An automatic feeding device for optical lens detection
By designing automatic loading devices, including conveying, correction, limiting and material retraction mechanisms, the problem of time-consuming and labor-consuming manual operation in optical lens detection is solved, and efficient automatic detection of optical lenses is realized, and detection efficiency and accuracy are improved. .
Patent Information
- Application Number
- CN202211089156.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-09-07
AI Technical Summary
The existing optical lens detection relies on manual operation to consume time and effort, resulting in staff fatigue and errors, and lack of efficient automatic loading solutions.
An automatic loading device for detecting optical lenses including mounting frame, detector, threaded rod, loading mechanism and feeding mechanism is designed, and the conveying component, correction mechanism, limiting mechanism, material withdrawing mechanism and fill-up mechanism are used to realize the Automatic delivery, correction, limiting and detection of optical lenses reduces manual intervention.
The automatic detection process of optical lenses is realized, the detection efficiency is improved, the time and labor intensity of manual operation are reduced, and the accurate position and detection quality of the lenses are ensured.
Smart Images

Figure CN115744053B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic feeding device, in particular to an automatic feeding device for optical lens detection. Background Art
[0002] With the continuous development of science and technology, optical lenses are widely used in various fields, so the quality requirements for optical lenses are getting higher and higher. Optical lenses need to be tested after they are produced so that staff can screen out unqualified products.
[0003] When inspecting optical lenses, they need to be moved one by one to the bottom of the detector for easy inspection. Currently, the lens placement and removal work is generally done manually, which takes a lot of time and manpower. In addition, workers are prone to fatigue due to long-term repetitive work, which leads to work errors.
[0004] To this end, we propose an automatic feeding device for optical lens inspection that can replace manual feeding and is more convenient for people to use. Summary of the invention
[0005] In order to overcome the shortcomings of relying on manual labor to pick up optical lenses for inspection, which is time-consuming and labor-intensive, and prone to fatigue and errors, the technical problem to be solved is: to provide an automatic loading device for optical lens inspection that can replace manual loading and is more convenient for people to use.
[0006] An automatic loading device for optical lens detection includes a mounting frame, a detector, a threaded rod, a loading mechanism and a feeding mechanism. The upper part of the mounting frame is connected to the threaded rod through a thread, the bottom of the threaded rod is connected to the detector, the lower part of the mounting frame is provided with a loading mechanism for conveying optical lenses, and the upper part of the mounting frame is provided with a feeding mechanism for storing multiple optical lenses.
[0007] Furthermore, the feeding mechanism includes a conveying assembly, a mounting plate, a full-gear shaft, a driving motor and a missing gear shaft. A conveying assembly is provided at the lower portion of the mounting frame, a mounting plate is connected to the lower left portion of the mounting frame, a full-gear shaft is rotatably connected to the upper right portion of the mounting plate, the full-gear shaft is connected to the conveying assembly, a missing gear shaft is rotatably connected to the upper left portion of the mounting plate, the missing gear shaft rotatably meshes with the full gear shaft, a driving motor is connected to the upper portion of the mounting plate, and an output shaft of the driving motor is connected to the missing gear shaft.
[0008] Furthermore, the conveying assembly includes a conveying frame, rollers, a conveyor belt and partitions. The conveying frame is symmetrically connected to the lower part of the mounting frame, and the rollers are rotatably connected to the upper part of the conveying frame. The roller on the left is connected to the full gear shaft. The conveyor belt is placed between the left and right rollers, and a number of partitions are evenly spaced and connected to the conveyor belt.
[0009] Furthermore, the feeding mechanism includes a connecting rod, a feeding frame and a partition frame. The upper part of the mounting frame is connected to the connecting rod, the lower part of the connecting rod is connected to the feeding frame, and the bottom of the feeding frame is connected to the partition frame.
