Automatic installation and dismounting device for steel bar pressing sheet

Abstract

The present application relates to automatic installation and dismounting device of steel reinforcing bar pressing sheet, the present application is arranged with several positioning plates in the direction of transverse extension for installing swing shaft V-shaped wrench, the end side of cross frame is arranged with rotary drive cylinder, the swing shaft V-shaped wrench includes: swing shaft, V-shaped wrench, the swing arm is arranged on the shaft upper end of swing shaft, the swing shaft is connected with V-shaped wrench, the V-shaped notch of V-shaped wrench is arranged for adapting pressing sheet flat head, the swing arms of several swing shaft V-shaped wrenches are connected in sequence through connecting rod, and are drivenly connected with the rod end of rotary drive cylinder, two suspension lifting mechanisms are arranged side by side on cross frame, the suspension lifting mechanism includes: support, sliding table, lifting cylinder, translation cylinder, the support is arranged on cross frame, the support is arranged with sliding table, the lifting cylinder is fixedly penetrated in sliding table and the rod end is in the same direction with V-shaped notch, the translation cylinder is arranged on the side of support, the rod end drives sliding table to slide, the rod end of lifting cylinder is T-shaped round head structure, each V-shaped wrench corresponds with pressing sheet flat head on die, and T-shaped round head adapts die fracture groove.

Description

Technical Field

[0001] This invention belongs to the field of railway sleeper prefabrication technology, specifically an automatic installation and disassembly device for steel bar pressing plates. Background Technology

[0002] With the development of high-speed railway technology, various new types of ballastless tracks, which replace ballast track beds with concrete or asphalt mixtures, aim to improve track stability and smoothness, and significantly reduce maintenance workload. Ballastless tracks have been widely laid and applied on newly built high-speed railway trunk lines, achieving excellent technical and economic results.

[0003] Currently, the most commonly used type of precast concrete sleeper is the double-block type. In the production of these sleepers, multi-sleeper casting molds can improve production efficiency. To ensure the structural strength of the sleepers, steel trusses are pre-placed within each sleeper precast shell in the mold. Steel reinforcement plates are then used to further fix the position of the reinforcement. These plates have flat heads, which are used to screw the pressure plate onto the steel reinforcement. The large number of plates and the complex steel trusses make the operation difficult. Furthermore, the installation and removal of the plates are two separate processes that need to be addressed before and after the sleeper prefabrication process. However, the existing method of pressing the reinforcement is manual, labor-intensive, inefficient, and not conducive to automated large-scale production. Summary of the Invention

[0004] To address the problem of automated installation of railway sleeper mold pressing plates, this invention provides an automatic installation and disassembly device for steel bar pressing plates.

[0005] The present invention adopts the following technical solution:

[0006] An automatic installation and removal device for rebar pressing plates includes a crossbeam, a rotary drive cylinder, a connecting rod, a swing shaft V-wrench, and a suspension lifting mechanism. Several positioning plates are distributed along the transverse extension of the crossbeam. Each positioning plate has through holes for mounting the swing shaft V-wrench. A rotary drive cylinder is located at one end of the crossbeam. The swing shaft V-wrench consists of a swing shaft and a V-wrench. A swing arm is fixed to the upper end of the swing shaft, and the lower end of the swing shaft is connected to the upper end of the V-wrench. The lower end of the V-wrench has a V-groove for accommodating the flat head of the pressing plate. The swing arms of several swing shaft V-wrenches are connected end-to-end via a connecting rod. It is connected to the rod end of the rotary drive cylinder. Two suspension lifting mechanisms are arranged in parallel on the cross frame. The suspension lifting mechanism includes: a bracket, a slide table, a lifting cylinder, and a translation cylinder. The bracket is set on the cross frame. A slide table that slides longitudinally is set on the bracket. The cylinder body of the lifting cylinder is fixed through the slide table and the rod end is in the same direction as the V-groove. A translation cylinder is set on the side of the bracket. The rod end of the translation cylinder is connected to the slide table for sliding. The rod end of the lifting cylinder has a T-shaped round head structure. Each V-shaped wrench corresponds one-to-one with the flat head of the pressing plate on the mold. The T-shaped round head is adapted to the fracture groove of the mold.

