Transfer device and transfer method thereof
By designing multiple turntables, detection components and handling components in the transfer device, the transfer problem after laser cutting of the screen is solved, precise positioning and efficient processing are achieved, adapting to different screen sizes and shapes, and improving the production efficiency of the display device.
Patent Information
- Application Number
- CN202211286086.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2042-10-20
AI Technical Summary
During the production process of existing display devices, it is difficult to achieve film removal after laser cutting of screen body and transfer before cutting angles, resulting in low processing efficiency.
A transfer device is designed, including multiple turntables, detection components and handling components. Through image detection and compensation adjustment, the screen body is accurately transported after laser cutting, and is equipped with cleaning components to remove dust and cutting chips, improving positioning accuracy and efficiency.
It realizes accurate film removal, angle cutting and AOI detection of the screen body after laser cutting, improves processing accuracy and efficiency, extends the service life of the device, and is suitable for screen bodies of different sizes and shapes.
Smart Images

Figure CN115744266B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of display device manufacturing, and more particularly to a transfer device and a transfer method thereof. Background Art
[0002] In the production process of existing display devices, after laser cutting forms multiple screen bodies, multiple cells are usually transferred to a rotating workbench by a robot for subsequent processing such as film removal and corner cutting. Patent CN109434307A discloses a laser cutting method and laser cutting device for a flexible screen, which discloses that the flexible screen is laid flat and fixed on a workbench; a first laser cuts the protective film layer on the surface of the flexible screen along a first processing trajectory; the protective film layer is torn off to expose the circuit layer; a second laser performs laser grooving on the circuit layer to form a circuit removal groove; the flexible screen is cut along the path of the circuit removal groove, and the PET film after the CO2 laser half-cut is torn off by a mechanical method to expose the PI layer (circuit layer) on the terminal side. However, how to realize the film removal after the cell laser cutting and the transportation before the corner cutting is a technical problem that needs to be solved. Therefore, in order to solve the above technical problems, it is necessary to provide a transfer device and a transfer method thereof to ensure the success rate of the cell and improve the efficiency of equipment processing. Summary of the Invention
[0003] (1) Technical issues
[0004] The present invention provides a transfer device and a transfer method thereof, which are used to solve the problem that in the production process of existing display devices, it is impossible to realize the film removal and corner cutting of the screen after laser cutting and the transportation before AOI inspection through the cooperation of multiple turntables, and through detection components, conveying components, etc., the present invention realizes the film removal, corner cutting and AOI inspection of the screen after laser cutting in a more accurate and convenient way.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned objectives, on the one hand, the present invention provides a transfer device, comprising: a first turntable, on which a first load-bearing portion is provided; a second turntable, on which a second load-bearing portion is provided; a detection component, wherein the detection component is used to detect the positions of multiple screens on the first load-bearing portion; based on the positions of the multiple screens on the first load-bearing portion detected and obtained by the detection component, and according to the expected positions of the multiple screens on the second load-bearing portion, the conveying component compensates for the X-direction position and / or Y-direction position and / or angle, and correctly conveys the multiple screens to the second load-bearing portion.
[0007] Furthermore, the detection component includes an image detection unit and a moving unit, the image detection unit is used to detect the positions of multiple screens on the first supporting unit, the moving unit includes an X-direction moving component, a Y-direction moving component and a Z-direction moving component, the X-direction moving component is used to adjust the X-direction position of the image detection unit, the Y-direction moving component is used to adjust the Y-direction position of the image detection unit, and the Z-direction moving component is used to adjust the Z-direction position of the image detection unit.
[0008] Furthermore, the transport assembly includes a compensation portion and a suction cup portion, and the compensation portion performs compensation adjustment on the suction cup portion in the X direction and / or Y direction and / or angular direction, so that the suction cup portion correctly places the multiple screens on the second supporting portion.
[0009] Furthermore, the compensation portion includes a first compensation component and a second compensation component, and the suction cup portion includes a first suction cup component and a second suction cup component. The first compensation component performs compensation adjustment on the first suction cup component in the X direction and / or Y direction and / or angular direction, and the second compensation component performs compensation adjustment on the second suction cup component in the X direction and / or Y direction and / or angular direction, so that the first suction cup component and the second suction cup component can correctly place multiple screens on the second supporting portion.
[0010] Furthermore, the first compensation component includes a first X-direction compensation component, a first Y-direction compensation component, and a first angular direction compensation component, the first X-direction compensation component is used for position compensation in the X direction, the first Y-direction compensation component is used for position compensation in the Y direction, and the first angular direction compensation component is used for angle compensation in the first angular direction, where the first angular direction refers to the rotational angle direction; and / or, the second compensation component includes a second X-direction compensation component, a second Y-direction compensation component, and a second angular direction compensation component, the second X-direction compensation component is used for position compensation in the X direction, the second Y-direction compensation component is used for position compensation in the Y direction, and the second angular direction compensation component is used for angle compensation in the second angular direction, where the second angular direction refers to the rotational angle direction.
