Air conditioner

By designing the air conditioner heat exchanger as a tilted, convex shape and combining it with a centrifugal fan and mounting bracket, the problems of small frontal area, high wind resistance, and high noise in existing air conditioner cabinet units have been solved, achieving efficient heat exchange and low noise.

CN115682159BActive Publication Date: 2026-02-27MIDEA GROUP CO LTD +1
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Patent Information

Application Number
CN202110859451.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-28
Publication Date
2026-02-27
Estimated Expiration
2041-07-28

AI Technical Summary

Technical Problem

Existing front-discharge air conditioning unit heat exchangers have small frontal area, high air resistance, high noise, and low heat exchange efficiency.

Method used

The heat exchanger is designed to be inclined and convex, with electric auxiliary heating on its front side. A centrifugal fan is used to deliver air from below, and mounting brackets and fillers are used to optimize the structure and reduce noise.

Benefits of technology

It improves heat exchange efficiency, reduces wind resistance and noise, saves material costs, and enhances structural compactness and space utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an air conditioner, which comprises a shell part, a heat exchange part and a ventilation part. The front side of the shell part is provided with an air outlet, and the left side and / or the right side of the shell part is provided with an air inlet. The heat exchange part is arranged in the shell part and comprises a heat exchanger and an electric auxiliary heater. The heat exchanger extends forwardly and downwardly in an inclined manner, and the heat exchanger is in a rear convex form to form a concave space in the front side. The windward side of the heat exchanger is arranged close to the rear side of the shell part relative to the leeward side of the heat exchanger. The electric auxiliary heater is arranged in the shell part and located in the concave space in the front side of the heat exchanger. The ventilation part is arranged in the shell part and located below the heat exchanger. The ventilation part comprises a centrifugal fan and sucks air from the air inlet and sends air to the windward side of the heat exchanger. The air flow passing through the windward side of the heat exchanger to the leeward side of the heat exchanger is sent out through the air outlet. According to the air conditioner, the heat exchange efficiency is high, the heat exchange air resistance is small, and the operation noise is low.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air conditioners, in particular to an air conditioner. BACKGROUND

[0002] In the related art, the built-in heat exchanger of the front air outlet air conditioner cabinet is flat, usually adopts a three-row structure, the windward area of the heat exchanger is small, the air resistance is large, the noise is high, and the heat exchange efficiency is not high. SUMMARY

[0003] The present application aims to solve at least one of the technical problems in the prior art. To this end, the present application provides an air conditioner, which has high heat exchange efficiency, small heat exchange air resistance, and low operation noise.

[0004] According to the air conditioner of the present application, the heat exchanger is arranged in an inclined and convex form, which can effectively increase the windward area, improve the heat exchange efficiency, reduce the number of rows, save the material cost of the heat exchanger, reduce the air resistance of the heat exchanger, and reduce the operation noise of the air conditioner.

[0005] According to the air conditioner of the present application, the heat exchanger is arranged in an inclined and convex form, which can effectively increase the windward area, improve the heat exchange efficiency, reduce the number of rows, save the material cost of the heat exchanger, reduce the air resistance of the heat exchanger, and reduce the operation noise of the air conditioner.

[0006] In some embodiments, the heat exchange component further comprises: a mounting bracket arranged in the housing component and mounted to the housing component, and the left and right sides of the heat exchanger are respectively mounted to the mounting bracket.

[0007] In some embodiments, the mounting bracket comprises a flow guide plate and a water pan, the flow guide plate is arranged at the bottom of the heat exchanger, the water pan is arranged at the bottom of the flow guide plate, and the upper end of the flow guide plate is matched in shape with the lower end of the heat exchanger.

[0008] In some embodiments, the flow guide plate is curved along a curve from top to bottom and forward, and smoothly transitions and connects with the rear end of the water pan.

[0009] In some embodiments, the mounting bracket is a unitary piece and further comprises an upper end plate at the top of the heat exchanger and two side plates at the left and right sides of the heat exchanger, the front ends of the left and right sides of the heat exchanger respectively have side plates connected to the rear ends of the side plates of the corresponding side, the mounting bracket comprises a mounting plate provided at the front end of each side plate, the baffle and the water pan are respectively connected to the lower rear side of the two mounting plates, and the mounting plates are connected to the shell component.

[0010] In some embodiments, the electric auxiliary heater comprises a body portion and an upper mounting portion and a lower mounting portion respectively provided at the upper and lower ends of the body portion, and the upper mounting portion and the lower mounting portion are respectively mounted to the mounting bracket.

[0011] In some embodiments, the upper end of the body portion is flush with or extends upward beyond the upper end of the heat exchanger; and / or, the lower end of the body portion is flush with or extends downward beyond the lower end of the heat exchanger.

[0012] In some embodiments, the air conditioner further comprises a front cover plate located at the front side of the heat exchanger and connected to the mounting bracket to form an air outlet cavity between the heat exchanger, the mounting bracket and the front cover plate, and the front cover plate is formed with an air vent arranged opposite to the air outlet.

[0013] In some embodiments, the shell component comprises a rear box and a front panel, the heat exchange component is arranged in the rear box, the front panel is arranged at the front side of the rear box, at least a portion of the mounting bracket used to define the air outlet cavity forms a first gap with the rear box, at least a portion of the front cover plate used to define the air outlet cavity forms a second gap with the front panel, and at least one of the first gap and the second gap is filled with a filler.