[0007] The automatic installation and dismantling device for steel bar pressing sheets also includes a frame and a connecting frame. The connecting frame is fixed to the cross frame. The frame is a gantry frame or a sliding frame. The gantry frame is equipped with a lifting cylinder, with the rod end facing down and connected to the connecting frame. The lifting cylinder drives the cross frame to rise and fall on the mold. The sliding frame is equipped with a push cylinder and a moving seat. The push cylinder is connected to the driven moving seat, and the connecting frame is connected on the moving seat. The push cylinder drives the cross frame to move laterally under the mold.

[0008] The swing shaft V-wrench also includes: a bushing and a spring. The upper end of the swing shaft is fixed with a swing arm, and the lower end of the shaft body is provided with a sliding groove. The bushing is installed on the positioning plate. The shaft body of the swing shaft passes through the bushing. The lower end of the shaft is axially slidably connected to the upper end of the V-wrench. The V-wrench is provided with a screw that slides in the sliding groove. The sliding groove section between the lower end of the swing shaft and the V-wrench is fitted with a spring. The swing arm end of the swing shaft is adapted to connect with the connecting rod.

[0009] The suspension lifting mechanism also includes: slide rails, small sliders, and fixed seats. Two slide rails are arranged longitudinally side by side on the bracket. A small slider adapted to the slide rails is provided at the bottom of the slide table. A fixed seat is provided on the side of the bracket. A translation cylinder is provided on the fixed seat. The rod end of the translation cylinder drives the connected slide table to slide along the slide rails.

[0010] The suspension lifting mechanism also includes a proximity switch, which is mounted on a bracket, and the slide is equipped with a sensor for triggering the proximity switch signal.

[0011] The crossbeam is a long rectangular frame structure. A rotary drive cylinder is installed at the end of the crossbeam. The tail of the rotary drive cylinder is connected to the frame body of the crossbeam through a hinge lug.

[0012] The gantry frame includes: a gantry frame, a crossbeam, a suspension frame, a vertical beam, and a connecting beam. Two gantry frames are set side by side on the ground. The two ends of the crossbeam are connected to the gantry frames respectively. Two suspension frames are set on the crossbeam respectively. Two vertical beams are fixedly set across the two sides of the suspension frames. The inner side of the vertical beam is set with a small vertical slide rail. The connecting beam is fixedly set on the connecting frame. The lifting cylinder is set on the two suspension frames and connected to the connecting beam. The outer side of the connecting beam is set with a slider adapted to the small slide rail.

[0013] The sliding frame also includes: a large slide rail, a large slider, a fixed base, and a fixed support. The fixed base and the fixed support are fixed to the ground. A horizontally arranged push cylinder is provided on the fixed support. A large slider is provided on the fixed base. A large slide rail adapted to the large slider is provided at the bottom of the movable base. The push cylinder rod end is connected to the movable base. The connecting frame is inverted and fixedly connected to the movable base.

[0014] The crossbeam is equipped with a detection frame, and the detection frame is equipped with two second proximity switches. The probes of the second proximity switches illuminate the rod end of the rotary drive cylinder.

[0015] Compared with the prior art, the present invention can achieve the following technical effects: it is equipped with several V-shaped wrenches that synchronously correspond to the pressure plates of the rotating mold; it is equipped with a suspension lifting mechanism with lifting and positioning lifting beams; it adopts a multi-link single hydraulic cylinder linkage drive mode, which has good consistency and large driving force; for the working conditions where the sleeper mold faces upward or in the opposite direction, it can adopt two different tooling structures, namely gantry frame or sliding frame, which can be applied to various process conditions; the V-shaped wrenches are equipped with springs that can be passively compressed, which can compensate for the height and position deviations caused by multiple point docking; and the key drive points are equipped with proximity switches to achieve precise control of the position.

