An automatic material collecting machine
By designing an automatic receiving machine, the automatic feeding, fixing, cutting, and tail-end fixing of paper tapes are realized, solving the problem of manual intervention in existing technologies, improving the automation level and efficiency of the production line, and reducing labor costs.
Patent Information
- Application Number
- CN202211568566.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-12-08
AI Technical Summary
The existing continuous electroplating production line's receiving equipment still requires manual intervention in operations such as feeding, fixing, cutting, and fixing the paper tape at the end, which cannot achieve full automation, resulting in wasted time and manpower and failing to meet the requirements for automation level.
An automatic material receiving machine was designed, which includes an automatic material receiving device, an automatic feeding device, an automatic paper tape feeding device, and an automatic adhesive tape applicator. The controller enables these devices to work together to complete operations such as automatic feeding, paper tape feeding, cutting, and tail-end fixing, achieving full-process automation.
It improves the automation rate and production efficiency of continuous electroplating production lines, saves labor, and reduces production costs.
Smart Images

Figure CN115744450B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automated industrial equipment, and more specifically, to an automatic material receiving machine. Background Technology
[0002] Continuous electroplating, also known as roll-to-roll electroplating, typically uses strip materials that can be rolled up, called strip materials (such as steel strips, continuously stamped products, continuous terminals, etc.). The raw material of the strip material is a whole roll in a bundle shape. During electroplating, it needs to be placed on an unwinder to pull the strip material through the entire production line and complete the electroplating process. The continuous electroplating equipment has a receiving device at the end of the production line to collect the strip material that has completed the electroplating process. The collected finished strip material is still a whole roll in a circular shape. At the same time as collecting the material, in order to protect the finished electroplated product, paper tape is simultaneously wound in. The finished product is a roll of material with strip material and paper tape layered alternately.
[0003] Some existing receiving equipment for continuous electroplating production lines has achieved automatic feeding of paper tapes. However, the feeding and fixing of the paper tape end into the receiving tray, the cutting and fixing of the paper tape end after a roll of material is collected, and the removal of the receiving tray and paper tape tray are still done manually. This wastes a lot of time and manpower and cannot meet the automation requirements of receiving devices for continuous electroplating production lines. Summary of the Invention
[0004] To address one of the aforementioned technical deficiencies, this application provides an automatic material receiving machine. This machine can not only automatically feed and receive materials, but also automatically feed paper tape, automatically wind paper tape, and automatically cut and fix the end of the paper tape, thereby improving the automation rate and production efficiency of the continuous electroplating production line.
[0005] According to a first aspect of the embodiments of this application, an automatic material receiving machine is provided, comprising:
[0006] The machine includes a frame, a controller mounted on the frame, an automatic material receiving device, an automatic feeding device, an automatic paper feeding device, and an automatic adhesive tape applying device. The automatic material receiving device, automatic feeding device, automatic paper feeding device, and automatic adhesive tape applying device are all electrically connected to the controller.
[0007] The automatic receiving device includes a receiving tray mounted on a frame and a receiving disc rotatably mounted on the receiving tray, wherein a paper guide roller assembly is provided on the outer periphery of the receiving disc;
[0008] An automatic feeding device is installed on the frame to convey the strip material from the previous process to the automatic receiving tray.
[0009] The automatic paper tape feeding device comprises a rotatable paper tape roll tray installed on a frame, a paper tape buffering mechanism, a paper tape feeding mechanism, a paper tape pulling mechanism and a paper tape detecting mechanism.
[0010] The automatic paper tape feeding device is installed on the frame, and is used for fixing the first ends of the material tape and the paper tape on the disc shaft of the locking material receiving disc at the beginning of material receiving, and fixing the tail ends of the material tape and the paper tape on the edge of the material receiving disc at the end of material receiving.