[0010] Furthermore, it also includes a correction mechanism for correcting the position of the optical lens, the correction mechanism includes a guide rod, a pressure frame, a correction plate, a first guide frame, a rack, a first spring and a second spring, the lower left portion of the mounting frame is connected to the guide rod, the pressure frame is slidably connected to the guide rod, the upper right portion of the pressure frame is connected to the correction plate, the correction plate is located below the detector, the upper left portion of the mounting plate is connected to the first guide frame, the first guide frame is slidably connected to the rack, the gear shaft rotates to engage with the rack, thereby driving the rack to move downward, the rack moves downward and contacts with the left portion of the pressure frame, thereby pushing the pressure frame to slide downward, a first spring is connected between the rack and the first guide frame, and a second spring is connected between the pressure frame and the guide rod.
[0011] Furthermore, it also includes a limiting mechanism for blocking the optical lens in the feed frame, the limiting mechanism includes a second guide frame, a slide rail, a third spring and a clamping plate, the second guide frame is connected to the lower right side of the feed frame, the second guide frame is slidably connected to the slide rail on the upper right side, the left side of the pressing frame is in contact with the slide rail, the third spring is connected between the slide rail and the second guide frame, the third spring is in a stretched state, the lower part of the second guide frame is slidably connected to a clamping plate for limiting the position of the optical lens, and the clamping plate is slidably connected to the slide rail.
[0012] Furthermore, it also includes a material return mechanism for pushing out the optical lens after inspection, the material return mechanism includes a material return rack, a material return rod and a fourth spring, the lower right portion of the mounting frame is connected to the material return rack, the upper portion of the material return rack is slidably connected to the material return rod, the right portion of the pressing frame slides downward and contacts the material return rod, thereby squeezing the material return rod to move forward to push out the inspected optical lens, and a fourth spring is connected between the material return rod and the material return rack.
[0013] Furthermore, it also includes a fill light mechanism for filling light for the optical lens member, the fill light mechanism includes a fixed plate, an adjusting rod and a fill light plate, the fixed plate is connected to the middle position of the lower part of the mounting frame, the front part of the fixed plate is rotatably connected to the adjusting rod, the fill light plate is threadedly connected to the adjusting rod, and the fill light plate is slidably connected to the fixed plate.
[0014] The present invention has the following advantages: 1. Multiple optical lenses are placed in a partition frame, and the conveyor belt rotates through the partition to automatically convey the optical lenses one by one to the bottom of the detector for detection. At the same time, the detector can also be adjusted up and down to facilitate the detection of different optical lenses.
[0015] 2. The missing gear shaft cooperates with the rack to move the correction plate downward. The correction plate squeezes the optical lens to the center position, so that the optical lens is just below the detector, which is convenient for detection.
[0016] 3. The pallet presses the optical lens in the partition frame to fix the optical lens in the partition frame. When the pressure frame slides downward, the pallet slides to the right to make the next optical lens fall onto the conveyor belt. In this way, the next optical lens can be limited, making it convenient for the optical lenses to fall onto the conveyor belt one by one.
[0017] 4. The material return rod slides forward to push the inspected optical lens forward, so that the optical lens moves to the material return rack, making it convenient for the staff to take the optical lens.
[0018] 5. The fill light board can focus the light onto the optical lens, making it easier for the detector to detect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention.
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the feeding mechanism of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the correction mechanism of the present invention.
[0023] Figure 5 It is a schematic diagram of a first partial three-dimensional structure of the correction mechanism of the present invention.
[0024] Figure 6 It is a schematic diagram of a second partial three-dimensional structure of the correction mechanism of the present invention.
[0025] Figure 7 It is a schematic diagram of the first three-dimensional structure of the limiting mechanism of the present invention.
[0026] Figure 8 It is a schematic diagram of a second three-dimensional structure of the limiting mechanism of the present invention.
[0027] Fig. 9 It is a schematic diagram of the first three-dimensional structure of the material return mechanism of the present invention.
[0028] Fig.10 It is a schematic diagram of the second three-dimensional structure of the material return mechanism of the present invention.
