transfer transition conveyor line, a transfer conveyor line, an ampoule push-return mechanism, and an integrated ampoule cleaning device. The transfer transition conveyor line and the ampoule push-return mechanism are both installed on the top of a lead screw translation mechanism. The transfer transition conveyor line is used to receive the ampoule bottles to be cleaned from the loading conveyor line and transport them to a designated workstation and transport them to the inside of the integrated ampoule cleaning device with the cooperation of the ampoule push-return mechanism. Each ampoule bottle to be cleaned completes the synchronous cleaning process of the inner cavity and the outer wall inside the integrated ampoule cleaning device.

[0009] In any of the above schemes, it is preferred that when the cleaning process is completed, the integrated ampoule cleaning device cooperates with the ampoule pushing and returning mechanism to transfer the cleaned ampoule bottle to the transfer transition conveyor line, and then continues to control the ampoule pushing and returning mechanism to connect the transfer transition conveyor line with its downstream transfer conveyor line and transfer the cleaned ampoule bottle to the transfer conveyor line through operation. The transfer conveyor line transfers the ampoule bottle downstream and transports it to the disinfection and drying room for drying and disinfection processes.

[0010] In any of the above schemes, preferably, the screw translation mechanism includes a ground-connected base frame fixed to the ground, a mounting platform is installed on the top of the ground-connected base frame, a vertical bearing seat is fixedly installed on the left and right sides of the mounting platform respectively, a rotating screw is installed between the two vertical bearing seats, the two ends of the rotating screw respectively pass through the vertical bearing seats at corresponding positions through the stepped shafts at their ends, a screw shift servo motor is connected to the end of the rotating screw on the left, and the motor housing of the screw shift servo motor is fixed by the first motor frame. A slider seat is fixed on the ground-connected base frame, and is screwed together with the rotating screw. The front and rear sides of the two slider seats are respectively mounted on the guide components at corresponding positions. The tops of the two slider seats are respectively fixedly connected to the bottom of a pushing platform. The transfer transition conveyor line is installed on the top right side of the pushing platform, and an ampoule pushing and returning mechanism is installed on the top left side of the pushing platform. The ampoule pushing and returning mechanism is used to push each ampoule to be cleaned that is in place on the transfer transition conveyor line to the right to the inside of the comprehensive ampoule cleaning device.

[0011] In any of the above schemes, it is preferred that the guide assembly includes a horizontal guide column arranged parallel to the rotating screw and spaced apart, and both ends of the horizontal guide column are respectively movable through the through holes at the corresponding positions of the slider seat at the corresponding positions and are respectively fixedly connected to a fixed end seat, and the bottom of the fixed end seat is fixedly installed on the top of the mounting platform on one side of the vertical bearing seat at the corresponding position.

[0012] In any of the above schemes, it is preferred that the transfer transition conveyor line adopts a transition belt conveyor, and a plurality of transfer ampoule supporting rubber card groups are evenly spaced along the circumference of the transition position annular belt of the transition belt conveyor, and the transfer ampoule supporting rubber card groups are composed of two relatively spaced transfer anti-slip rubber folding plates, and the transition position annular belt between the two transfer anti-slip rubber folding plates is used to place ampoule bottles, and the bottom of each ampoule bottle placed on the upper straight section of the transition position annular belt is facing the ampoule pushing and returning mechanism on the left, and the bottle mouth of each ampoule bottle is facing the integrated ampoule cleaning device on the right.

[0013] In any of the above schemes, it is preferred that the integrated ampoule cleaning device includes a cleaning bin fixed on the ground, a pump body is arranged on the cleaning bin, a sufficient amount of cleaning water is stored in the cleaning bin, an in-bin translation control mechanism is installed on the right outer side of the cleaning bin, the left end of the in-bin translation control mechanism is movable and sealed to extend into the cleaning bin and is connected to a lifting and adjusting mechanism, the in-bin translation control mechanism is used to drive the lifting and adjusting mechanism to achieve translation in the left and right directions in the cleaning bin, and approach or move away from the transfer transition conveyor line on its left side during the translation process;

[0014] A flip-type internal and external double cleaning mechanism is installed on the top of the lifting and positioning mechanism, and the flip-type internal and external double cleaning mechanism is used to clean and wash the inner cavity and outer surface of multiple ampoules at the same time and discharge excess water after cleaning;

[0015] A supporting platform section is horizontally arranged on the upper left side of the cleaning bin close to the transfer transition conveyor line, the left end of the supporting platform section is open and the top thereof is flush with the top of the upper belt of the transition position circular belt of the transfer transition conveyor line, the supporting platform section is used for temporarily supporting and guiding the ampoule bottles when they are transferred in the left and right directions, and the liquid level in the cleaning bin is lower than the top of the supporting platform section.

[0016] In any of the above schemes, it is preferred that the lifting and positioning mechanism includes a bottom shifting seat placed and installed at the bottom of the cleaning bin, an in-bin lifting platform is installed in the cleaning bin above the bottom shifting seat, the in-bin lifting platform and the bottom shifting seat are connected by synchronous waterproof lifting cylinders distributed at four corners, the four synchronous waterproof lifting cylinders are in a synchronous and unidirectional lifting state when working, and the flip-type internal and external double cleaning mechanism is installed on the top of the lifting and positioning mechanism.

[0017] In any of the above schemes, it is preferred that the in-bin translation control mechanism includes an external fixed frame fixedly connected to the right outer wall of the cleaning bin, and two synchronously retractable positioning control telescopic cylinders are fixedly installed on the external fixed frame, and the left ends of the piston rods of the two positioning control telescopic cylinders are movable and sealed to penetrate into the interior of the cleaning bin and are fixedly connected to the right side wall of the bottom shifting seat on the lifting and positioning mechanism.

[0018] In any of the above schemes, it is preferred that the flip-type internal and external dual cleaning mechanism includes a plurality of dual-use ampoule bottle washers respectively arranged in the cleaning bin on the right side of each ampoule bottle on the transfer transition conveyor line, the right end of each dual-use ampoule bottle washers is movably inserted on a flip component, and the dual-use ampoule bottle washers adopt a cyclic operation mode of one forward rotation and one reverse rotation to achieve effective cleaning of the inner cavity and outer surface of the ampoule bottle thereon, and each of the dual-use ampoule bottle washers is driven and controlled by a single-power long-axis multi-drive transmission mechanism, and the single-power long-axis multi-drive transmission mechanism adopts a single power to achieve synchronous cleaning of the inner cavity and outer side walls of multiple ampoule bottles, and the single-power long-axis multi-drive transmission mechanism is cooperatively installed on the flip component, and the flip component is used to drive each of the dual-use ampoule bottle washers to rotate 90 degrees to the right and make each cleaned ampoule bottle in a draining state with the bottle mouth facing vertically downward.

[0019] In any of the above schemes, it is preferred that the flip component includes a flip rigid shaft, the front and rear ends of the flip rigid shaft respectively move through the connecting seats at corresponding positions, the bottom of each connecting seat is fixed to the top of the lifting and adjusting mechanism, a flip angle control motor is fixedly connected to the end of the flip rigid shaft at the front end, the bottom of the flip angle control motor is fixedly installed on the top of the lifting and adjusting mechanism through a flip machine base, a horizontally arranged flip frame is fixedly connected to the left side of the flip rigid shaft, the single-power long-axis multi-drive transmission mechanism is installed on the flip frame, the right end of each dual-use ampoule bottle cleaner moves through the corresponding mounting hole on the left side wall of the flip frame and realizes anti-slip gear at its respective end through a gear nut.