[0016] This invention enables the automatic installation and disassembly of steel bar pressure plates. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a front view diagram of the present invention;

[0019] Figure 3 This is a three-dimensional schematic diagram of a superior installation embodiment of the present invention;

[0020] Figure 4 This is a forward schematic diagram of a superior installation embodiment of the present invention;

[0021] Figure 5 This is a forward schematic diagram of a lower-level installation embodiment of the present invention;

[0022] Figure 6 This is the present invention. Figure 5 The right view;

[0023] Figure 7 This is a schematic diagram of the mold and tablet pressing structure of the present invention.

[0024] Among them, 1-cross frame, 2-rotary drive cylinder, 3-connecting rod, 4-swing shaft V-wrench, 5-connecting frame, 6-suspension lifting mechanism, 7-positioning plate, 8-stiffening plate, 9-lifting crossbeam, 10-fracture groove, 11-pressure plate, 12-gantry frame, 13-crossbeam, 14-suspension, 15-vertical beam, 16-connecting beam, 17-slider, 18-moving seat, 19-large slide rail, 20-large slider, 21-fixed seat, 22-fixed support, 23-push cylinder, 24-detection frame, 25-second proximity switch, 401-swing shaft, 402-shaft sleeve, 403-spring, 404-V-wrench, 601-bracket, 602-slide rail, 603-slide table, 604-lifting cylinder, 605-fixed seat, 606-translation cylinder, 607-proximity switch. Detailed Implementation

[0025] like Figure 1-7The automatic installation and disassembly device for steel bar pressing sheets includes: a frame, a crossbeam 1, a rotary drive cylinder 2, a connecting rod 3, a swing shaft V-wrench 4, a connecting frame 5, and a suspension lifting mechanism 6. The crossbeam 1 is a long rectangular frame structure with several stiffening plates 8 arranged in an array inside the frame. Several positioning plates 7 are distributed inside the rectangular frame along the transverse extension direction of the crossbeam. The positioning plates 7 are provided with through holes. A rotary drive cylinder 2 is provided at one end of the crossbeam 1. The tail of the rotary drive cylinder 2 is connected to the frame body of the crossbeam 1 through a hinge lug. The swing shaft V-wrench 4 includes: a swing shaft 401, a bushing 402, a spring 403, and a V-shaped wrench. Hand 404, the upper end of the swing shaft 401 is fixed with a swing arm, the lower end of the shaft body is provided with a sliding groove, the bushing 402 is installed in the through hole of the positioning plate 7, the shaft body of the swing shaft 401 passes through the bushing 402, the lower end of the shaft is axially slidably connected to the upper end of the V-wrench 404, the V-wrench 404 is provided with a screw that slides in the sliding groove, the lower end of the V-wrench 404 is provided with a V-shaped groove, the sliding groove section between the lower end of the swing shaft 401 and the V-wrench 404 is fitted with a spring 403; the swing arm end of the swing shaft 401 is provided with a connecting hole adapted to the connecting rod 3, the connecting hole is connected to the pin hole of the connecting rod 3, and several swing shaft V-shaped... The swing shaft 401 of the wrench 4 is connected end to end by connecting rods 3 and driven by the rod end of the rotary drive cylinder 2. The rotary drive cylinder 2 extends and retracts to drive several connecting rods 3 and the swing shaft V-shaped wrench 4 to rotate, so that the V-shaped wrench 404 rotates to output torque. The cross frame 1 is provided with two connecting frames 5 and a suspension lifting mechanism 6 arranged side by side. The connecting frames 5 are fixed on the cross frame 1 and are used to connect the frame. The suspension lifting mechanism 6 includes: bracket 601, slide rail 602, small slider, slide table 603, lifting cylinder 604, fixed seat 605, translation cylinder 606, and proximity switch 607. The bracket 601 is provided with Placed on the horizontal frame 1, the bracket 601 has two slide rails 602 arranged longitudinally side by side. The bottom of the slide table 603 is provided with a small slider that matches the slide rails 602. The cylinder body of the lifting cylinder 604 is fixed through the slide table 603 and the rod end is in the same direction as the V-shaped groove. The bracket 601 is provided with a fixed seat 605. The translation cylinder 606 is provided on the fixed seat 605. The rod end of the translation cylinder 606 drives the slide table 603 to slide along the slide rails 602. The rod end of the translation cylinder 606 has a T-shaped round head structure. The bracket 601 is provided with a proximity switch 607. The slide table 603 is provided with a sensor for the proximity switch 607 to be triggered by the signal.