[0029] Fig.11 It is a schematic diagram of the three-dimensional structure of the fill light mechanism of the present invention.
[0030] In the accompanying drawings: 1: mounting frame, 2: detector, 21: threaded rod, 3: feeding mechanism, 31: conveying frame, 311: roller, 312: conveyor belt, 313: partition, 32: mounting plate, 33: full gear shaft, 34: driving motor, 35: missing gear shaft, 4: feeding mechanism, 41: connecting rod, 42: feeding frame, 43: partition frame, 5: correction mechanism, 51: guide rod, 52: pressing frame, 53: correction plate, 54: first guide frame, 55: rack, 56: first spring, 57: second spring, 6: limiting mechanism, 61: second guide frame, 62: slide rail, 63: third spring, 64: card plate, 7: material return mechanism, 71: material return frame, 72: material return rod, 73: fourth spring, 8: fill light mechanism, 81: fixing plate, 82: adjusting rod, 83: fill light plate. DETAILED DESCRIPTION
[0031] Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0032] Example 1
[0033] An automatic feeding device for optical lens detection, such as Figure 1-Figure 3 As shown, it includes a mounting frame 1, a detector 2, a threaded rod 21, a loading mechanism 3 and a feeding mechanism 4. The upper part of the mounting frame 1 is connected to the threaded rod 21 by threads, and the bottom of the threaded rod 21 is connected to the detector 2. The detector 2 is used to detect the optical lens. The lower part of the mounting frame 1 is provided with a loading mechanism 3, which can convey the optical lens. The upper part of the mounting frame 1 is provided with a feeding mechanism 4, which can store multiple optical lenses.
[0034] When using the device, the staff puts the optical lenses that need to be inspected into the feeding mechanism 4, and drops the optical lenses one by one onto the loading mechanism 3 through the feeding mechanism 4. The loading mechanism 3 transports the optical lenses one by one to the bottom of the detector 2 for inspection. At the same time, the staff can also rotate the threaded rod 21 as needed. The threaded rod 21 will move upward or downward while rotating, thereby driving the detector 2 to move up and down to adjust the height, making it more convenient to carry out the inspection work.
[0035] like Figure 1 and Figure 2 As shown, the feeding mechanism 3 includes a conveying assembly, a mounting plate 32, a full gear shaft 33, a driving motor 34 and a missing gear shaft 35. A conveying assembly is provided at the lower part of the mounting frame 1, a mounting plate 32 is welded to the lower left part of the mounting frame 1, the upper right part of the mounting plate 32 is rotatably connected to the full gear shaft 33, the full gear shaft 33 is connected to the conveying assembly, the upper left part of the mounting plate 32 is rotatably connected to the missing gear shaft 35, the missing gear shaft 35 rotates and meshes with the full gear shaft 33, the upper part of the mounting plate 32 is bolted with a driving motor 34, and the output shaft of the driving motor 34 is connected to the missing gear shaft 35 through a coupling.
[0036] like Figure 1 and Figure 2 As shown, the conveying assembly includes a conveying frame 31, a roller 311, a conveyor belt 312 and a partition 313. The conveying frame 31 is symmetrically welded to the lower part of the mounting frame 1. The upper part of the conveying frame 31 is rotatably connected to the roller 311. The roller 311 on the left is connected to the full gear shaft 33. The conveyor belt 312 is sleeved between the left and right rollers 311, and at least four partitions 313 are evenly spaced and connected to the conveyor belt 312.
[0037] When using the device, the staff starts the drive motor 34, and the output shaft of the drive motor 34 rotates to drive the missing gear shaft 35 to rotate. When the missing gear shaft 35 rotates to engage with the full gear shaft 33, the missing gear shaft 35 rotates to drive the full gear shaft 33 to rotate. The rotation of the full gear shaft 33 drives the roller 311 on the left to rotate, and then drives the conveyor belt 312 to rotate. The conveyor belt 312 rotates to bring out the optical lenses in the feeding mechanism 4 one by one through the partition 313, thereby transporting the optical lenses to the bottom of the detector 2. When the missing gear shaft 35 rotates to disengage from the full gear shaft 33, the conveyor belt 312 stops rotating, which facilitates the detector 2 to detect the optical lens directly below. When the missing gear shaft 35 rotates again to engage with the full gear shaft 33, the conveyor belt 312 continues to rotate to transport the next optical lens to the bottom of the detector 2 for detection. When the device is used, the staff turns off the drive motor 34.
