An automated processing technique for busbars

By using automated processing technology and visual inspection technology, the cutting, bending and welding processes of busbars have been optimized, solving the problems of large equipment size, slow processing and poor welding accuracy in the existing technology, and realizing efficient and accurate busbar welding.

CN115740984BActive Publication Date: 2025-11-25SUZHOU WISDOM VALLEY LASER INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202211546974.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-05
Publication Date
2025-11-25
Estimated Expiration
2042-12-05

AI Technical Summary

Technical Problem

In existing technologies, the cutting, punching, and bending of busbars are complex and involve long transport distances, resulting in bulky equipment, slow processing speed, poor welding precision, and a tendency to produce quality problems such as incomplete welds and missing welds.

Method used

The process employs automated manufacturing techniques, including cutting, bending, and welding of the busbars. Combined with visual inspection and position correction technology, the handling path is optimized to achieve precise alignment and welding of the busbars and battery strings.

Benefits of technology

This improved the processing efficiency and welding precision of busbars, reduced production costs, and met the rapid processing requirements of photovoltaic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic processing technology of bus bars comprises cutting bus bars, and at least one bus bar is bent after cutting; each finished bus bar is transported to a welding station and positioned according to a specified arrangement form, and waits for welding; a battery string to be welded is sent above the welding station, and then is lifted, and after lifting, visual detection is performed and position correction is performed; each bus bar is positioned below the battery string after position correction according to the specified arrangement form; the welding strip of the battery string is close to and contacts the bus bar, and finally the welding strip of the battery string is welded and combined with the bus bar. Compared with the prior art, the operation rhythm is fast, the rhythm is optimized, the processing quality of the bus bar is good, the welding precision of the product is high, the production efficiency can be improved, and the production cost can be reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of photovoltaic product processing and manufacturing, and particularly relates to an automatic processing technology of bus bars. BACKGROUND

[0002] With the development of society and the progress of technology, photovoltaic power generation plays an increasingly important role in the power supply system. For photovoltaic power generation equipment, the battery string is an important component. In the production process of photovoltaic modules, a plurality of battery pieces are connected in series to form a battery string, and a plurality of battery strings are connected through bus bars to form a battery array, which involves feeding, cutting, bending and other operations of the whole bus bar.

[0003] In the prior art, the design of each processing link and handling operation of the bus bar is poor, which is specifically manifested in the following aspects:

[0004] 1. The cutting, punching and bending of the bus bar are designed to be complex, and in order to avoid interference between the devices during operation, the handling mechanism often has problems such as long handling distance and slow rhythm. On the one hand, this leads to a large overall size of the system, and on the other hand, the processing rhythm is slow, which not only slows down the operation rhythm of the whole device, but also makes it difficult to improve the production efficiency, and at the same time, increases the production cost, and it is more and more difficult to meet the rapid processing demand of photovoltaic products.

[0005] 2. When the solder strip of the battery string is welded with the bus bar, due to the precision problem of the device operation, it is easy to cause poor welding precision, even virtual welding, missed welding and other welding quality problems due to the position offset between the solder strip of the battery string and the bus bar.

[0006] Therefore, how to solve the above-mentioned problems existing in the prior art has become the research and solution of the present application. SUMMARY

[0007] The purpose of the present application is to provide an automatic processing technology of bus bars.

[0008] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is:

[0009] An automatic processing technology of bus bars, comprising:

[0010] cutting the bus bar, and at least one of the cut bus bars is bent for processing; then the finished bus bars are transported to a welding station and positioned according to a specified arrangement form, and waiting for welding;

[0011] the battery string to be welded is sent above the welding station, then lifted, and after lifting, visually detected and position corrected;

[0012] The bus bars are positioned under the battery strings after the position correction in the specified arrangement form, the welding strips of the battery strings are close to and contact with the bus bars, and finally the welding strips of the battery strings are welded and combined with the bus bars.

[0013] 1. A further technical solution, comprising a bus bar manufacturing process, a battery string position correction process, and a welding process.

[0014] The bus bar manufacturing process comprises bus bar processing, bus bar transfer, and bus bar handling.

[0015] The bus bar processing comprises cutting processing of side bus bars and bending processing of middle bus bars after cutting.

[0016] The bus bars after cutting are positioned in a processing module, and the bending processing of the middle bus bars is realized through the processing module.

[0017] The bus bar transfer comprises horizontally pushing the processing module to a feeding station to complete the feeding of the cut bus bars at the feeding station, and horizontally pushing the processing module away from the feeding station to a taking station.

[0018] The bus bar handling comprises adsorbing and transferring the cut bus bars positioned in the processing module to a bending station of the processing module for bending, or to a welding station, and adsorbing and transferring the middle bus bars after bending to the welding station.

[0019] The battery string position correction process comprises lifting of the battery strings and position correction of the battery strings.

[0020] The lifting of the battery strings comprises lifting each battery string to a height to separate the battery string from the glass slide and expose the welding strip.

[0021] The position correction of the battery strings comprises separately shooting each battery string in the lifting state through a visual positioning mechanism to obtain the offset of each battery string, and then correcting the position of each battery string according to the offset through a correction mechanism.

[0022] The welding process comprises aligning the welding strips of the battery strings after the position correction with the bus bars transferred to the welding station in the up-down direction, and then welding and combining the welding strips of the battery strings with the bus bars through a welding device.

[0023] 2. In the bus bar processing process, the middle bus bars are first punched after cutting, and then subjected to the bending processing.

[0024] The carrying of the bus bar further comprises carrying the bus bar positioned in the processing module after cutting by suction to the punching station of the processing module for punching, and carrying the punched bus bar by suction to the bending station for bending.

[0025] 3. A further technical solution, the processing module comprises a feeding station and a bending station for bending the bus bar, the two stations are arranged horizontally in sequence along the direction perpendicular to the length of the bus bar; the cut bus bar is positioned in the feeding station.

[0026] 4. A further technical solution, the processing module further comprises a punching station, which is located between the feeding station and the bending station.

[0027] 5. A further technical solution, the bus bar manufacturing process is realized by a bus bar automatic feeding device, which comprises a feeding module for cutting and feeding the bus bar, the processing module, a transfer mechanism for transferring the bus bar, and a carrying mechanism for carrying the bus bar.

[0028] 6. A further technical solution, the feeding mechanism comprises a feeding roller and a guide roller, the feeding roller is driven to transmit the bus bar wound in the feeding roller to the cutting mechanism through the guide roller; the cutting mechanism comprises a cutter structure for cutting the bus bar.