[0026] The crossbeam 1 is equipped with a detection frame 24, and the detection frame 24 is equipped with two second proximity switches 25. The probes of the second proximity switches 25 illuminate the rod end of the rotary drive cylinder 2, which can realize the signal of the rod end extending or retracting into place.

[0027] In embodiment one, the frame is a gantry frame, including: a gantry frame 12, a crossbeam 13, a suspension 14, a vertical beam 15, and a connecting beam 16. Two gantry frames 12 are arranged side by side on the ground. The two ends of the crossbeam 13 are connected to the gantry frames 12 respectively. Two suspensions 14 are respectively arranged on the crossbeam 13. Two vertical beams 15 are fixedly arranged across both sides of the suspensions 14. Small vertical slide rails are arranged on the inner side of the vertical beams 15. The connecting beam 16 is fixedly arranged on the connecting frame 5. Each of the two suspensions 14 is equipped with a lifting cylinder with the rod end facing downward. The lifting cylinders are connected to the connecting beam 16. A slider 17 adapted to the small slide rail is arranged on the outer side of the connecting beam 16. Figure 3 The frame can hold a mold with the pressing plate 11 facing upwards. The mold is equipped with a lifting beam 9, on which several rotatable pressing plates 11 are set. The lifting beam 9 is also equipped with a break groove 10, which is adapted to the T-shaped round head of the translation cylinder 606. Each pressing plate is fixedly equipped with a flat head, and the V-shaped groove is adapted to the flat head. Each V-shaped wrench 404 corresponds one-to-one with the flat head of the pressing plate 11 on the mold.

[0028] Example 2: The frame is a sliding frame, including: a movable seat 18, a large slide rail 19, a large slider 20, a fixed seat 21, a fixed support 22, and a push cylinder 23. The fixed seat 21 and the fixed support 22 are fixed to the ground. The push cylinder 23 is arranged horizontally on the fixed support 22. The large slider 20 is arranged on the fixed seat 21. The bottom of the movable seat 18 is provided with a large slide rail 19 that is adapted to the large slider 20. The rod end of the push cylinder 23 is connected to the movable seat 18. The connecting frame 5 is fixedly connected to the movable seat 18 in an inverted position. A mold with the pressure plate 11 facing downwards is pre-set on the frame. A lifting beam 9 is provided inside the mold. Several rotatable pressure plates 11 are provided on the lifting beam 9. The lifting beam 9 is also provided with a break groove 10. The break groove 10 is adapted to the T-shaped round head of the translation cylinder 606. A flat head is fixedly provided on each pressure plate. A V-shaped groove is adapted to the flat head. Each V-shaped wrench 404 corresponds one-to-one with the flat head of the pressure plate 11 on the mold.

[0029] Implement a working method:

[0030] like Figure 1-4 , Figure 7As shown, the mold is located under the frame. The lifting cylinder extends and retracts to drive the crossbeam 1 to descend. Each V-shaped wrench 404 corresponds one-to-one with the flat head of the pressure plate 11 on the mold. The rod ends of the two lifting cylinders 604 extend downwards synchronously, with the T-shaped round heads flush with the height of the fracture groove 10. The two translation cylinders 606 extend and retract to drive the slide table 603 to translate along the slide rail 602, so that the T-shaped round heads of the lifting cylinders 604 enter the fracture groove 10. The rod ends of the two lifting cylinders 604 retract upwards synchronously, lifting the lifting beam 9 to rise. The pressure plate 11 rises past the highest point of the reinforcing bar, and several flat heads of the pressure plate 11 are inserted into the corresponding V-shaped wrench 404. The V-groove, in order to compensate for the height and position deviations caused by multiple point connections, can be passively compressed and eliminated by the spring 403 set in the V-wrench 404. The rotary drive cylinder 2 extends and retracts to drive the swing shaft V-wrench 4 connected by several connecting rods 3 to swing and rotate, so that the swing shaft 401 rotates around the axis. The V-wrench 404 rotates and outputs torque, so that the flat heads of several corresponding pressure plates 11 rotate, for example, by 90 degrees. The pressure plates 11 rotate accordingly and have a pressing or disassembly position. The rod end of the lifting cylinder 604 extends downward synchronously, lifting the lifting beam 9 to descend, releasing the pressure plates 11 to press or disassemble the steel bars.