[0011] By using the automatic material receiving machine provided in the embodiments of the present application, the operator can start the operation through the controller, and sequentially control the actions of the components in the automatic material receiving device, the automatic feeding device, the automatic paper tape feeding device and the automatic paper tape fixing device through the built-in program, so that a series of actions such as automatic feeding, automatic material receiving, automatic paper tape winding, automatic fixing of the paper tape at the edge of the material receiving disc, etc. are realized, so that the whole process of material receiving is automated, the work efficiency of material receiving is greatly improved, the labor is saved, and the production cost of the enterprise is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0012] The accompanying drawings, which are included to provide a further understanding of the present application, form a part of the present application and are used to explain the present application, but do not limit the present application. In the drawings:
[0013] Figure 1 The structure schematic diagram of the automatic material receiving machine provided in the embodiments of the present application is shown in the figure;
[0014] Figure 2 The structure schematic diagram (another direction) of the automatic material receiving machine provided in the embodiments of the present application is shown in the figure;
[0015] Figure 3 The structure schematic diagram of the automatic paper tape feeding device provided in the embodiments of the present application is shown in the figure;
[0016] Figure 4 The top view of the paper tape feeding mechanism provided in the embodiments of the present application is shown in the figure;
[0017] Figure 5 The structure schematic diagram of the paper tape pulling mechanism provided in the embodiments of the present application is shown in the figure;
[0018] Figure 6 The structure schematic diagram of the paper tape detecting mechanism provided in the embodiments of the present application is shown in the figure;
[0019] Figure 7 The structure schematic diagram of the automatic paper tape fixing device provided in the embodiments of the present application is shown in the figure;
[0020] Figure 8 Structure diagram of the glue sticking feeding mechanism provided for the embodiment of the present application;
[0021] Figure 9 Structure diagram of the paper tape rolling mechanism provided for the embodiment of the present application;
[0022] Figure 10 Structure diagram of the paper tape cutting mechanism provided for the embodiment of the present application;
[0023] Figure 11 Structure diagram of the automatic feeding device provided for the embodiment of the present application;
[0024] Figure 12 Structure diagram of the automatic material collecting device provided for the embodiment of the present application.
[0025] Reference signs:
[0026] 1 - frame;
[0027] 11 - base; 12 - support; 13 - feeding vertical rail; 14 - electrical box; 15 - rocker arm; 16 - glue sticking paper vertical rail 2 - controller;
[0028] 3 - automatic material collecting device;
[0029] 31 - material collecting tray; 32 - material collecting disc; 33 - paper tape guide roller assembly
[0030] 4 - automatic feeding device;
[0031] 41 - automatic feeding support; 42 - feeding limiting member; 43 - material tape clamping member; 44 - material tape cutting member; 451 - feeding inductor; 452 - joint judging inductor; 453 - counting inductor; 461 - feeding guide wheel; 462 - conveying guide wheel; 463 - pre-disc guide wheel; 47 - waste switching cylinder; 48 - waste and sampling material tape guide groove; 49 - sampling material box;
[0032] 5 - automatic paper tape feeding device;
[0033] 51 - paper tape roll tray; 52 - paper tape buffering mechanism;
[0034] 53 - paper tape feeding mechanism;
[0035] 531 - paper tape guide wheel; 532 - feeding clamping cylinder; 533 - paper tape guide groove; 534 - paper tape suction disc; 535 - paper tape suction disc connecting rod; 536 - paper tape feeding guide rail; 537 - paper tape feeding carriage; 538 - paper tape suction disc shifting cylinder;
[0036] 54 - paper tape pulling mechanism;
[0037] 541-paper tape pulling support; 542-paper tape pulling clamping jaw; 543-paper tape pulling slide rail
[0038] 55-paper tape detection mechanism
[0039] 551-paper tape detection mechanism support; 552-paper tape detection mechanism slide block; 553-paper tape outlet guide wheel; 554-paper tape return guide wheel; 555-paper tape return guide wheel air cylinder
[0040] 6-automatic adhesive paper device
[0041] 61-adhesive paper rotating shaft; 62-paper tape arrangement mechanism
[0042] 621-arrangement rod; 622-long slot
[0043] 63-adhesive paper clamping mechanism; 64-adhesive paper clamping mechanism
[0044] 65-adhesive paper feeding mechanism
[0045] 651-adhesive paper suction cup; 652-adhesive paper feeding support; 653-adhesive paper suction cup feeding assembly; 654-adhesive paper suction cup support rod; 655-elastic member
[0046] 66-paper tape cutting mechanism
[0047] 661-paper tape cutting scissors; 662-paper tape clamping member
[0048] 67-paper tape rolling mechanism
[0049] 671-paper tape rolling head; 672-paper tape rolling driving member DETAILED DESCRIPTION
[0050] In order to make the technical solutions and advantages in the embodiments of the present application more clear and apparent, the exemplary embodiments of the present application are further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0051] In the process of implementing the present application, the inventors found that the existing material collecting equipment for continuous electroplating production line adopts full manual operation or partial automation operation, but full automation material collecting cannot be realized, for example, the end of the paper tape is sent into the material collecting disc and fixed, and after a roll of material is collected, the paper tape is cut and the tail end is fixed, and the material collecting disc and the paper tape disc are still taken manually, thereby a large amount of time and manpower is wasted, and the requirement of the material collecting device for continuous electroplating production line on the degree of automation cannot be met.