[0029] 7. A further technical solution, the feeding module is provided with two groups, and the two feeding modules are arranged at the left and right ends of the support; each feeding module comprises a feeding mechanism for releasing the bus bar, a cutting mechanism for cutting the bus bar, and a traction mechanism slidingly arranged on the support and traction the bus bar; the bus bar is transmitted to the corresponding cutting mechanism through the two feeding mechanisms respectively at the left and right ends of the support; the feeding mechanism, the cutting mechanism and the traction mechanism in each feeding module are arranged horizontally in sequence along the transmission direction of the bus bar; the feeding station is arranged below the traction mechanism.

[0030] 8. A further technical solution, the transfer mechanism comprises a base, a connecting block fixedly connected with the processing module, a driver arranged on the base and driving the connecting block to reciprocate along the direction perpendicular to the transmission direction of the bus bar.

[0031] 9. A further technical solution, the carrying mechanism is arranged above the processing module, and is driven to reciprocate between the stations to carry the bus bar in the previous station to the next station.

[0032] 10. Further technical solutions, the bending station comprises a plurality of first bearing tables arranged along the length direction of the busbar and a bending mechanism for bending the busbar on the first bearing table upward, each bending mechanism is arranged between two adjacent first bearing tables; the busbar is positioned in the first bearing table, and the free end to be processed extends into the bending mechanism;

[0033] The bending mechanism comprises two pressing plates, a pressing cylinder for driving the two pressing plates to press the busbar on the table surface, two bending pieces, and a jacking cylinder for driving the two bending pieces to rise above the table surface of the first bearing table.

[0034] 11. Further technical solutions, the punching station comprises a plurality of second bearing tables arranged along the length direction of the busbar and a punching mechanism, each punching mechanism is arranged between two adjacent second bearing tables; the busbar is positioned in each second bearing table, and the free end to be processed extends into the punching mechanism;

[0035] The punching mechanism comprises a support table, a punch suspended on the support table, and a punching cylinder for driving the punch to displace downward below the table surface of the support table; a groove is formed on the support table corresponding to the position directly below the punch.

[0036] 12. Further technical solutions, the feeding station comprises a third bearing table, and the busbar is positioned in the third bearing table.

[0037] 13. Further technical solutions, each bearing table comprises a limiting structure for positioning the busbar, the limiting structure comprises a first limiting block and a second limiting block protruding from the bearing table, a gap for the busbar to pass through is formed between the first limiting block and the second limiting block, and the gap is consistent with the width of the busbar.

[0038] 14. Further technical solutions, the first limiting block and the second limiting block are threadedly connected with the bearing table.

[0039] 15. Further technical solutions, the limiting structure further comprises a first vacuum suction head, the first vacuum suction head is arranged in each bearing table and is located below and opposite to the busbar.

[0040] 16. Further technical solutions, the conveying mechanism comprises two groups of suction structures for sucking the busbar in the processing module, two groups of suction structures are arranged corresponding to two adjacent stations in the processing module; each group of suction structures comprises a plurality of second vacuum suction heads arranged along the length of the busbar.

[0041] 17. The further technical solution, the battery string position correction procedure is realized by a battery string lifting device, the battery string lifting device comprises a first suction structure for sucking the battery string on the glass slide, and the visual positioning mechanism for obtaining the horizontal position of the battery string on the glass slide.

[0042] 18. The further technical solution, the battery string lifting device further comprises a correction mechanism corresponding to the number of battery strings in the battery assembly to be extracted, each of the correction mechanisms is arranged above the corresponding battery string; each of the correction mechanisms comprises a connecting rod arranged horizontally along the length direction of the battery string and a driving unit for driving the connecting rod to move horizontally; the first suction structure is fixedly connected to the lower side of the connecting rod, and the battery string is horizontally positioned below the connecting rod through the first suction structure.

[0043] 19. The further technical solution, the driving unit comprises a first connecting block fixedly arranged above the connecting rod, and a first driver for driving the first connecting block to move along the Y-axis; wherein the first connecting block is arranged at the middle part of the connecting rod; and a second connecting block fixedly arranged above the connecting rod, and a second driver for driving the second connecting block to move along the X-axis; wherein the second connecting block is arranged spaced apart from the first connecting block.

[0044] 20. The further technical solution, the second connecting block is provided with two, and the second driver is provided with two, the two second drivers respectively drive the two second connecting blocks to move along the X-axis; the two second connecting blocks are arranged on both sides of the first connecting block, and constitute the rotation or displacement of the connecting rod along the X-axis driven by the two second drivers.

[0045] 21. The further technical solution, the battery string lifting device further comprises a vertically arranged fixed support, a connecting plate is horizontally fixedly arranged below the fixed support; each of the drivers is fixedly connected with the connecting plate; the connecting rod is connected below the connecting plate; the connecting plate is provided with a strip-shaped hole corresponding to the displacement stroke of each connecting block above each connecting block; each of the drivers drives each of the connecting blocks to displace through a guide rod; each of the guide rods penetrates through each of the strip-shaped holes, and the upper end of the guide rod is assembled and connected with each of the drivers, and the lower end is fixedly connected with each of the connecting blocks.

[0046] 22. The further technical solution, the welding procedure is realized by a welding device for welding the welding strip of the battery string with the bus bar;

[0047] The welding process also uses a backing plate mechanism, which includes a backing block structure arranged along the length direction of the busbar, and the backing block structure is provided with at least one group, and when the backing block structure is provided with two or more groups, each group of backing block structures is arranged in a long strip along the length direction of the busbar; the backing block structure includes at least one positioning block for bearing and supporting the busbar, and an elastic supporting block assembled below the positioning block.

[0048] 23. A further technical solution, the backing block structure further comprises a support plate arranged along the length direction of the busbar, and the support plate is provided with a groove corresponding to each of the elastic supporting blocks; each of the elastic supporting blocks is positioned in each of the grooves, and each of the positioning blocks is arranged corresponding to each of the grooves and protrudes upward from the groove.

[0049] 24. A further technical solution, the backing block structure further comprises a support plate arranged along the length direction of the busbar, and the support plate is provided with a groove corresponding to each of the elastic supporting blocks; each of the elastic supporting blocks is positioned in each of the grooves, and each of the positioning blocks is arranged corresponding to each of the grooves and protrudes upward from the groove.

[0050] The working principle and advantages of the present application are as follows:

[0051] The present application is a kind of busbar automatic processing technology, including busbar manufacturing process, battery string position correction process and welding process. The busbar manufacturing process includes busbar processing, transfer and handling. During processing, the busbar can be correspondingly processed according to the side busbar and the middle busbar, for example, the middle busbar is bent after cutting, or punched before bending, to meet the manufacturing requirements of different busbars, so that it can be applied to more types of battery string products. Through the ingenious design of transferring while handling, on the one hand, the interference between the handling equipment and the processing equipment (such as cutting feeding equipment) can be avoided through transfer operation, and more importantly, the handling pace of the handling equipment for the busbar can be fully optimized, so that the transfer of the busbar between processing stations during processing and the discharge of the busbar after processing can be faster and more efficient, thereby improving the processing efficiency of the entire equipment. The battery string position correction process can correct the position and posture of each battery string, so that the side welding strip can be accurately aligned with each busbar, thereby ensuring the accuracy of the welding position in the final welding process and ensuring the welding quality.