[0020] In any of the above schemes, it is preferred that the dual-purpose ampoule bottle cleaner includes an inner cavity cleaning tube shaft, the left end of the inner cavity cleaning tube shaft movably extends to the inside of the ampoule bottle at a corresponding position, and the right end of the inner cavity cleaning tube shaft is integrally connected with a tapered column section, the left end of the tapered column section is conical, and the right end is a cylinder with an outer diameter matching the inner diameter of the bottle mouth of the ampoule bottle, the right end of the tapered column section is movably inserted into the mounting hole at the corresponding position of the left side wall of the flip frame of the flip component, and the tapered column section is fixedly connected to the inner cavity cleaning tube shaft. A shift plate is fixedly connected to the cylindrical outer side wall of the column section for realizing abutment with the bottle mouth of the ampoule bottle, a combined external driven gear is engaged and clamped in the annular groove on the right side of the shift plate, and the combined external driven gear is formed by combining and fixing two semicircular gears for easy installation and disassembly, a central rotating gear is fixedly connected to the outer side wall of the conical column section on the right side of the combined external driven gear, a central water spray channel is arranged in the inner cavity cleaning tube shaft, and a plurality of central water spray holes are arranged on the outer side wall;

[0021] The combined external driven gear and the central rotating gear are respectively connected to the single-power long-axis multi-drive transmission mechanism to achieve bidirectional rotational motion;

[0022] An outer cleaning member and an outer preliminary drying member are respectively installed on the left side wall of the combined outer driven gear, and the outer cleaning member cooperates with the inner cavity cleaning tube shaft to realize synchronous cleaning of the inside and outside of the ampoule bottle, and the outer preliminary drying member is used to preliminarily dry the outer surface of the ampoule bottle after cleaning by rotating;

[0023] The inner cavity cleaning tube shaft and the outer cleaning piece are connected to the pump body on the cleaning bin through a water supply hose to spray cleaning liquid; the outer primary drying piece is connected to an external micro-blower through an air supply hose to achieve air blowing.

[0024] In any of the above schemes, preferably, the external cleaning part includes a rigid extension water pipe fixedly mounted on the left side wall of the combined external driven gear, the shape of the rigid extension water pipe matches the outer generatrix shape of the ampoule bottle, and a plurality of external spray outlets are arranged at intervals along the length direction of the side wall of the rigid extension water pipe facing the outer side wall of the ampoule bottle, and each of the external spray outlets is connected to the external water spray channel inside the rigid extension water pipe.

[0025] In any of the above schemes, it is preferred that the outer primary dry part includes a rigid extension air duct fixedly mounted on the left side wall of the combined external driven gear, the shape of the rigid extension air duct matches the outer busbar shape of the ampoule bottle, and a plurality of external air jets are arranged at intervals along the length direction of the side wall of the rigid extension air duct facing the outer side wall of the ampoule bottle, and each of the external air jets is connected to the external air jet channel inside the rigid extension air duct.

[0026] In any of the above schemes, it is preferred that the single-power long-axis multi-drive transmission mechanism includes a driving long axis arranged along the front-to-back direction, and both ends of the driving long axis are respectively movable through the through holes at the corresponding positions of the flip frame of the flip component, and a single-power servo motor is fixedly connected to the front end of the driving long axis, and the single-power servo motor can realize bidirectional rotation. The single-power servo motor is fixed to the flip frame through the end motor frame, and a plurality of bevel gear sets are installed on the outer side wall of the driving long axis at intervals along its length direction, and each of the bevel gear sets is used to drive the combined external driven gear and the central rotating gear of the dual-use ampoule bottle cleaner at the corresponding position on its left side to rotate.

[0027] In any of the above schemes, it is preferred that the bevel gear set includes two main drive bevel gears coaxially installed on the outer side wall of the driving shaft, the two main drive bevel gears are arranged back to back, and a central drive bevel gear and an outer drive bevel gear are respectively meshed on the left sides of the two main drive bevel gears, the central extension shaft and the outer extension shaft fixedly connected to the left ends of the two central drive bevel gears and the outer drive bevel gear respectively pass through the through holes on the flip frame at the corresponding positions and are fixedly connected to a central linkage spur gear and an outer linkage spur gear at their respective ends, the central linkage spur gear is meshed with the central rotating gear to realize transmission, and the outer linkage spur gear is meshed with the combined external driven gear to realize transmission.

[0028] In any of the above schemes, it is preferred that the ampoule push-return mechanism includes an installation box fixedly installed on the left top of the pushing platform, in which a multi-stage telescopic push cylinder is fixedly installed along the front and rear directions thereof, and a negative pressure suction cup is fixedly installed at the front end of the piston rod of the multi-stage telescopic push cylinder, and each of the negative pressure suction cups is connected to an external vacuum control pump through a pipeline. When the negative pressure suction cup follows the corresponding multi-stage telescopic push cylinder to push the ampoule bottle to the right to the corresponding dual-use ampoule When the negative pressure suction cup is on the bottle cleaner, it is in a non-working state. When the negative pressure suction cup cooperates with the dual-use ampoule bottle cleaner to press the cleaned ampoule bottle tightly and needs to be pulled to the left, the negative pressure adsorption is started to drive the ampoule bottle to leave the dual-use ampoule bottle cleaner and return to the transfer transition conveyor line through the support of the supporting platform section on the upper left side of the cleaning bin. The transfer transition conveyor line moves to the left under the action of the ampoule pushing and returning mechanism and transfers the cleaned ampoule bottle to the transfer-out conveyor line after it is in place.

[0029] In any of the above schemes, it is preferred that the feeding conveyor line includes a feeding belt conveyor connected and matched with the feed end of the transition belt conveyor on the transfer transition conveyor line, and a plurality of feeding position ampoule supporting rubber card groups are evenly spaced along the circumference of the annular feeding belt of the feeding belt conveyor, and the feeding position ampoule supporting rubber card groups are composed of two relatively spaced feeding position anti-skid rubber folding plates, and the annular feeding belt between the two feeding position anti-skid rubber folding plates is used to place the ampoule bottles to be transported downward;

[0030] The spacing distance between the two loading position ampoule supporting rubber card groups is smaller than the spacing distance between the two transfer ampoule supporting rubber card groups. During loading and conveying, the parameters are set in advance and sensors and in-position switches are set to control the connection and coordination between the loading position ampoule supporting rubber card group and the transfer ampoule supporting rubber card group, so as to achieve the purpose of controlling the transition connection and transfer of the ampoule bottles conveyed thereon.

[0031] In any of the above schemes, it is preferred that the transfer conveyor line includes a discharge belt conveyor connected and coordinated with the discharge end of the transition belt conveyor on the transfer transition conveyor line, and a plurality of discharge position ampoule supporting rubber card groups are evenly spaced along the circumference of the annular discharge belt of the discharge belt conveyor, and the discharge position ampoule supporting rubber card groups are composed of two relatively spaced discharge position anti-slip rubber folding plates, and the annular discharge belt between the two discharge position anti-slip rubber folding plates is used to receive the cleaned ampoule bottles from the upstream and transport them to the downstream disinfection and drying room.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] 1. This ampoule disinfection and cleaning system can use a production line to quickly clean newly produced ampoules. During cleaning, the inner cavity and outer wall of the ampoule can be cleaned synchronously, with good cleaning effect and high cleaning efficiency.

[0034] 2. The ampoule disinfection and cleaning system can realize multiple transfers such as rapid loading of the ampoule body, transfer before washing, and transfer after washing in the ampoule cleaning process. The overall transfer is smooth and the transfer efficiency is high.

[0035] 3. When the ampoule disinfection and cleaning system is transferred between the loading conveyor line, the transfer transition conveyor line, and the transfer conveyor line, the purpose of smooth transition and transfer can be achieved by connecting the loading position ampoule support rubber card group, the transfer ampoule support rubber card group, and the discharge position ampoule support rubber card group on the corresponding belts.

[0036] 4. The ampoule push-return mechanism can push the ampoule bottle to the right or pull it back to the left by negative pressure when moving the ampoule bottle, which can effectively ensure the smoothness and stability of the horizontal movement of the ampoule bottle before and after cleaning.

[0037] 5. When the ampoule bottle is pushed into the integrated ampoule cleaning device, its inner cavity and outer wall can be cleaned synchronously and quickly, and the cleaning effect is good. At the same time, after the cleaning is completed, the flip-type inner and outer double cleaning mechanism can be used to invert the ampoule bottle and drain the internal water. At the same time, the outer initial drying piece can be used to achieve the preliminary air drying of the outer wall of the cleaned ampoule bottle.