[0052] In order to make the technical solutions and advantages of the embodiments of the present application clearer and more apparent, the exemplary embodiments of the present application are further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0053] Figure 1 The structural schematic diagram of the automatic material collecting machine provided in the embodiments of the present application is shown in Figure 2 The structural schematic diagram of the automatic material collecting machine provided in the embodiments of the present application is shown in Figure 1 and Figure 2 The automatic material collecting machine is shown in
[0054] The rack includes a base 11 and a support 12. The base 11 can be in any shape suitable for the application site. In most cases, the specific embodiments of the base 11 are rectangular plate structures, which are arranged parallel to the ground. The lower part of the base 11 is provided with a roller or other structure facilitating the movement of the automatic material collecting machine. An electrical box 14 is arranged on the base 11. The controller 2 is connected to the electrical box 14 through a rocker arm 15. The rocker arm 15 is a hollow or slot-shaped structure. The controller 2 is electrically connected to the electrical system in the electrical box 14 through the electrical lines in the rocker arm 15.
[0055] The support 12 includes a vertical stand installed vertically on the base 11 and a horizontal support structure parallel to the base 11 and fixed to the vertical stand. The automatic material collecting device 3 and the automatic paper tape feeding device 5 are both installed on the horizontal support structure. The horizontal support structure can be one layer or multiple layers. In the case of multiple layers, one set of automatic material collecting device 3 and one set of automatic paper tape feeding device 5 are arranged on each layer to reduce the number of disc changes and improve the automation rate. The automatic feeding device 4 and the automatic adhesive paper attaching device 6 can be arranged on each layer of the horizontal support structure or can be arranged on the vertical rail to slide up and down to work with each layer of the automatic material collecting device 3 and the automatic paper tape feeding device 5.
[0056] After calculation and evaluation, the most preferred embodiment is shown in Figure 1 and Figure 2As shown, 5 layers of horizontal support structure are arranged on each automatic material collecting machine, and one set of automatic material collecting device 3 and one set of automatic paper tape feeding device 5 are arranged on each layer. The whole automatic material collecting machine includes one set of automatic feeding device 4 and two sets of automatic paper taping mechanism 6. One feeding vertical rail 13 is fixed on one side of the support 13 near the material inlet end of the automatic material collecting device 3, and one set of automatic feeding device 4 is installed on the feeding vertical rail 13 and slidably connected with the slide rail on the feeding vertical rail 13, so as to slide vertically up and down along the feeding vertical rail 13 and stop and lock at the position corresponding to the material inlet end of each layer of automatic material collecting device 3. The other side of the support 13 is fixed with a paper taping vertical rail 16, and the slide rail on the paper taping vertical rail 16 is divided into two sections. Each section of the slide rail on the paper taping vertical rail 16 is provided with one set of automatic paper taping mechanism 6, which can slide vertically up and down along the slide rail on the paper taping vertical rail 16. The automatic paper taping mechanism 6 located on the upper section of the slide rail can stop and lock at the paper taping position corresponding to the upper two layers of automatic material collecting device; and the automatic paper taping mechanism 6 located on the lower section of the slide rail can stop and lock at the paper taping position corresponding to the lower three layers of automatic material collecting device.