[0011] Furthermore, a fixed suction nozzle is provided at the center of the first suction cup component and the second suction cup component, and the fixed suction nozzle is in contact with the screen body; and / or, the first suction cup component and the second suction cup component both include a first adjustment part and a second adjustment part, there are multiple second adjustment parts, and the second adjustment part is provided with multiple suction nozzles, and the fixed suction nozzle and the multiple suction nozzles jointly adsorb the screen body.
[0012] Furthermore, the transfer device also includes a cleaning component, which can clean the first carrying part and can also clean itself.
[0013] Furthermore, the detection component, the transport component, and the cleaning component are arranged around the first turntable, the transport component is located between the detection component and the cleaning component, and the detection component and the cleaning component are located in a straight line.
[0014] On the other hand, the present invention also provides a transport method, using any of the above-mentioned transport devices, comprising the following steps:
[0015] S100: placing multiple screens on a first turntable;
[0016] S200: The first turntable rotates, and the detection component detects the positions of the multiple screens on the first supporting portion;
[0017] S300: Place the screen correctly on the second turntable.
[0018] Furthermore, after step S300, the method further includes step S400: performing a film peeling operation, a screen corner cutting operation, and an AOI inspection operation on the screen body;
[0019] Alternatively, after step S300, the method further includes step SC: cleaning the first carrying portion with a cleaning component;
[0020] Alternatively, after step S300, step SD is further included: the cleaning component cleans itself.
[0021] (3) Beneficial effects
[0022] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:
[0023] (1) The present invention provides an integrated design of the position layout of the first turntable, the detection component, the transport component, and the cleaning component. The first turntable is provided with a first bearing portion, and the detection component, the transport component, and the cleaning component are arranged around the first turntable. The transport component is located between the detection component and the cleaning component. When the first turntable rotates, the first bearing portion delivers the screen to the detection component. The detection component can obtain the position of the screen on the first bearing portion, which provides a good basis for the accuracy of the subsequent position of the screen on the second carrier.
[0024] (2) The present invention provides a conveying assembly, which includes a compensation part, a first compensation component and a second compensation component of the compensation part, so that the conveying assembly itself has the function of compensating the X, Y position and / or rotation angle, and can perform quantitative position compensation according to the expected position of the screen on the second supporting part based on multiple positions of the screen on the first carrier, thereby achieving more precise adjustment and positioning of multiple screens on the second supporting part, improving the positioning accuracy and position accuracy of the screen, and improving the subsequent processing accuracy and processing efficiency of the screen.
[0025] (3) The present invention provides a cleaning component, which can not only clean the first supporting part to remove dust, particles, cutting chips, etc., such as particles and cutting chips on the screen after cutting, but can also be cleaned by the cleaning part, avoiding frequent replacement of the cleaning roller of the cleaning component, and extending the service life and ease of use of the transfer device.
[0026] (4) The present invention provides a suction cup part, which includes a first suction cup component and a second suction cup component. The first suction cup component and the second suction cup component both adopt a midpoint plus surrounding dispersed point multi-point adsorption method, such as five-point adsorption, seven-point adsorption, nine-point adsorption, etc. The fixed suction nozzle and multiple suction nozzles are used together to achieve a reliable suction effect, and the distance between the multiple suction nozzles is adjustable, which is suitable for the adsorption of screens of different sizes or shapes, thereby expanding the scope of use of the transfer device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic structural diagram of the transfer device of the present invention.
[0028] Figure 2 It is a top cross-sectional view of the transfer device of the present invention (the two-dot chain line is the cross-sectional line).
[0029] Figure 3 It is an overall axonometric view of the transfer device of the present invention without the handling components.
[0030] Figure 4 It is a partial top cross-sectional view of the transfer device of the present invention without the conveying component (the two-dot chain line is the cross-sectional line).
[0031] Figure 5 It is a structural schematic diagram of the handling assembly of the present invention.
[0032] Figure 6 It is a side view of the handling assembly of the present invention.
[0033] Figure 7 This is an enlarged structural diagram of point A of the suction cup portion of the present invention.
[0034] Figure 8 Schematic diagram of the structure of the cleaning component of the present invention.
[0035] Figure 9 It is a front view of the cleaning component of the present invention. DETAILED DESCRIPTION
[0036] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments.
[0037] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology. They are not used to limit the conditions for implementation of the present invention and therefore have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose of the present invention. At the same time, terms such as "upper", "lower", "left", "right", and "middle" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation. Changes or adjustments in their relative relationships should also be considered as the scope of implementation of the present invention without substantially changing the technical content.