[0014] In some embodiments, the first gap is filled with the filler, and at least a portion of the mounting bracket used to define the air outlet cavity is formed with a first noise reduction hole.

[0015] In some embodiments, the second gap is filled with the filler, and at least a portion of the front cover plate used to define the air outlet cavity is formed with a second noise reduction hole.

[0016] In some embodiments, the heat exchanger extends forward with an inclination angle a of 5°-25° from top to bottom.

[0017] Additional aspects and advantages of the present application will be partially given in the following description, partially will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a perspective view of an air conditioner according to an embodiment of the present application;

[0019] Figure 2 is Figure 1 is an exploded view of the air conditioner shown in FIG. 1;

[0020] Figure 3 is Figure 1 is a sectional view of the air conditioner shown in FIG. 1;

[0021] Figure 4 is Figure 2 is an exploded view of a mounting bracket, a heat exchanger, and an electric auxiliary heater shown in FIG. 2;

[0022] Figure 5 is Figure 4 is an assembly view of the mounting bracket, the heat exchanger, and the electric auxiliary heater shown in FIG. 2;

[0023] Figure 6 is Figure 1 is a sectional view of the air conditioner shown in FIG. 1;

[0024] Figure 7 is Figure 4 is a perspective view of a mounting bracket shown in FIG. 3;

[0025] Figure 8 is Figure 7 is a sectional view of the mounting bracket shown in FIG. 3;

[0026] Figure 9 is Figure 2 is a perspective view of a heat exchanger and a front cover plate shown in FIG. 4;

[0027] Figure 10 is Figure 9 is a perspective view of the heat exchanger and the front cover plate shown in FIG. 4, at another angle;

[0028] Figure 11 is a sectional view of the air conditioner according to an embodiment of the present application;

[0029] Figure 12 is Figure 11 is a sectional view of the air conditioner shown in FIG. 1, at another angle;

[0030] Figure 13 is Figure 11 is a perspective view of a heat exchanger and a front cover plate shown in FIG. 4;

[0031] Figure 14 is Figure 13 is a perspective view of the heat exchanger and the front cover plate shown in FIG. 4, at another angle.

[0032] Reference numerals:

[0033] Air conditioner 100;

[0034] housing part 1; rear housing 11; top cover 111; base 112; side wall 113; front panel 12;

[0035] outlet 15; inlet 16; air inlet cavity 17; air outlet cavity 18;

[0036] heat exchange part 2; heat exchanger 21; windward side 211; leeward side 212; side plate 213;

[0037] electric auxiliary heater 22; body part 221; upper mounting part 222; lower mounting part 223;

[0038] mounting bracket 23; flow guide plate 231; water pan 232; drain opening 2321; lower mounting seat 2322;

[0039] upper end plate 233; upper mounting seat 2331; side plate 234;

[0040] mounting plate 235; first noise reduction hole 236; first gap 25; second gap 26;

[0041] ventilation part 3; filler 4; front cover plate 5; ventilation opening 51; second noise reduction hole 52. DETAILED DESCRIPTION

[0042] Embodiments of the present application are described in detail below with reference to several examples illustrated in the appended drawings, wherein like or similar elements or components are designated with the same reference numerals throughout the several views. The embodiments described below are exemplary in nature and are intended to be illustrative of the present application rather than to limit the present application. Below, embodiments of the present application are described in detail with reference to the attached drawings.

[0043] The disclosure that follows provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplicity, the elements and settings of the various examples are described in terms of specific embodiments. Of course, they are merely examples and are not intended to limit the present application. Furthermore, the present application can be implemented in a variety of environments and / or settings. Like numbers refer to like elements throughout the several views. Additionally, the present application contemplates that the elements and / or devices described herein can also be implemented in a computer-aided design (CAD) environment.

[0044] Below, with reference to the drawings, an air conditioner 100 according to an embodiment of the present application is described.

[0045] As Figure 1 and Figure 2As shown, the air conditioner 100 can include a housing component 1, a heat exchange component 2, and a ventilation component 3, the front side of the housing component 1 is formed with an air outlet 15, the left side and / or the right side of the housing component 1 is formed with an air inlet 16, in combination Figures 3-5 The heat exchange component 2 is arranged in the housing component 1 and includes a heat exchanger 21 and an electric auxiliary heater 22, the heat exchanger 21 extends forwardly and downwardly in an inclined manner, the heat exchanger 21 is in a rear convex form to form a concave space at the front side, that is, the heat exchanger 21 is convex rearwardly from the left and right sides to the center, so that the front side of the heat exchanger 21 forms a concave space opposite to the rear convex position, for example, the heat exchanger 21 can be a U-shaped heat exchanger 21 or a V-shaped heat exchanger 21, etc., the electric auxiliary heater 22 is arranged in the housing component 1 and located in the concave space at the front side of the heat exchanger 21.

[0046] As shown in Figure 2 , Figure 3 and Figure 6 , the thickness of the heat exchanger 21 is divided into a windward side 211 and a leeward side 212, the windward side 211 is arranged close to the rear side of the housing component 1 relative to the leeward side 212, the ventilation component 3 is arranged in the housing component 1 and below the heat exchanger 21, the ventilation component 3 includes a centrifugal fan and sucks air from the air inlet 16 (for example, in the direction indicated by the arrow A shown in Figure 2 ) and sends air to the windward side 211 of the heat exchanger 21 (for example, in the direction indicated by the arrow B shown in Figure 3 ), the air flow passes from the windward side 211 of the heat exchanger 21 to the leeward side 212 of the heat exchanger 21 (for example, in the direction indicated by the arrow C shown in Figure 3 and Figure 6 ), the air flow passing from the windward side 211 of the heat exchanger 21 to the leeward side 212 of the heat exchanger 21 is sent out through the air outlet 15 (for example, in the direction indicated by the arrow D shown in Figure 3 ).