[0057] The automatic material collecting device 3, the automatic feeding device 4, the automatic paper tape feeding device 5 and the automatic paper taping device 6 are electrically connected through the electrical system in the electrical box 14, that is, the automatic material collecting device 3, the automatic feeding device 4, the automatic paper tape feeding device 5 and the automatic paper taping device 6 are electrically connected with the controller 2 through the electrical line and the electrical system.
[0058] After the operator starts the equipment through the controller 2, the automatic feeding device 4 and the automatic paper taping device 6 slide up and down in the slide rail corresponding to the vertical rail under the driving of the driving assembly, and stop and lock at the layer where the material collecting needs to be performed, and cooperate with the automatic material collecting device 3 and the automatic paper tape feeding device 5 to start the material collecting. The driving assembly for driving the automatic feeding device 4 and the automatic paper taping device 6 and the automatic positioning assembly and the automatic locking assembly for positioning and locking the automatic feeding device 4 and the automatic paper taping device 6 at the working position all belong to the prior art, which will not be described herein.
[0059] Figure 12 The structural schematic diagram of the automatic material collecting device 3 provided in the embodiment of the present application is shown in Figure 12As shown, the automatic material receiving device 3 comprises a material receiving tray 31 mounted on the frame 1 and a material receiving disc 32 rotatably mounted on the frame, and a paper tape guiding roller assembly 33 is arranged on the periphery of the material receiving disc 32. The paper tape guiding roller assembly 33 can rotate forward or reversely relative to the material receiving disc 32 under the driving of a driving member thereof, and guide the paper tape during the material receiving, so as to ensure that the paper tape smoothly enters the material receiving disc 32. Before the paper tape is cut off at the end of the material receiving, the paper tape guiding roller assembly 33 guides the paper tape to the side of the automatic paper taping device, so as to facilitate the subsequent automatic paper taping device to perform the actions of cutting the paper tape and taping the tail. The driving member of the paper tape guiding roller assembly 33 is a prior art, and a general motor electrically connected with a controller can be adopted, and the specific structure and working process are not described here.
[0060] The automatic material feeding device 4 is mounted on the frame, and is used for conveying the strip-shaped material delivered from the previous process to the material receiving disc of the automatic material receiving device.
[0061] The embodiment of the present application provides a specific implementation of the automatic paper tape feeding device, Figure 3 The structure schematic diagram of the automatic paper tape feeding device provided by the embodiment of the present application is shown in the figure, Figure 3 As shown, the automatic paper tape feeding device 5 comprises a paper tape roll tray 51 mounted on the frame, a paper tape buffering mechanism 52, a paper tape feeding mechanism 53, a paper tape pulling mechanism 54 and a paper tape detecting mechanism 55. The center of the paper tape roll tray 51 is provided with a rotatable rotating shaft. The paper tape feeding mechanism 53 is arranged at the paper tape outlet end of the paper tape roll tray 51. The paper tape buffering mechanism 52 is arranged between the paper tape outlet end of the paper tape roll tray 51 and the paper tape inlet end of the paper tape feeding mechanism 53. The paper tape pulling mechanism 54 and the paper tape detecting mechanism 55 are arranged at the paper tape outlet end of the paper tape feeding mechanism.
[0062] The rotating shaft at the center of the paper tape roll tray 51 is connected with a paper tape roll tray motor 56 through a synchronous belt. The paper tape buffering mechanism 52 comprises a plurality of damping rollers distributed in a staggered manner. During the working, the paper tape roll is mounted on the rotating shaft at the center of the paper tape roll tray 51, and the front end of the paper tape sequentially passes through the damping rollers (such as Figure 3The paper tape buffer mechanism 52 can prevent the paper tape from being sent out too much. After passing through the paper tape buffer mechanism 52, the front end of the paper tape enters the feeding end of the paper tape feeding mechanism 53 and extends from the discharging end of the paper tape feeding mechanism 53. The paper tape pulling mechanism 54 clamps the front end of the paper tape. The paper tape pulling mechanism 54 can advance or retreat along the feeding direction, cooperate with the forward rotation or reverse rotation of the paper roll tray motor 56 to straighten and fix the paper tape on the paper tape feeding mechanism 53, and perform the action of feeding the front end of the paper tape into the receiving disc 32 by the paper tape feeding mechanism 53. Before the paper tape enters the receiving disc 32, it passes through the paper tape detection mechanism 55. The paper tape detection mechanism 55 is used to detect whether the discharging, returning, guiding and other working states of the paper tape are correct.