[0038] like Figure 1 and Figure 3 As shown, the feeding mechanism 4 includes a connecting rod 41, a feeding frame 42 and a partition frame 43. The connecting rod 41 is welded to the upper part of the mounting frame 1, the feeding frame 42 is welded to the lower part of the connecting rod 41, and the partition frame 43 is welded to the bottom of the feeding frame 42.
[0039] When using the device, the staff stacks multiple optical lenses in the feed frame 42. At this time, the optical lens at the bottom is on the conveyor belt 312 and is supported by the conveyor belt 312, and the next optical lens is located in the partition frame 43. When the conveyor belt 312 rotates, the partition 313 will also rotate, thereby pushing the bottom optical lens away, and the next optical lens will fall to the right side of the next partition 313, and the next optical lens will be pushed away by the next partition 313. In this way, the optical lenses can be continuously dropped onto the conveyor belt 312 for easy transportation.
[0040] Example 2
[0041] On the basis of Example 1, Figure 1 , Figure 4 , Figure 5 and Figure 6As shown, it also includes a correction mechanism 5, which can correct the position of the optical lens. The correction mechanism 5 includes a guide rod 51, a pressure frame 52, a correction plate 53, a first guide frame 54, a rack 55, a first spring 56 and a second spring 57. The guide rod 51 is welded to the lower left part of the mounting frame 1, and the pressure frame 52 is slidably connected to the guide rod 51. The correction plate 53 is welded to the upper right part of the pressure frame 52, and the correction plate 53 is located below the detector 2. The first guide frame 54 is connected to the upper left part of the mounting plate 32, and the rack 55 is slidably connected to the first guide frame 54. The missing gear shaft 35 rotates to engage with the rack 55, and the rack 55 moves downward to contact the left part of the pressure frame 52. The first spring 56 is connected between the rack 55 and the first guide frame 54, and the second spring 57 is connected between the pressure frame 52 and the guide rod 51.
[0042] When using the device, when the missing gear shaft 35 rotates to engage with the rack 55, the missing gear shaft 35 continues to rotate to squeeze the rack 55 to slide downward, and the first spring 56 is deformed. When the rack 55 slides downward to contact with the pressure frame 52, the rack 55 continues to slide downward to push the pressure frame 52 to slide downward, and the second spring 57 is deformed. The pressure frame 52 slides downward and drives the correction plate 53 to move downward. The correction plate 53 moves downward to squeeze the optical lens to the center position, so that the optical lens is just below the detector 2 for easy detection. When the missing gear shaft 35 rotates to disengage from the rack 55, under the action of the first spring 56 resetting, the rack 55 slides upward and resets. At this time, under the action of the second spring 57 resetting, the pressure frame 52 drives the correction plate 53 to move upward and reset.
[0043] like Figure 1 , Figure 7 and Figure 8 As shown, it also includes a limiting mechanism 6, which can block the optical lens in the feed frame 42. The limiting mechanism 6 includes a second guide frame 61, a slide rail 62, a third spring 63 and a clamping plate 64. The second guide frame 61 is welded to the lower right part of the feed frame 42, and the slide rail 62 is slidably connected to the upper right part of the second guide frame 61. The left part of the pressing frame 52 is in contact with the slide rail 62, and a third spring 63 is connected between the slide rail 62 and the second guide frame 61. The third spring 63 is in a stretched state, and the lower part of the second guide frame 61 is slidably connected to the clamping plate 64, which can limit the position of the optical lens, and the clamping plate 64 is slidably connected to the slide rail 62.