[0047] In related technologies, front-discharge air conditioning units typically use flat-plate heat exchangers, usually arranged in three rows. These heat exchangers have a small frontal area, high air resistance, high noise, and low heat exchange efficiency. However, the air conditioner 100 according to this embodiment of the invention, by setting the heat exchanger 21 to an inclined and rearward-convex form, can effectively increase the frontal area, improve heat exchange efficiency, and reduce the number of rows. For example, two rows can be accommodated in the same space, thereby saving material costs for the heat exchanger 21, reducing its air resistance, and lowering the operating noise of the air conditioner 100. Furthermore, because the heat exchanger 21 is rearward-convex, the electric auxiliary heater 22 can be housed in the recessed space on its front side, improving the overall structural compactness. Additionally, since the ventilation component 3 includes a centrifugal fan and is located below the heat exchange component 2, the rearward-convex heat exchanger 21 can effectively reduce the overall thickness of the air conditioner 100 in the front-to-back direction, while also increasing the overall airflow. Furthermore, by installing a centrifugal fan, the air inlet 16 can be located on the left and right sides of the housing component 1, rather than on the rear side of the housing, allowing the rear side of the housing component 1 to be installed against the wall, thus saving indoor space. In addition, since the heat exchanger 21 is designed to extend forward at an angle from top to bottom, while increasing the heat exchange area, it can also increase the space for the ventilation component 3 to deliver air to the windward side 211 of the heat exchanger 21, thereby effectively reducing wind resistance and noise.

[0048] It should be noted that the tilt angle of the heat exchanger 21 is not limited; for example, in some embodiments of the present invention, such as... Figure 3 As shown, the inclination angle of the heat exchanger 21 extending forward from top to bottom is 5°-25°, that is, the angle α between the rear surface of the heat exchanger 21 and the vertical plane can be 5°-25°, for example, 5°, 10°, 15°, 20°, 25°, etc. This allows for a better balance between increasing the heat exchange area and simultaneously increasing the space for the ventilation component 3 to supply air to the windward side 211 of the heat exchanger 21, thereby effectively reducing wind resistance and noise.

[0049] Optionally, the inclination angle of the heat exchanger 21 extending forward from top to bottom is 10°-20°, that is, the angle α between the rear surface of the heat exchanger 21 and the vertical plane can be 10°-20°, for example, 10°, 12°, 14°, 16°, 18°, 20°, etc. This better balances increasing the heat exchange area while simultaneously increasing the space for the ventilation component 3 to supply air to the windward side 211 of the heat exchanger 21, thereby effectively reducing wind resistance and noise.

[0050] In some embodiments of the present invention, such as Figure 2As shown, the heat exchange component 2 further comprises a mounting bracket 23, which is arranged in and mounted to the housing component 1, and the left and right sides of the heat exchanger 21 are respectively mounted to the mounting bracket 23. Thus, by arranging the mounting bracket 23, compared with directly mounting the heat exchanger 21 to the housing component 1, the structure of the housing component 1 and the air duct sealing and the like can be simplified, so that the installation difficulty of the heat exchanger 21 can be reduced, and the installation efficiency of the heat exchanger 21 can be improved. For example, in combination with Figure 3 and Figure 6 The air inlet cavity 17 located at the windward side 211 of the heat exchanger 21 can be defined by the mounting bracket 23 and the heat exchanger 21, or by the mounting bracket 23, the heat exchanger 21 and the housing component 1, or by the mounting bracket 23, the heat exchanger 21, the housing component 1 and the ventilation component 3. For example, the air outlet cavity 18 located at the leeward side 212 of the heat exchanger 21 can be defined by the mounting bracket 23, the heat exchanger 21 and the front cover plate 5, or by the mounting bracket 23, the heat exchanger 21 and the housing component 1. The ventilation component 3 sends air to the air inlet cavity 17, and the air outlet cavity 18 discharges air through the air outlet 15.

[0051] In some embodiments of the present application, as shown in Figure 7 and Figure 8 The mounting bracket 23 comprises a flow guide plate 231 and a water pan 232, the flow guide plate 231 is arranged at the bottom of the heat exchanger 21, and the water pan 232 is arranged at the bottom of the flow guide plate 231, wherein the cross-sectional shape of the upper end of the flow guide plate 231 matches the cross-sectional shape of the lower end of the heat exchanger 21, i.e. the same or substantially the same shape, and the same or close size. Thus, since the mounting bracket 23 integrates the flow guide plate 231 and the water pan 232, the condensed water condensed on the heat exchanger 21 can directly drip into the water pan 232, or flow downward along the heat exchanger 21 to the flow guide plate 231, and then enter the water pan 232, thereby achieving the effect of recovering condensed water and improving the reliability of the air conditioner 100. Moreover, since the water pan 232 and the flow guide plate 231 are integrated on the mounting bracket 23, the structural compactness can be improved, and the water pan 232 and the like need not be additionally arranged in the housing component 1, thereby simplifying the structure and the production process.

