A feeding drive device for a tape and a paper tape with equal lengths and its usage method
By designing a length discharge drive device such as material tape and paper tape, and using photoelectric switches to control the paper tape drive mechanism, the problem of inconsistent lengths of material tape and paper tape roll is solved, and automatic synchronous discharge is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202211534856.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2042-12-02
AI Technical Summary
The inconsistent length of the material tape and paper tape rolling leads to manual intervention and adjustment, which is low in automation and slow in unwinding speed.
A material tape and paper tape are designed to discharge a driving device with lengths such as material tape, including a paper tape drive mechanism, a tensioning mechanism, a recycling component and a photoelectric switch. The start of the paper tape drive mechanism is controlled through the photoelectric switch count to ensure that the length of the material tape and paper tape is consistent.
Automatic synchronization of the length of the material tape and the paper tape is achieved, the degree of automation is improved, manual intervention is avoided, and production stability is ensured.
Smart Images

Figure CN115724274B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the precision machining technology of intelligent product connectors, and particularly to a driving device for separately feeding a strip and a paper tape and a using method thereof. Background Art
[0002] The precision machining process of intelligent product connectors mainly includes stamping, cleaning, electroplating, injection molding, assembly, shearing, CCD detection, packaging, etc. The characteristics of intelligent product connectors are that the parts are very small, the quantity is very large, and the types are particularly numerous, etc. It is impossible to process single loose parts at low cost, and continuous material processing is required, which uses a large amount of strip, carrier tape, paper tape, etc. The paper tape is wound into the glue tray together with the strip to protect the parts in the strip. When reprocessing these parts such as electroplating, assembling, packaging, etc., the strip needs to be fed. When feeding, on the one hand, the strip enters the automatic machine for operation, and on the other hand, the released paper tape needs to be recovered and wound into the glue tray at the same time. The most ideal state is that the length of the strip fed into the automatic machine is the same as the length of the paper tape recovered and wound into the glue tray at any time, so as to keep the length of the released strip consistent with the length of the paper tape recovered and wound into the glue tray. However, in most cases now, such a standard has not been achieved. Because when feeding, the diameter of the strip in the strip glue tray becomes smaller and smaller, while the diameter of the paper tape in the paper tape glue tray becomes larger and larger, it is impossible to realize equal-length feeding of the strip and winding of the paper tape. Sometimes, the paper tape in the strip tray tightly presses the strip, resulting in the parts being pressed and deformed. Therefore, to avoid this situation, manual intervention is required continuously to keep them consistent, which will reduce the degree of automation.
[0003] Chinese Patent Publication No. CN105858320A discloses an automatic feeding device for a wound strip. The wound strip includes a strip formed by connecting a plurality of electronic components one by one and a paper tape encapsulating and covering the strip. The strip encapsulated with the paper tape is integrally wound on a material tray. The automatic feeding device includes a machine table, a material tray bracket arranged on the machine table for hanging the material tray, a paper tape collecting tray arranged on the machine table for pulling and winding the paper tape, and it further includes a controller arranged in the machine table, a linear feeding track, a fixed-distance transfer mechanism, a cutting mechanism, and a linear vibration feeding mechanism which are all arranged on the machine table and arranged in sequence along the feeding direction. The controller is controlled to connect the fixed-distance transfer mechanism, the cutting mechanism, and the linear vibration feeding mechanism. This device does not consider the problems brought by the unequal feeding lengths of the paper tape and the strip.
[0004] Chinese Invention Patent Publication No. CN113371488A discloses a stamping strip automatic rewinding machine and its operation method, including a buffer tower, a strip feeding mechanism, a cutting mechanism, a turntable rewinding mechanism, a driven disk mechanism, a dispensing mechanism, a shearing mechanism, a paper tape feeding mechanism, a tape sticking mechanism, a manipulator handling mechanism, a labeling mechanism, and an appearance sampling mechanism. The strip passes through the buffer tower and the strip feeding mechanism and then enters the turntable rewinding mechanism. The paper tape feeding mechanism feeds the paper tape into the turntable rewinding mechanism. The turntable rewinding mechanism rewinds the strip and the paper tape together onto the paper disk. This patent is for the rewinding rather than the unwinding of the strip and the paper tape.