[0038] 6. When the entire system is cleaning the inner and outer walls of multiple ampoules synchronously, it can drive multiple dual-use ampoule cleaners only through a single single-power servo motor of a single-power long-axis multi-drive transmission mechanism. The overall linkage is better, and a single power component is easier to find the fault point after damage, which is convenient for maintenance and repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, the elements or components are not necessarily drawn according to the actual scale.

[0040] Figure 1 It is a schematic structural diagram of the state of the ampoules on the transfer and transition conveyor line of the present invention waiting to enter the integrated ampoule cleaning device.

[0041] Figure 2 It is a structural schematic diagram of the present invention in which each ampoule to be cleaned enters the interior of the integrated ampoule cleaning device and is sleeved in each dual-purpose ampoule cleaning device and is in a cleaning state.

[0042] Figure 3 It is a top view of the indexing transition conveying line and the ampoule pushing and returning mechanism of the present invention installed on the top of the lead screw translation mechanism.

[0043] Figure 4 It is a schematic diagram of the top view of the transfer transition conveyor line and the ampoule push-return mechanism of the present invention.

[0044] Figure 5 It is a side structural schematic diagram of the relative positions of the lead screw translation mechanism and the cleaning chamber of the present invention.

[0045] Figure 6 It is a partial top view of the structure of the comprehensive ampoule cleaning device of the present invention.

[0046] Figure 7 It is a schematic diagram of the matching structure of the flip rigid axis, the central extension axis and the outer extension axis of the present invention.

[0047] Figure 8 It is a structural schematic diagram of the feeding conveyor line and the transfer transition conveyor line of the present invention in a connected state.

[0048] Fig. 9 It is a schematic diagram of the structure of the transfer transition conveyor line and the transfer-out conveyor line of the present invention in a connected state.

[0049] Fig.10 It is a structural schematic diagram of the flip-type internal and external double cleaning mechanism of the present invention.

[0050] Fig.11 for Fig.10 Schematic diagram of the local enlarged structure.

[0051] In the figure, A, feeding conveyor line; B, transfer transition conveyor line; C, transfer-out conveyor line; D, ampoule push-return mechanism; E, integrated ampoule cleaning device; F, lead screw translation mechanism; G, ampoule bottle; H, disinfection and drying chamber; I, dual-use ampoule bottle cleaner; J, outer cleaning parts; K, outer initial drying parts; L, bevel gear set;

[0052] 1. Ground-connected foundation frame; 2. Mounting platform; 3. Vertical bearing seat; 4. Rotating screw; 5. Screw shifting servo motor; 6. First motor frame; 7. Sliding block seat; 8. Pushing platform; 9. Horizontal guide column; 10. Fixed end seat; 11. Transition belt conveyor; 12. Transition position annular belt; 13. Transition ampoule support rubber card group; 1301, Transition anti-skid rubber folding plate; 14. Cleaning chamber; 15. Power pump body; 16. Support platform section; 17. Limit rail groove; 17 01. Limiting guide plate; 18. Bottom shifting seat; 19. Lifting platform in the warehouse; 20. Synchronous waterproof lifting cylinder; 21. External fixed frame; 22. Position control telescopic cylinder; 23. Flip rigid axis; 24. Connecting seat; 25. Flip angle control motor; 26. Flip machine base; 27. Flip frame; 28. Shift nut; 29. ​​Inner cavity cleaning pipe shaft; 30. Conical column section; 31. Shift plate; 32. Center rotating gear; 33. Center water spray channel; 34. Center water spray hole; 35, annular groove; 36, combined external driven gear; 37, water supply hose; 38, air supply hose; 39, rigid extension water pipe; 40, external jet outlet; 41, external water spray channel; 42, rigid extension air duct; 43, external jet outlet; 44, external jet channel; 45, driving long shaft; 46, single power servo motor; 47, end motor frame; 48, main drive bevel gear; 49, center drive bevel gear; 50, outer drive bevel gear; 51, center extension shaft; 5 2. Outer extension shaft; 53. Center linkage spur gear; 54. Outer linkage spur gear; 55. Installation box; 56. Multi-stage telescopic push cylinder; 57. Negative pressure suction cup; 58. Rubber card group for ampoule support at loading position; 5801. Anti-skid rubber folding plate at loading position; 59. Loading belt conveyor; 5901. Annular loading belt; 60. Discharging belt conveyor; 6001. Annular discharging belt; 61. Rubber card group for ampoule support at discharging position; 6101. Anti-skid rubber folding plate at discharging position. DETAILED DESCRIPTION

[0053] The following is a detailed description of the embodiments of the technical solution of the present invention in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present invention. Figure 1-11 as shown in .

[0054] The comprehensive ampoule disinfection and cleaning system comprises a loading conveyor line A, a transfer and transition conveyor line B, a transfer conveyor line C, an ampoule push-return mechanism D, and a comprehensive ampoule cleaning device E. The transfer and transition conveyor line B and the ampoule push-return mechanism D are both installed on the top of a lead screw translation mechanism F. The transfer and transition conveyor line B is used to receive the ampoule bottles G to be cleaned from the loading conveyor line A and transport them to a designated workstation and transport them to the interior of the comprehensive ampoule cleaning device E in cooperation with the ampoule push-return mechanism D. Each ampoule bottle G to be cleaned completes the synchronous cleaning process of the inner cavity and the outer wall inside the comprehensive ampoule cleaning device E.

[0055] In any of the above schemes, it is preferred that when the cleaning process is completed, the integrated ampoule cleaning device E cooperates with the ampoule pushing and returning mechanism D to transfer the cleaned ampoule bottle G to the transfer transition conveyor line B, and then continues to control the ampoule pushing and returning mechanism D to dock the transfer transition conveyor line B with its downstream transfer conveyor line C and transfer the cleaned ampoule bottle G to the transfer conveyor line C through operation, and the transfer conveyor line C transfers the ampoule bottle G downstream and conveys it to the disinfection and drying chamber H for drying and disinfection processes.

[0056] The integrated ampoule disinfection and cleaning system utilizes the corresponding ampoules G to be cleaned to be placed on the loading conveyor line A, and then a certain number of ampoules G on the loading conveyor line A are transferred to the transfer transition conveyor line B by controlling the coordinated operation of the loading conveyor line A and the transfer transition conveyor line B. When the specified number of ampoules G are conveyed to the transfer transition conveyor line B, the loading conveyor line A stops, and then the transfer transition conveyor line B continues to operate to the specified station and then stops. At this time, each multi-stage telescopic push cylinder 56 on the ampoule push return mechanism D on the left side of each ampoule bottle G on the transfer transition conveyor line B will drive the negative pressure suction cup 57 on its right end (here When it is pushed to the right, the negative pressure suction cup 57 is only used as a pushing member, and the negative pressure is not working). Under the action of each negative pressure suction cup 57, the expansion and contraction of the multi-stage telescopic pushing cylinder 56 will directly push the ampoule bottles G to be cleaned between each transfer ampoule supporting rubber card group 13 to the right until they are pushed into the limiting rail groove 17 fixedly installed at the corresponding position on the top of the supporting platform section 16. The limiting rail groove 17 is composed of two limiting guide vertical plates 1701 arranged at a relative interval. The center lines of the two limiting rail grooves 17 in the length direction are coaxially arranged with the corresponding ampoule bottles G on the left side, and the number of limiting rail grooves 17 matches the number of ampoule bottles G to be cleaned and pushed on the left side. Among them, the width of the limiting rail groove 17 is just enough for the corresponding dual-purpose ampoule bottle cleaning device I on the right side to cooperate and insert, and then adjust the various components of the comprehensive ampoule cleaning device E in the cleaning chamber 14 to realize rapid cleaning. After cleaning, each ampoule bottle G is transferred to the transfer transition conveyor line B, enters the transfer conveyor line C through the transfer transition conveyor line B, and then enters the disinfection and drying chamber H for drying and disinfection. In this way, the internal and external cleaning, outer wall drying, internal drainage and transfer of a batch of multiple ampoules G are completed, and the above operations can be repeated to complete the cleaning, disinfection and drying processes of the ampoules G in batches.