[0052] In some embodiments of the present application, as shown in Figure 7 and Figure 8 The flow guide plate 231 curves from top to bottom and forward along a curve, and is smoothly and transitionally connected to the rear end of the water pan 232. Thus, the airflow blown by the ventilation component 3 from below to above towards the air inlet side of the heat exchanger 21 can be guided by the curved surface of the flow guide plate 231, thereby reducing the air resistance.

[0053] In some embodiments of the present application, as shown in Figure 7As shown, the mounting bracket 23 is an integral piece and further comprises an upper end plate 233 at the top of the heat exchanger 21 and two side plates 234 at the left and right sides of the heat exchanger 21, which are combined with Figure 4 and Figure 5 As shown, the left and right sides of the heat exchanger 21 are respectively provided with a side plate 213, which is connected with the rear end of the corresponding side plate 234. As shown, Figure 7 The mounting bracket 23 comprises a mounting plate 235 provided at the front end of each side plate 234, and the flow guide plate 231 and the water pan 232 are respectively connected at the lower end of the rear side of the two mounting plates 235, and the mounting plate 235 is connected to the shell component 1. Thus, the mounting bracket 23 has a simple structure, is easy to connect with the heat exchanger 21 and the shell component 1, and the connection of the heat exchanger 21 and the shell component 1 does not interfere with each other, is easy to operate, and the mounting bracket 23 with the above structure is easy to cooperate with the heat exchanger 21 and the like to jointly define the air outlet cavity 18. In addition, since the mounting bracket 23 is an integral piece, it has a simple structure, is easy to process, and has good structural reliability, and simplifies the assembly process.

[0054] In some embodiments of the present application, as shown in Figure 4 and Figure 5 The upper and lower ends of the electric auxiliary heater 22 are respectively mounted on the mounting bracket 23. For example, the electric auxiliary heater 22 comprises a body part 221 and an upper mounting part 222 and a lower mounting part 223 respectively provided at the upper and lower ends of the body part 221, i.e. the upper mounting part 222 is provided at the upper end of the body part 221, and the lower mounting part 223 is provided at the lower end of the body part 221, and the upper mounting part 222 and the lower mounting part 223 are respectively mounted on the mounting bracket 23. Thus, the mounting bracket 23 has powerful functions, and can integrate the mounting bracket 23, the electric auxiliary heater 22 and the heat exchanger 21 into one component, which is jointly mounted on the shell component 1, realizing modular assembly, which reduces the assembly difficulty and improves the assembly efficiency compared with mounting each component on the shell component 1 respectively.

[0055] When the upper and lower ends of the electric auxiliary heater 22 are respectively mounted on the mounting bracket 23, optionally, as shown in Figure 4 and Figure 5As shown, the mounting bracket 23 can include an upper end plate 233 located above the heat exchanger 21 and a water pan 232 located below the heat exchanger 21, the upper end plate 233 is formed with an upper mounting seat 2331, the water pan 232 is provided with a lower mounting seat 2322, the electric auxiliary heater 22 includes a body part 221, an upper mounting part 222 and a lower mounting part 223, the upper mounting part 222 is mounted on the upper mounting seat 2331, and the lower mounting part 223 is mounted on the lower mounting seat 2322. In this way, the top sealing can be formed by using the upper end plate 233, so as to avoid the airflow flowing from the top of the heat exchanger 21 without being heated by the heat exchanger 21, and to ensure the heat exchange reliability, and meanwhile, the water pan 232 can be used to collect the condensed water dropped from the heat exchanger 21 and the electric auxiliary heater 22, so as to avoid the condensed water affecting the work of other components. Since the mounting bracket 23 is integrated with the upper end plate 233 and the water pan 232, compared with the case that a separate upper sealing plate and a lower water collecting device are arranged inside the shell part 1, the structure compactness can be improved, the structure can be simplified, the assembly can be simplified, and the cost can be reduced. Meanwhile, by arranging the upper mounting seat 2331 on the upper end plate 233 located above the heat exchanger 21 and arranging the lower mounting seat 2322 in the water pan 232 located below the heat exchanger 21, the upper and lower ends of the electric auxiliary heater 22 can be mounted, so as to reduce the influence of the mounting structure on the ventilation of the heat exchanger 21 as much as possible, and to improve the heat exchange reliability.

[0056] In some optional examples, as shown in Figures 4-5 and Figure 7 , the upper mounting seat 2331 can protrude upwardly from the upper end plate 233, and the upper end of the body part 221 is flush with or protrudes upwardly beyond the upper end of the heat exchanger 21. In this way, the upper and lower heat exchange temperature differences can be reduced, and the consistency of the heat exchange temperature can be improved. Moreover, the influence of the upper mounting seat 2331 on the ventilation of the heat exchanger 21 can be reduced as much as possible, and the heat exchange reliability can be improved. In some optional examples, as shown in Figures 4-5 and Figure 7 , the lower end of the body part 221 is flush with or protrudes downwardly beyond the lower end of the heat exchanger 21. In this way, the upper and lower heat exchange temperature differences can be reduced, and the consistency of the heat exchange temperature can be improved. Moreover, the influence of the lower mounting seat 2322 on the ventilation of the heat exchanger 21 can be reduced as much as possible, and the heat exchange reliability can be improved.

[0057] In addition, it should be noted that when the upper and lower ends of the electric auxiliary heater 22 are respectively mounted on the mounting bracket 23, in some embodiments of the present application, the mounting bracket 23 can also be configured as an integral piece including the mounting plate 235, the side plate 234 and the flow guide plate 231, and the technical effects can be referred to the above description, which will not be repeated here.