[0005] Chinese Utility Model Patent Publication No. CN214706556U discloses a synchronous unwinding device for a pin inserting machine, which is used to synchronously unwind the pin inserting strip and the paper tape. It includes a bracket and one or more synchronous unwinding components arranged on the bracket. The synchronous unwinding component includes a motor, a main shaft connected to the output shaft of the motor and driven by the motor to rotate, a unwinding reel synchronously rotating with the main shaft, a main connecting block connected to the motor body, a sub-connecting block connected to the main connecting block, two guide rails fixedly connected to the sub-connecting block, a mounting block slidably connected to the two guide rails, and a sub-shaft arranged on the mounting block. The sub-shaft can rotate freely relative to the mounting block. This device also does not consider the problem caused by the unequal unwinding lengths of the paper tape and the strip. Summary of the Invention
[0006] The technical problem to be solved by the present invention is that the unequal unwinding lengths of the strip and the paper tape lead to the need for manual intervention and adjustment, resulting in low automation and slow unwinding speed. Therefore, a device for driving the equal-length unwinding of the strip and the paper tape and its usage method are provided.
[0007] The technical solution of the present invention is: A device for driving the equal-length unwinding of a strip and a paper tape, including: a general mounting bracket; a part glue disk, which is installed at one end of the general mounting bracket and wound with a strip protected by a paper tape; a paper tape driving mechanism, which is installed in the middle of the general mounting bracket for driving the unwinding of the paper tape on the part glue disk; a paper tape tensioning mechanism, which is installed at the other end of the general mounting bracket for tensioning the paper tape passing through the paper tape driving mechanism; a support arm, which is formed and extends outward from the middle of the general mounting bracket; a paper tape recycling component, which is installed at the free end of the support arm for winding the paper tape passing through the paper tape tensioning mechanism; an optoelectronic switch F, which is used to count the strip released from the part glue disk and is signal-connected to the paper tape driving mechanism to control the start of the paper tape driving mechanism; an optoelectronic switch F mounting bracket, which is fixedly connected below the other end of the general mounting bracket for mounting the optoelectronic switch F.
[0008] An improvement to the above solution is that it further includes a paper tape guiding assembly, which is installed on the overall mounting bracket between the paper bag driving mechanism and the part winch for flattening and guiding the paper tape released from the part winch into the paper tape driving mechanism.
[0009] In the above solution, the paper tape guiding assembly includes: a first roller shaft, one end of which is installed on the front of the overall mounting bracket; a roller, which is installed at the other end of the first roller shaft.
[0010] In the above solution, the paper tape driving mechanism includes: a first driving motor, which is located on the back of the overall mounting bracket and is signal-connected to the photoelectric switch F; a first motor fixing plate for installing the first driving motor; a first fixing rod for fixedly connecting the motor fixing plate to the back of the overall mounting bracket; a photoelectric switch bracket fixedly connected to the side of the motor fixing plate facing the overall mounting bracket; a photoelectric switch A installed on the photoelectric switch bracket; a driving shaft, one end of which is in transmission connection with the first driving motor and the other end passes through the overall mounting bracket; a positioning disc fixing sleeve sleeved on the driving shaft; a positioning disc installed on the positioning disc fixing sleeve and cooperating with the photoelectric switch A; a paper tape pressing device for cooperating with the driving shaft to press the paper tape and drive the paper tape to move.
[0011] In the above solution, the paper tape pressing device includes: a torsion spring shaft, one end of which is fixedly connected to the overall mounting bracket; a double torsion spring sleeved on the torsion spring shaft; a connecting piece, one end of which is installed on the torsion spring shaft in the middle of the double torsion spring; a rubber roller shaft sleeved on the other end of the connecting piece; two rubber rollers, which are respectively sleeved on the rubber roller shafts on both sides of the connecting piece, and a part of the rubber rollers is in contact with the paper tape and the other part is in contact with the driving shaft.
