Automatic Inflation Method, System, Storage Medium and Intelligent Terminal for Gantry Crane Tires
Through automated inspection and inflation systems, maintenance delays caused by insufficient gantry crane tire pressure are solved, automatic monitoring and timely supplementation of tire pressure are realized, and transportation efficiency and safety are improved.
Patent Information
- Application Number
- CN202211330172.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2042-10-27
AI Technical Summary
During the use of the gantry crane tire, the staff discovered that it would cause maintenance delays and affect transportation efficiency.
The tire air pressure detection information is obtained by using an automated method, and by matching it with the preset reference air pressure information, it is determined whether it is necessary to inflate, and the tire with the lowest air pressure is preferred, and the tire with the lowest air pressure is inflated and tested using an air pump and a drone.
It realizes automatic detection and timely replenishment of tire pressure, reduces the maintenance of tires on the gantry crane, and improves transportation efficiency and safety.
Smart Images

Figure CN115742634B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of tire inflation, and in particular, to a method, a system, a storage medium, and an intelligent terminal for automatically inflating gantry crane tires. Background Art
[0002] A gantry crane is a variant of a bridge crane and is also called a gantry crane. It is mainly used for the loading and unloading operations of outdoor freight yards, material yards, and bulk goods.
[0003] In the related art, a gantry crane moves through tires. The tires are located on the left and right sides of the gantry crane, and multiple tires are installed on each side for overall support. During the use of the gantry crane tires, the gas in the tires will decrease with use, and it is necessary for the staff to go for maintenance.
[0004] In view of the above related art, the inventor believes that: during the use of the gantry crane tires, when a problem occurs with the tires, the staff will only discover it. At this time, when the staff is assigned for maintenance, the tires often need to be inflated or repaired, and the transportation operation of the gantry crane is stopped, seriously affecting the operation efficiency, and there is still room for improvement. Summary of the Invention
[0005] In order to improve the detection of tire pressure, reduce the repair of tires on the gantry crane, and improve the overall transportation efficiency, the present application provides a method, a system, a storage medium, and an intelligent terminal for automatically inflating gantry crane tires.
[0006] In a first aspect, the present application provides a method for automatically inflating gantry crane tires, adopting the following technical solution:
[0007] A method for automatically inflating gantry crane tires includes:
[0008] Obtaining the current air pressure detection information of the current tire and the current serial number information of the current tire;
[0009] Performing matching analysis according to the serial number information and classification information stored in the preset classification database to determine the classification information corresponding to the serial number information;
[0010] Judging whether the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the preset reference air pressure information in the same classification information;
[0011] If the air pressure value corresponding to the pressure detection information is not less than the air pressure value corresponding to the reference air pressure information, it means that the tire is fully inflated and the detection is completed;
[0012] If the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the reference air pressure information, the air pressure detection information is arranged in reverse order, and the air pump preset is controlled to inflate at the preset reference flow rate value in ascending order according to the air pressure value corresponding to the air pressure detection information, and the inflation is stopped after reaching the air pressure value corresponding to the reference air pressure information.
[0013] By adopting the above technical solution, the tires are numbered, and at the same time, the air pressure of the tires under the corresponding numbers is detected, and the unified classification information is regularized to know the tires inflated by the same air pump. By understanding the air pressure value, it is known whether inflation is required, and when inflation is required, the tire with the smallest air pressure value is inflated first, so that the air in the tire can be replenished in time, reducing the maintenance of the tires on the gantry crane and improving the overall transportation efficiency.
[0014] Optionally, when the gantry crane is in the moving and paused states, the method for controlling the flow rate value of tire inflation includes:
[0015] Obtain the current moving speed detection information of the gantry crane;
[0016] Judge whether the speed value corresponding to the moving speed detection information is consistent with the speed value corresponding to the preset stop speed information;
[0017] If the speed value corresponding to the moving speed detection information is consistent with the speed value corresponding to the stop speed information, control the air pump to inflate at the preset maximum flow rate value;
[0018] If the speed value corresponding to the moving speed detection information is inconsistent with the speed value corresponding to the stop speed information, perform allocation calculation according to the moving speed detection information and the correction parameters stored in the preset correction database to determine the correction parameter corresponding to the moving speed detection information;
[0019] Correct the reference flow rate value according to the correction parameter and inflate at the corrected flow rate value.
[0020] By adopting the above technical solution, by detecting the moving speed of the gantry crane, it is known whether the gantry crane is currently moving. Once it is not moving, the maximum flow rate is used for inflation, thus improving the inflation efficiency. When it is moving, by understanding the moving speed, different degrees of inflation are carried out according to different speeds, improving the overall safety and inflation efficiency.