[0038] To better understand the technical solutions of the present invention, embodiments of the present invention are described in detail below with reference to the accompanying drawings. The terms used in the embodiments of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The singular forms "a," "the," and "the" used in the embodiments of the present invention and the appended claims are intended to include the plural forms, unless the context clearly indicates otherwise. "First," "second," "third," and "fourth" are used merely for the purpose of distinguishing between references. It should also be understood that the term "and / or" as used herein is merely a description of an association between associated objects, indicating that three possible relationships can exist. For example, "A and / or B" can represent: A exists alone, A and B exist simultaneously, or B exists alone. Furthermore, the character " / " in this document generally indicates that the associated objects are in an "or" relationship, with "plural" including "one," "two," and "more than two." It should be understood that the described embodiments are merely some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0039] Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the present invention provides a transfer device, comprising: a first turntable 100, a second turntable 200, a detection assembly 300, a transport assembly 400, and a cleaning assembly 500. The detection assembly, the transport assembly, and the cleaning assembly are arranged around the first turntable 100, the transport assembly is located between the detection assembly and the cleaning assembly, the detection assembly and the cleaning assembly are located in a straight line, the transport assembly and the detection assembly are arranged at 90 degrees to each other, and the transport assembly and the cleaning assembly are arranged at 90 degrees. The first supporting portion can be arranged at 90 degrees to both the detection assembly and the cleaning assembly.
[0040] The first turntable 100 is provided with a first supporting portion 110, and the first supporting portion 110 is provided with a plurality of, for example Figure 3 As shown in FIG, there are four first bearing parts, and the four first bearing parts are arranged at 90 degrees apart from each other. The first bearing part 110 is used to bear multiple screens, such as Figure 3 As shown in , the first carrier 110 carries two screens, namely the first screen and the second screen. The first carrier 110 includes a first carrier and a first adsorption hole. There are multiple first adsorption holes. The first carrier is used to place the screen, and the multiple first adsorption holes are used to adsorb the screen. Specifically, one side of the screen is placed on the first carrier, and the other side of the screen is set away from the first carrier. The purpose of doing this is, on the one hand, when the screen is placed on the first carrier, it is necessary to provide accurate position requirements. The other side of the screen is set away from the first carrier to facilitate the accurate placement of the screen on the first carrier, so as to meet the needs of pre-acquiring the position of the screen in subsequent processing; on the other hand, in order to meet the requirements of subsequent film stripping, and / or screen corner cutting, and / or AOI detection, the other side of the screen can usually be kept away from the first carrier, which does not belong to the prior art.
[0041] The second turntable 200 is provided with a second supporting portion 210, and the second supporting portion 210 is provided with a plurality of, for example Figure 3 As shown in FIG, there are eight second supporting parts, and the eight second supporting parts are arranged at 45 degrees apart from each other. The second supporting part 210 is used to support multiple screens, such as Figure 3 As shown in , the second carrier 210 carries two screens, namely the first screen and the second screen. The film stripping station, the screen corner cutting station and the AOI inspection station are arranged around the second turntable 200. Similarly, the second carrier 210 includes a second carrier and a second adsorption hole. There are multiple second adsorption holes. The second carrier is used to place the screen, and the multiple second adsorption holes are used to adsorb the screen. Similarly, one side of the screen is placed on the second carrier, and the other side of the screen is set away from the second carrier. The purpose of doing this is, firstly, when the screen is placed on the second carrier, it is necessary to provide accurate position requirements. The other side of the screen is set away from the second carrier to facilitate the accurate placement of the screen on the second carrier; secondly, in order to meet the requirements of subsequent film stripping, and / or screen corner cutting, and / or AOI inspection, the other side of the screen can usually be kept away from the second carrier, which does not belong to the prior art.
[0042] The detection component 300 is arranged around the first turntable 100. The detection component 300 is used to obtain the positions of the multiple screens on the first supporting part. The detection component 300 includes an image detection part 310 and a moving part 320. The image detection part is used to detect and obtain the positions of the multiple screens on the first supporting part. The image detection part 310 includes a CCD camera or uses a CCD camera. The CCD camera is used to detect the positions of the multiple screens on the first turntable. Among them, in the existing field of image detection technology, image generation mainly uses CCD cameras. CCD is the abbreviation of electrically coupled device. It can convert light into electric charge and store and transfer the charge. It can also take out the stored charge to change the voltage. Therefore, it is an ideal CCD camera component. CCD cameras have the advantages of small size, light weight, no influence of magnetic field, and resistance to vibration and impact.