[0012] In the above solution, the paper tape tensioning mechanism includes: a fan-shaped hole groove opened on the overall mounting bracket; a roller assembly moving in the fan-shaped hole groove; a swing rod, one end of which is fixedly connected to the roller assembly; a rotating shaft rotatably connected to the swing rod; a fixed seat for fixedly installing one end of the rotating shaft on the front of the overall mounting bracket; a first torsion spring, one end of which is fixedly connected to the swing rod and the other end is fixedly connected to the rotating shaft; a photoelectric switch B installed on the overall mounting bracket beside the fan-shaped hole groove D; a photoelectric switch C installed on the overall mounting bracket below the fan-shaped hole groove D.
[0013] In the above solution, the roller assembly includes: a second roller shaft passing through the fan-shaped hole groove, and one end of the second roller shaft is fixedly connected to the swing rod; a roller rotatably installed on the second roller shaft and located on the back of the overall mounting bracket.
[0014] The paper tape recovery assembly described in the above scheme includes: two driving motors; two motor fixing plates, the two motor fixing plates are used to fix the two driving motors; two rotating shafts, the two rotating shafts are transmission-connected to the two driving motors; two fixing rods, one end of the two fixing rods is fixedly connected to the two motor fixing plates, and the other end is fixedly connected to the front side of the mounting bracket; two rubber discs, the two rubber discs are located on the back side of the mounting bracket and are fixedly connected to the two rotating shafts.
[0015] A method for using a driving device for unwinding a material tape and a paper tape of equal length, comprising the following steps: pulling the paper tape through a paper tape driving mechanism and a paper tape tensioning mechanism in sequence and winding the paper tape around a paper tape recovery component, unwinding the material tape through a photoelectric switch F, counting, and transmitting the counting signal to a microprocessor in real time; when the paper tape driving mechanism receives a driving signal from the microprocessor, the driving motor starts, feeds the paper tape and unwinds the material, so that the paper tape is always in a tensioned state; the paper tape driving mechanism receives a counting signal from the photoelectric switch F, and when the counting increment reaches a set value N, the paper tape driving mechanism starts once to complete the feeding action of the paper tape 4, and the step distance of the material tape is set to P. When the paper tape completes a feeding length NP of a cycle, the paper tape driving mechanism stops moving and waits for the counting increment signal of the next cycle; during the paper tape feeding process, the microprocessor sends a starting signal to the paper tape recovery component to roll in the paper tape released during the paper tape feeding.
[0016] The beneficial effects of the present invention are: 1. During the unloading process, the length of the released material strip can be automatically kept consistent with the length of the paper strip wound into the second plastic disc in real time, and no excess material strip or excess paper strip will sag to affect production. 2. Fully automatic unloading can be achieved. 3. Unattended unloading can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the general assembly of the material belt and paper belt equal length unwinding driving device of the present invention;
[0018] Figure 2 yes Figure 1 EE section view of the middle paper belt tensioning mechanism;
[0019] Figure 3 yes Figure 2 A cross-sectional view of the middle roller assembly;
[0020] Figure 4 This is a schematic diagram of the pendulum in position C of the photoelectric switch;
[0021] Figure 5 This is a schematic diagram of the pendulum in the photoelectric switch position B;
[0022] Figure 6 yes Figure 1 CC section view of the middle paper belt drive mechanism;
[0023] Figure 7 is Figure 1 The F-F sectional view of the paper tape pressing device in
[0024] Figure 8 is Figure 1 The D-D sectional view of the paper tape recycling component in
[0025] Figure 9 is Figure 1 The B-B sectional view of the paper tape guiding component in
[0026] Figure 10 is Figure 6 The schematic diagram of the positioning disc in