[0021] Optionally, under the same classification information, the method for switching the inflation of tires includes:
[0022] Define the tire with the smallest air pressure value corresponding to the air pressure detection information under the same classification information as the inflated tire;
[0023] Analyze based on the inflation pressure stored in the preset inflation database and the air pressure detection information to calculate the inflation pressure corresponding to the air pressure detection information;
[0024] Control the inflation of the pneumatic tire to the inflation pressure to update the air pressure detection information, and reselect the pneumatic tire and the new inflation pressure;
[0025] Repeat inflating the tire until all tires reach the air pressure value corresponding to the reference air pressure information and then stop inflating.
[0026] By adopting the above technical solution, when inflating, instead of directly inflating a single tire to the specified reference air pressure information, a cyclic inflation method is used to intermittently inflate the tires under the same classification information and switch to different tires for inflation, thereby improving the stability during overall inflation.
[0027] Optionally, when inflating the tires under the same serial number information, the method for synchronous inflation of multiple tires includes:
[0028] Obtain the current update times information of the air pressure detection information updated for the tires under the same serial number information;
[0029] Judge whether the number of times corresponding to the update times information is consistent with the number of times corresponding to the preset basic update times information;
[0030] If the number of times corresponding to the update times information is inconsistent with the number of times corresponding to the basic update times information, continue to detect;
[0031] If the number of times corresponding to the update times information is consistent with the number of times corresponding to the basic update times information, define this tire as a synchronous tire, and inflate the synchronous tire until the air pressure value corresponding to the reference air pressure information and then stop inflating.
[0032] By adopting the above technical solution, when inflating the tires under the same serial number information, once the number of inflation times is too much, multiple tires will be inflated synchronously, thereby improving the overall inflation smoothness and also enhancing the overall inflation ability of the tires, with strong practicability.
[0033] Optionally, the inflation method for synchronous tires includes:
[0034] Screen out the synchronous tire with the highest air pressure value corresponding to the air pressure detection information among the synchronous tires, and analyze and match according to the air pressure detection information and the synchronous air pressure value stored in the preset synchronous database to calculate the synchronous air pressure value corresponding to the highest air pressure detection information;
[0035] Control the synchronous tire to inflate to the synchronous air pressure value at the preset synchronous flow rate value and then stop inflating and maintain the preset synchronous time;
[0036] After the synchronization time, it is judged whether the air pressure values corresponding to the air pressure detection information of adjacent synchronous tires are the same;
[0037] If the air pressure values corresponding to the air pressure detection information of the synchronous tires are the same, then inflate to the air pressure value corresponding to the reference air pressure information at the synchronous flow rate value and stop inflating;
[0038] If the air pressure values corresponding to the air pressure detection information of the synchronous tires are not the same, then clear the update times information of the air pressure value corresponding to the lowest air pressure detection information in the synchronous tires and give a prompt.
[0039] By adopting the above technical solution, by detecting and identifying the air pressure of the synchronous tires, a unified maximum air pressure value is set, and the synchronous tires stop inflating after reaching the corresponding air pressure value at the same time, so as to know whether there is air leakage. Once there is no problem, inflation will continue until the air pressure value corresponding to the reference air pressure information is reached. Once there is air leakage, a prompt will be given.
[0040] Optionally, if the air pressure values corresponding to the air pressure detection information of the synchronous tires are not the same, the method for inflating the tires includes:
[0041] Select the tires different from the synchronous air pressure value from the air pressure detection information of the synchronous tires and define them as abnormal tires;
[0042] During the walking of the gantry crane, according to the number information corresponding to the abnormal tires, control the preset soapy water coating device to coat the abnormal tires and obtain the current tire image detection information of the current abnormal tires;
[0043] Judge whether the tire image bubble detection information is the same as the preset bubble detection information;
[0044] If the tire image bubble detection information is not the same as the bubble detection information, continue to detect;
[0045] If the tire image bubble detection information is the same as the bubble detection information, mark the abnormal tires and control the air pump to continuously supply air to the abnormal tires at the preset first abnormal flow rate value until moving to the preset safe point.
[0046] By adopting the above technical solution, by selecting the tires with different air pressure values in the synchronous tires, the situation of the tires can be known, and by coating the soapy water with the soapy water coating device and judging by the way of image recognition and comparison, it can be known whether the tires have surface air leakage, improving the overall safety. And when there is air leakage, air supply is still carried out to reduce the direct deflation of the tires and improve safety
[0047] Optionally, when inflating the tires, the method for detecting the air delivery pipeline includes:
[0048] Match according to the numbering information stored in the preset gas transmission database and the pipeline layout parameters to determine the pipeline layout parameters corresponding to the numbering information;
[0049] Control the preset unmanned aerial vehicle (UAV) to move along the route corresponding to the pipeline layout parameters according to the pipeline layout parameters, control the soap water smearing device preset on the UAV to smear the pipeline, and obtain the current pipeline image detection information of the current pipeline;
[0050] Judge whether the pipeline image bubble detection information is consistent with the preset bubble detection information;
[0051] If the pipeline image bubble detection information is inconsistent with the bubble detection information, continue the detection;
[0052] If the pipeline image bubble detection information is consistent with the bubble detection information, mark the current air leakage position of the pipeline layout parameters and supply gas at the preset second abnormal flow rate value.