[0043] Specifically, the CCD camera is used to detect the position of the first screen and / or the second screen on the first supporting part. The moving part 320 includes an X-direction moving component, a Y-direction moving component, and a Z-direction moving component. The X-direction moving component is used to adjust the X-direction position of the CCD camera, the Y-direction moving component is used to adjust the Y-direction position of the CCD camera, and the Z-direction moving component is used to adjust the Z-direction position of the CCD camera. Before detecting the position of the screen, the CCD camera will be debugged. The moving part 320 will adjust the position of the CCD camera so that the multiple screens on the first supporting part can be clearly and accurately captured in the field of view of the CCD camera. Specifically, the CCD camera is used to detect the position of the first screen and the second screen on the first turntable 100.
[0044] Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, the transport assembly 400 includes a compensation portion and a suction cup portion. The compensation portion compensates and adjusts the suction cup portion in the X direction and / or Y direction and / or angular direction so that the suction cup portion can correctly place the multiple screens on the second supporting portion. The transport assembly 400 also includes a moving portion 430. The moving portion 430 is connected to the compensation portion, which is connected to the suction cup portion. The moving portion 430 drives the compensation portion and the suction cup portion to move between the first supporting portion 110 and the second supporting portion 210 to transport the multiple screens.
[0045] The compensation part includes a first compensation component 410 and a second compensation component, and the suction cup part includes a first suction cup component 420 and a second suction cup component. The first compensation component performs compensation adjustment on the first suction cup component in the X direction and / or Y direction and / or angular direction, and the second compensation component performs compensation adjustment on the second suction cup component in the X direction and / or Y direction and / or angular direction, so that the first suction cup component and the second suction cup component can correctly place multiple screens on the second supporting part.
[0046] The first compensation component 410 includes a first X-direction compensation component 411, a first Y-direction compensation component 412, and a first angular compensation component 413. The first X-direction compensation component 411 is used for position compensation in the X direction, the first Y-direction compensation component 412 is used for position compensation in the Y direction, and the first angular compensation component 413 is used for angle compensation in the first angular direction, which refers to the rotational angle direction. Based on the position of the screen on the first supporting portion detected by the detection assembly 300 and the expected position of the screen on the second supporting portion, the first compensation component 410 performs compensation adjustments on the first suction cup component 420 in the X direction and / or Y direction and / or angular direction, so that the first suction cup component 420 correctly places one of the multiple screens on the second supporting portion. Similarly, the second compensation component includes a second X-direction compensation component, a second Y-direction compensation component, and a second angular compensation component. The second X-direction compensation component is used for position compensation in the X direction, the second Y-direction compensation component is used for position compensation in the Y direction, and the second angular compensation component is used for angle compensation in the second angular direction, which also refers to the rotational angle direction. Based on the position of the screen on the first supporting part detected by the detection component 300 and the expected position of the screen on the second supporting part, the second compensation component performs compensation adjustment on the second suction cup component in the X direction and / or Y direction and / or angular direction so that the second suction cup component correctly places one of the multiple screens on the second supporting part.
[0047] Specifically, based on the positions of the first screen and the second screen on the first supporting portion detected by the detection component 300, and based on the expected positions of the first screen and the second screen on the second supporting portion, the first compensation component 410 performs compensation adjustment on the first suction cup component 420 in the X-direction position and / or the Y-direction position and / or the first angle, and the second compensation component 410 performs compensation adjustment on the second suction cup component in the X-direction position and / or the Y-direction position and / or the second angle, so that the first suction cup component 420 and the second suction cup component correctly place the first screen and the second screen on the second supporting portion. The first suction cup component can adsorb the first screen or the second screen, and the second suction cup component can adsorb the second screen or the first screen, and the first suction cup component and the second suction cup component jointly complete the adsorption of the first screen and the second screen.
[0048] Preferably, the first compensation component 410 may include a first X-direction compensation component 411, a first Y-direction compensation component 412, a first Z-direction compensation component, and a first angular compensation component 413. The first X-direction compensation component 411 is used for position compensation in the X direction, the first Y-direction compensation component 412 is used for position compensation in the Y direction, the first Z-direction compensation component is used for position compensation in the Z direction, and the first angular compensation component 413 is used for position compensation in the first angular direction, where the first angular direction refers to the rotational angle direction. Based on the position of the screen on the first supporting portion detected by the detection assembly 300 and the expected position of the screen on the second supporting portion, the first compensation component 410 performs compensation adjustments on the first suction cup component 420 in the X direction and / or the Y direction and / or the Z direction and / or the angular direction, so that the first suction cup component 420 correctly places one of the multiple screens on the second supporting portion. Similarly, preferably, the second compensation component may include a second X-direction compensation component, a second Y-direction compensation component, a second Z-direction compensation component, and a second angular direction compensation component. The second X-direction compensation component is used for position compensation in the X direction, the second Y-direction compensation component is used for position compensation in the Y direction, the second Z-direction compensation component is used for position compensation in the Z direction, and the second angular direction compensation component is used for position compensation in the second angular direction, where the second angular direction also refers to the rotational angle direction. Based on the position of the screen on the first supporting portion detected by the detection component 300 and the expected position of the screen on the second supporting portion, the second compensation component performs compensation adjustments on the second suction cup component in the X direction and / or the Y direction and / or the Z direction and / or the angular direction, so that the second suction cup component correctly places one of the multiple screens on the second supporting portion.