[0027] Figure 11 is Figure 1 The schematic diagram of the material tape reel assembly component in
[0028] Figure 12 is the working flow chart of the present invention;
[0029] 1. Material tape, 2. Installation total bracket, 3. Paper tape tensioning mechanism, 4. Paper tape, 5. Paper tape driving mechanism, 6. Paper tape guiding component, 7. Paper tape recycling component, 8. Material tape reel assembly component, 9. Rotating shaft 1, 10. Glue disc 1, 11. Locking device 1, 12. Paper tape pressing device, 13. Locking nut 1, 14. Fixed rod 1, 15. Motor fixing plate 1, 16. Photoelectric switch bracket, 17. Driving shaft, 18. Positioning disc, 19. Positioning disc fixing sleeve, 20. Driving motor 1, 21. Miniature bearing 1, 22. Miniature bearing fixing sleeve 1, 23. Circlip 1, 24. Driving motor 2, 25. Motor fixing plate 2, 26. Rotating shaft 2, 27. Fixed rod 2, 28. Glue disc 2, 29. Locking device 2, 30. Roller assembly, 31. Positioning piece, 32. Swing rod, 33. Torsion spring 1, 34. Miniature bearing 2, 35. Rotating shaft, 36. Fixed seat, 37. Circlip 2, 38. Rubber roller, 39. Connecting piece, 40. Miniature bearing 3, 41. Locking nut 2, 42. Locking screw 2, 43. Double torsion spring, 44. Torsion spring shaft, 45. Rubber roller shaft, 46. Circlip 3, 47. Miniature bearing 3, 48. Roller, 49. Limit sleeve, 50. Roller shaft 1, 51. Roller shaft 2, 52. Bearing sleeve, 53. Photoelectric switch F installation bracket, 55. Circlip, 56. Bearing, A. Photoelectric switch A, B. Photoelectric switch B, C. Photoelectric switch C, D. Sector slot hole, E. Slit, F. Photoelectric switch F. Detailed implementation mode
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] A tape and paper tape equal-length feeding drive device mainly consists of an installation total bracket 2, a paper tape tensioning mechanism 3, a paper tape driving mechanism 5, a paper tape guiding assembly 6, a paper tape recycling assembly 7, a part glue disk assembly 8, as well as a tape 1 and a paper tape 4, as shown in Figure 1 the figure. The main feature of this device is that during feeding, the length of the tape entering the automatic machine is always consistent with the length of the paper tape entering the second glue disk, without any excess tape or long paper tape that may affect automated production.
[0032] The paper tape tensioning mechanism 3 mainly consists of a roller assembly 30, a positioning piece 31, a swing rod 32, a first torsion spring 33, a second micro-bearing 34, a rotating shaft 35, a fixed seat 36, a photoelectric switch BB, and a photoelectric switch CC, as shown in Figure 2 . The positioning piece is installed on the swing rod; the second micro-bearing is installed on the rotating shaft; among them, the roller assembly 30 consists of a third snap ring 46, a third micro-bearing 47, a roller 48, a limit sleeve 49, and a second roller shaft 51, as shown in Figure 3 . The paper tape tensioning mechanism 3 is rigidly connected to the installation total bracket 2 through the fixed seat 36 with fasteners. The rotating shaft 35 is in interference fit with the fixed seat. The bearing sleeve 52 is connected to the rotating shaft 35 through the second micro-bearing 34. The swing rod 32 is connected to the bearing sleeve with fasteners. Both the roller assembly 30 and the positioning piece 31 are fixed on the swing rod 32 with fasteners. The first torsion spring 33 is sleeved on the outer circle of the bearing sleeve 52. One end of the first torsion spring is inserted into a hole on the outer circle of the bearing sleeve, and the other end is hooked on one side of the swing rod 32. The adjusting sleeve is sleeved on the rotating shaft 35, which not only limits the first torsion spring but also can adjust the torsion force of the first torsion spring according to actual requirements. The roller 48 and the second roller shaft are connected by the third micro-bearing, and snap rings and limit sleeves are provided at both ends of the roller to prevent the roller from moving axially on the shaft. A photoelectric switch BB and a photoelectric switch CC are provided in this assembly, which are the switches of the second driving motor 24. When the positioning piece rotates counterclockwise to the position of the photoelectric switch CC, the second driving motor starts, and when the positioning piece rotates clockwise to the position of the photoelectric switch BB, the second driving motor stops.