[0053] By adopting the above technical solution, by detecting and identifying the situation of the gas transmission pipeline and adopting the method of using an unmanned aerial vehicle for inspection, the overall safety is improved, and soap water is smeared on the gas transmission pipeline to further perform image recognition, improving the overall recognition and accuracy.
[0054] In a second aspect, the present application provides an automatic tire inflation system for a gantry crane, adopting the following technical solution:
[0055] An automatic tire inflation system for a gantry crane, comprising:
[0056] An acquisition module, configured to acquire air pressure detection information, numbering information, moving speed detection information, update times information, tire image detection information, and pipeline image detection information;
[0057] A memory, configured to store the program of the automatic tire inflation method for the gantry crane as described above;
[0058] A processor, the program in the memory can be loaded and executed by the processor and implement the automatic tire inflation method for the gantry crane as described above.
[0059] By adopting the above technical solution, by numbering the tires, detecting the air pressure of the tires corresponding to the corresponding numbers at the same time, and regularizing the unified classification information, it is known which tires are controlled by the same air pump for inflation. By understanding the air pressure value, it is known whether inflation is needed. When inflation is needed, the tire with the smallest air pressure value is preferentially inflated, so that the air in the tire can be replenished in time, reducing the maintenance of the tires on the gantry crane and improving the overall transportation efficiency.
[0060] In a third aspect, the present application provides an intelligent terminal, adopting the following technical solution:
[0061] An intelligent terminal includes a memory and a processor. A computer program capable of being loaded and executed by the processor, such as the above-mentioned automatic tire inflation method for gantry cranes, is stored on the memory.
[0062] By adopting the above technical solution, the tires are numbered, and at the same time, the air pressure of the tires under the corresponding numbers is detected, and the unified classification information is regularized to know the tires inflated by the same air pump. By understanding the air pressure value, it is known whether inflation is required. When inflation is required, the tire with the smallest air pressure value is preferentially inflated, so that the air in the tire can be replenished in time, reducing the maintenance of the tires on the gantry crane and improving the overall transportation efficiency.
[0063] In a fourth aspect, the present application provides a computer storage medium capable of storing a corresponding program, which is characterized by facilitating the improvement of the detection of tire air pressure, reducing the maintenance of the tires on the gantry crane, and improving the overall transportation efficiency. The following technical solution is adopted:
[0064] A computer-readable storage medium stores a computer program capable of being loaded and executed by the processor for the above-mentioned automatic tire inflation method for gantry cranes.
[0065] By adopting the above technical solution, the tires are numbered, and at the same time, the air pressure of the tires under the corresponding numbers is detected, and the unified classification information is regularized to know the tires inflated by the same air pump. By understanding the air pressure value, it is known whether inflation is required. When inflation is required, the tire with the smallest air pressure value is preferentially inflated, so that the air in the tire can be replenished in time, reducing the maintenance of the tires on the gantry crane and improving the overall transportation efficiency.
[0066] In summary, the present application includes at least one of the following beneficial technical effects:
[0067] 1. Improve the detection of tire air pressure, reduce the maintenance of the tires on the gantry crane, and improve the overall transportation efficiency;
[0068] 2. Detect and identify the tires and air delivery pipelines to improve the overall safety. Description of the Drawings
[0069] Figure 1 is the flowchart of the method for automatic tire inflation of gantry cranes.
[0070] Figure 2 is the flowchart of the control method for the flow rate value of tire inflation.
[0071] Figure 3 is the flowchart of the inflation switching method for tires.
[0072] Figure 4 It is a flowchart of the method for synchronous inflation of multiple tires.
[0073] Figure 5 It is a flowchart of the method for synchronous tire inflation.
[0074] Figure 6 It is a flowchart of the method for inflating a tire.
[0075] Figure 7 It is a flowchart of the method for detecting an air delivery pipeline. Specific implementation manners
[0076] In order to make the objectives, technical solutions and advantages of the present application clearer and more understandable, the following further elaborates on the present application in conjunction with the appended Figure 1-7 drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0077] The embodiments of the present application disclose an automatic inflation method for the tires of a gantry crane. By detecting the air pressure of the tires, inflation is performed both when the gantry crane is moving or parked, so as to increase the air pressure value in the tires, thereby improving the use safety, reducing the maintenance of the tires on the gantry crane, and improving the overall transportation efficiency.
[0078] Refer to Figure 1 , the tires on the gantry crane are individually detected, and the method for automatically inflating the tires of the gantry crane includes the following steps:
[0079] Step 100: Obtain the current air pressure detection information and the current serial number information of the current tire.