[0058] In some embodiments of the present application, as shown in Figure 2 and Figure 3 , and in combination with Figure 9 and Figure 10The air conditioner 100 can further comprise a front cover plate 5 located at the front side of the heat exchanger 21 and connected to the mounting bracket 23, so that the heat exchanger 21, the mounting bracket 23 and the front cover plate 5 form an air outlet cavity 18, and the front cover plate 5 is provided with an air vent 51 opposite the air outlet 15. Thus, by providing the front cover plate 5, the air duct sealing can be simplified, the structure can be simplified, and the assembly efficiency can be improved.

[0059] In some embodiments of the present application, as shown in Figures 1-3 , the shell component 1 can comprise a rear box 11 and a front panel 12, the heat exchange component 2 is arranged in the rear box 11, the front panel 12 is arranged at the front side of the rear box 11, at least a part of the mounting bracket 23 used to define the air outlet cavity 18 forms a first gap 25 with the rear box 11, at least a part of the front cover plate 5 used to define the air outlet cavity 18 forms a second gap 26 with the front panel 12, and in combination Figure 11 and Figure 12 , at least one of the first gap 25 and the second gap 26 is filled with a filler 4. It should be noted that the material of the filler 4 is not limited, as long as it can at least one of the effects of heat preservation and noise reduction, for example, it can be a foam piece, a sponge piece, etc. Thus, the heat preservation effect can be improved, the probability of condensation on the shell component 1 can be reduced, and / or the noise reduction effect can be achieved to some extent.

[0060] For example, as shown in Figures 2-3 , Figures 5-6 , the rear box 11 can comprise a top cover 111, a base 112 and two side walls 113, the left and right side plates 234 of the mounting bracket 23 form a first gap 25 with the side walls 113 corresponding to the left and right sides of the rear box 11, in combination Figure 12 , the first gap 25 is filled with the filler 4, the upper end plate 233 of the mounting bracket 23 forms a first gap 25 with the top cover 111 of the rear box 11, in combination Figure 11 , the first gap 25 is also filled with the filler 4, the front cover plate 5 forms a second gap 26 with the front panel 12, in combination Figure 11 , the second gap 26 is also filled with the filler 4. Thus, the heat preservation effect can be improved, the probability of condensation on the shell component 1 can be reduced, and / or the noise reduction effect can be achieved to some extent.

[0061] In some embodiments of the present application, as shown in Figure 13 and Figure 14As shown, at least the part of the mounting bracket 23 used to define the air outlet cavity 18 is formed with first noise reduction holes 236, whereby the working noise of the air conditioner 100 can be reduced and the use comfort can be improved. It is worth mentioning that in order to achieve the noise reduction effect and avoid air leakage, the first noise reduction holes 236 can be micro-holes and the hole diameter can be set according to actual conditions, for example, can be no more than 3mm, such as about 2mm. For example, when the mounting bracket 23 includes the upper end plate 233 and the two side plates 234, the first noise reduction holes 236 can be formed on the two side plates 234 and the upper end plate 233 respectively, so that the noise can be better reduced.

[0062] Further, when the first gap 25 is filled with the filler 4, at least the part of the mounting bracket 23 used to define the air outlet cavity 18 is formed with first noise reduction holes 236, whereby the working noise of the air conditioner 100 can be reduced and the use comfort can be improved, and the resistance of the filler 4 can be used to reduce the probability of air leakage of the air outlet cavity 18 through the first noise reduction holes 236.

[0063] In some embodiments of the present application, as shown in Figure 13 and Figure 14 As shown, at least the part of the front cover plate 5 used to define the air outlet cavity 18 is formed with second noise reduction holes 52, whereby the working noise of the air conditioner 100 can be reduced and the use comfort can be improved. It is worth mentioning that in order to achieve the noise reduction effect and avoid air leakage, the second noise reduction holes 52 can be micro-holes and the hole diameter can be set according to actual conditions, for example, can be no more than 3mm, such as about 2mm.

[0064] Further, when the second gap 26 is filled with the filler 4, at least the part of the front cover plate 5 used to define the air outlet cavity 18 is formed with second noise reduction holes 52, whereby the working noise of the air conditioner 100 can be reduced and the use comfort can be improved, and the resistance of the filler 4 can be used to reduce the probability of air leakage of the air outlet cavity 18 through the second noise reduction holes 52.

[0065] Thus, by setting the filler 4 and the multiple preventive measures of the first noise reduction holes 236 and the second noise reduction holes 52, the risk of condensation and noise outside the machine body is reduced. Alternatively, the filler 4 can be a loose material, that is, with pores and the like, so as to further reduce the operating noise of the whole machine.

[0066] Next, the air conditioner 100 according to one specific embodiment of the present application is described with reference to Figures 1-14 .

[0067] The air conditioner 100 comprises a housing component 1, a heat exchange component 2, a ventilation component 3 and a front cover plate 5, the upper part of the front side of the housing component 1 is formed with two air outlets 15 arranged in an up-down interval, the left side and the right side of the lower part of the housing component 1 are respectively formed with air inlets 16, the heat exchange component 2 is arranged in the housing component 1 and comprises a mounting bracket 23, a heat exchanger 21 and an electric auxiliary heater 22, the heat exchanger 21 and the electric auxiliary heater 22 are both mounted on the mounting bracket 23, the front cover plate 5 is located at the front side of the heat exchanger 21 and the electric auxiliary heater 22 and is connected to the mounting bracket 23, and the front cover plate 5 is formed with a ventilation opening 51 arranged opposite to the air outlet 15.