[0052] Compared with the prior art, the present application has fast operation rhythm and good rhythm optimization, not only the processing quality of the busbar is good, but also the welding precision of the product is high, and the production efficiency can be improved and the production cost can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0053] ATTACHMENT Figure 1 The method flowchart of the embodiment of the present application is shown in the figure;

[0054] Figure 1 is a structural schematic diagram of an automatic device according to an embodiment of the present application; Figure 2 Figure 2 is a structural schematic diagram of a bus bar automatic feeding device according to an embodiment of the present application; Figure 3 is a structural schematic diagram of a support and feeding module according to an embodiment of the present application;

[0055] Figure 4 is a structural schematic diagram of a processing module and transplanting mechanism according to an embodiment of the present application; Figure 3 Figure 5 is a structural schematic diagram of a bending station according to an embodiment of the present application; Figure 6 is a structural schematic diagram of a punching mechanism according to an embodiment of the present application;

[0056] Figure 7 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 4 Figure 8 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (with a battery string); Figure 9 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (without a battery string);

[0057] Figure 10 is a structural schematic diagram of a correction mechanism in a battery string lifting device according to an embodiment of the present application; Figure 5 Figure 11 is an exploded view of the battery string lifting device according to an embodiment of the present application; Figure 12 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0058] Figure 13 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 6 Figure 14 is a structural schematic diagram of a bending station according to an embodiment of the present application; Figure 15 is a structural schematic diagram of a punching mechanism according to an embodiment of the present application;

[0059] Figure 16 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 7 Figure 17 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (with a battery string); Figure 18 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (without a battery string);

[0060] Figure 19 is a structural schematic diagram of a correction mechanism in a battery string lifting device according to an embodiment of the present application; Figure 8 Figure 20 is an exploded view of the battery string lifting device according to an embodiment of the present application; Figure 21 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0061] Figure 22 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 9 Figure 23 is a structural schematic diagram of a bending station according to an embodiment of the present application; Figure 1 Figure 24 is a structural schematic diagram of a punching mechanism according to an embodiment of the present application; Figure 25 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0062] Figure 26 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (with a battery string); Figure 10 Figure 27 is a structural schematic diagram of a battery string lifting device according to an embodiment of the present application (without a battery string); Figure 2 Figure 28 is a structural schematic diagram of a correction mechanism in a battery string lifting device according to an embodiment of the present application; Figure 29 is an exploded view of the battery string lifting device according to an embodiment of the present application;

[0063] Figure 30 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 11 Figure 31 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 32 is a structural schematic diagram of a bending station according to an embodiment of the present application;

[0064] Figure 33 is a structural schematic diagram of a punching mechanism according to an embodiment of the present application; Figure 12 Figure 34 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 11 Figure 35 is an exploded view of the bearing table with a limiting structure according to an embodiment of the present application; Figure 36 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0065] Figure 37 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 13 Figure 38 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 12 Figure 39 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 40 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0066] Figure 41 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 14 Figure 42 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 43 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0067] Figure 44 is an exploded view of the bearing table with a limiting structure according to an embodiment of the present application; Figure 15 Figure 45 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 14 Figure 46 is an exploded view of the bearing table with a limiting structure according to an embodiment of the present application; Figure 47 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0068] Figure 48 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 16 Figure 49 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 15 Figure 50 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application; Figure 51 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;

[0069] Figure 52 is a structural schematic diagram of a bearing table with a limiting structure according to an embodiment of the present application;Figure 17 Figure 1 is a schematic diagram of the battery string welding device according to the present application; Figure 16 Figure 2 is an exploded view of the battery string welding device according to the present application;

[0070] Figure 3 is a schematic diagram of the battery string welding device according to the present application; Figure 18 Figure 4 is a schematic diagram of the battery string welding device according to the present application;

[0071] In the above figures: A. Automatic busbar feeding device; B. Battery string lifting device; C. Welding device;

[0072] 1. Busbar; 1a. First busbar; 1b. Second busbar; 11. Support;

[0073] 12. Feeding module; 121. Carrying mechanism; 122. Cutting mechanism; 123. Traction mechanism; 1211. Feeding roller; 1212. Guide roller;

[0074] 13. Processing module; 131. Feeding station; 132. Bending station; 1321. First bearing table; 1322. Bending mechanism; 1323. Pressing plate; 1323a. First pressing plate; 1323b. Second pressing plate; 1324. Pressing cylinder; 1325. Bending piece; 1325a. First bending piece; 1325b. Second bending piece; 1326. Lifting cylinder; 133. Punching station; 1331. Second bearing table; 1332. Punching mechanism; 1334. Punch; 1335. Concave groove; 1337. Slide table;

[0075] 14. Carrying mechanism; 141. Suction structure; 142. Second vacuum suction head;

[0076] 15. Moving mechanism; 151. Base; 152. Connecting block; 153. Driver; 154. Slide rail; 155. Slide block;

[0077] 16. Limiting structure; 161. First limiting block; 162. Second limiting block;

[0078] 171. First vacuum suction head;

[0079] 2. Battery string; 21. Correcting mechanism; 22. Connecting rod; 23. First suction structure; 231. Suction cup; 232. Vacuum negative pressure table; 24. Driving unit; 241. First connecting block; 242. First driver; 243. Second connecting block; 244. Second driver; 25. Fixed support; 26. Connecting plate; 261. Strip-shaped hole; 27. Guide rod; 28. Third connecting block; 29. Third driver; a. Stationary part; b. Moving part; c. Inductor; d. Induction sheet;

[0080] 31. A spacer structure; 311. A positioning block; 312. A resilient supporting block; 313. A supporting frame; 314. A supporting plate; 315. A rib plate; 317. A groove; 32. A second suction structure; 321. A second suction head; 322. A supporting block; 323. A gas path hole; 324. A gas pipe; 325. A one-way gas cylinder; 326. A guide block. DETAILED DESCRIPTION

[0081] The application will be further described with reference to the drawings and examples:

[0082] Examples: The application will be described in detail with reference to the drawings and examples, any person skilled in the art can make changes and modifications to the technology taught by the application without departing from the spirit and scope of the application.

[0083] The terms used herein are only for describing specific embodiments and are not intended to limit the application. The singular forms "a", "this", "this", "this" and "the" as used herein also include the plural forms.