[0080] An air pressure sensor is installed on each tire, so as to output air pressure detection information for each tire. The air pressure detection information is the air pressure value in the current tire. And each air pressure sensor has a unique serial number information to distinguish different air pressure detection information and different tires.
[0081] Step 101: Perform matching analysis according to the serial number information and classification information stored in the preset classification database to determine the classification information corresponding to the serial number information.
[0082] The classification database is a preset database, which stores serial number information and classification information. The gantry crane is supported by tires on both the left and right sides, and multiple tires are provided on each side. The tires on the same side belong to the same classification information, and the classification information is the group category of the tires. The tires under the same classification information are inflated by one air pump.
[0083] After inputting the numbered information into the classification database, the corresponding classification information of the numbered information is matched from the classification database to determine which air pump to use for work.
[0084] Step 102: Determine whether the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the preset reference air pressure information in the same classification information.
[0085] By judging whether the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the reference air pressure information in the same classification information, it can be known whether the air pressure value in the tire is sufficient. The reference air pressure information is set by the staff according to the actual situation and will not be elaborated here.
[0086] Step 1030: If the air pressure value corresponding to the pressure detection information is not less than the air pressure value corresponding to the reference air pressure information, it means that the tire is fully inflated and the detection is completed.
[0087] If the air pressure value corresponding to the pressure detection information is not less than the air pressure value corresponding to the reference air pressure information, it means that the tire is fully inflated and the detection is completed. Therefore, there is no need to inflate the tire.
[0088] Step 1031: If the air pressure value corresponding to the pressure detection information is less than the air pressure value corresponding to the reference air pressure information, reverse the order of the air pressure detection information, and control the preset air pump to inflate at the preset reference flow rate value in ascending order of the air pressure value corresponding to the pressure detection information, and stop inflating after reaching the air pressure value corresponding to the reference air pressure information.
[0089] If the air pressure value corresponding to the pressure detection information is less than the air pressure value corresponding to the reference air pressure information, it means that the air pressure value in the tire is insufficient. Therefore, inflation is required.
[0090] At this time, first reverse the order of the air pressure detection information to obtain the tire with the smallest air pressure value, and control the air pump to inflate at the reference flow rate value in ascending order of the air pressure value corresponding to the pressure detection information. The reference flow rate value is a preset flow rate value set by the staff according to the actual situation and will not be elaborated here.
[0091] The air pump is installed on the gantry crane and can move synchronously with the gantry crane. In the inflation state, the air pump works continuously, stops inflating after reaching the air pressure value corresponding to the reference air pressure information, and completes the inflation work for this tire.
[0092] Refer to Figure 2 , when the gantry crane is in the moving and paused states, the inflation flow rate value of the tire is different. Therefore, the method for controlling the inflation flow rate value of the tire includes the following steps:
[0093] Step 200: Obtain the current moving speed detection information of the gantry crane.
[0094] Install a rotational speed sensor on the axle of the tire. By detecting and identifying the rotational speed of the tire through the rotational speed sensor, speed detection information of movement is output. It is also possible to perform positioning through a GPS module, thereby identifying the movement of the positioning point to obtain speed detection information of movement. The speed detection information of movement is the rolling speed of the tire.
[0095] Step 201: Determine whether the speed value corresponding to the speed detection information of movement is consistent with the speed value corresponding to the preset stop speed information.
[0096] By determining whether the speed value corresponding to the speed detection information of movement is consistent with the speed value corresponding to the stop speed information, it is thereby determined whether the tire is rolling.
[0097] Step 2020: If the speed value corresponding to the speed detection information of movement is consistent with the speed value corresponding to the stop speed information, then control the air pump to inflate at the preset maximum flow rate value.
[0098] If the speed value corresponding to the speed detection information of movement is consistent with the speed value corresponding to the stop speed information, it indicates that the tire is not rolling. At this time, the tire is in a paused state. Therefore, control the air pump to inflate at the maximum flow rate value, thereby improving the overall inflation efficiency. The maximum flow rate value is a preset parameter, which is set by the staff according to the actual situation and will not be elaborated here.
[0099] Step 2021: If the speed value corresponding to the speed detection information of movement is inconsistent with the speed value corresponding to the stop speed information, then perform allocation calculation according to the speed detection information of movement and the correction parameter stored in the preset correction database to determine the correction parameter corresponding to the speed detection information of movement.
[0100] If the speed value corresponding to the speed detection information of movement is inconsistent with the speed value corresponding to the stop speed information, it indicates that the tire is rolling at this time.
[0101] The correction database is a preset database. The correction database stores speed detection information of movement and correction parameters. By inputting the speed detection information of movement into the correction database, the correction parameter corresponding to the speed detection information of movement is calculated from the correction database. The correction parameter information is used to correct the reference flow rate value. The correction method is an additive method. The correction parameter information can be a positive number or a negative number.