[0044] When using the device, the card plate 64 presses the optical lens in the partition frame 43 to fix the optical lens in the partition frame 43. When the pressure frame 52 slides downward, the slide rail 62 slides downward under the action of the third spring 63 returning to its original position. The slide rail 62 slides downward to squeeze the card plate 64 to slide to the right and no longer clamps the optical lens. At this time, the optical lens in the partition frame 43 falls onto the conveyor belt 312. When the pressure frame 52 slides upward to contact the slide rail 62, the pressure frame 52 continues to slide upward to squeeze the slide rail 62 to slide upward. The third spring 63 is deformed, and the slide rail 62 slides upward to drive the card plate 64 to slide to the left to press the next optical lens. In this way, the next optical lens can be limited, making it convenient for the optical lenses to fall onto the conveyor belt 312 one by one.
[0045] like Figure 1 , Fig. 9 and Fig.10 As shown, it also includes a material return mechanism 7, which can push out the optical lens after inspection. The material return mechanism 7 includes a material return rack 71, a material return rod 72 and a fourth spring 73. The material return rack 71 is welded on the lower right part of the mounting frame 1, and the upper part of the material return rack 71 is slidably connected to the material return rod 72. The right part of the pressing frame 52 slides downward and contacts the material return rod 72. A fourth spring 73 is connected between the material return rod 72 and the material return rack 71.
[0046] When the device is used, when the pressure frame 52 slides downward until it contacts the return rod 72, the pressure frame 52 continues to slide downward to squeeze the return rod 72 to slide forward, the fourth spring 73 is deformed, and the return rod 72 slides forward to push the inspected optical lens forward, so that the optical lens moves to the return frame 71, making it convenient for the staff to take the optical lens. When the pressure frame 52 slides upward, under the action of the fourth spring 73 returning to its original position, the return rod 72 slides backward and returns to its original position.
[0047] like Figure 1 and Fig.11 As shown, it also includes a fill light mechanism 8, which can fill light for the optical lens component. The fill light mechanism 8 includes a fixed plate 81, an adjusting rod 82 and a fill light plate 83. The fixed plate 81 is welded to the middle position of the lower part of the mounting frame 1, and the front part of the fixed plate 81 is rotatably connected to the adjusting rod 82. The fill light plate 83 is threadedly connected to the adjusting rod 82, and the fill light plate 83 is slidably connected to the fixed plate 81.
[0048] When using the device, the fill light plate 83 can focus light onto the optical lens, which is convenient for the detector 2 to detect. At the same time, the staff can also rotate the adjustment rod 82 as needed. The rotation of the adjustment rod 82 can drive the fill light plate 83 to slide up and down, thereby adjusting the height of the fill light plate 83.
[0049] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. An automatic feeding device for optical lens detection, comprising a mounting frame (1), a detector (2) and a threaded rod (21), wherein the upper portion of the mounting frame (1) is connected to the threaded rod (21) by threads, and the bottom of the threaded rod (21) is connected to the detector (2), characterized in that: It also includes a loading mechanism (3) and a feeding mechanism (4); the loading mechanism (3) for conveying optical lenses is provided at the lower part of the mounting frame (1), and the feeding mechanism (4) for storing a plurality of optical lenses is provided at the upper part of the mounting frame (1); The feeding mechanism (3) comprises a conveying assembly, a mounting plate (32), a full gear shaft (33), a driving motor (34) and a missing gear shaft (35); the lower part of the mounting frame (1) is provided with a conveying assembly; the lower left part of the mounting frame (1) is connected to the mounting plate (32); the upper right part of the mounting plate (32) is rotatably connected to the full gear shaft (33); the full gear shaft (33) is connected to the conveying assembly; the upper left part of the mounting plate (32) is rotatably connected to the missing gear shaft (35); the missing gear shaft (35) is rotatably engaged with the full gear shaft (33); the upper part of the mounting plate (32) is connected to the driving motor (34); the output shaft of the driving motor (34) is connected to the missing gear shaft (35); The conveying assembly comprises a conveying frame (31), a