[0084] As used herein, "first", "second", and the like, do not necessarily mean a specific order or sequence, nor do they limit the application. They are only used to distinguish components or operations described by the same technical terms.

[0085] As used herein, "connected" or "positioned" can mean that two or more components or devices are in direct physical contact with each other or indirectly in physical contact with each other, or that two or more components or devices operate or act together.

[0086] As used herein, "including", "including", "including", and the like are open terms, meaning "including but not limited to".

[0087] As used herein, the words (terms) have their ordinary meaning in the field of use, in the context of the application and in the special context, unless otherwise specifically noted. Some of the words used to describe the application will be discussed below or elsewhere in the specification to provide additional guidance to those skilled in the art in describing the application.

[0088] Referring to the drawings Figure 1 As shown, an automatic busbar processing process includes busbar 1 manufacturing process, battery string 2 position correction process and welding process. The busbar automatic feeding device A, the battery string lifting device B and the welding device C are used to realize the welding of the welding strip of the battery string 2 and the busbar 1.

[0089] The bus bar 1 manufacturing process is used for processing a plurality of bus bars 1 in different processes, and each bus bar 1 corresponds to the side and middle parts of the battery string 2 and is arranged in parallel; the side bus bars are at least two and are arranged on the left and right sides of the battery string 2, and the middle bus bar is one and is arranged in the middle of the battery string 2.

[0090] The bus bar 1 manufacturing process includes processing of the bus bar 1, transfer of the bus bar 1, and carrying of the bus bar 1.

[0091] The processing of the bus bar 1 includes cutting processing of the side bus bar and bending processing of the middle bus bar after cutting. Each bus bar 1 after cutting is positioned in a processing module 13, and the bending processing of the middle bus bar is realized through the processing module 13. The transfer of the bus bar 1 includes horizontally pushing the processing module 13 to a feeding station to complete feeding of the bus bar 1 after cutting at the feeding station; and horizontally pushing the processing module 13 away from the feeding station to a taking station. The carrying of the bus bar 1 includes carrying the bus bar 1 after cutting positioned in the processing module 13 to a bending station of the processing module 13 through adsorption for bending, or carrying the bus bar 1 to a welding station, and further includes adsorbing and carrying the middle bus bar after bending to the welding station.

[0092] The battery string 2 position correction process includes lifting of the battery string 2 and position correction of the battery string 2. The lifting of the battery string 2 includes lifting each battery string 2 to a height to make the battery string 2 leave the glass slide and expose the solder strip. The position correction of the battery string includes respectively shooting each battery string in the lifting state through a visual positioning mechanism to obtain the offset of each battery string, and then correcting the position of each battery string according to the offset through a correction mechanism.

[0093] The welding process includes aligning the solder strip of the battery string 2 after position correction with the bus bar 1 carried to the welding station in the up-down direction, and then welding and combining through a welding device C.

[0094] Preferably, in the processing process of the bus bar 1, the middle bus bar is first perforated after cutting, and then the bending processing is performed after perforation.

[0095] The carrying of the bus bar 1 further includes adsorbing and carrying the bus bar 1 after cutting positioned in the processing module 13 to a perforating station 133 of the processing module 13 for perforation, and then adsorbing and carrying the bus bar 1 after perforation to a bending station 132 for bending.

[0096] As Figures 2-8As shown, the busbar 1 manufacturing process can be realized by a busbar automatic feeding device A, which comprises a support 11, two feeding modules 12, a processing module 13, and a carrying mechanism 14. The two feeding modules 12 are respectively arranged at the left and right ends of the support 11, and the left-right direction corresponds to the length direction of the support 11.

[0097] The feeding module 12 comprises a feeding mechanism 121 for releasing the busbar 1, a cutting mechanism 122 for cutting the busbar 1, and a traction mechanism 123 slidingly arranged on the support 11 and pulling the busbar 1. The busbar 1 is fed from the left and right ends of the support 11, and specifically, two busbars 1 are respectively conveyed to the corresponding cutting mechanisms 122 through the two feeding mechanisms 121. The feeding mechanism 121, the cutting mechanism 122, and the traction mechanism 123 in each feeding module 12 are arranged in sequence along the conveying direction of the busbar 1. The feeding mechanism 121 comprises a feeding roller 1211 and a guide roller 1212. The feeding roller 1211 is driven to convey the busbar 1 wound in the feeding roller 1211 to the cutting mechanism 122 through the guide roller 1212. The cutting mechanism 122 comprises a cutter structure (not shown in the figure) for cutting the busbar 1.

[0098] The processing module 13 comprises a feeding station 131 and a bending station 132 for bending the busbar 1. The two stations are arranged in sequence along the direction perpendicular to the conveying direction of the busbar 1. The cut busbar 1 is positioned in the feeding station 131. The feeding station 131 is arranged below the traction mechanism 123.

[0099] The feeding station 131 comprises a third bearing table 1311, and the busbar 1 is positioned in the third bearing table 1311.

[0100] The bending station 132 comprises a plurality of first bearing tables 1321 arranged along the length direction of the busbar 1 and a bending mechanism 1322 for bending the busbar 1 on the first bearing table 1321 upward, and the first bearing table 1321 and the bending mechanism 1322 are both multiple, and each bending mechanism 1322 is arranged between two adjacent first bearing tables 1321; the busbar 1 is positioned in the first bearing table 1321, and the free end to be processed (i.e. the end to be bent) extends into the bending mechanism 1322. The bending mechanism 1322 comprises two pressing plates 1323, a pressing cylinder 1324 for driving the two pressing plates 1323 to rotate and press down from the side of the first bearing table 1321 and press the busbar 1 on the table surface, two bending pieces 1325, and a jacking cylinder 1326 for driving the two bending pieces 1325 to rise and be higher than the top surface of the first bearing table 1321. Among them, the first pressing plate 1323a is used to press the tail of the first busbar 1a, and the second pressing plate 1323b is used to press the head of the second busbar 1b; the first bending piece 1325a is used to bend the tail of the first busbar 1a, and the second bending piece 1325b is used to bend the head of the second busbar 1b; so one jacking cylinder 1326 can drive two bending pieces 1325 to bend two busbars 1 at the same time, improving the processing efficiency.

[0101] The processing module 13 further comprises a punching station 133 located between the feeding station 131 and the bending station 132; the punching station 133 comprises a plurality of second bearing tables 1331 arranged along the length direction of the busbar 1 and a punching mechanism 1332, and the second bearing table 1331 and the punching mechanism 1332 are both multiple, and each punching mechanism 1332 is arranged between two adjacent second bearing tables 1331; the busbar 1 is positioned in each second bearing table 1331, and the free end to be processed (i.e. the end to be punched) extends into the punching mechanism 1332.