[0102] Step 203: Correct the reference flow rate value according to the correction parameter and inflate at the corrected flow rate value.
[0103] Correct the reference flow rate value according to the correction parameter and inflate the tire at the corrected flow rate value to improve the overall inflation safety.
[0104] Reference Figure 3 , under the same classification information, the method for inflating tire switching includes the following steps:
[0105] Step 300: Define the tire with the smallest air pressure value corresponding to the air pressure detection information under the same classification information as the inflatable tire.
[0106] Define the tire with the smallest air pressure value corresponding to the air pressure detection information under the same classification information as the inflatable tire, and the inflatable tire will also be preferentially inflated.
[0107] Step 301: Analyze between the inflation pressure stored in the preset inflation database and the air pressure detection information to calculate the inflation pressure corresponding to the air pressure detection information.
[0108] The inflation database is a preset database, which stores the inflation pressure and the air pressure detection information. By inputting the air pressure detection information into the inflation database, the inflation pressure corresponding to the air pressure detection information is calculated from the inflation database. The inflation pressure is the air pressure value that the inflatable tire needs to reach after inflation.
[0109] Step 302: Control the inflatable tire to be inflated to the inflation pressure to update the air pressure detection information, and reselect the inflatable tire and the new inflation pressure.
[0110] Control the inflatable tire to be inflated to the inflation pressure, and update the air pressure detection information after inflation is completed, and reselect the new inflatable tire and the new inflation pressure. At this time, the inflatable tire will be replaced, or may not be replaced because the air pressure value is not high enough.
[0111] Step 303: Repeat inflating the tire until all tires reach the air pressure value corresponding to the reference air pressure information, and then stop inflating.
[0112] Repeat inflating the tire until all tires reach the air pressure value corresponding to the reference air pressure information, then stop inflating the tire, and it means that all tires under the same classification information are full.
[0113] Reference Figure 4 , when inflating the tires under the same serial number information, the method for synchronous inflation of multiple tires includes the following steps:
[0114] Step 400: Obtain the current update times information of the air pressure detection information updated for the tires under the same serial number information.
[0115] When inflating the tires under the same serial number information, the air pressure detection information will be updated. The prerequisite for updating the air pressure detection information is to reach the inflation pressure calculated in the inflation database. Therefore, the update times information is output after the update. The update times information is the number of updates.
[0116] Step 401: Determine whether the number corresponding to the update times information is the same as the number corresponding to the preset basic update times information.
[0117] By determining whether the number corresponding to the update times information is the same as the number corresponding to the basic update times information, it can be known whether the requirements are met. The basic update times information is set by the staff according to the actual situation and will not be elaborated here.
[0118] Step 4020: If the number corresponding to the update times information is different from the number corresponding to the basic update times information, continue the detection.
[0119] If the number corresponding to the update times information is different from the number corresponding to the basic update times information, it means that the requirements are not met, so continue the detection.
[0120] Step 4021: If the number corresponding to the update times information is the same as the number corresponding to the basic update times information, define this tire as a synchronous tire and inflate the synchronous tire until the air pressure value corresponding to the reference air pressure information and then stop inflating.
[0121] If the number corresponding to the update times information is the same as the number corresponding to the basic update times information, it means that the requirements are met. Define this tire as a synchronous tire. At this time, there are at least 2 tires, so inflate the synchronous tires simultaneously until the air pressure value corresponding to the reference air pressure information and then stop inflating.
[0122] Refer to Figure 5 , the control method for inflating the synchronous tire includes the following steps:
[0123] Step 500: Select the synchronous tire with the highest air pressure value corresponding to the air pressure detection information among the synchronous tires, and analyze and match the air pressure detection information and the synchronous air pressure value stored in the preset synchronous database to calculate the synchronous air pressure value corresponding to the highest air pressure detection information.
[0124] The synchronous tire is a tire whose inflation times meet the requirements. At this time, the air pressure values in the synchronous tires are mostly in different states. If they are the same, inflation can be carried out directly.
[0125] In the case of different air pressure values, select the synchronous tire with the highest air pressure value corresponding to the air pressure detection information among the synchronous tires, and use the synchronous tire with the highest air pressure value as the standard for inflation.
[0126] The synchronization database is a preset database. The pressure detection information and the synchronized pressure value are stored in the synchronization database. By inputting the pressure detection information of the synchronized tire with the highest pressure value into the synchronization database, the synchronized pressure value corresponding to the pressure detection information is calculated from the synchronization database.
[0127] Step 501: Control the synchronized tire to inflate to the synchronized pressure value at the preset synchronized flow rate value, then stop inflating and maintain the preset synchronized time.
[0128] Control the synchronized tire to inflate to the synchronized pressure value at the synchronized flow rate value, then stop inflating, and maintain the synchronized time. Among them, the synchronized flow rate is a preset flow rate, which is set by the staff according to the actual situation and will not be elaborated here. The synchronized time is also a preset time, which is set by the staff according to the actual situation and will not be elaborated here.