[0063] When working, the operator starts the automatic receiving machine through the controller 2. The paper tape is fed into the receiving disc 32 through the automatic receiving device 3. The automatic paper tape feeding device 5 feeds the end of the paper tape into the receiving disc 32. The automatic adhesive paper device 6 is started. The paper tape and the end of the paper tape are fixed on the disc shaft of the receiving disc 32 through the adhesive paper. The receiving disc 32 rotates to receive the paper tape. When the receiving is completed, the receiving disc 32 slows down until it stops rotating. The automatic adhesive paper device 6 is started. The paper tape and the paper tape are cut off respectively, and the tail end of the paper tape and the paper tape is pasted on the edge of the receiving disc through the adhesive paper. After completing a roll of receiving, the automatic feeding device 4 and the automatic adhesive paper device 6 respectively slide downward along the feeding vertical rail 13 and the adhesive paper vertical rail 16 to the next layer of working position and stop.
[0064] The rack 1, the controller 2 mounted on the rack, the automatic receiving device 3, the automatic feeding device 4, the automatic paper tape feeding device 5 and the automatic adhesive paper device 6, the electrical box 14 and its components can adopt the existing technical structure, or the specific implementation mode provided by the embodiment of the application.
[0065] Further, the embodiment of the application provides a specific implementation mode of the paper tape feeding mechanism 53, Figure 4 The top view of the paper tape feeding mechanism provided by the embodiment of the application is as follows, Figure 4As shown, the paper tape feeding mechanism 53 includes a paper tape guide wheel 531, a feeding clamp cylinder 532, a paper tape guide groove 533, a paper tape suction disc 534, a paper tape suction disc connecting rod 535, a paper tape feeding guide rail 536, a paper tape feeding slide 537, and a paper tape suction disc displacement cylinder 538. The paper tape guide wheel 531 is a pair of wheels installed side by side on the horizontal support structure of the machine frame at the feeding opening of the paper tape feeding mechanism 53, and the gap between the two wheels allows the paper tape to pass through. The feeding clamp cylinder 532 is installed after the paper tape guide wheel 531, and the clamp jaw of the feeding clamp cylinder 532 is located on the horizontal support structure and is arranged on the paper tape feeding passage, while the cylinder body is located below the horizontal support structure. The paper tape suction disc 534 is arranged on one side of the paper tape guide groove 533 and is connected to the paper tape suction disc displacement cylinder 538 through the paper tape suction disc connecting rod 535. The paper tape suction disc displacement cylinder 538 is installed on the paper tape feeding slide 537, and a rodless cylinder is installed below the paper tape feeding guide rail 536. The paper tape feeding slide 537 is installed on the piston of the rodless cylinder and is in sliding cooperation with the paper tape feeding guide rail 536.
[0066] The paper tape end passes through the gap between the two paper tape guide wheels 531, the gap between the clamp jaws of the feeding clamp cylinder 532, and the paper tape guide groove 533 in sequence, and then extends out of the discharge opening of the paper tape guide groove 533. After being straightened by the paper tape pulling mechanism 54, the paper tape suction disc displacement cylinder 538 pushes the paper tape suction disc 534 to move in the direction of the paper tape. The paper tape suction disc 534 uses the principle of vacuum adsorption to adsorb and fix the paper tape. Then, the paper tape pulling mechanism 54 releases the paper tape and retreats to its initial position. The rodless cylinder below the paper tape feeding guide rail 536 is started to drive the paper tape feeding slide 537 to move linearly along the paper tape feeding guide rail 536, and the front end of the paper tape adsorbed and fixed on the paper tape suction disc 534 is fed into the receiving disc 32. After the paper tape is fed into position, the paper tape suction disc 534 is inflated to release the paper tape, and the automatic adhesive paper device 6 fixes the paper tape on the inner shaft of the receiving disc 32. The rodless cylinder below the paper tape feeding guide rail 536 drives the paper tape feeding slide 537 to retreat to the initial position, and the paper tape suction disc displacement cylinder 538 also retreats to the initial position, waiting for the next feeding instruction.