[0102] The punching mechanism 1332 comprises a support table 1333, a punch 1334 suspended on the support table 1333, and a punching cylinder 1335 for driving the punch 1334 to displace downward below the table surface of the support table 1333; a groove 1336 is formed below the punch 1334 on the support table 1333. The punching mechanism 1332 further comprises a sliding table 1337 for facilitating the sliding of waste in the groove 1336, which is located on the side of the support table 1333 and communicates with the groove 1336 and is arranged obliquely downward.

[0103] Each of the bearing tables comprises a limiting structure 16 for positioning the bus bar 1, the limiting structure 16 comprising a first limiting block 161 and a second limiting block 162 protruding from the bearing table, a gap for the bus bar 1 to pass through being formed between the first limiting block 161 and the second limiting block 162, the gap being consistent with the width of the bus bar 1. The first limiting block 161 and the second limiting block 162 are threadedly connected with the bearing table, so that as long as a plurality of sets of threaded holes are formed on the bearing table, the gaps between the threaded holes of each set are different, so that the size of the gap can be adjusted according to the bus bar 1 of different models, and then the limiting structure 16 can be adapted to the bus bar 1 of different models. The limiting structure 16 further comprises a first vacuum suction head 171 arranged in each bearing table and located below and opposite to the bus bar 1. The vacuum suction head is connected with a negative pressure pump air path, thereby generating a negative pressure adsorption effect. Since the vacuum suction head is prior art, no further description is given herein.

[0104] The carrying mechanism 14 is arranged above the machining module 13 and reciprocally moves between the stations to carry the bus bar 1 in the previous station to the next station. The carrying mechanism 14 comprises two sets of adsorption structures 141 for sucking the bus bar 1 in the machining module 13, and the two sets of adsorption structures 141 are respectively arranged corresponding to the adjacent two stations in the machining module 13. Each set of adsorption structures 141 comprises a plurality of second vacuum suction heads 142 arranged along the length of the bus bar 1.

[0105] The feeding device further comprises a transfer mechanism 15 for driving the machining module 13 to displace along a direction perpendicular to the conveying direction of the bus bar 1. The transfer mechanism 15 comprises a base 151, a connecting block 152 fixedly connected with the machining module 13, a driver 153 arranged on the base 151 and driving the connecting block 152 to reciprocally displace along a direction perpendicular to the conveying direction of the bus bar 1, the driver 153 being a motor or an air cylinder. The transfer mechanism 15 further comprises a sliding rail 154 arranged on the base 151, and a sliding block 155 reciprocally displacing on the sliding rail 154, the sliding rail 154 being arranged along a direction perpendicular to the conveying direction of the bus bar 1. The sliding block 155 is fixedly connected with the machining module 13, so that not only the support force of the connecting block 152 on the machining module 13 is shared, but also the movement of the machining module 13 is smoother.

[0106] According to the above structure, the specific working principle of the bus bar manufacturing process of the present application is described as follows:

[0107] When the device starts to work, the transfer mechanism 15 drives the processing module 13 to move along the direction perpendicular to the conveying direction of the busbar 1, towards the support 11, so that the feeding station 131 is located below the traction mechanism 123, facilitating the subsequent positioning of the cut busbar 1 on the third bearing table 1311 of the feeding station 131.

[0108] Firstly, the busbar 1 is conveyed from the left and right ends of the support to the corresponding cutting mechanism 122 through the feeding mechanism 121 of the two feeding modules 12, i.e. the left cutting mechanism 122 cuts the left busbar 1 into a set length, and the cut busbar 1 is pulled to the right by the left traction mechanism 123 and displaced to above the third bearing table 1311 of the feeding station 131, and is positioned on the third bearing table 1311 by the limiting structure 16 on the third bearing table 1311; at the same time, the right cutting mechanism 122 cuts the right busbar 1 into a set length, and the cut busbar 1 is pulled to the left by the right traction mechanism 123 and displaced to above the third bearing table 1311 of the feeding station 131, and is positioned on the third bearing table 1311 by the limiting structure 16 on the third bearing table 1311, so that the two feeding modules 12 simultaneously cut the busbars 1 at both ends and position them on the third bearing table 1311, and the two feeding modules do not interfere with each other, dividing the work of one feeding module 12 in the prior art into two feeding modules 12, which greatly shortens the running time of the device.

[0109] When the number of busbars 1 on the third bearing table 1311 reaches a set value, the transfer mechanism 15 drives the processing module 13 to move along the direction perpendicular to the conveying direction of the busbar 1, away from the support 11, so that the feeding station 131 is away from below the traction mechanism 123, so that the carrying mechanism 14 does not have to wait for the two traction mechanisms 123 to return to position before carrying the busbars 1 on the third bearing table 1311, realizing that the carrying operation of the carrying mechanism 14 and the returning operation of the two traction mechanisms 123 are carried out at the same time, saving the overall running time of the device and improving the running efficiency of the device.

[0110] One of the two groups of adsorption structures 141 of the conveying mechanism 14 first conveys the busbar 1 on the feeding station 131 to the punching station 133. After the punching process is completed, the two groups of adsorption structures 141 on the conveying mechanism 14 simultaneously convey the busbar 1 on the feeding station 131 and the busbar 1 on the punching station 133, respectively, place the busbar 1 on the feeding station 131 in the punching station 133, and place the busbar 1 on the punching station 133 in the bending station 132. After the punching and bending processes are completed, the two groups of adsorption structures 141 of the conveying mechanism 14 simultaneously convey the busbar 1 on the punching station 133 and the busbar 1 on the bending station 132, respectively, place the busbar 1 on the punching station 133 in the bending station 132, and place the busbar 1 on the bending station 132 in the designated finished processing area, and wait for subsequent work. The conveying mechanism 14 reciprocates between the stations according to the above working process and conveys the busbar 1 in the previous station to the next station. The conveying mechanism 14 can simultaneously convey the busbars 1 on two stations, shorten the running time of the device, and improve the feeding efficiency of the device.

[0111] As shown in Figures 9-13 The battery string position correction procedure is realized by a battery string lifting device B, which includes a correction mechanism 21 corresponding to the number of battery strings 2 to be lifted and a visual positioning mechanism (not shown in the figure) for obtaining the horizontal position of the battery strings 2 on the glass slide. Each correction mechanism 21 is arranged above the corresponding battery string 2.

[0112] Each correction mechanism 21 includes a horizontally arranged connecting rod 22, a first adsorption structure 23 for horizontally positioning the battery string 2 below the connecting rod 22, and a driving unit 24 for driving the connecting rod 22 to change position in the horizontal direction. Here, the horizontal direction refers to movement along the X-axis or the Y-axis, or rotation in the horizontal direction. The length direction of the battery string 2 corresponds to the Y-axis direction, and the width direction of the battery string 2 corresponds to the X-axis direction.