[0068] The heat exchanger 21 extends forwardly and obliquely from top to bottom, the oblique angle of the heat exchanger 21 extending forwardly and obliquely from top to bottom is 5°-25°, the heat exchanger 21 is in a rear convex form to form a concave space at the front side, the thickness of the heat exchanger 21 is provided with a windward side 211 and a leeward side 212 respectively at two sides, the windward side 211 is arranged close to the rear side of the housing component 1 relative to the leeward side 212, the electric auxiliary heater 22 is arranged in the housing component 1 and located in the concave space at the front side of the heat exchanger 21, the ventilation component 3 is located in the housing component 1 and below the heat exchanger 21, the ventilation component 3 comprises a centrifugal fan, specifically a double-suction centrifugal fan, and sucks air from the air inlets 16 at the left and right sides and sends air upward to the windward side 211 of the heat exchanger 21, the airflow passes out from the windward side 211 of the heat exchanger 21 to the leeward side 212 of the heat exchanger 21, and then passes through the ventilation opening 51 on the front cover plate 5 and the air outlet 15 on the housing component 1 to be sent out.

[0069] The mounting bracket 23 is arranged in the housing component 1 and mounted on the housing component 1, the left and right sides of the heat exchanger 21 are respectively mounted on the mounting bracket 23, the mounting bracket 23 is an integral piece and comprises an upper end plate 233, two left and right side plates 234, two left and right mounting plates 235, a lower flow guide plate 231 and a water pan 232, wherein the upper end plate 233 is located at the top of the heat exchanger 21, the two side plates 234 are respectively located at the left and right sides of the heat exchanger 21, the front end of the left and right sides of the heat exchanger 21 is respectively provided with a side plate 213, the side plate 213 is connected with the rear end of the corresponding side plate 234, the mounting plate 235 is arranged at the front end of the corresponding side plate 234, and the left and right ends of the front cover plate 5 are respectively connected to the left and right mounting plates 235, so as to form an air outlet cavity 18 between the heat exchanger 21, the mounting bracket 23 and the front cover plate 5.

[0070] The flow guide plate 231 and the water pan 232 are respectively connected at the lower end rear side of the two mounting plates 235, the flow guide plate 231 is arranged at the bottom of the heat exchanger 21, and the water pan 232 is arranged at the bottom of the flow guide plate 231, wherein at least the upper end of the flow guide plate 231 is matched with the cross-sectional shape of the heat exchanger 21, the flow guide plate 231 curves along a curve from top to bottom and obliquely forward, and is smoothly and transitionally connected with the rear end of the water pan 232.

[0071] The upper and lower ends of the electric auxiliary heater 22 are respectively installed on the mounting bracket 23. Specifically, the upper end plate 233 is formed with an upper mounting seat 2331, the water pan 232 is provided with a lower mounting seat 2322, the electric auxiliary heater 22 comprises a body part 221, an upper mounting part 222 and a lower mounting part 223, the upper mounting part 222 is installed on the upper mounting seat 2331, the lower mounting part 223 is installed on the lower mounting seat 2322, the upper mounting seat 2331 protrudes upwardly from the upper end plate 233, and the upper end of the body part 221 is flush with or protrudes upwardly beyond the upper end of the heat exchanger 21; the lower mounting seat 2322 is lower than the upper end of the flow guide plate 231, and the lower end of the body part 221 is flush with or protrudes downwardly beyond the lower end of the heat exchanger 21.

[0072] The shell part 1 comprises a rear box body 11 and a front panel 12, the rear box body 11 comprises a top cover 111, a base 112 and left and right side walls 113, the heat exchange part 2 is arranged in the rear box body 11, the two mounting plates 235 of the mounting bracket 23 are respectively connected to the front ends of the left and right side walls 113 of the rear box body 11, the front panel 12 is arranged on the front side of the rear box body 11, and the upper end of the front panel 12 is connected to the top cover 111 of the rear box body 11 by screws, and the lower end of the front panel 12 is positioned to the base 112 of the rear box body 11 by a latch. The left and right side plates 234 of the mounting bracket 23 and the left and right side walls 113 of the rear box body 11 are respectively formed with first gaps 25, the upper end plate 233 of the mounting bracket 23 and the top cover 111 of the rear box body 11 are formed with a first gap 25, the front cover plate 5 and the front panel 12 are formed with a second gap 26, each first gap 25 and each second gap 26 are respectively filled with a filling piece 4, and the filling piece 4 is a heat-insulating and sound-insulating material. The two side plates 234 and the upper end plate 233 of the mounting bracket 23 are respectively formed with first noise reduction holes 236, and the front cover plate 5 is formed with second noise reduction holes 52.