[0057] At this time, the pump body 15 connected to the inner cavity cleaning tube shaft 29 and the outer cleaning part J is started to use the hose to spray the external clean cleaning liquid into the inner cavity or onto the outer wall of the ampoule bottle G. During the rotational spraying, one circle forward and one circle reverse rotation is adopted, thereby effectively avoiding the problem of hose entanglement and damage.

[0058] In any of the above schemes, it is preferred that the screw translation mechanism F includes a ground-connected base frame 1 fixed on the ground, a mounting platform 2 is installed on the top of the ground-connected base frame 1, a vertical bearing seat 3 is fixedly installed on the left and right sides of the mounting platform 2, a rotating screw 4 is installed between the two vertical bearing seats 3, and the two ends of the rotating screw 4 are respectively movably passed through the vertical bearing seats 3 at corresponding positions through the stepped shafts at the ends thereof, and a screw shift servo motor 5 is connected to the end of the rotating screw 4 on the left side, and the motor housing of the screw shift servo motor 5 is connected to the first motor frame 6. Fixed on the ground-connected base frame 1, a slider seat 7 is screwed together on the rotating screw 4, and the front and rear sides of the two slider seats 7 are respectively mounted on the guide components at the corresponding positions. The tops of the two slider seats 7 are respectively fixedly connected to the bottom of a pushing platform 8, and the transfer transition conveyor line B is installed on the right top of the pushing platform 8, and an ampoule pushing and returning mechanism D is installed on the left top of the pushing platform 8. The ampoule pushing and returning mechanism D is used to push each ampoule bottle G to be cleaned after it is in place on the transfer transition conveyor line to the right to the inside of the comprehensive ampoule cleaning device E.

[0059] The screw translation mechanism F mainly relies on the forward and reverse rotation of the screw shift servo motor 5 to drive the rotating screw 4 to rotate, and then drives the slider seat 7 and the push platform 8 thereon to move left or right, and finally achieves the purpose of driving the transfer transition conveyor line B and the ampoule push return mechanism D to translate. The shifting accuracy is good and the shifting position is adjustable.

[0060] In any of the above schemes, it is preferred that the guide assembly includes a horizontal guide column 9 arranged parallel to the rotating screw 4 and spaced apart, and both ends of the horizontal guide column 9 are respectively movable through the through holes at the corresponding positions of the slider seat 7 at the corresponding positions and are respectively fixedly connected to a fixed end seat 10, and the bottom of the fixed end seat 10 is fixedly installed on the top of the mounting platform 2 on one side of the vertical bearing seat 3 at the corresponding position.

[0061] During the displacement process, the guide assembly can limit the stable translation of each slider seat 7 and also play a guiding role.

[0062] In any of the above schemes, it is preferred that the transfer transition conveyor line B adopts a transition belt conveyor 11, and a plurality of transfer ampoule supporting rubber card groups 13 are evenly spaced along the circumference of the transition position annular belt 12 of the transition belt conveyor 11, and the transfer ampoule supporting rubber card groups 13 are composed of two relatively spaced transfer anti-skid rubber folding plates 1301, and the transition position annular belt 12 between the two transfer anti-skid rubber folding plates 1301 is used to place ampoule bottles G, and the bottom of each ampoule bottle G placed on the upper straight section of the transition position annular belt 12 is facing the ampoule pushing and returning mechanism D on the left, and the bottle mouth of each ampoule bottle is facing the integrated ampoule cleaning device E on the right.

[0063] The transition belt conveyor 11 can drive the transition position annular belt 12 to rotate and use the transfer ampoule supporting rubber card group 13 to push the ampoule bottle G placed therein, thereby achieving the purpose of controlling the ampoule bottle G to be transported forward.

[0064] In any of the above schemes, it is preferred that the integrated ampoule cleaning device E includes a cleaning bin 14 fixed on the ground, a pump body 15 is arranged on the cleaning bin 14, a sufficient amount of cleaning water is stored in the cleaning bin 14, an in-bin translation control mechanism is installed on the right side of the cleaning bin 14, the left end of the in-bin translation control mechanism is movable and sealed to extend into the cleaning bin 14 and is connected to a lifting and adjusting mechanism, the in-bin translation control mechanism is used to drive the lifting and adjusting mechanism to achieve translation in the left and right directions in the cleaning bin 14, and approach or move away from the transfer transition conveyor line B on its left side during the translation process;

[0065] Considering the actual needs, different numbers of power pump bodies 15 can be installed according to the requirements to supply the cleaning liquid to the inside of the corresponding channel, so as to ensure the cleaning effect of the ampoule bottle G.

[0066] A flip-type internal and external double cleaning mechanism is installed on the top of the lifting and positioning mechanism, and the flip-type internal and external double cleaning mechanism is used to clean and wash the inner cavity and outer surface of multiple ampoule bottles G at the same time and discharge excess water after cleaning;

[0067] A supporting platform section 16 is horizontally arranged on the upper left side of the cleaning bin 14, close to the transfer transition conveyor line B. The left end of the supporting platform section 16 is open and the top thereof is flush with the top of the upper belt of the transition position circular belt 12 of the transfer transition conveyor line B. The supporting platform section 16 is used to temporarily support and guide the ampoule bottles G when they are transferred in the left and right directions. The liquid level in the cleaning bin 14 is lower than the top of the supporting platform section 16.

[0068] The limiting rail groove 17 provided here is composed of two limiting guide vertical plates 1701 provided at a relative interval, and the center lines of the two limiting rail grooves 17 in the length direction are coaxially provided with the corresponding ampoule bottles G on the left side, and the number of the limiting rail grooves 17 matches the number of the ampoule bottles G to be cleaned and moved on the left side. Among them, the width of the limiting rail groove 17 is just enough for the corresponding dual-purpose ampoule bottle cleaner I on the right side thereof to be inserted, so as to ensure the limiting effect on the ampoule bottles G after cleaning when they return to the left.

[0069] In any of the above schemes, it is preferred that the lifting and positioning mechanism includes a bottom shifting seat 18 placed and installed at the bottom of the cleaning bin 14, and an in-bin lifting platform 19 is installed in the cleaning bin 14 above the bottom shifting seat 18. The in-bin lifting platform 19 and the bottom shifting seat 18 are connected by synchronous waterproof lifting cylinders 20 distributed at the four corners. The four synchronous waterproof lifting cylinders 20 are in a synchronous and unidirectional lifting state when working, and the flip-type internal and external double cleaning mechanism is installed on the top of the lifting and positioning mechanism.

[0070] In any of the above schemes, it is preferred that the in-bin translation control mechanism includes an external fixed frame 21 fixedly connected to the right outer wall of the cleaning bin 14, and two synchronously retractable positioning control telescopic cylinders 22 are fixedly installed on the external fixed frame 21. The left ends of the piston rods of the two positioning control telescopic cylinders 22 are movable and sealed to penetrate into the interior of the cleaning bin 14 and are fixedly connected to the right side wall of the bottom shifting seat 18 on the lifting and positioning mechanism.

[0071] In any of the above schemes, it is preferred that the flip-type internal and external dual cleaning mechanism includes a plurality of dual-purpose ampoule bottle washers 1 respectively arranged in the cleaning bin 14 on the right side of each ampoule bottle G on the transfer transition conveyor line B, the right end of each dual-purpose ampoule bottle washer 1 is movably inserted on a flip component, and the dual-purpose ampoule bottle washers 1 are all effectively cleaned by a cyclic operation mode of one forward rotation and one reverse rotation on the inner cavity and outer surface of the ampoule bottle G thereon, and each of the dual-purpose ampoule bottle washers 1 is driven and controlled by a single-power long-axis multi-drive transmission mechanism, and the single-power long-axis multi-drive transmission mechanism adopts a single power to realize the synchronous cleaning of the inner cavity and outer side walls of multiple ampoule bottles G, and the single-power long-axis multi-drive transmission mechanism is installed in cooperation with the flip component, and the flip component is used to drive each of the dual-purpose ampoule bottle washers 1 to rotate 90 degrees to the right and make each cleaned ampoule bottle G in a draining state with the bottle mouth facing vertically downward.