[0113] The connecting rod 22 is a telescopic structure, which can adapt to the lifting needs of battery strings 2 of different length specifications.

[0114] The driving unit 24 comprises a first connecting block 241 fixed above the connecting rod 22, a first driver 242 driving the first connecting block 241 to displace along the Y axis; wherein the first connecting block 241 is located at the middle part of the connecting rod 22; further comprises a second connecting block 243 fixed above the connecting rod 22, a second driver 244 driving the second connecting block 243 to displace along the X axis; wherein the second connecting block 243 is arranged in a spaced manner with the first connecting block 241. In this way, when a certain battery string 2 needs to be corrected in the Y axis position, only the first connecting block 241 is driven to displace in the Y axis by the first driver 242 of the corresponding correction mechanism 21, so that the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 can be driven to displace in the Y axis; when a certain battery string 2 needs to be corrected in the X axis position, only the second connecting block 243 is driven to displace in the X axis by the second driver 244 of the corresponding correction mechanism 21, so that the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 can be driven to displace in the X axis. The first driver 242 and the second driver 244 both comprise a stationary part a and a moving part b, one of the two parts is provided with an inductor d, and the other is provided with an inductor c, so that when the moving part b is displaced to adhere to the stationary part a, the moving part b stops displacement.

[0115] The second connecting block 243 is provided with two, and the second driver 244 is provided with two, two second drivers 244 respectively driving two second connecting blocks 243 to displace along the X axis; two second connecting blocks 243 are arranged on both sides of the first connecting block 241, so as to realize the rotation or displacement along the X axis of the connecting rod 22 by driving two second drivers 244. When a certain battery string 2 needs to be rotated in the horizontal direction to correct the position, only two second connecting blocks 243 are driven to displace in opposite directions by two second drivers 244 of the corresponding correction mechanism 21, so that the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 can be rotated.

[0116] The driving unit 24 further comprises two third connecting blocks 28 connected below the connecting plate 26 to assist the rotation of the connecting rod 22, and two third connecting blocks 28 are arranged on both sides of the first connecting block 241 and fixedly connected with the connecting rod 22.

[0117] The battery string lifting device B further comprises a vertically arranged fixing support 25, and a third driver 29 is fixedly connected to the upper portion of the fixing support 25 and used for driving the fixing support 25 to move in the Z-axis direction. A connecting plate 26 is horizontally fixed to the lower portion of the fixing support 25, and each driver is fixedly connected to the connecting plate 26. The connecting rod 22 is connected to the lower portion of the connecting plate 26. A strip-shaped hole 261 corresponding to the displacement stroke of each connecting block is formed in the upper portion of the connecting plate 26 corresponding to each connecting block. Each driver drives each connecting block to displace through a guide rod 27. Each guide rod 27 penetrates through each strip-shaped hole 261, and the upper end of the guide rod 27 is assembled and connected to each driver, and the lower end is fixedly connected to each connecting block.

[0118] The first driver 242, the second driver 244 and the third driver 29 can be one of a motor and a pneumatic cylinder.

[0119] The first adsorption structure 23 is fixedly connected to the connecting rod 22, and the first adsorption structure 23 comprises a suction cup 231 and a vacuum negative pressure gauge 232 used for detecting the vacuum degree in the suction cup 231. The suction cup 231 is fixedly arranged at the lower portion of the connecting rod 22.

[0120] According to the above structure, the specific working principle of the battery string position deviation correction process of the application is described as follows:

[0121] Firstly, the battery string lifting device B is driven by the third driver 29 to move to the upper portion of the battery string 2 to be lifted, and then the battery string lifting device B moves downward along the Z-axis. In the process of moving, the visual positioning mechanism obtains the horizontal positions of the battery strings 2 on the glass slide, and then the first adsorption structure 23 positions each battery string 2 on the glass slide below the connecting rod 22 of each correction mechanism 21, and corrects the horizontal position through the position information of each battery string 2 obtained by the visual positioning mechanism.

[0122] When a certain battery string 2 needs to be corrected in the Y-axis position, the first connecting block 241 is driven to move in the Y-axis direction by the first driver 242 of the corresponding correction mechanism 21, so as to drive the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 to move in the Y-axis direction.

[0123] When a certain battery string 2 needs to be corrected in the X-axis position, the second connecting block 243 is driven to move in the X-axis direction by the second driver 244 of the corresponding correction mechanism 21, so as to drive the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 to move in the X-axis direction.

[0124] When a certain battery string 2 needs to be rotated horizontally to correct the position, as long as the two second drivers 244 of the corresponding correction mechanism 21 are driven to displace the two second connecting blocks 243 in opposite directions, the corresponding connecting rod 22 and the battery string 2 positioned below the connecting rod 22 can be rotated.

[0125] After the correction is completed, the battery string 2 can be moved to the welding station by the battery string lifting device B, waiting for alignment and assembly with the bus bar 1, and realizing the final welding process. Through the position correction of the battery string 2, the welding precision and yield of the product can be greatly improved.

[0126] As shown in Figures 14-17 , it also includes a pad mechanism for welding the bus bar 1, which includes a pad structure 31 arranged along the length direction of the bus bar 1. The pad structure 31 is provided with at least one group. When the pad structure 31 is provided with two or more groups, each group of pad structures 31 is arranged in a long strip shape along the length direction of the bus bar 1, which can adapt to the positioning needs of bus bars 1 of different lengths.

[0127] The pad structure 31 includes at least one positioning block 311 for bearing and supporting the bus bar 1, and an elastic support block 312 arranged below the positioning block 311 and corresponding to the positioning block 311. When the positioning block 311 is one, the length of the positioning block 311 corresponds to the length of the bus bar 1. When the positioning block 311 is multiple, each positioning block 311 is arranged in a long strip shape along the length direction of the bus bar 1 to adapt to bus bars 1 of different lengths.

[0128] The pad structure 31 also includes a support plate 314 arranged along the length direction of the bus bar 1, and a U-shaped support frame 313 arranged below the support plate 314. The support plate 314 is arranged above the support frame 313. The lower surface of the support plate 314 is fixedly connected with a rib plate 315 for improving the strength of the lower surface. The support plate 314 is provided with a groove 317 corresponding to each elastic support block 312. Each elastic support block 312 is positioned in each groove 317. Each positioning block 311 is arranged corresponding to each groove 317 and protrudes upward from the groove 317, for bearing and supporting the bus bar 1.