[0031] Implementation of the second working method:

[0032] like Figure 1-2 , Figure 5-7 As shown, the inverted mold is located above the machine frame, with the pressure plate 11 inside the mold facing downwards. The push cylinder 23 extends and retracts, driving the moving seat 18 to move along the large slide rail 19 to below the mold. Each V-shaped wrench 404 corresponds one-to-one with the flat head of the pressure plate 11 in the mold. The rod ends of the two lifting cylinders 604 extend upwards synchronously, with the T-shaped round heads flush with the height of the fracture groove 10. The two translation cylinders 606 extend and retract, driving the slide table 603 to translate along the slide rail 602, causing the T-shaped round heads of the lifting cylinders 604 to enter the fracture groove 10. The rod ends of the two lifting cylinders 604 retract downwards synchronously, causing the lifting beam 9 to descend. The pressure plate 11 descends past the highest point of the reinforcing bar, and several flat heads of the pressure plate 11 are inserted into the corresponding V-shaped wrench 404. The V-groove, in order to compensate for the height and position deviations caused by multiple point connections, can be passively compressed and eliminated by the spring 403 set in the V-wrench 404. The rotary drive cylinder 2 extends and retracts to drive the swing shaft V-wrench 4 connected by several connecting rods 3 to swing and rotate, so that the swing shaft 401 rotates around the axis. The V-wrench 404 rotates and outputs torque, so that the flat heads of several corresponding pressure plates 11 rotate, for example, by 90 degrees. The pressure plates 11 rotate accordingly and have a pressing or disassembly position. The rod end of the lifting cylinder 604 extends upward synchronously, lifting the lifting beam 9 to rise, and releasing the pressure plates 11 to press or disassemble the steel bars.

Claims

1. An automatic installation and disassembly device for reinforcing bar pressure plates, characterized in that: The system includes a crossbeam (1), a rotary drive cylinder (2), a connecting rod (3), a swing shaft V-wrench (4), and a suspension lifting mechanism (6). Several positioning plates (7) are distributed along the transverse extension direction of the crossbeam (1). The positioning plates (7) are provided with through holes to accommodate the swing shaft V-wrench (4). A rotary drive cylinder (2) is provided at the end of the crossbeam (1). The swing shaft V-wrench (4) includes a swing shaft (401) and a V-wrench (404). A swing arm is fixed to the upper end of the swing shaft (401). The lower end of the swing shaft (401) is connected to the upper end of the V-wrench (404). The lower end of the V-wrench (404) is provided with a V-groove adapted to the flat head of the pressure plate. The swing arms of several swing shaft V-wrenches (4) are connected end to end in sequence through the connecting rod (3) and connected to the rotary drive cylinder (2). The rod end is driven and connected. The cross frame (1) is provided with two suspension lifting mechanisms (6) in parallel. The suspension lifting mechanism (6) includes: bracket (601), slide table (603), lifting cylinder (604), and translation cylinder (606). The bracket (601) is set on the cross frame (1). The slide table (603) is set on the bracket (601) for longitudinal sliding. The cylinder body of the lifting cylinder (604) is fixed through the slide table (603) and the rod end is in the same direction as the V-shaped groove. The translation cylinder (606) is set on the side of the bracket (601). The rod end of the translation cylinder (606) is driven and connected to the slide table (603) for sliding. The rod end of the lifting cylinder (604) is a T-shaped round head structure. Each V-shaped wrench (404) corresponds one-to-one with the flat head of the pressing plate on the mold. The T-shaped round head is adapted to the break groove of the mold.