[0072] The main functions of the flip-type internal and external double cleaning mechanism are as follows:

[0073] First: using each single-power long-axis multi-drive transmission mechanism can realize a single power to drive multiple dual-use ampoule bottle cleaning devices 1 to operate simultaneously, which is convenient for power inspection and maintenance after damage.

[0074] Second: the dual-purpose ampoule cleaning device I can simultaneously spray liquid to clean the inner cavity and outer wall of the current ampoule G when working, thereby improving the cleaning effect and efficiency.

[0075] Third: After the dual-purpose ampoule cleaning device I is cleaned, the outer preliminary drying part K thereon can also be used to blow dry the outside.

[0076] Fourth: the flipping component can be used to drive the entire single-power long-axis multi-drive transmission mechanism and the ampoule bottles G on each dual-purpose ampoule bottle cleaner I to be in a reasonable state, so that the harsh cleaning liquid inside the ampoule bottle G can be effectively drained to ensure that it can be dried quickly during subsequent drying.

[0077] In any of the above schemes, it is preferred that the flip component includes a flip rigid shaft 23, the front and rear ends of the flip rigid shaft 23 respectively move through the connecting seats 24 at the corresponding positions, the bottom of each connecting seat 24 is fixed to the top of the lifting and adjusting mechanism, and a flip angle control motor 25 is fixedly connected to the end of the flip rigid shaft 23 at the front end, and the bottom of the flip angle control motor 25 is fixedly installed on the top of the lifting and adjusting mechanism through a flip base 26. A horizontally arranged flip frame 27 is fixedly connected to the left side of the flip rigid shaft 23, and the single-power long-axis multi-drive transmission mechanism is installed on the flip frame 27. The right end of each dual-use ampoule bottle cleaner I moves through the corresponding mounting hole on the left side wall of the flip frame 27 and realizes anti-slip gear at its respective end through a gear nut 28.

[0078] When the flipping component is working, the rotation of the motor 25 can drive the flipping rigid shaft 23 to rotate by controlling the flipping angle, thereby driving the flip frame 27 fixed thereto to rotate a certain angle as required, and there is no motion interference during rotation.

[0079] In any of the above schemes, it is preferred that the dual-purpose ampoule bottle cleaner I includes an inner cavity cleaning tube shaft 29, the left end of the inner cavity cleaning tube shaft 29 movably extends to the inside of the ampoule bottle G at a corresponding position, and the right end of the inner cavity cleaning tube shaft 29 is integrally connected with a tapered column section 30, the left end of the tapered column section 30 is conical, and the right end is a cylinder with an outer diameter matching the inner diameter of the bottle mouth of the ampoule bottle G, the right end of the tapered column section 30 is movably inserted into the mounting hole at the corresponding position of the left side wall of the flip frame 27 of the flip component, and the tapered column section 30 is fixedly connected to the inner cavity cleaning tube shaft 29. A shift plate 31 is fixedly connected to the cylindrical outer wall for realizing abutment with the bottle mouth of the ampoule bottle G. A combined external driven gear 36 is movably engaged in the annular groove 35 on the right side of the shift plate 31. The combined external driven gear 36 is formed by a combination of two semicircular gears for easy installation and removal. A central rotating gear 32 is fixedly connected to the outer wall of the conical column section 30 on the right side of the combined external driven gear 36. A central water spray channel 33 is provided in the inner cavity cleaning tube shaft 29, and a plurality of central water spray holes 34 are provided on the outer wall.

[0080] When working, each dual-purpose ampoule cleaning device I mainly relies on the movement of the bevel gear set L at the corresponding position on the single-power long-axis multi-drive transmission mechanism to drive the corresponding combined external driven gear 36 and the central rotating gear 32 to achieve rotational movement.

[0081] When the central rotating gear 32 rotates, the inner cavity cleaning pipe shaft 29 can be driven to rotate, and the conical column section 30 can play a role in center positioning. The central water spray channel 33 and each central water spray hole 34 can serve the purpose of spraying water.

[0082] The combined external driven gear 36 and the central rotating gear 32 are respectively connected to the single-power long-axis multi-drive transmission mechanism to achieve bidirectional rotational motion;

[0083] The single-power long-axis multi-drive transmission mechanism can drive the operation of each dual-purpose ampoule bottle cleaner I to achieve the purpose of controlling the dual-purpose ampoule bottle cleaner I to clean each ampoule bottle G inside and outside.

[0084] An outer cleaning member J and an outer preliminary drying member K are respectively installed on the left side wall of the combined outer driven gear 36. The outer cleaning member J cooperates with the inner cavity cleaning tube shaft 29 to realize the synchronous cleaning of the inside and outside of the ampoule bottle G. The outer preliminary drying member K is used to preliminarily dry the outer surface of the ampoule bottle G after cleaning by rotating.

[0085] The inner cavity cleaning tube shaft 29 and the outer cleaning part J are connected to the pump body 15 on the cleaning chamber 14 through the water supply hose 37 to spray the cleaning liquid; the outer primary drying part K is connected to the external micro-blower through the air supply hose 38 to achieve blowing.

[0086] In any of the above schemes, it is preferred that the outer cleaning part J includes a rigid extension water pipe 39 fixedly mounted on the left side wall of the combined external driven gear 36, the shape of the rigid extension water pipe 39 matches the outer generatrix shape of the ampoule bottle G, and a plurality of external spray outlets 40 are arranged at intervals along the length direction on the side wall of the rigid extension water pipe 39 facing the outer side wall of the ampoule bottle G, and each of the external spray outlets 40 is connected to the external water spray channel 41 inside the rigid extension water pipe 39.

[0087] When the outer cleaning member J is working, the cleaning liquid sprayed into the rigid extension water pipe 39 can be sprayed toward the outer wall of the ampoule bottle G through the external spray port 40, so as to clean the outer wall of the ampoule bottle G.

[0088] In any of the above schemes, it is preferred that the outer primary dry part K includes a rigid extension air duct 42 fixedly mounted on the left side wall of the combined external driven gear 36, the shape of the rigid extension air duct 42 matches the outer busbar shape of the ampoule bottle G, and a plurality of external jet ports 43 are arranged at intervals along the length direction of the rigid extension air duct 42 on the side wall facing the outer wall of the ampoule bottle G, and each of the external jet ports 43 is connected to the external jet channel 44 inside the rigid extension air duct 42.

[0089] The outer preliminary drying part K uses an external micro-blower to provide air blowing when working, and the airflow entering the rigid extension air duct 42 will be ejected from the external air jet port 43 to achieve preliminary drying of the outer surface of the cleaned ampoule bottle G.

[0090] In any of the above schemes, it is preferred that the single-power long-axis multi-drive transmission mechanism includes a driving long axis 45 arranged along the front-to-back direction, and the two ends of the driving long axis 45 are respectively movable through the through holes at the corresponding positions of the flip frame 27 of the flip component, and a single-power servo motor 46 is fixedly connected to the front end of the driving long axis 45. The single-power servo motor 46 can realize bidirectional rotation. The single-power servo motor 46 is fixed to the flip frame 27 through the end motor frame 47, and a plurality of bevel gear sets L are installed in sequence along the length direction on the outer side wall of the driving long axis 45. Each of the bevel gear sets L is used to drive the combined external driven gear 36 and the central rotating gear 32 of the dual-use ampoule bottle cleaner I at the corresponding position on its left side to rotate.

[0091] When the single-power long-axis multi-drive transmission mechanism is working, it mainly relies on the rotation of the single-power servo motor 46 to drive the current driving long axis 45 to rotate, and then uses the rotation of the driving long axis 45 to drive each bevel gear set L, and each bevel gear set L sequentially transmits power to the combined outer driven gear 36 and the central rotating gear 32 on the corresponding side to drive the corresponding dual-purpose ampoule bottle cleaner I to repeatedly rotate and spray, thereby achieving the purpose of quickly cleaning the inside and outside of the ampoule bottle G.