[0049] Preferably, based on the positions of the first and second screens on the first supporting portion detected by the detection assembly 300 and the expected positions of the first and second screens on the second supporting portion, the first compensation component 410 performs compensation adjustments on the first suction cup component 420 in the X direction, Y direction, Z direction, and / or the first angular direction, and the second compensation component 410 performs compensation adjustments on the second suction cup component in the X direction, Y direction, Z direction, and / or the second angular direction, so that the first suction cup component 420 and the second suction cup component properly position the first and second screens on the second supporting portion. The first suction cup component can hold either the first or second screen, and the second suction cup component can hold either the second or first screen, with the first and second suction cup components jointly performing the holding of the first and second screens. Of course, compensation in the Z direction can also be pre-set, so that the first compensation component only needs to perform compensation adjustments in the X direction, Y direction, and / or the first angular direction, while the second compensation component only needs to perform compensation adjustments in the X direction, Y direction, and / or the second angular direction.
[0050] Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, a fixed suction nozzle is located at the center of the first suction cup component 420, which contacts the screen. To facilitate suction of screens of different sizes, the first suction cup component 420 is adjustable. Specifically, the first suction cup component 420 includes a first adjustment member 421 and a second adjustment member 422. The second adjustment member has multiple suction nozzles, and the fixed suction nozzle and multiple suction nozzles work together to absorb the screen.
[0051] Specifically, there is one first adjustment member 421 and two second adjustment members 422. A mounting hole 421a is provided in the middle of the first adjustment member 421. The fixed suction nozzle is installed in the mounting hole 421a to adsorb the middle of the screen body. The first adjusting member 421 is provided with a first bar hole 421b on both sides, and the mounting hole 421a is located between the two first bar holes 421b. A first slider 422a is provided in the middle of the second adjusting member 422, and the first slider 422a is installed in the first bar hole 421b and can slide adjustably along the first bar hole 421a. The sliding adjustment of the two first sliders 422a can change the distance between the two second adjusting members 422 to adapt to screens of different lengths; the second adjusting member 422 is provided with a second bar hole 422b on both sides, and a plurality of second sliders 423 are installed in the second bar holes 422b. The suction nozzle 420a is installed on the second slider 423, and the second slider 423 can slide along the second bar hole 422b. Adjusting the distance between the two second sliders 423 can change the distance between the two suction nozzles. Accordingly, the distance between the multiple suction nozzles is adjustable, which can adapt to screens of different widths and can also more securely adsorb the screen. Likewise, the structure of the second suction cup component is the same as that of the first suction cup component 420 , and the second suction cup component can adapt to the adsorption of screens of different lengths and widths.
[0052] The cleaning assembly 500 is arranged around the first turntable 100. The first turntable 100 rotates, driving the first bearing portion 110 to rotate and pass through the detection assembly 300, the transport assembly 400, and the cleaning assembly 500 in sequence. The cleaning assembly 500 includes a cleaning bracket 510, a cleaning roller 520, a cleaning member, a carrier 540, a driving roller 550, a tensioning roller 560, and a winding roller 570. A cleaning guide rail 511 is provided on the inner side of the top of the cleaning bracket 510. A cleaning mounting frame 512 is mounted on the cleaning guide rail 511 via a slider. The cleaning mounting frame 512 moves forward and backward relative to the cleaning guide rail 511. The cleaning roller 520 is mounted on the cleaning mounting frame 512 via a lifting portion 513. The cleaning roller 520 moves up and down relative to the cleaning mounting frame 512. As a result, the cleaning roller 520 can move in the lifting direction and can also move in the forward and backward direction. The cleaning roller 520 can move out of the cleaning bracket 510 and descend or not to contact the first carrying portion 110 to clean the first carrying portion 110 .