[0129] Step 502: After the synchronized time, determine whether the pressure values corresponding to the pressure detection information of adjacent synchronized tires are the same.
[0130] After the synchronized time, determine again whether the pressure values corresponding to the pressure detection information of adjacent synchronized tires are the same, so as to know whether there is a tire leakage situation.
[0131] Step 5030: If the pressure values corresponding to the pressure detection information of the synchronized tire are the same, then inflate to the pressure value corresponding to the reference pressure information at the synchronized flow rate value and then stop inflating.
[0132] If the pressure values corresponding to the pressure detection information of multiple synchronized tires are the same, it means that there is no tire leakage. Then inflate to the pressure value corresponding to the reference pressure information at the synchronized flow rate value and then stop inflating. At this time, the inflation of the tire is completed.
[0133] Step 5031: If the pressure values corresponding to the pressure detection information of the synchronized tire are not the same, then clear the update times information of the pressure value corresponding to the lowest pressure detection information in the synchronized tire and give a prompt.
[0134] If the pressure values corresponding to the pressure detection information of multiple synchronized tires are not the same, it means that there is a tire leakage situation. Therefore, clear the update times information of the pressure value corresponding to the lowest pressure detection information in the synchronized tire, so that it can re-inflate to cancel the synchronized inflation, and give a prompt to inform the staff.
[0135] Refer to Figure 6 , when the pressure values corresponding to the pressure detection information of the synchronized tire are not the same, that is, when there is a tire leakage, the inflation method for the leaking tire includes the following steps:
[0136] Step 600: Screen out the tires with air pressure detection information different from the synchronous air pressure value from the synchronous tires and define them as abnormal tires.
[0137] Screen out the tires with air pressure detection information different from the synchronous air pressure value from the synchronous tires and define them as abnormal tires. The abnormal tires are the tires with air leakage.
[0138] Step 601: During the walking of the gantry crane, according to the number information corresponding to the abnormal tires, control the preset soapy water coating device to coat the abnormal tires and obtain the current tire image detection information of the current abnormal tires.
[0139] During the walking and moving of the gantry crane, according to the number information corresponding to the abnormal tires, control the soapy water coating device to coat the abnormal tires. Among them, the soapy water coating device can be coated with a brush or by spraying, etc., which is set by the staff according to the actual situation and will not be elaborated here. In this application, a nozzle is used to spray the tires to achieve the coating of soapy water on the tires.
[0140] After coating, obtain the current tire image detection information of the current abnormal tires through a camera.
[0141] Step 602: Determine whether the tire image bubble detection information is consistent with the preset bubble detection information.
[0142] By checking whether the tire image bubble detection information is consistent with the bubble detection information, it can be known whether there is air leakage on the tire. Among them, the bubble detection information is preset data, which is set by the staff according to the actual situation and will not be elaborated here.
[0143] Step 6030: If the tire image bubble detection information is inconsistent with the bubble detection information, continue the detection.
[0144] If the tire image bubble detection information is inconsistent with the bubble detection information, it means there is no air leakage here. Therefore, continue the detection. After reaching the specified spraying volume during the detection, stop spraying and stop the detection, and output a prompt message.
[0145] Step 6031: If the tire image bubble detection information is consistent with the bubble detection information, mark the abnormal tires and control the air pump to continuously supply air to the abnormal tires at the preset first abnormal flow rate value until moving to the preset safe point.
[0146] If the tire image bubble detection information is consistent with the bubble detection information, it means there is air leakage here. Then mark the abnormal tires and control the air pump to continuously supply air to the abnormal tires at the first abnormal flow rate value. Among them, the first abnormal flow rate value is set by the staff according to the actual situation and will not be elaborated here.
[0147] When the air pump continuously supplies air to the abnormal tire, control the gantry crane until it stops working after moving to the safe point. The safe point is a preset position point, which is set by the staff according to the actual situation and will not be elaborated here.
[0148] Refer to Figure 7 , when inflating the tire, the detection method for the air delivery pipeline includes:
[0149] Step 700: Match according to the number information stored in the preset air delivery database and the pipeline layout parameters to determine the pipeline layout parameters corresponding to the number information.
[0150] The air delivery database is a preset database, and the number information and pipeline layout parameters are stored in the air delivery database. The pipeline layout parameters are the pipeline's orientation and distribution. By inputting the number information into the air delivery database, the pipeline layout parameters corresponding to the number information can be matched from the air delivery database.
[0151] Step 701: Control the preset unmanned aerial vehicle (UAV) to move along the route corresponding to the pipeline layout parameters according to the pipeline layout parameters, control the soap water smearing device preset on the UAV to smear the pipeline, and obtain the current pipeline image detection information of the current pipeline.