[0033] The main feature of the paper tape tensioning mechanism is that when the paper tape driving mechanism 5 receives the driving signal sent by the microprocessor on the circuit board, the driving motor 20 starts to feed the paper tape for feeding. The fed paper tape, under the tension of the first torsion spring 33, causes the roller assembly 30 and the positioning piece 31 fixed on the swing rod 32 to swing to the left together, keeping the paper tape always in a tensioned state. When the positioning piece 31 swings to the position of the photoelectric switch C (seeFigure 5 ), the microprocessor sends a start signal to the second driving motor 24, and the second driving motor rotates counterclockwise to wind the paper tape released during feeding into the second rubber disk until the positioning piece 31 swings to the position of the photoelectric switch B (see Figure 4 ), the microprocessor sends a stop signal to the second driving motor; Another feature of this mechanism is that a fan-shaped slot hole DD is opened on the total mounting bracket 2, so that the first roller shaft 50 can swing left and right in the fan-shaped slot hole D. The third feature is that the roller 48 is connected to the first roller shaft 50 through the third micro-bearing 47, and the swing rod 32 is also connected to the rotating shaft 35 through the second micro-bearing 34, and its rotational resistance is very small, see Figure 2 .
[0034] The paper tape driving mechanism 5 is mainly composed of a paper tape pressing device 12, a first locking nut 13, a first fixing rod 14, a first motor fixing plate 15, a photoelectric switch bracket 16, a driving shaft 17, a positioning disk 18, a positioning disk fixing sleeve 19, a first driving motor 20, a first micro-bearing 21, a first micro-bearing fixing sleeve 22, and a first snap ring 23, see Figure 6 . The main function of the paper tape driving mechanism 5 is to drive and pull the paper tape to feed through the first driving motor 20, so as to drive the material tape to unwind. The paper tape pressing device 12, on the one hand, plays the role of pressing the paper tape 4, and on the other hand, plays the role of transmitting force to push the paper tape forward. The first micro-bearing fixing sleeve 22 is fixed on the total mounting bracket 2 by the first locking nut 13, and the first motor fixing plate 15 is indirectly fixed on the total mounting bracket by the first fixing rod 14 through fasteners. The driving shaft 17 is sleeved on the shaft of the first driving motor by a set screw and is connected to the first micro-bearing fixing sleeve through the first micro-bearing. A positioning disk fixing sleeve 19 is also provided at one end of the driving shaft, and the positioning disk is fixed on the positioning disk fixing sleeve. When the first driving motor starts, the driving shaft, the positioning disk fixing sleeve, the positioning disk and the shaft of the first driving motor rotate together. The first driving motor and the photoelectric switch AA bracket are both fixed on the first motor fixing plate. The photoelectric switch AA is installed on the photoelectric switch bracket, and its emitting end and receiving end are respectively on both sides of the positioning disk, used to count the number of times the slit E on the positioning disk passes through the photoelectric switch AA. The slit E of the positioning disk is as Figure 10 shown, the paper tape pressing device is mainly composed of a second snap ring 37, a rubber roller 38, a connecting piece 39, a third micro-bearing 40, a second locking nut 41, a second locking screw 42, a double torsion spring 43, a torsion spring shaft 44, and a rubber roller shaft 45, see Figure 7。The torsion spring shaft 44 is fixed to the mounting bracket assembly 2 with the lock nut II 41. The torsion spring shaft passes through the center of the double torsion spring and the mounting round hole at one end of the connecting member 39. Both sides of the double torsion spring are fastened to the torsion spring shaft with lock screws. The other end of the pressing plate is penetrated with a rubber roller shaft 45, on which a rubber roller, a miniature bearing III and a snap ring II are mounted. The relational expression among the diameter D of the drive shaft, the number M of the slits on the positioning disk, the pitch P of the strip material and the set value N of the periodic increment of the photoelectric switch F is D = NP / π (assuming M = N). According to the actual situation, for the convenience of calculation, M can be designed as 2 n N (n is an integer), then D = NP / 2 n π. However, no matter what value M is set to, every time the positioning disk rotates through one slit, the paper tape will feed a length equal to one pitch of the strip material.