[0053] A carrier 540 is provided inside the cleaning bracket 510, and limiting members 541 are provided on both sides of the carrier 540. The two limiting members 541 are used to limit the cleaning member, which can be cleaning paper, cleaning cloth, etc. One side of the cleaning member is wound on the active roller 550, bypassing the tensioning roller 560 and the carrier 540, and the other side of the cleaning member is wound on the winding roller 570. The cleaning member is laid on the carrier 512, and the two limiting members 541 on both sides limit the cleaning member. When the cleaning roller 520 moves, it contacts the cleaning member that is partially covered on the carrier 540 to remove dust, particles, etc. on the cleaning roller 520. The cleaning roller 520 moves forward away from the cleaning bracket 510, then descends to contact the first bearing part 110, and then the cleaning roller 520 moves backward close to the cleaning bracket 510 to clean the first bearing part 110. After the first supporting portion 110 is cleaned, the cleaning roller 520 picks up dust, particles, cutting chips, etc. on the first supporting portion 110, such as particles and cutting chips on the screen after cutting. The first supporting portion then starts to support the screen again. The cleaning roller 520 moves closer to the carrier 540 and contacts the cleaning member on the carrier 540. Dust, particles, etc. on the cleaning roller 520 adhere to the cleaning member. The active roller 550 rolls, causing the cleaning member to move. The limiting member 541 limits the movement of the cleaning member. The cleaning member is then reeled in by the reeling roller 570. The cleaning member picks up dust, particles, cutting chips, etc. on the cleaning roller, thereby cleaning the cleaning roller 520. Therefore, the cleaning assembly can clean the first supporting portion and also clean itself.
[0054] The inspection assembly 300, the transport assembly 400, and the cleaning assembly 500 are arranged around the first turntable 100. When the first turntable 100 rotates, the multiple screens on the first support portion 110 pass through the inspection assembly 300 and arrive at the second turntable 200. The transport assembly then transports the multiple screens from the first support portion to the second turntable. The inspection assembly 300 and the transport assembly 400 are arranged at a 90-degree angle. This 90-degree angle has advantages. First, it facilitates the alignment of the multiple screens. Second, it facilitates the position adjustment and adsorption of the screens by the first suction cup component 420. The transport assembly 400 can move between the first support portion 110 and the second support portion 210 to transport the multiple screens. After the transport assembly 400 correctly places the multiple screens on the second support portion, the screens pass through the film stripping station, the screen corner cutting station, and the AOI inspection station in sequence to strip the screen film, cut the screen corners, and perform AOI inspection on the screens, thus completing the screen processing.
[0055] The present invention also provides a transport method, which uses any of the above-mentioned transport devices and includes the following steps:
[0056] S100: placing multiple screens on a first turntable;
[0057] Specifically, step S100 includes the following steps:
[0058] Step S101: After the display panel is half-cut and fully-cut by laser, a plurality of screen bodies are formed, and the plurality of screen bodies are transported to a robot arm;
[0059] Step S102: The suction cup of the robot picks up the multiple screens and places them on the first turntable. Specifically, the suction cup of the robot picks up the multiple screens and places them on the first supporting portion of the first turntable.
[0060] S200: The first turntable rotates, and the detection component detects the positions of the multiple screens on the first supporting portion;
[0061] Specifically, step S200 includes the following steps:
[0062] Step S201: The first turntable rotates, and the multiple screens on the first supporting portion arrive at the detection assembly;
[0063] Step S202: The detection component performs image detection on the multiple screens on the first supporting portion to obtain the positions of the multiple screens on the first supporting portion. Specifically, the CCD camera of the detection component performs image detection on the multiple screens on the first supporting portion to obtain the positions of the multiple screens on the first supporting portion.
[0064] It is worth noting that, before step S201 or step S202, the X-direction moving component and / or the Y-direction moving component and / or the Z-direction moving component of the moving portion 320 of the detection assembly can adjust the X-direction position and / or the Y-direction position and / or the Z-direction position of the CCD camera, and can adjust the CCD camera to a suitable position so that the multiple screens on the first supporting part can be clearly and accurately captured in the field of view of the CCD camera.
[0065] S300: Place the screen correctly on the second turntable.
[0066] Specifically, step S300 includes the following steps:
[0067] Step S301: After obtaining the positions of the multiple screens on the first supporting portion, the compensation component of the transport assembly performs compensation adjustments on the suction cup component in the X direction and / or Y direction and / or angular direction. Specifically, based on the position of the screen on the first supporting portion detected by the detection component 300 and based on the expected position of the screen on the second supporting portion, the first compensation component 410 performs compensation adjustments on the first suction cup component 420 in the X direction and / or Y direction and / or angular direction, and / or the second compensation component performs compensation adjustments on the second suction cup component in the X direction and / or Y direction and / or angular direction.
[0068] Step S302: The first turntable continues to rotate, and the first supporting part moves to the transport assembly. Specifically, the transport assembly means that the first supporting part is close to the transport assembly, and preferably the first supporting part is located below the transport assembly. Such a setting is advantageous and can save time in transporting multiple screens.
[0069] Step S303: The transport assembly transports the multiple screens and places them correctly on the second turntable. Specifically, the transport assembly transports the multiple screens and places them correctly on the second bearing portion of the second turntable, which is the same as the content disclosed in the compensation portion above.
[0070] In step S300 , step S301 and step S302 can be performed simultaneously.