[0152] Control the UAV to move along the route corresponding to the pipeline layout parameters according to the pipeline layout parameters. Among them, the UAV is a preset device and is installed on the gantry crane. A camera and a soap water smearing device are installed on the UAV, so as to control the soap water smearing device on the UAV to smear the pipeline and obtain the current pipeline image detection information of the current pipeline. The pipeline image detection information is the pipeline image obtained by the UAV, and the pipeline is the pipeline for supplying air between the air pump and the tire.
[0153] Step 702: Judge whether the pipeline image bubble detection information is consistent with the preset bubble detection information.
[0154] By judging whether the pipeline image bubble detection information is consistent with the bubble detection information, it can be known whether there is air leakage in the pipeline.
[0155] Step 7030: If the pipeline image bubble detection information is inconsistent with the bubble detection information, continue the detection.
[0156] If the pipeline image bubble detection information is inconsistent with the bubble detection information, it means there is no air leakage here, so continue the detection.
[0157] Step 7031: If the pipeline image bubble detection information is consistent with the bubble detection information, mark the current air leakage position of the pipeline layout parameters and supply air at the preset second abnormal flow rate value.
[0158] If the pipeline image bubble detection information is consistent with the bubble detection information, it indicates that the pipeline leaks air at this location, and the current air leakage position of the pipeline layout parameters is identified. To ensure normal tire inflation, the air supply is carried out at the second abnormal flow rate value. The second abnormal flow rate value is set by the staff according to the actual situation and will not be elaborated here.
[0159] Based on the same inventive concept, an embodiment of the present invention provides a gantry crane tire automatic inflation system, including:
[0160] An acquisition module, configured to acquire air pressure detection information, number information, moving speed detection information, update times information, tire image detection information, and pipeline image detection information;
[0161] A memory, configured to store the program of the gantry crane tire automatic inflation method as described above;
[0162] A processor, the program in the memory can be loaded and executed by the processor and implement the gantry crane tire automatic inflation method as described above.
[0163] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the above division of each functional module is used as an example. In practical applications, the above functions can be allocated to different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working processes of the systems, devices, and units described above can refer to the corresponding processes in the foregoing method embodiments and will not be elaborated here.
[0164] An embodiment of the present invention provides a computer-readable storage medium, storing a computer program that can be loaded and executed by a processor to implement the gantry crane tire automatic inflation method.
[0165] Computer storage media include, for example: various media such as USB flash drives, mobile hard disks, read-only memories (ROMs), random access memories (RAMs), magnetic disks, or optical discs that can store program codes.
[0166] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, and a computer program that can be loaded and executed by the processor to implement the gantry crane tire automatic inflation method is stored on the memory.
[0167] Those skilled in the art can clearly understand that, for the convenience and conciseness of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be allocated to different functional modules as needed, that is, the internal structure of the device can be divided into different functional modules to complete all or part of the functions described above. For the specific working processes of the system, device, and unit described above, reference can be made to the corresponding processes in the foregoing method embodiments, which will not be elaborated herein.
[0168] The above are all preferred embodiments of the present application. The protection scope of the present application is not limited by this. Any feature disclosed in this specification (including the abstract and drawings), unless specifically described, can be replaced by other equivalent or similar-purpose alternative features. That is, unless specifically described, each feature is only an example of a series of equivalent or similar features.
Claims
1. An automatic inflation method for the tires of a gantry crane, characterized in that, it includes: Obtaining the current air pressure detection information of the current tire and the current serial number information of the current tire; Performing matching analysis based on the serial number information and classification information stored in the preset classification database to determine the classification information corresponding to the serial number information; Judging whether the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the preset reference air pressure information in the same classification information; If the air pressure value corresponding to the air pressure detection information is not less than the air pressure value corresponding to the reference air pressure information, it means that the tire is fully inflated and the detection is completed; If the air pressure value corresponding to the air pressure detection information is less than the air pressure value corresponding to the reference air pressure information, the air pressure detection information is sorted in reverse order, and the preset air pump is controlled to inflate at the preset reference flow rate value in ascending order of the air pressure value corresponding to the air pressure detection information, and the inflation is stopped after reaching the air pressure value corresponding to the reference air pressure information; Among them, when the gantry crane is in the moving and paused states, the control method for the flow rate value of tire inflation includes: obtaining the current moving speed detection information of the gantry crane; judging whether the speed value corresponding to the moving speed detection information is consistent with the speed value corresponding to the preset stop speed information; if the speed value corresponding to the moving speed detection information is consistent with the speed value corresponding to the stop speed information, controlling the air pump to inflate at the preset maximum flow rate value; if the speed value corresponding to the moving speed detection information is inconsistent with the speed value corresponding to the stop speed information, performing distribution calculation based on the moving speed detection information and correction parameters stored in the preset correction database to determine the correction parameter corresponding to the moving speed detection information; correcting the reference flow rate value according to the correction parameter and inflating at the corrected flow rate value.