[0035] The main feature of the paper tape drive mechanism 5 is that it receives the step count signal from the photoelectric switch F. When the step count increment reaches a set value N (a positive integer), the drive motor I 20 starts once (every N steps form a cycle, and the drive motor starts once per cycle) to complete the feeding action of the paper tape 4. Assuming the pitch of the strip material is P, when the paper tape completes a feeding length of NP in one cycle, the drive motor I stops moving and waits for the count increment signal of the next cycle. The feeding principle of the paper tape 4 is as follows: Since a part of the rubber roller 38 presses on the paper tape 4 and another part presses on the drive shaft 17, when the drive motor I starts, the drive shaft 17 rotates to drive the rubber roller 38 to rotate, and the rotation of the rubber roller drives the paper tape 4 to feed, and there is no relative sliding between the drive shaft, the rubber roller and the paper tape; the positioning disk 18 is rigidly connected to the drive shaft 17 and rotates synchronously with the drive shaft; M slits E are equally spaced on the positioning disk. When the drive motor I starts, every time it rotates through one slit, the paper tape feeds a length equal to one pitch of the strip material; the photoelectric switch AA is used to detect the number of times the slit on the disk passes through the photoelectric switch. If the diameter of the drive shaft I at the position of the paper tape is D and M = N is assumed, according to the length of the strip material entering the automatic machine being equal to the feeding length of the paper tape, then NP = πD. Given N and P, D = NP / π can be obtained.
[0036] The paper tape recycling assembly mainly consists of a drive motor II 24, a motor fixing plate II 25, a rotating shaft II 26, a fixing rod II 27, a rubber disk II 28 and a locking device II 29. The locking device II is used to lock the rubber disk II, as shown in Figure 8 。The main function of this assembly is to recycle and wind the paper tape fed by the aforementioned paper tape feeding mechanism into the rubber disk II 28 exactly without excess or shortage.
[0037] During the paper tape feeding process, the positioning piece 31 swings to the left. When it swings to the position of the photoelectric switch CC, the microprocessor sends a start signal to the driving motor two 24, driving the glue disk two 28 to rotate counterclockwise, and winding the paper tape released during the paper tape feeding into the glue disk two, achieving the effect of paper tape recycling. At the same time, the positioning piece swings to the right. When the positioning piece swings to the right to the position of the photoelectric switch BB and receives the stop signal from the microprocessor, the driving motor two stops rotating.
[0038] The paper tape guiding assembly 6, as Figure 9 shown, is mainly composed of a circlip three 46, a miniature bearing three 47, a roller 48, a limit sleeve 49, and a roller shaft one 50. The main function of this assembly is to change the direction of the paper tape so that the paper tape enters the paper tape driving mechanism horizontally.
[0039] As Figure 11 shown, the tape reel assembly 8 is mainly composed of a rotating shaft one 9, a glue disk one 10, and a locking device one 11. A tape 1 containing parts to be packaged or reprocessed and a paper tape 4 for isolation and protection are wound in the glue disk 10. The tape enters the automatic machine, and the paper tape is recycled and wound into the glue disk two 28. Before the tape enters the automatic machine, it needs to pass through the photoelectric switch FF for counting, and the counting signal is transmitted to the microprocessor in real time for the next action.