[0092] In any of the above schemes, it is preferred that the bevel gear set L includes two main drive bevel gears 48 coaxially installed on the outer side wall of the driving shaft 45, the two main drive bevel gears 48 are arranged back to back, and a central drive bevel gear 49 and an outer drive bevel gear 50 are respectively meshed on the left sides of the two main drive bevel gears 48. The central extension shaft 51 and the outer extension shaft 52 fixedly connected to the left ends of the two central drive bevel gears 49 and the outer drive bevel gears 50 respectively pass through the through holes on the flip frame 27 at the corresponding positions and are fixedly connected to a central linkage spur gear 53 and an outer linkage spur gear 54 at their respective ends, the central linkage spur gear 53 is meshed with the central rotating gear 32 to achieve transmission, and the outer linkage spur gear 54 is meshed with the combined external driven gear 36 to achieve transmission.

[0093] The main drive bevel gear 48 connected to the bevel gear set L is arranged in back to back, so that it can drive the corresponding meshing central drive bevel gear 49 and outer drive bevel gear 50 to realize rotational motion, and then the rotation of the central drive bevel gear 49 and the outer drive bevel gear 50 can be transmitted to the central linkage spur gear 53 and the outer linkage spur gear 54 by the central extension shaft 51 and the outer extension shaft 52, and finally, under the action of the central linkage spur gear 53 and the outer linkage spur gear 54, the transmission with the central rotating gear 32 and the combined outer driven gear 36 at the corresponding position can be realized, and finally the reciprocating rotation of the dual-purpose ampoule bottle cleaner I is driven, and liquid is sprayed while rotating to improve the effect of liquid spray cleaning.

[0094] In any of the above schemes, it is preferred that the ampoule push-return mechanism D includes an installation box 55 fixedly installed on the left top of the pushing platform 8, and a multi-stage telescopic push cylinder 56 distributed at intervals along the front and rear directions is fixedly installed in the installation box 55, and a negative pressure suction cup 57 is fixedly installed at the front end of the piston rod of the multi-stage telescopic push cylinder 56. Each of the negative pressure suction cups 57 is connected to an external vacuum control pump through a pipeline. When the negative pressure suction cup 57 follows the corresponding multi-stage telescopic push cylinder 56 to push the ampoule bottle G to the right to the corresponding dual-use ampoule bottle G, the ampoule bottle G is pushed to the right to the corresponding dual-use ampoule bottle G. When the negative pressure suction cup 57 is on the ampoule bottle cleaner I, it is in a non-working state. When the negative pressure suction cup 57 cooperates with the dual-purpose ampoule bottle cleaner I to press the cleaned ampoule bottle G tightly and needs to be pulled to the left, the negative pressure adsorption is started to drive the ampoule bottle G to separate from the dual-purpose ampoule bottle cleaner I and return to the transfer transition conveyor line B through the support of the supporting platform section 16 on the upper left side of the cleaning bin 14. The transfer transition conveyor line B moves to the left under the action of the ampoule pushing and returning mechanism D and transfers the cleaned ampoule bottle G to the transfer-out conveyor line C after it is in place.

[0095] When the ampoule push-return mechanism D is working, it mainly utilizes the extension and retraction of the piston rods of each multi-stage telescopic push cylinder 56 to control the negative pressure suction cup 57 to shift left or right, and effectively achieves the purpose of pushing the ampoule bottle G to the right and sucking it to the left.

[0096] In any of the above schemes, it is preferred that the feeding conveyor line A includes a feeding belt conveyor 59 connected and matched with the feed end of the transition belt conveyor 11 on the transfer transition conveyor line B, and a plurality of feeding position ampoule supporting rubber card groups 58 are evenly spaced along the circumference of the annular feeding belt 5901 of the feeding belt conveyor 59, and the feeding position ampoule supporting rubber card groups 58 are composed of two relatively spaced feeding position anti-skid rubber folding plates 5801, and the annular feeding belt 5901 between the two feeding position anti-skid rubber folding plates 5801 is used to place the ampoule bottle G to be transported downward;

[0097] The spacing distance between the two loading position ampoule supporting rubber card groups 58 is smaller than the spacing distance between the two transfer ampoule supporting rubber card groups 13. During loading and conveying, the parameters are set in advance and sensors and in-position switches are set to control the connection and coordination between the loading position ampoule supporting rubber card group 58 and the transfer ampoule supporting rubber card group 13, so as to achieve the purpose of controlling the transition connection and transfer of the ampoule bottle G conveyed thereon.

[0098] When the loading conveyor line A is working, the loading belt conveyor 59 is turned on, and the appropriate number of ampoules G are placed on the corresponding loading position ampoule supporting rubber card group 58 by using and sequentially using the external loading robot, and the ampoule bottles G are transferred to the corresponding transfer ampoule supporting rubber card group 13 of the transfer transition conveyor line B by conveying forward and cooperating with the transfer transition conveyor line B, and stop when conveying to the waiting cleaning transfer station.

[0099] The bending structure of the loading position anti-skid rubber folding plate 5801 and the transfer position anti-skid rubber folding plate 1301 can better prevent the ampoule bottle G from falling outward when connecting and transferring the ampoule bottle G, thereby ensuring the safety of the transfer.

[0100] In any of the above schemes, it is preferred that the transfer conveyor line C includes a discharge belt conveyor 60 which is connected and cooperated with the discharge end of the transition belt conveyor 11 on the transfer transition conveyor line B, and a plurality of discharge position ampoule supporting rubber card groups 61 are evenly spaced along the circumference of the annular discharge belt 6001 of the discharge belt conveyor 60, and the discharge position ampoule supporting rubber card groups 61 are composed of two relatively spaced discharge position anti-slip rubber folding plates 6101, and the annular discharge belt 6001 between the two discharge position anti-slip rubber folding plates 6101 is used to receive the cleaned ampoule bottle G from the upstream and convey it to the downstream disinfection and drying chamber H.

[0101] After the cleaned ampoule bottles G are recovered to the transfer transition conveyor line B, the transfer transition conveyor line B is controlled to move to the left so that it reaches a position matching the transfer conveyor line C, and then each ampoule bottle G is connected and transferred to the transfer conveyor line C, and then continued to be conveyed to the downstream disinfection and drying chamber H.

[0102] Specific working principle:

[0103] The integrated ampoule disinfection and cleaning system utilizes the corresponding ampoules G to be cleaned to be placed on the loading conveyor line A, and then a certain number of ampoules G on the loading conveyor line A are transferred to the transfer transition conveyor line B by controlling the coordinated operation of the loading conveyor line A and the transfer transition conveyor line B. When the specified number of ampoules G are conveyed to the transfer transition conveyor line B, the loading conveyor line A stops, and then the transfer transition conveyor line B continues to operate to the specified station and then stops. At this time, each multi-stage telescopic push cylinder 56 on the ampoule push return mechanism D on the left side of each ampoule bottle G on the transfer transition conveyor line B will drive the negative pressure suction cup 57 on its right end (here When the negative pressure suction cup 57 is pushed to the right, it is only used as a pusher, and the negative pressure is not in working state. Under the action of each negative pressure suction cup 57, the expansion and contraction of the multi-stage telescopic push cylinder 56 will directly push the ampoule bottles G to be cleaned between each transfer ampoule support rubber card group 13 to the right, until they are pushed into the limiting rail groove 17 fixedly installed at the corresponding position on the top of the support platform section 16. The limiting rail groove 17 is composed of two limiting guide vertical plates 1701 arranged at a relative interval. The center lines of the two limiting rail grooves 17 in the length direction are coaxially arranged with the corresponding ampoule bottles G on the left side, and the number of limiting rail grooves 17 matches the number of ampoule bottles G to be cleaned and pushed on the left side. Among them, the width of the limiting rail groove 17 is just enough for the dual-purpose ampoule bottle cleaner I corresponding to the right side to be inserted. The multi-stage telescopic push cylinder 56 is reset after completing the action. Before each dual-purpose ampoule cleaning device 1 receives the corresponding ampoule bottle G, it is necessary to first use the in-bin translation control mechanism to move the entire lifting and adjusting mechanism to the left and rise to a certain height, and stop when the left end of each dual-purpose ampoule cleaning device 1 enters into each limiting rail groove 17 of the supporting platform section 16 on the upper left side of the corresponding cleaning bin 14. Continue to control the push ampoule bottle G to move rightward, and finally insert the inner cavity of each ampoule bottle G into the inner cavity cleaning tube shaft 29 of the dual-purpose ampoule cleaning device 1 and abut it in place, and the stop plate 31 abuts the bottle mouth when it is in place.