2. The automatic inflation method for the tires of a gantry crane according to claim 1, characterized in that, Under the same classification information, the inflation switching method for the tires includes: Defining the tire with the smallest air pressure value corresponding to the air pressure detection information under the same classification information as the inflated tire; Analyzing between the inflation pressure stored in the preset inflation database and the air pressure detection information to calculate the inflation pressure corresponding to the air pressure detection information; Controlling the inflated tire to be inflated to the inflation pressure to update the air pressure detection information, and reselecting the inflated tire and the new inflation pressure; Repeating the inflation of the tires until all the tires reach the air pressure value corresponding to the reference air pressure information and then stopping the inflation.
3. The automatic inflation method for the tires of a gantry crane according to claim 1, characterized in that, When inflating the tires with the same serial number information, the method for synchronous inflation of multiple tires includes: Obtaining the current update times information of the updated air pressure detection information of the tires with the same serial number information; Judging whether the number of times corresponding to the update times information is consistent with the number of times corresponding to the preset basic update times information; If the number of times corresponding to the update times information is inconsistent with the number of times corresponding to the basic update times information, continue the detection; If the number of times corresponding to the update times information is the same as the number of times corresponding to the basic update times information, then this tire is defined as a synchronous tire, and the synchronous tire is inflated until the air pressure value corresponding to the reference air pressure information, and then the inflation stops.
4. The automatic inflation method for gantry crane tires according to claim 3, characterized in that the inflation method for synchronous tires includes: Select the synchronous tire with the highest air pressure value corresponding to the air pressure detection information among the synchronous tires, and analyze and match the air pressure detection information and the synchronous air pressure value stored in the preset synchronous database to calculate the synchronous air pressure value corresponding to the highest air pressure detection information; Control the synchronous tire to inflate to the synchronous air pressure value at the preset synchronous flow rate value, then stop inflation and maintain the preset synchronous time; After the synchronous time, determine whether the air pressure values corresponding to the air pressure detection information of adjacent synchronous tires are the same; If the air pressure values corresponding to the air pressure detection information of the synchronous tire are the same, then inflate to the air pressure value corresponding to the reference air pressure information at the synchronous flow rate value and then stop inflation; If the air pressure values corresponding to the air pressure detection information of the synchronous tire are not the same, then clear the update times information of the air pressure value corresponding to the lowest air pressure detection information in the synchronous tire and give a prompt.
5. The automatic inflation method for gantry crane tires according to claim 4, characterized in that if the air pressure values corresponding to the air pressure detection information of the synchronous tire are not the same, the inflation method for the tire includes: Select the tires different from the synchronous air pressure value from the air pressure detection information of the synchronous tire and define them as abnormal tires; During the walking of the gantry crane, according to the number information corresponding to the abnormal tire, control the preset soapy water coating device to coat the abnormal tire, and obtain the current tire image detection information of the current abnormal tire; Judge whether the tire image bubble detection information is the same as the preset bubble detection information; If the tire image bubble detection information is not the same as the bubble detection information, then continue to detect; If the tire image bubble detection information is the same as the bubble detection information, then mark the abnormal tire and control the air pump to continuously supply air to the abnormal tire at the preset first abnormal flow rate value until it moves to the preset safe point.
6. The automatic inflation method for gantry crane tires according to claim 1, characterized in that when inflating the tire, the detection method for the air delivery pipeline includes: Match according to the number information and the pipeline layout parameters stored in the preset air delivery database to determine the pipeline layout parameters corresponding to the number information; According to the pipeline layout parameters, control the preset drone to move along the route corresponding to the pipeline layout parameters, and control the soapy water coating device preset on the drone to coat the pipeline, and obtain the current pipeline image detection information of the current pipeline; Judge whether the pipeline image bubble detection information is the same as the preset bubble detection information; If the pipeline image bubble detection information is not the same as the bubble detection information, then continue to detect; If the pipeline image bubble detection information is the same as the bubble detection information, then mark the current air leakage position of the pipeline layout parameters and supply air at the preset second abnormal flow rate value.
7. An automatic inflation system for gantry crane tires, characterized in that it includes: An acquisition module, configured to acquire barometric pressure detection information, number information, moving speed detection information, update times information, tire image detection information, and pipeline image detection information; A memory, configured to store a program of the automatic inflation method for gantry crane tires according to any one of claims 1 to 6; A processor, the program in the memory can be loaded and executed by the processor and implement the automatic inflation method for gantry crane tires according to any one of claims 1 to 6.
8. An intelligent terminal, characterized in that, it includes a memory and a processor, and a computer program capable of being loaded and executed by the processor as described in the method of claim 1 is stored on the memory.
9. A computer-readable storage medium, characterized in that, it stores a computer program capable of being loaded and executed by the processor as described in the method of claim 1.
Citation Information
Patent Citations
Automatic inflation system and method for tire of wharf AGV
CN109591776A