[0129] The base plate mechanism further comprises a second adsorption structure 32 for positioning the bus bar 1 on the upper surface of the positioning block 311, the second adsorption structure 32 comprises a second suction head 321 for adsorbing the bus bar, a guide block 326 sleeved on the outer periphery of the second suction head 321, a connecting block 322 arranged below the supporting plate 314 for supporting the supporting plate 314; the guide block 326 is positioned below the supporting plate 314. The second suction head 321 is connected to the connecting block 322, and the air inlet of the second suction head 321 corresponds to the upper surface of the supporting plate 314. During adsorption, the air inlet of the second suction head 321 is attached to the bottom of the bus bar positioned on the positioning block 311; the connecting block 322 is provided with an air path hole 323, which is in air communication with the air path of the second suction head 321. The second adsorption structure 32 can make the bus bar 1 more accurately positioned on the positioning block 311, and the position will not change during welding to ensure the welding quality.

[0130] The second adsorption structure 32 is provided with at least one group; when the second adsorption structure 32 is provided with two or more groups, the air path holes 323 on the connecting blocks 322 are in air communication through air pipes 324.

[0131] The second adsorption structure 32 further comprises a one-way air cylinder 325 for driving the second suction head 321 to move up and down. When the bus bar 1 to be positioned is displaced downward to the positioning block 311, the one-way air cylinder 325 drives the second suction head 321 to displace upward and higher than the upper surface of the positioning block 311 to accommodate the bus bar 1 to be positioned. When the air inlet of the second suction head 321 is attached to the bus bar 1, the one-way air cylinder 325 drives the second suction head 321 to displace downward, so that the bus bar 1 is finally positioned on the upper surface of the positioning block 311. At this time, the second suction head 321 is still in the adsorption state and remains until the end of the welding process. In this way, the bus bar 1 can be more accurately positioned on the positioning block 311, and the position will not change during welding to ensure the welding quality. The upper end of the one-way air cylinder 325 is connected with the second suction head 321, and the lower end is fixedly connected with the supporting block 322.

[0132] The working principle of the base plate mechanism is as follows: when the bus bar 1 to be positioned is displaced downward to the positioning block 311, the one-way air cylinder 325 drives the second suction head 321 to displace upward and accommodate the bus bar 1. When the air inlet of the second suction head 321 is attached to the bus bar 1, the second suction head 321 displaces downward with the bus bar 1, so that the bus bar 1 is finally positioned on the upper surface of the positioning block 311 and continuously adsorbed until the end of the welding process.

[0133] In the welding process, the welding head can exert a pressure on the busbar 1 to ensure the welding effect. Since the elastic supporting block 312 is arranged below the positioning block 311, the pressure exerted on the busbar 1 can be relieved, so that the busbar 1 is not damaged and the effective welding operation is not affected, and the welding quality of the busbar is improved.

[0134] The workflow of the present application is summarized as follows:

[0135] The left and right busbars 1 need only to be cut into a set length, without punching and bending processing. The middle busbar 2 needs to be cut, punched and bent. The left and right busbars 1 are first cut into a set length by the feeding module 12, and then conveyed to a set position to wait for the middle busbar 1. After being cut by the feeding module 12 and being bent (and punched) by the processing module 13, the middle busbar 1 is conveyed to be combined with the left and right busbars 1. Then the three busbars 1 are all carried to the pad mechanism and positioned according to the specified arrangement, and after positioning, they are conveyed to a welding station to wait for welding.

[0136] The two groups of battery strings 2 to be welded are first arrayed on a glass slide, and are conveyed to be directly below the welding station together with the glass slide. Then the battery string lifting device B vertically lifts the battery strings 2 on the glass slide. During or after lifting, the visual positioning mechanism obtains the position and posture of each battery string 2, and corrects the position deviation of the battery string 2. After correction, the battery string 2 is displaced by the battery string lifting device B to the welding station to wait for alignment and welding assembly with the busbar 1.

[0137] When each busbar 1 and each battery string 2 are prepared, the busbar 1 is located directly below the welding strip of the two groups of battery strings 2. Then the busbar 1 is close to and contacts the welding strip on the side of the battery string 2, and then the welding device C can press down the welding strip of the battery string 2 by battery welding, so that the welding strip of the battery string 2 is welded and combined with the busbar 1 (see Figure 18 ).

[0138] The welding device C is a prior art, so it is not described here.

[0139] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. An automated processing of busbars, characterized in that: The method comprises the following steps: cutting the bus bar, and at least one of the bus bars is cut and then bent; the completed bus bars are transported to a welding station and positioned according to a specified arrangement, and then welded; the battery string to be welded is sent above the welding station, then lifted, and then visually detected and position-corrected; the bus bars are positioned below the position-corrected battery string according to the specified arrangement, the welding strips of the battery string are brought into close contact with the bus bars, and finally the welding strips of the battery string are welded to the bus bars; the method comprises a bus bar manufacturing process, a battery string position correction process, and a welding process; the bus bar manufacturing process comprises bus bar processing, bus bar transfer, and bus bar handling; the bus bar processing comprises cutting the side bus bars and bending the middle bus bars after cutting; each bus bar after cutting is positioned in a processing module, and the middle bus bars are bent through the processing module; the bus bar transfer comprises horizontally pushing the processing module to a feeding station to feed the cut bus bars at the feeding station, and horizontally pushing the processing module away from the feeding station to a taking station; the bus bar handling comprises adsorbing and handling the cut bus bars positioned in the processing module to a bending station of the processing module for bending, or to a welding station; the battery string position correction process comprises lifting the battery string and correcting the position of the battery string; the battery string lifting comprises lifting each battery string to a height to separate the battery string from the glass slide and expose the welding strips; the battery string position correction comprises taking a picture of each battery string in the lifted state through a visual positioning mechanism to obtain the offset of each battery string, and then correcting the position of each battery string through a correction mechanism according to the offset; 2. The automated processing of busbars according to claim 1, wherein: the welding process comprises aligning the welding strips of the position-corrected battery string with the bus bars transported to the welding station in the up-down direction, and then welding the battery string and the bus bars through a welding device. In the bus bar processing process, the middle bus bars are punched after cutting, and then bent; 3. The automated processing of busbars according to claim 1, wherein: the bus bar handling further comprises adsorbing and handling the cut bus bars positioned in the processing module to a punching station of the processing module for punching, and then adsorbing and handling the punched bus bars to a bending station for bending. The processing module (13) comprises a feeding station (131) and a bending station (132) for bending the bus bars (1), and the two stations are arranged in sequence in the horizontal direction perpendicular to the length direction of the bus bars (1); 4. The automated processing of busbars according to claim 3, wherein: the cut bus bars (1) are positioned in the feeding station (131). The processing module (13) further comprises a punching station (133) between the feeding station (131) and the bending station (132).