[0071] After step S300, the process also includes step S400: performing film peeling, screen corner cutting, and AOI inspection on the screen. Specifically, step S400 includes the following steps:
[0072] Step S401: The second turntable rotates, and the multiple screens on the second supporting part arrive at the film stripping station, and the film stripping operation is performed on the multiple screens. Specifically, the film stripping can be performed using a needle-type film stripping device, and the detection device is used to detect whether the film stripping is successful.
[0073] Step S402: After the multiple screens have undergone the film peeling operation, the second turntable rotates, and the multiple screens on the second supporting portion arrive at the screen corner cutting station for corner cutting. Specifically, a detection component can also be provided to detect whether the corner cutting is qualified.
[0074] Step S403: After the screens have been corner-cut, the second turntable rotates, and the screens on the second support member arrive at the AOI inspection station for AOI inspection. Specifically, the AOI inspection component checks whether the screens are qualified after processing. If qualified, the screens are unloaded.
[0075] After step S300 , the method further includes step SC: a cleaning component cleans the first carrying portion.
[0076] Specifically, step SC includes the following steps:
[0077] Step SC01: a cleaning roller of a cleaning assembly contacts a first supporting portion;
[0078] Step SC02: The cleaning roller of the cleaning assembly moves to clean the first supporting portion. Specifically, the cleaning roller can move in a front-to-back direction or in a direction close to the cleaning bracket to clean the first supporting portion.
[0079] After step S300, step SD is also included: the cleaning component cleans itself.
[0080] Specifically, step SD includes the following steps:
[0081] Step SD01: The cleaning roller of the cleaning assembly moves to contact the cleaning member on the carrier;
[0082] Step SD02 : the active roller 540 rolls, the cleaning member moves, the limiting member 541 limits the movement of the cleaning member, and the cleaning member is reeled in by the reeling roller 530 .
[0083] Step SD03: The cleaning member cleans the cleaning roller. Specifically, the cleaning member removes dust, particles, cutting chips, etc. on the cleaning roller, thereby achieving adhesion-type cleaning of the cleaning member on the cleaning roller.
[0084] It is possible to perform step SD01 and step SD02 successively, or to perform step SD02 and step SD01 successively.
[0085] The transfer method of the present invention, through the rotation of the first turntable, the first carrying part sends the screen body to the detection component of the detection station, the detection component can obtain the position of the screen body on the first carrying part, the conveying component includes a first compensation component and a second compensation component, which can compensate the position of the first suction cup component and the second suction cup component individually or as a whole based on the positions of multiple screen bodies on the first carrier, the first suction cup component and the second suction cup component adsorb and convey multiple screen bodies (such as the first screen body and the second screen body), and realize more precise adjustment and positioning of multiple screen bodies on the second carrying part, thereby improving the positioning of the screen bodies. The positioning accuracy is improved, which improves the processing accuracy and efficiency of the screen. The first suction cup component and the second suction cup component both use five-point suction cups, with a fixed suction cup in the middle and adjustable suction cups around. The length and width distances between the suction cups are adjustable, which can be suitable for screens of different sizes or shapes. It also includes a cleaning component to clean the first bearing part, and also realizes the self-cleaning step of the cleaning component, which can remove dust, particles, cutting chips, etc. from the first bearing part, such as particles and cutting chips on the screen after cutting, and can avoid the trouble of frequently replacing cleaning rollers, thereby improving the scope of application and ease of use of the transfer method.
[0086] Furthermore, the steps, measures, and schemes in the various operations, methods, and processes disclosed in this application in the prior art may also be interchanged, changed, rearranged, decomposed, combined, or deleted.
[0087] Those skilled in the art will appreciate that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, database or other media used in the embodiments provided in the embodiments of the present disclosure may include at least one of non-volatile and volatile memory. Non-volatile memory may include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory may include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM may be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in each embodiment provided in the embodiments of the present disclosure may include at least one of a relational database and a non-relational database. Non-relational databases may include, but are not limited to, distributed databases based on blockchains. The processor involved in each embodiment provided in the embodiments of the present disclosure may be a general-purpose processor, a central processing unit, a graphics processing unit, a digital signal processor, a programmable logic unit, a data processing logic unit based on quantum computing, etc., but are not limited to these.
[0088] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0089] Those skilled in the art will appreciate that the steps, measures, and schemes in the various operations, methods, and processes discussed in this application may be interchanged, modified, combined, or deleted. Furthermore, other steps, measures, and schemes in the various operations, methods, and processes discussed in this application may also be interchanged, modified, rearranged, decomposed, combined, or deleted.
[0090] Furthermore, the steps, measures, and schemes in the various operations, methods, and processes disclosed in this application in the prior art may also be interchanged, changed, rearranged, decomposed, combined, or deleted.