[0104] Before cleaning, the entire lifting and positioning mechanism needs to be reset to the right and located in the middle of the cleaning chamber 14. At the same time, the lifting and positioning mechanism can be controlled to rise and fall as needed to control the height of each ampoule bottle G. When soaking is required, it can be controlled to descend, and then each ampoule bottle G is placed below the liquid level in the cleaning chamber 14. At the same time, it can be cleaned below the liquid surface or on the liquid surface, depending on the specific situation.

[0105] After cleaning is completed, it is necessary to control the lifting and positioning mechanism to rise and make each ampoule bottle G after cleaning higher than the liquid level inside the cleaning chamber 14. At this time, the fan connected to the outside of the outer primary drying part K can be started, and the surface of the ampoule bottle G can be blown dry by blowing. During the blowing process, the entire outer primary drying part K can be kept rotating forward and flipping in one circle to dry the ampoule bottle G.

[0106] After the outer surface of the ampoule bottle G is dried, the entire flip frame 27 and the components thereon can be rotated by using the flip component, so that the mouth of each ampoule bottle G installed on the corresponding dual-purpose ampoule bottle cleaning device I is vertically downward, so that the residual cleaning liquid inside can be effectively discharged. At the same time, during the drainage process, the back and forth swing of the flip frame 27 can be controlled (that is, it can be achieved by using a fixed angle of forward and reverse rotation) to ensure that the internal water flow can be fully discharged, prevent liquid residue, and improve the cleaning effect.

[0107] When the internal draining is completed and the external drying is completed, the flip frame 27 can be controlled to reset to the original state, and then the single-power long-axis multi-drive transmission mechanism can be controlled to drive each dual-use ampoule bottle cleaner I to the original state. At this time, the dual-use ampoule bottle cleaner I with the ampoule bottle G placed thereon, which has been lifted to the required height, can be directly shifted to the left by utilizing the in-bin translation control mechanism until each dual-use ampoule bottle cleaner I enters the above-mentioned limiting rail groove 17. At this time, the reset ampoule push-return mechanism D on the left side is controlled to extend to the right, and the negative pressure suction cup 57 on each multi-stage telescopic push cylinder 56 is used to abut against the corresponding The bottom of the ampoule bottle G is pressed against the bottom of the ampoule bottle G and negative pressure is started after it is pressed tightly, so that the bottom of the ampoule bottle G is adsorbed by the negative pressure suction cup 57. At this time, the negative pressure suction of the negative pressure suction cup 57 can be used to directly adsorb the corresponding ampoule bottle G from the corresponding dual-purpose ampoule bottle washer I during the process of controlling the multi-stage telescopic pushing cylinder 56 to return to its original position, and then continue to move leftward out of the limiting rail groove 17, and finally enter the corresponding transfer ampoule supporting rubber card group 13 on the transition belt conveyor 11 of the corresponding transfer transition conveyor line B. After the multi-stage telescopic pushing cylinder 56 is reset and the negative pressure suction cup 57 stops working, thereby separating from the ampoule bottle G.

[0108] Then control the entire screw translation mechanism F to drive the transfer transition conveyor line B on its top to move to the left and reach a position connected with the transfer-out conveyor line C, and then control the transfer transition conveyor line B to match the transfer-out conveyor line C to realize the transfer of each cleaned ampoule bottle G to the transfer-out conveyor line C in turn, and then transport it to the disinfection and drying chamber H for drying and disinfection processes. In this way, a batch of multiple ampoules G are cleaned inside and outside, dried on the outer wall, drained inside, and transferred, and other multi-step processes are completed. Repeat the above operations to complete the cleaning, disinfection, and drying processes of the ampoules G in batches.

[0109] This ampoule disinfection and cleaning system can use the production line method to quickly clean the newly produced ampoule bottle G. During cleaning, the inner cavity and the outer wall of the ampoule bottle G can be cleaned synchronously, with good cleaning effect and high cleaning efficiency. This ampoule disinfection and cleaning system can realize the multi-position transfer of the ampoule bottle G in the ampoule bottle G cleaning process, such as rapid loading, transfer before washing, and transfer after cleaning. The overall transfer is smooth and the transfer efficiency is high. When the ampoule disinfection and cleaning system transfers between the loading conveyor line A, the transfer transition conveyor line B, and the transfer conveyor line C, it can cooperate with the connection of the loading position ampoule support rubber card group 58, the transfer ampoule support rubber card group 13, and the discharge position ampoule support rubber card group 61 on the corresponding belt to achieve the purpose of smooth transition and transfer. When the ampoule push-return mechanism D moves the ampoule bottle G, it can be pushed to the right or pulled back to the left by negative pressure, which can effectively ensure the smoothness and stability of the horizontal shift of the ampoule bottle G before and after cleaning. When the ampoule bottle G is pushed to the inside of the comprehensive ampoule cleaning device E, its inner cavity and outer side wall can be quickly cleaned synchronously, and the cleaning effect is good. At the same time, after the cleaning is completed, the flip-type inner and outer double cleaning mechanism can be used to realize the inversion of the ampoule bottle G and drain the internal water. At the same time, the outer initial drying part K can be used to realize the preliminary air drying of the outer wall of the cleaned ampoule bottle G. When the entire system is performing synchronous cleaning of the inner and outer side walls of multiple ampoule bottles G, only a single single-power servo motor 46 of the single-power long-axis multi-drive transmission mechanism can be used to drive multiple dual-use ampoule bottle washers I, and the overall linkage is better. The single power part is more convenient to find the fault point after damage, which is convenient for maintenance and repair.

[0110] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention. For those skilled in the art, any replacement, improvement or change made to the implementation mode of the present invention falls within the protection scope of the present invention.

[0111] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. Comprehensive ampoule disinfection and cleaning system, characterized by: It includes a feeding conveyor line, a transfer and transition conveyor line, a transfer conveyor line, an ampoule push-return mechanism, and an integrated ampoule cleaning device. The transfer and transition conveyor line and the ampoule push-return mechanism are both installed on the top of a lead screw translation mechanism. The transfer and transition conveyor line is used to receive the ampoules to be cleaned from the feeding conveyor line and transport them to a designated station and transport them to the inside of the integrated ampoule cleaning device with the cooperation of the ampoule push-return mechanism. Each ampoule to be cleaned completes the synchronous cleaning process of the inner cavity and the outer wall inside the integrated ampoule cleaning device. The comprehensive ampoule cleaning device comprises a cleaning chamber fixed on the ground, and a pump body is arranged on the cleaning chamber; An internal translation control mechanism is installed on the right side of the cleaning chamber; the left end of the internal translation control mechanism is movable and sealed to extend into the cleaning chamber and is connected to a lifting and adjusting mechanism, and a flip-type internal and external double cleaning mechanism is installed on the top of the lifting and adjusting mechanism; The flip-type internal and external double cleaning mechanism includes a plurality of dual-purpose ampoule bottle washers respectively arranged in the cleaning bin on the right side of each ampoule bottle on the transfer transition conveyor line, and the right end of each dual-purpose ampoule bottle washer is movably inserted on a flip component; Each of the dual-purpose ampoule cleaning devices is driven and controlled by a single-power long-axis multi-drive transmission mechanism; The dual-purpose ampoule bottle cleaning device comprises an inner cavity cleaning tube shaft, the left end of the inner cavity cleaning tube shaft movably extends to the inside of the ampoule bottle at a corresponding position, the right end of the inner cavity cleaning tube shaft is integrally connected with a tapered column section, the left end of the tapered column section is conical, and the right end is cylindrical, the outer diameter of which matches the inner diameter of the bottle mouth of the ampoule bottle, the right end of the tapered column section is movably inserted into the mounting hole at the corresponding position of the left side wall of the flip frame of the flip component, a gear plate is fixedly connected to the cylindrical outer side wall of the tapered column section, a combined external driven gear is matched and clamped in the annular groove on the right side of the gear plate, the combined external driven gear is formed by combining and fixing two semicircular gears, a central rotating gear is fixedly connected to the outer side wall of the tapered column section on the right side of the combined external driven gear, a central water spray channel is arranged in the inner cavity cleaning tube shaft, and a plurality of central water spray holes are arranged on the outer side wall; The combined external driven gear and the central rotating gear are respectively connected to the single-power long-axis multi-drive transmission mechanism to achieve bidirectional rotational motion; An outer cleaning member and an outer preliminary drying member are respectively installed on the left side wall of the combined outer driven gear, and the outer cleaning member cooperates with the inner cavity cleaning tube shaft to realize synchronous cleaning of the inside and outside of the ampoule bottle, and the outer preliminary drying member is used to preliminarily dry the outer surface of the ampoule bottle after cleaning by rotating; The inner cavity cleaning tube shaft and the outer cleaning piece are connected to the pump body on the cleaning bin through a water supply hose to spray cleaning liquid; the outer primary drying piece is connected to an external micro-blower through an air supply hose to achieve air blowing.