[0040] 1. Overall layout scheme design, including the design of the installation general bracket 2, the paper tape tensioning mechanism 3, the paper tape driving mechanism 5, the paper tape guiding assembly 6, the paper tape recycling assembly 7, the part glue disk assembly 8, the circuit board design, the driving software design, the selection and procurement of purchased parts, the part processing, the installation and debugging;
[0041] 2. Design of the installation general bracket, determining the installation positions of each component and part. Open a sector-shaped groove D on the bracket;
[0042] 3. Complete the design of the roller assembly, positioning piece, swing rod, torsion spring one, miniature bearing sleeve two, fixed seat, positioning piece, bearing sleeve, adjusting sleeve;
[0043] 4. Complete the design of the paper tape driving mechanism 5. The parts include a lock nut one 13, a fixed rod one 14, a motor fixing plate one, a photoelectric switch bracket, a driving shaft, a positioning disk, a positioning disk fixing sleeve, a driving motor one, a miniature bearing fixing sleeve one, a circlip one, a circlip two, a rubber roller, a pressing plate,, a lock nut two, a lock screw two, a double torsion spring, a torsion spring shaft, a rubber roller shaft;
[0044] 5. Complete the design of the paper tape guiding assembly 6. The parts included are a circlip three, a roller, a limit sleeve, a roller shaft one;
[0045] 6. Complete the design of the paper tape recycling assembly 7. The designed parts are a motor fixing plate two, a rotating shaft two, a fixed rod two, a glue disk two, and a locking device two;
[0046] 7. Complete the design of the part glue tray assembly component 8. The designed parts include the first rotating shaft and the first locking device;
[0047] 8. Complete the machining of all the above parts;
[0048] 9. Complete the selection and procurement of all drive motors, photoelectric switches, snap rings, bearings, electronic components, cables and fasteners;
[0049] 10. Complete the circuit board design and its welding and assembly;
[0050] 11. Complete the writing of the drive software program and burn it into the circuit board (see the drive software flow in Figure 11 );
[0051] 12. Assemble, debug and run the whole machine.
[0052] Such as Figure 12 , after the system is powered on, first perform an initial position self-check. When the first drive motor starts, the positioning disk rotates counterclockwise until the nearest slit on the disk reaches the position of the photoelectric switch. Then the second drive motor starts, and the positioning piece rotates clockwise until it reaches the position of photoelectric switch B. After the self-check is completed, the photoelectric switch F performs step counting until the incremental set value N. Then the first drive motor starts, and the positioning piece swings counterclockwise. Determine whether it reaches the position of photoelectric switch C. If not, return to the step of the photoelectric switch F performing step counting until the incremental set value N. If so, the second drive motor starts, and when the positioning piece swings clockwise to the position of photoelectric switch B, the second drive motor stops. While the positioning piece swings counterclockwise, when the photoelectric switch A passes through the N slits on the positioning disk, the first drive motor stops. Determine whether to continue. If not, press the exit key to end. If so, return to the step of the photoelectric switch F performing step counting until the incremental set value N.
Claims
1. A feeding drive device for a tape and a paper tape with equal lengths, characterized in that: Comprising: An overall mounting bracket (2); a component glue tray (8) which is mounted at one end of the overall mounting bracket and wound with a strip of material (1) protected by a paper tape (4); a paper tape driving mechanism (5) which is mounted in the middle of the overall mounting bracket for driving the paper tape on the component glue tray to unwind; a paper tape tensioning mechanism (3) which is mounted at the other end of the overall mounting bracket for tensioning the paper tape passing through the paper tape driving mechanism; an arm which is formed and extends outward from the middle of the overall mounting bracket; a paper tape recycling assembly (7) which is mounted at the free end of the arm for winding up the paper tape passing through the paper tape tensioning mechanism; an optical switch F (F) which is used for counting the strip of material released from the component glue tray and is signal-connected to the paper tape driving mechanism to control the start of the paper tape driving mechanism; an optical switch F mounting bracket (53) which is fixedly connected below the other end of the overall mounting bracket for mounting the optical switch F; the paper tape driving mechanism includes: a driving motor 1 (20) which is located on the back of the overall mounting bracket and is signal-connected to the optical switch F (F); a motor fixing plate 1 (15) which is used for mounting the driving motor 1; a fixing rod 1 (14) which fixedly connects the motor fixing plate to the back of the overall mounting bracket; an optical switch bracket (16) which is fixedly connected to the side of the motor fixing plate facing the overall mounting bracket; an optical switch A (A) which is mounted on the optical switch bracket; a driving shaft (17) one end of which is in transmission connection with the driving motor 1 and the other end of which passes through the overall mounting bracket; a positioning disc fixed sleeve (19) which is sleeved on the driving shaft; a positioning disc (18) which is mounted on the positioning disc fixed sleeve and cooperates with the optical switch A; a paper tape pressing device (12) which is used for cooperating with the driving shaft to press the paper tape and drive the paper tape to move; the paper tape pressing device includes: a torsion spring shaft (44) one end of which is fixedly connected to the overall mounting bracket; a double torsion spring (43) which is sleeved on the torsion spring shaft; a connecting member (39) one end of which is mounted on the torsion spring shaft in the middle of the double torsion spring; a rubber roller shaft (45) which is sleeved on the other end of the connecting member; rubber rollers (38) there are two of which are respectively sleeved on the rubber roller shafts on both sides of the connecting member, and a part of each rubber roller contacts the paper tape and the other part contacts the driving shaft.