[0091] The above-described embodiments merely represent several implementation methods of the embodiments of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patents of the embodiments of the present disclosure. It should be noted that a person skilled in the art can make several modifications and improvements without departing from the concept of the embodiments of the present disclosure, and these modifications and improvements fall within the scope of protection of the embodiments of the present disclosure. Therefore, the scope of protection of the embodiments of the present disclosure shall be subject to the appended claims.
[0092] The above description is only part of the implementation methods of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A transfer device, characterized in that: include: a first turntable, on which a first bearing portion is provided; a second turntable, on which a second bearing portion is provided; A detection component, the detection component is used to detect the positions of the multiple screens on the first supporting portion; A handling assembly, the handling assembly comprising a compensation portion and a suction cup portion; A cleaning assembly, which can clean the first carrying portion and can also clean itself; Based on the positions of the multiple screens on the first supporting portion detected by the detection component and according to the expected positions of the multiple screens on the second supporting portion, the compensation portion performs compensation adjustment on the suction cup portion in the X direction and / or the Y direction and / or the angular direction, so that the suction cup portion correctly places the multiple screens on the second supporting portion; The first carrying part includes a first carrying platform, and the second carrying part includes a second carrying platform; one side of the screen body is placed on the first carrying platform or the second carrying platform, and the other side of the screen body is arranged away from the first carrying platform or the second carrying platform; The suction cup portion includes a first suction cup component and a second suction cup component, each of which includes a first adjustment member and a second adjustment member, the first adjustment member is connected to a fixed suction nozzle, and the fixed suction nozzle is used to adsorb the middle part of the screen body; there are multiple second adjustment members, and the second adjustment member is provided with multiple suction nozzles, and the fixed suction nozzle and the multiple suction nozzles jointly adsorb the screen body; The detection assembly, the transport assembly, and the cleaning assembly are arranged around the first turntable, the transport assembly is located between the detection assembly and the cleaning assembly, and the detection assembly and the cleaning assembly are located in a straight line; the transport assembly and the detection assembly are arranged at 90 degrees, and the transport assembly and the cleaning assembly are arranged at 90 degrees, and the first carrying portion can be arranged at 90 degrees to the detection assembly and the cleaning assembly; The cleaning assembly includes a cleaning roller that can move in the lifting direction and can also move in the front-back direction; The cleaning component also includes a carrier, with limit members provided on both sides of the carrier. The two limit members are used to limit the cleaning member. One side of the cleaning member is wound on the active roller, bypassing the tensioning roller and the carrier, and the other side of the cleaning member is wound on the winding roller.
2. The transfer device according to claim 1, characterized in that: The detection component includes an image detection part and a moving part. The image detection part is used to detect the positions of multiple screens on the first supporting part. The moving part includes an X-direction moving part, a Y-direction moving part and a Z-direction moving part. The X-direction moving part is used to adjust the X-direction position of the image detection part, the Y-direction moving part is used to adjust the Y-direction position of the image detection part, and the Z-direction moving part is used to adjust the Z-direction position of the image detection part.
3. The transfer device according to claim 1, characterized in that: The compensation part includes a first compensation component and a second compensation component. The first compensation component performs compensation adjustment on the first suction cup component in the X direction and / or Y direction and / or angular direction. The second compensation component performs compensation adjustment on the second suction cup component in the X direction and / or Y direction and / or angular direction, so that the first suction cup component and the second suction cup component can correctly place multiple screens on the second supporting part.
4. The transfer device according to claim 3, characterized in that: The first compensation component includes a first X-direction compensation component, a first Y-direction compensation component, and a first angular direction compensation component, wherein the first X-direction compensation component is used for position compensation in the X direction, the first Y-direction compensation component is used for position compensation in the Y direction, and the first angular direction compensation component is used for angle compensation in the first angular direction, where the first angular direction refers to the rotational angle direction; and / or the second compensation component includes a second X-direction compensation component, a second Y-direction compensation component, and a second angular direction compensation component, wherein the second X-direction compensation component is used for position compensation in the X direction, the second Y-direction compensation component is used for position compensation in the Y direction, and the second angular direction compensation component is used for angle compensation in the second angular direction, where the second angular direction refers to the rotational angle direction.
5. A transfer method, using the transfer device according to any one of claims 1 to 4, characterized in that: The following steps are involved: S100: placing multiple screens on a first turntable; S200: The first turntable rotates, and the detection component detects the positions of the multiple screens on the first supporting portion; S300: Place the screen correctly on the second turntable.
6. The method for transporting according to claim 5, characterized in that: After step S300, the process further includes step S400: performing a film peeling operation, a screen corner cutting operation, and an AOI inspection operation on the screen body; Alternatively, after step S300, the method further includes step SC: cleaning the first carrying portion with a cleaning component; Alternatively, after step S300, step SD is further included: the cleaning component cleans itself.
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