2. The integrated ampoule disinfection and cleaning system according to claim 1, characterized in that: When the cleaning process is completed, the integrated ampoule cleaning device cooperates with the ampoule pushing and returning mechanism to transfer the cleaned ampoule bottle to the transfer transition conveyor line, and then continues to control the ampoule pushing and returning mechanism to connect the transfer transition conveyor line with its downstream transfer conveyor line and transfer the cleaned ampoule bottle to the transfer conveyor line through operation. The transfer conveyor line transfers the ampoule bottle downstream and transports it to the disinfection and drying room for drying and disinfection processes.

3. The integrated ampoule disinfection and cleaning system according to claim 2, characterized in that: The screw translation mechanism includes a ground-connected base frame fixed to the ground, a mounting platform is installed on the top of the ground-connected base frame, a vertical bearing seat is fixedly installed on the left and right sides of the mounting platform, a rotating screw is installed between the two vertical bearing seats, and the two ends of the rotating screw respectively pass through the vertical bearing seats at corresponding positions through the stepped shafts at the ends thereof, a screw shift servo motor is connected to the end of the rotating screw on the left, and the motor housing of the screw shift servo motor is fixed to the ground-connected base frame through the first motor frame. On the base frame, a slider seat is screwed together with the rotating screw, and the front and rear sides of the two slider seats are respectively mounted on the guide components at the corresponding positions. The tops of the two slider seats are respectively fixedly connected to the bottom of a pushing platform, and the indexing transition conveyor line is installed on the right top of the pushing platform. An ampoule pushing and returning mechanism is installed on the left top of the pushing platform. The ampoule pushing and returning mechanism is used to push each ampoule to be cleaned that is in place on the indexing transition conveyor line to the right to the inside of the comprehensive ampoule cleaning device.

4. The integrated ampoule disinfection and cleaning system according to claim 3, characterized in that: The transfer transition conveyor line adopts a transition belt conveyor, and a plurality of transfer ampoule supporting rubber card groups are evenly spaced along the circumference of the transition position annular belt surface of the transition belt conveyor, and the transfer ampoule supporting rubber card groups are composed of two transfer anti-skid rubber folding plates that are relatively spaced, and the transition position annular belt between the two transfer anti-skid rubber folding plates is used to place ampoule bottles, and the bottom of each ampoule bottle placed on the upper straight section of the transition position annular belt is facing the ampoule pushing and returning mechanism on the left side, and the bottle mouth of each ampoule bottle is facing the integrated ampoule cleaning device on the right side.

5. The integrated ampoule disinfection and cleaning system according to claim 4, characterized in that: The in-bin translation control mechanism is used to drive the lifting and adjusting mechanism to translate in the left and right directions in the cleaning bin, and to approach or move away from the transfer transition conveyor line on its left side during the translation process; The flip-type internal and external double cleaning mechanism is used to clean the inner cavity and outer surface of multiple ampoules at the same time and discharge excess water after cleaning; A supporting platform section is horizontally arranged on the upper left side of the cleaning bin close to the transfer transition conveyor line, the left end of the supporting platform section is open and the top thereof is flush with the top of the upper belt of the transition position circular belt of the transfer transition conveyor line, the supporting platform section is used for temporarily supporting and guiding the ampoule bottles when they are transferred in the left and right directions, and the liquid level in the cleaning bin is lower than the top of the supporting platform section.

6. The integrated ampoule disinfection and cleaning system according to claim 5, characterized in that: The dual-purpose ampoule bottle cleaners all adopt a cyclic operation mode of one forward rotation and one reverse rotation to achieve effective cleaning of the inner cavity and outer surface of the ampoule bottle thereon. The single-power long-axis multi-drive transmission mechanism adopts a single power to achieve synchronous cleaning of the inner cavity and outer side walls of multiple ampoules. The single-power long-axis multi-drive transmission mechanism is installed on the flip component, and the flip component is used to drive each of the dual-purpose ampoule bottle cleaners to rotate 90 degrees to the right and make each cleaned ampoule bottle in a draining state with the bottle mouth vertically facing downward.

7. The integrated ampoule disinfection and cleaning system according to claim 6, characterized in that: The ampoule pushing and returning mechanism comprises an installation box fixedly installed on the left top of the pushing platform, and a multi-stage telescopic pushing cylinder distributed at intervals along the front and rear directions is fixedly installed in the installation box, and a negative pressure suction cup is fixedly installed at the front end of the piston rod of the multi-stage telescopic pushing cylinder, and each of the negative pressure suction cups is connected to an external vacuum control pump through a pipeline. When the negative pressure suction cup follows the corresponding multi-stage telescopic pushing cylinder to push the ampoule bottle to the right to the corresponding dual-use ampoule bottle cleaning device, the negative pressure suction cup is in a non-working state. When the negative pressure suction cup cooperates with the dual-use ampoule bottle cleaning device to press the cleaned ampoule bottle tightly and needs to be pulled to the left, negative pressure adsorption is started to drive the ampoule bottle to separate from the dual-use ampoule bottle cleaning device and realize the return transfer to the transfer transition conveyor line through the support of the supporting platform section on the upper left side of the cleaning bin. The transfer transition conveyor line moves to the left under the action of the ampoule pushing and returning mechanism and transfers the cleaned ampoule bottle to the transfer-out conveyor line after it is in place.

8. The integrated ampoule disinfection and cleaning system according to claim 7, characterized in that: The feeding conveyor line includes a feeding belt conveyor connected and matched with the feeding end of the transition belt conveyor on the transfer transition conveyor line, and a plurality of feeding position ampoule supporting rubber card groups are evenly spaced along the circumference of the annular feeding belt of the feeding belt conveyor, and the feeding position ampoule supporting rubber card groups are composed of two relatively spaced feeding position anti-skid rubber folding plates, and the annular feeding belt between the two feeding position anti-skid rubber folding plates is used to place the ampoule bottles to be transported downward; The spacing distance between the two loading position ampoule supporting rubber card groups is smaller than the spacing distance between the two transfer ampoule supporting rubber card groups. During loading and conveying, the parameters are set in advance and sensors and in-position switches are set to control the connection and coordination between the loading position ampoule supporting rubber card group and the transfer ampoule supporting rubber card group, so as to achieve the purpose of controlling the transition connection and transfer of the ampoule bottles conveyed thereon.

9. The integrated ampoule disinfection and cleaning system according to claim 8, characterized in that: The transfer conveyor line includes a discharge belt conveyor connected and matched with the discharge end of the transition belt conveyor on the transfer transition conveyor line, and a plurality of discharge position ampoule supporting rubber card groups are evenly spaced along the circumference of the annular discharge belt of the discharge belt conveyor, and the discharge position ampoule supporting rubber card groups are composed of two relatively spaced discharge position anti-slip rubber folding plates, and the annular discharge belt between the two discharge position anti-slip rubber folding plates is used to receive the cleaned ampoule bottles from the upstream and transport them to the downstream disinfection and drying room.

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