[0073] As described above, the air conditioner 100 of the above embodiment can be a split floor standing air conditioner 100 or a wall-mounted cabinet machine, the shell part 1 of which comprises a rear cabinet 11 and a front panel 12, the shell part 1 is provided with a heat exchange part 2 and a ventilation part 3, the heat exchanger 21 in the heat exchange part 2 is installed in the rear cabinet 11 and located at the upper part or the middle and upper part of the whole machine, the ventilation part 3 is also installed in the rear cabinet 11 and located below the heat exchange part 2, the left and right sides of the ventilation part 3 are respectively provided with air duct inlets corresponding to the air inlets 16 on the left and right sides of the rear cabinet 11, so that when the double-suction centrifugal fan in the ventilation part 3 works, the air duct inlets on each side can suck air from the outside of the shell through the corresponding air inlet 16, and the air inlets 16 of the rear cabinet 11 can be provided with air inlet grilles, so as to improve the sealing performance of the shell part 1 and the safety of the air conditioner 100. The front panel 12 is installed on the front side of the rear cabinet 11, and the upper part of the front panel 12 is provided with an air outlet 15, and a guide mechanism can be arranged at the position corresponding to the air outlet 15. The air after being heat exchanged by the heat exchange part 2 can change the direction of the wind through the guide mechanism and be blown into the room through the air outlet 15. The top of the rear cabinet 11 is provided with a top cover 111 for sealing the top of the whole machine, and the bottom of the rear cabinet 11 is provided with a base 112 for supporting the rear cabinet 11, so as to support the heat exchange part 2, the ventilation part 3, the front panel 12 and the guide mechanism installed on the rear cabinet 11.

[0074] The heat exchanger 21 in the heat exchange part 2 can be a curved or broken line shape, and can be an integral structure or a split splicing structure. The heat exchanger 21 is installed at an inclination on the installation bracket 23 of the heat exchange part 2, and the inclination angle thereof can be in the range of 5°-25°, for example, 5°, 10°, 15°, 20°, 25°, etc. For example, it can be specifically selected as 10°-20°, for example, 10°, 12°, 14°, 16°, 18°, 20°, etc. In this way, the above-mentioned increase in heat exchange area can be better considered, and at the same time, the space for the ventilation part 3 to send air to the windward side 211 of the heat exchanger 21 can be increased, so that the effect of effectively reducing the wind resistance and noise can be achieved.

[0075] The mounting bracket 23 consists of a left side plate 234, a right side plate 234, an upper end plate 233, a guide plate 231, a water receiving tray 232, and left and right mounting plates 235. The left side plate 213 of the heat exchanger 21 is connected to the left mounting plate 235 of the mounting bracket 23, and the right side plate 213 of the heat exchanger 21 is connected to the right mounting plate 235 of the mounting bracket 23. The mounting bracket 23 is a one-piece molded part, and the mounting bracket 23 and the heat exchanger 21 form a relatively sealed structure in four directions, separating the airflow passing through the heat exchanger 21 from the airflow that does not pass through the heat exchanger 21. The electric auxiliary heater 22 is also fixed on the mounting bracket 23. The electric auxiliary heater 22 is located in the recessed space in front of the heat exchanger 21. The lower end of the electric auxiliary heater 22 is fixed to the lower mounting seat 2322 at the bottom of the mounting bracket 23, and the upper end is inserted into the upper mounting seat 2331 on the upper end plate 233.

[0076] The lower part of the mounting bracket 23 has a guide plate 231 located below the heat exchanger 21. The shape and size of the guide plate 231 are adapted to the shape and size of the lower end of the heat exchanger 21. The water receiving tray 232 of the mounting bracket 23 is located at the lower end of the guide plate 231 and receives the condensate flowing down from the heat exchanger 21 and the guide plate 231. The bottom of the water receiving tray 232 has a drain outlet 2321, which is connected to a drain pipe to discharge the condensate to the outside of the air conditioner 100. The connection between the guide plate 231 and the water receiving tray 232 has a large chamfer, which makes the airflow blowing upward by the ventilation component 3 smoother and reduces wind resistance.

[0077] The mounting bracket 23 is connected to the front ends of the left and right sides of the rear housing 11 via two mounting plates 235, thus fixing the heat exchange component 2 to the rear housing 11 as a whole. A front cover plate 5 is provided between the mounting bracket 23 and the front panel 12. The front cover plate 5 is sealed to the periphery of the mounting bracket 23. A vent 51 is provided on the front cover plate 5 corresponding to the air outlet 15, so that the front cover plate 5, the heat exchanger 21, and the mounting bracket 23 together define a relatively enclosed space except for the vent 51, that is, forming the air outlet cavity 18. The heat exchange component 2, the rear housing 11, and the ventilation component 3 also together define a relatively enclosed space, that is, forming the air inlet cavity 17.

[0078] There are gaps between the mounting bracket 23 and the top cover 111 of the rear housing 11, between the mounting bracket 23 and the side wall 113 of the rear housing 11, and between the front cover 5 and the front panel 12. Filling these gaps with filler 4, such as a loose material, can reduce the risk of condensation on the outer surface of the housing component 1 and also reduce the transmission of noise generated in the air outlet cavity 18 to the outside of the housing component 1, thus achieving a good noise reduction effect. Furthermore, noise reduction holes can be made on both sides and the top of the mounting bracket 23, and noise reduction holes can also be made on the front cover 5, thereby further reducing the operating noise of the air conditioner 100.