2. The automatic installation and disassembly device for reinforcing bar plates according to claim 1, characterized in that: It also includes a frame and a connecting frame (5). The connecting frame (5) is fixed to the cross frame (1). The frame is a gantry frame or a sliding frame. The gantry frame is equipped with a lifting cylinder. The rod end is connected to the connecting frame (5) with the rod end facing down. The lifting cylinder drives the cross frame (1) to rise and fall on the mold. The sliding frame is equipped with a push cylinder (23) and a moving seat (18). The push cylinder (23) is connected to the driven moving seat (18). The connecting frame (5) is connected on the moving seat (18). The push cylinder (23) drives the cross frame (1) to move laterally under the mold.

3. The automatic installation and dismantling device for reinforcing bar plates according to any one of claims 1 or 2, characterized in that: The swing shaft V-type wrench (4) further includes: a bushing (402) and a spring (403). The upper end of the swing shaft (401) is fixed with a swing arm, and the lower end of the shaft is provided with a sliding groove. The bushing (402) is installed on the positioning plate (7). The shaft of the swing shaft (401) passes through the bushing (402). The lower end of the shaft is axially slidably connected to the upper end of the V-type wrench (404). The V-type wrench (404) is provided with a screw that slides in the sliding groove. The sliding groove section between the lower end of the swing shaft (401) and the V-type wrench (404) is fitted with a spring (403). The swing arm end of the swing shaft (401) is adapted to be connected to the connecting rod (3).

4. The automatic installation and dismantling device for reinforcing bar plates according to any one of claims 1 or 2, characterized in that: The suspension lifting mechanism (6) further includes: a slide rail (602), a small slider, and a fixed seat (605). Two slide rails (602) are arranged longitudinally side by side on the bracket (601). A small slider adapted to the slide rail (602) is provided at the bottom of the slide table (603). A fixed seat (605) is provided on the side of the bracket (601). A translation cylinder (606) is provided on the fixed seat (605). The rod end of the translation cylinder (606) drives the connected slide table (603) to slide along the slide rail (602).

5. The automatic installation and dismantling device for reinforcing bar plates according to any one of claims 1 or 2, characterized in that: The suspension lifting mechanism (6) further includes a proximity switch (607), which is mounted on the bracket (601), and the slide (603) is provided with a sensor for triggering the proximity switch (607) signal.

6. The automatic installation and dismantling device for reinforcing bar plates according to any one of claims 1 or 2, characterized in that: The cross frame (1) is a long rectangular frame structure. A rotary drive cylinder (2) is provided on the end side of the cross frame (1). The tail of the rotary drive cylinder (2) is connected to the frame body of the cross frame (1) through a hinge lug.

7. The automatic installation and disassembly device for reinforcing bar plates according to claim 2, characterized in that: The gantry frame includes: gantry frame (12), crossbeam (13), suspension (14), vertical beam (15), and connecting beam (16). Two gantry frames (12) are arranged side by side on the ground. The two ends of the crossbeam (13) are connected to the gantry frames (12). Two suspensions (14) are respectively arranged on the crossbeam (13). Two vertical beams (15) are fixedly arranged across the two sides of the suspensions (14). A small vertical slide rail is arranged on the inner side of the vertical beam (15). The connecting beam (16) is fixedly arranged on the connecting frame (5). The lifting cylinder is arranged on the two suspensions (14). The lifting cylinder is connected to the connecting beam (16). A slider (17) adapted to the small slide rail is arranged on the outer side of the connecting beam (16).

8. The automatic installation and disassembly device for reinforcing bar plates according to claim 2, characterized in that: The sliding frame also includes: a large slide rail (19), a large slider (20), a fixed seat (21), and a fixed support (22). The fixed seat (21) and the fixed support (22) are fixed to the ground respectively. A horizontally arranged push cylinder (23) is provided on the fixed support (22). A large slider (20) is provided on the fixed seat (21). A large slide rail (19) adapted to the large slider (20) is provided at the bottom of the movable seat (18). The rod end of the push cylinder (23) is connected to the movable seat (18). The connecting frame (5) is inverted and fixedly connected to the movable seat (18).

9. The automatic installation and dismantling device for reinforcing bar plates according to any one of claims 1 or 2, characterized in that: The cross frame (1) is equipped with a detection frame (24), and the detection frame is equipped with two second proximity switches (25). The probes of the second proximity switches (25) illuminate the rod end of the rotary drive cylinder (2).

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