roller (311), a conveying belt (312) and a partition (313); the lower part of the mounting frame (1) is symmetrically connected to the conveying frame (31); the upper part of the conveying frame (31) is rotatably connected to the roller (311); the roller (311) on the left side is connected to the full gear shaft (33); the conveying belt (312) is sleeved between the left and right rollers (311); and a plurality of partitions (313) are evenly spaced and connected to the conveying belt (312); The feeding mechanism (4) comprises a connecting rod (41), a feeding frame (42) and a partition frame (43); the upper part of the mounting frame (1) is connected to the connecting rod (41), the lower part of the connecting rod (41) is connected to the feeding frame (42), and the bottom of the feeding frame (42) is connected to the partition frame (43); The invention also includes a correction mechanism (5) for correcting the position of the optical lens, wherein the correction mechanism (5) includes a guide rod (51), a pressure frame (52), a correction plate (53), a first guide frame (54), a rack (55), a first spring (56) and a second spring (57), wherein the lower left portion of the mounting frame (1) is connected to the guide rod (51), the pressure frame (52) is slidably connected to the guide rod (51), the upper right portion of the pressure frame (52) is connected to the correction plate (53), the correction plate (53) is located below the detector (2), and the mounting plate The upper left part of the pressing frame (52) is connected to a first guide frame (54), and a rack (55) is slidably connected to the first guide frame (54). The gear shaft (35) rotates and meshes with the rack (55), thereby driving the rack (55) to move downward. The rack (55) moves downward and contacts the left part of the pressing frame (52), thereby pushing the pressing frame (52) to slide downward. A first spring (56) is connected between the rack (55) and the first guide frame (54), and a second spring (57) is connected between the pressing frame (52) and the guide rod (51).
2. The automatic feeding device for optical lens inspection according to claim 1, characterized in that: It also includes a limiting mechanism (6) for blocking the optical lens in the feed frame (42), the limiting mechanism (6) includes a second guide frame (61), a slide rail (62), a third spring (63) and a clamping plate (64), the lower right part of the feed frame (42) is connected to the second guide frame (61), the upper right part of the second guide frame (61) is slidably connected to the slide rail (62), the left part of the pressing frame (52) is in contact with the slide rail (62), the third spring (63) is connected between the slide rail (62) and the second guide frame (61), the third spring (63) is in a stretched state, the lower part of the second guide frame (61) is slidably connected to the clamping plate (64) for limiting the position of the optical lens, and the clamping plate (64) is slidably connected to the slide rail (62).
3. An automatic feeding device for optical lens inspection as claimed in claim 2, characterized in that: The invention also comprises a material return mechanism (7) for pushing out the optical lens after inspection, wherein the material return mechanism (7) comprises a material return frame (71), a material return rod (72) and a fourth spring (73); the lower right part of the mounting frame (1) is connected to the material return frame (71); the upper part of the material return frame (71) is slidably connected to the material return rod (72); the right part of the pressing frame (52) slides downward to contact the material return rod (72), thereby squeezing the material return rod (72) to move forward to push out the optical lens after inspection; and the fourth spring (73) is connected between the material return rod (72) and the material return frame (71).
4. An automatic feeding device for optical lens inspection as claimed in claim 3, characterized in that: The invention also comprises a fill light mechanism (8) for filling light for the optical lens element, the fill light mechanism (8) comprising a fixing plate (81), an adjusting rod (82) and a fill light plate (83), the fixing plate (81) is connected to the middle position of the lower part of the mounting frame (1), the front part of the fixing plate (81) is rotatably connected to the adjusting rod (82), the fill light plate (83) is connected to the adjusting rod (82) by means of a thread, and the fill light plate (83) is slidably connected to the fixing plate (81).
Citation Information
Patent Citations
Three-dimensional optical coherence elastography detection device applied to corneal refraction operation
CN113353367A
Lens parameter non-contact detection device
CN209326941U