[0079] The air conditioner 100 according to the embodiment of the present application, by setting the heat exchanger 21 to be inclined and convex at the back, can effectively increase the windward area, improve the heat exchange efficiency, and reduce the number of rows, for example, two rows can be accommodated in the same space, thereby saving the material cost of the heat exchanger 21, reducing the wind resistance of the heat exchanger 21, and reducing the operating noise of the air conditioner 100. Moreover, since the heat exchanger 21 is in the form of convex at the back, the electric auxiliary heater 22 can be accommodated in the concave space in front of the heat exchanger 21, improving the overall structural compactness. In addition, since the ventilation component 3 includes a centrifugal fan and is located below the heat exchange component 2, for the heat exchanger 21 in the form of convex at the back, the thickness of the air conditioner 100 in the front-rear direction can be effectively reduced, and the air volume of the whole machine can be improved. Moreover, by setting the centrifugal fan, the air inlet 16 can be located on the left and right sides of the shell component 1, rather than on the back side of the shell, so that the back side of the shell component 1 can be arranged against the wall, thereby saving indoor space. In addition, since the heat exchanger 21 is set to extend forward from top to bottom, the space for the ventilation component 3 to send air to the windward side 211 of the heat exchanger 21 can be increased while increasing the heat exchange area, thereby effectively reducing the wind resistance and noise. Moreover, through the multiple preventive measures of the filler 4 and the noise reduction hole, the risk of condensation outside the machine body is reduced.

[0080] Other configurations and operations of the air conditioner 100 according to the embodiment of the present application are known to those skilled in the art, and will not be described in detail here.

[0081] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0082] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0083] In the present application, unless specifically defined otherwise, the terms "mounting", "connected", "connecting", "fixed", "fixedly connected", "connection", "fixedly connected", "connected", "fixed", and the like should be construed broadly, for example, can be fixed connection, can be detachable connection, or integral; can be directly connected, or indirectly connected through an intermediate medium; can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0084] In the present application, unless specifically defined otherwise, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. The first feature "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.

[0085] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.

[0086] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. An air conditioner, characterized in that, include: A housing component, wherein an air outlet is formed on the front side of the housing component, and an air inlet is formed on the left and / or right side of the housing component; A heat exchange component is disposed within the housing component and includes a heat exchanger and an electric auxiliary heater. The heat exchanger extends forward at an angle from top to bottom and is rear-convex to form a recessed space on the front side. The windward side of the heat exchanger is disposed near the rear side of the housing component relative to the leeward side of the heat exchanger. The electric auxiliary heater is disposed within the housing component and located in the recessed space on the front side of the heat exchanger. A ventilation component is located inside the housing component and below the heat exchanger. The ventilation component includes a centrifugal fan that draws in air from the air inlet and delivers air to the windward side of the heat exchanger. Airflow passing through the windward side of the heat exchanger to the leeward side of the heat exchanger is delivered out through the air outlet. The heat exchange component further includes: a mounting bracket, which is disposed inside the shell component and installed on the shell component, and the left and right sides of the heat exchanger are respectively installed on the mounting bracket; The air conditioner further includes: a front cover plate, which is located on the front side of the heat exchanger and connected to the mounting bracket, so that an air outlet cavity is formed between the heat exchanger, the mounting bracket and the front cover plate; At least the portion of the mounting bracket used to define the air outlet cavity is formed with a first noise reduction hole.

2. The air conditioner according to claim 1, characterized in that, The mounting bracket includes a guide plate and a water receiving tray. The guide plate is located at the bottom of the heat exchanger, and the water receiving tray is located at the bottom of the guide plate. The cross-sectional shape of the upper end of the guide plate matches the cross-sectional shape of the lower end of the heat exchanger.

3. The air conditioner according to claim 2, characterized in that, The guide plate slopes downwards and curves towards the leading edge, and smoothly transitions to the rear end of the water receiving tray.

4. The air conditioner according to claim 2, characterized in that, The mounting bracket is a single piece and also includes an upper end plate located at the top of the heat exchanger and two side plates located on the left and right sides of the heat exchanger. The front ends of the left and right sides of the heat exchanger are respectively provided with side plates, and the side plates are connected to the rear ends of the corresponding side plates. The mounting bracket includes a mounting plate provided at the front end of each side plate. The guide plate and the water receiving tray are respectively connected to the lower rear ends of the two mounting plates. The mounting plates are connected to the shell component.

5. The air conditioner according to claim 1, characterized in that, The electric auxiliary heating includes a main body and an upper mounting part and a lower mounting part respectively disposed at the upper and lower ends of the main body, and the upper mounting part and the lower mounting part are respectively mounted on the mounting bracket.

6. The air conditioner according to claim 5, characterized in that, The upper end of the body portion is flush with or extends upward beyond the upper end of the heat exchanger; and / or, the lower end of the body portion is flush with or extends downward beyond the lower end of the heat exchanger.

7. The air conditioner according to claim 1, characterized in that, The front cover has a ventilation opening positioned directly opposite the air outlet.

8. The air conditioner according to claim 7, characterized in that, The housing component includes a rear housing and a front panel. The heat exchange component is disposed in the rear housing. The front panel covers the front side of the rear housing. At least a portion of the mounting bracket used to define the air outlet cavity forms a first gap with the rear housing. At least a portion of the front cover used to define the air outlet cavity forms a second gap with the front panel. At least one of the first gap and the second gap is filled with a filler.

9. The air conditioner according to claim 8, characterized in that, The first gap is filled with the filler.

10. The air conditioner according to claim 8, characterized in that, The second gap is filled with the filler, and at least the portion of the front cover that defines the air outlet cavity is formed with a second noise reduction hole.

11. The air conditioner according to any one of claims 1-10, characterized in that, The inclination angle α of the heat exchanger extending forward from top to bottom is 5°-25°.

Citation Information

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