5. The automated processing of busbars according to claim 3, wherein: The bus bar manufacturing process is realized by a bus bar automatic feeding device (A), which comprises a feeding module (12) for cutting and feeding the bus bar, the processing module (13), a transfer mechanism for transferring the bus bar, and a carrying mechanism (14) for carrying the bus bar.

6. The automatic processing process of the bus bar according to claim 5, characterized in that: The feeding module (12) is provided with two groups, and the two feeding modules (12) are arranged at the left and right ends of the support (11); Each feeding module (12) comprises a feeding mechanism (121) for releasing the bus bar (1), a cutting mechanism (122) for cutting the bus bar (1), and a traction mechanism (123) slidingly arranged on the support (11) and pulling the bus bar (1); the bus bar (1) is conveyed by the left and right ends of the support (11) to the corresponding cutting mechanism (122) through the two feeding mechanisms (121); the feeding mechanism (121), the cutting mechanism (122), and the traction mechanism (123) in each feeding module (12) are arranged horizontally in sequence along the conveying direction of the bus bar (1); The discharging station (131) is arranged below the traction mechanism (123).

7. The automated processing of busbars according to claim 5, wherein: The transfer mechanism (15) comprises a base (151), a connecting block (152) fixedly connected with the processing module (13), and a driver (153) arranged on the base (151) and driving the connecting block (152) to reciprocatingly displace along a direction perpendicular to the conveying direction of the bus bar (1).

8. The automated processing of busbars according to claim 5, wherein: The bending station (132) comprises a plurality of first bearing tables (1321) arranged along the length direction of the bus bar (1) and a bending mechanism (1322) for bending the bus bar (1) on the first bearing table (1321) upward, and each bending mechanism (1322) is arranged between adjacent two first bearing tables (1321); the bus bar (1) is positioned in the first bearing table (1321), and the free end to be processed extends into the bending mechanism (1322); The bending mechanism (1322) comprises two pressing plates (1323), a pressing cylinder (1324) driving the two pressing plates (1323) to press the bus bar (1) on the table surface, two bending pieces (1325), and a jacking cylinder (1326) driving the two bending pieces (1325) to rise and be higher than the table surface of the first bearing table (1321).

9. The automated processing of busbars according to claim 4, wherein: The punching station (133) comprises a plurality of second bearing tables (1331) arranged along the length direction of the bus bar (1) and a punching mechanism (1332), and each punching mechanism (1332) is arranged between adjacent two second bearing tables (1331); the bus bar (1) is positioned in each second bearing table (1331), and the free end to be processed extends into the punching mechanism (1332); The punching mechanism (1332) comprises a support table (1333), a punch (1334) suspended on the support table (1333), and a punching cylinder (1335) driving the punch (1334) to displace downward below the table surface of the support table (1333). The support table (1333) is provided with a groove (1336) directly below the punch (1334).

10. The automated processing of busbars according to claim 5, wherein: The conveying mechanism (14) comprises two groups of suction structures (141) for sucking the bus bars (1) in the processing modules (13), and the two groups of suction structures (141) are respectively arranged at adjacent two stations in the processing modules (13). Each group of suction structures (141) comprises a plurality of second vacuum suction heads (142) arranged along the length of the bus bar (1).

11. The automated processing of busbars according to claim 1, wherein: The battery string position correction procedure is realized by a battery string lifting device (B), which comprises a first suction structure (23) for sucking the battery string (2) on the glass slide and a visual positioning mechanism for obtaining the horizontal position of the battery string (2) on the glass slide.

12. The automated processing of busbars according to claim 11, wherein: The battery string lifting device (B) further comprises a correction mechanism (21) corresponding to the number of battery strings (2) in the battery assembly to be extracted, and each correction mechanism (21) is arranged above the corresponding battery string (2). Each correction mechanism (21) comprises a connecting rod (22) arranged horizontally along the length direction of the battery string (2) and a driving unit (24) for driving the connecting rod (22) to move in the horizontal direction, and the first suction structure (23) is fixedly connected below the connecting rod (22), and the battery string (2) is horizontally positioned below the connecting rod (22) through the first suction structure (23).

13. The automated processing of busbars according to claim 12, wherein: The driving unit (24) comprises a first connecting block (241) fixedly arranged above the connecting rod (22) and a first driver (242) for driving the first connecting block (241) to move along the Y-axis, and the first connecting block (241) is located at the middle part of the connecting rod (22). It also comprises a second connecting block (243) fixedly arranged above the connecting rod (22) and a second driver (244) for driving the second connecting block (243) to move along the X-axis, and the second connecting block (243) is arranged at intervals with the first connecting block (241).

14. The automated processing of busbars according to claim 13, wherein: The second connecting block (243) is provided with two second drivers (244), and the two second drivers (244) respectively drive the two second connecting blocks (243) to move along the X-axis. The two second connecting blocks (243) are arranged on both sides of the first connecting block (241), and constitute a rotating or moving mechanism for driving the connecting rod (22) to rotate or move along the X-axis through the two second drivers (244).

15. The automated processing of busbars according to claim 14, wherein: The battery string lifting device (B) further comprises a vertically arranged fixed support (25), and a connecting plate (26) is horizontally fixed below the fixed support (25); each driver is fixedly connected with the connecting plate (26); The connecting rod (22) is connected below the connecting plate (26); and the connecting plate (26) is provided with a strip-shaped hole (261) corresponding to the displacement stroke of each connecting block above each connecting block. Each of the drivers drives each of the connecting blocks to displace through a guide rod (27); each of the guide rods (27) penetrates each of the strip-shaped holes (261), the upper end of the guide rod (27) is assembled with each of the drivers, and the lower end is fixedly connected with each of the connecting blocks.

16. The automated processing of busbars according to claim 1, wherein: The welding process is realized by a welding device (C) for welding the welding strip of the battery string (2) and the bus bar (1); The welding process also uses a backing plate mechanism, which includes a backing block structure (31) arranged along the length direction of the bus bar (1), and the backing block structure (31) is provided with at least one group; when the backing block structure (31) is provided with two or more groups, each group of the backing block structure (31) is arranged in a long strip shape along the length direction of the bus bar. The backing block structure (31) includes at least one positioning block (311) for bearing and supporting the bus bar, and an elastic supporting block (312) assembled below the positioning block (311).

17. The automated processing of busbars according to claim 16, wherein: The backing block structure (31) further includes a support plate (314) arranged along the length direction of the bus bar, and the support plate (314) is provided with a groove (317) corresponding to each of the elastic supporting blocks (312); each of the elastic supporting blocks (312) is positioned in each of the grooves (317), and each of the positioning blocks (311) is arranged corresponding to each of the grooves (317) and protrudes upward from the groove (317).

Citation Information

Patent Citations

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