2. The feeding drive device for the material tape and the paper tape with equal lengths according to claim 1, characterized in that: Further comprising A paper tape guiding assembly (6) which is mounted on the overall mounting bracket between the paper tape driving mechanism and the component winch for flattening and guiding the paper tape released from the component winch into the paper tape driving mechanism.
3. The feeding drive device for the tape and the paper tape with equal length as claimed in claim 2, wherein: The paper tape guiding assembly includes: a roller shaft 1 (50) one end of which is mounted on the front of the overall mounting bracket; a roller (48) which is mounted on the other end of the roller shaft 1.
4. A feeding drive device for a strip and a paper tape with equal lengths as described in claim 1, characterized in that: The paper tape tensioning mechanism comprises: a fan-shaped hole (D), the fan-shaped hole is formed on the mounting bracket; a roller assembly (30), the roller assembly moves in the fan-shaped hole; a swing rod (32), one end of the swing rod is fixedly connected to the roller assembly; a rotating shaft (35), the rotating shaft is rotatably connected to the swing rod; a fixing seat (36), the fixing seat fixes one end of the rotating shaft on the front side of the mounting bracket; a torsion spring 1 (33), one end of the torsion spring 1 is fixedly connected to the swing rod, and the other end is fixedly connected to the rotating shaft; a photoelectric switch B (B), the photoelectric switch B is mounted on the mounting bracket next to the fan-shaped hole D; and a photoelectric switch C (C), the photoelectric switch C is mounted on the mounting bracket below the fan-shaped hole D.
5. The tape and paper tape equal-length feeding drive device according to claim 4, characterized in that: The roller assembly comprises: a second roller shaft (51), the second roller shaft being inserted into the fan-shaped hole groove, one end of the second roller shaft being fixedly connected to the swing rod; and a roller (48), the roller being rotatably mounted on the second roller shaft and being located at the back of the mounting bracket.
6. The tape and paper tape equal-length feeding drive device according to claim 1, characterized in that: The paper tape recycling assembly comprises: a second drive motor (24); a second motor fixing plate (25), the second motor fixing plate being used to fix the second drive motor; a second rotating shaft (26), the second rotating shaft being transmission-connected to the second drive motor; a second fixing rod (27), one end of the second fixing rod being fixedly connected to the second motor fixing plate and the other end being fixedly connected to the front side of the mounting bracket; and a second rubber disc (28), the second rubber disc being located at the back side of the mounting bracket and being fixedly connected to the second rotating shaft.
7. The usage method of a feeding drive device for a material tape and a paper tape with equal length as described in any one of claims 1 - 6, characterized in that: The following steps are involved: The paper tape is pulled through the paper tape driving mechanism and the paper tape tensioning mechanism in sequence and is wound around the paper tape recovery component. The material tape is discharged through the photoelectric switch F for counting, and the counting signal is transmitted to the microprocessor in real time. When the paper tape driving mechanism receives the driving signal from the microprocessor, the driving motor starts to feed the paper tape and discharge the material, so that the paper tape is always in a tensioned state. The paper tape driving mechanism receives the counting signal from the photoelectric switch F. When the counting increment reaches a set value N, the paper tape driving mechanism starts once to complete the feeding action of the paper tape. The step length of the material tape is set to P. When the paper tape completes a feeding length NP of a cycle, the paper tape driving mechanism stops moving and waits for the counting increment signal of the next cycle. During the paper tape feeding process, the microprocessor sends a starting signal to the paper tape recovery component to reel in the paper tape released during the paper tape feeding.
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