[0067] Further, the application provides a specific implementation of the paper tape pulling mechanism 54, Figure 5 The structure diagram of the paper tape pulling mechanism provided by the application is shown in Figure 5As shown, the paper tape pulling mechanism 54 includes a paper tape pulling support 541 and a paper tape pulling gripper 542 which is in sliding fit with a paper tape pulling slide rail 543 provided on the paper tape pulling support 541. The paper tape pulling slide rail 543 is parallel to the paper tape feeding direction, i.e. the longitudinal direction of the paper tape guide groove 533 in the paper tape feeding mechanism 53, and the paper tape pulling gripper 542 can be driven to open and close by a cylinder connected thereto or by a motor and transmission structure, both of which are known in the art and will not be described here. In addition, the sliding of the paper tape pulling gripper 542 on the paper tape pulling slide rail 543 can be driven by a rodless cylinder or by a motor and transmission structure, which will not be described here.
[0068] When the paper tape end is near the paper tape pulling mechanism 54, the system is started, the paper tape pulling gripper 542 clamps the front end of the paper tape, moves forward along the paper tape feeding direction to the direction of the take-up reel 32, and cooperates with the rotation of the paper tape roll tray 51 to tighten the paper tape. After the paper tape feeding mechanism 53 fixes the paper tape, the paper tape pulling gripper is released and withdrawn to the initial position.
[0069] Further, the application provides a specific implementation of a paper tape detection mechanism 55, Figure 6 A structure diagram of the paper tape detection mechanism provided by the application is shown in FIG. 6. The paper tape detection mechanism 55 is installed at the paper tape discharge end of the automatic paper tape feeding device 5, as shown in FIG. 6. Figure 6 As shown, the paper tape detection mechanism 55 includes a paper tape detection mechanism support 551, a paper tape detection mechanism slide block 552, a paper tape discharge guide wheel 553, a paper tape return guide wheel 554, a paper tape return guide wheel cylinder 555 and a photoelectric sensor. The paper tape detection mechanism support 551 is installed on the frame, the paper tape detection mechanism slide block 552 is in sliding fit with the paper tape detection mechanism support 551 through a paper tape detection mechanism slide rail 556, and the paper tape detection mechanism slide block 552 is symmetrically arranged about the paper tape discharge direction. The paper tape discharge guide wheel 553 is symmetrically arranged about the paper tape discharge direction and is installed on the two paper tape detection mechanism slide blocks 552. The paper tape return guide wheel 554, the paper tape return guide wheel cylinder 555 and the photoelectric sensor are all installed on the paper tape detection mechanism slide block 552. The two paper tape detection mechanism slide blocks 552 can move towards or away from each other along the paper tape detection mechanism slide rail 556 under the drive of a drive member, so as to clamp or release the paper tape by the paper tape discharge guide wheel 553. The paper tape return guide wheel 554 can be extended to the paper tape direction relative to the paper tape detection mechanism slide block 552 under the drive of the paper tape return guide wheel cylinder 555, and can guide the wide paper tape and the narrow paper tape during the return. The drive mechanism for driving the paper tape detection mechanism slide block 552 can be a cylinder or a motor and transmission structure.
[0070] The paper tape detection mechanism 55 uses a photoelectric sensor for detection, and the transmitting end and the receiving end of the photoelectric sensor are respectively installed on the two paper tape detection mechanism sliders 552. When the material receiving work is in progress, the paper tape passes between the transmitting end and the receiving end of the photoelectric sensor, and the receiving end of the photoelectric sensor cannot receive a signal, indicating that the normal material receiving is in progress. When the material receiving is completed, the paper tape is cut, and the two paper tape detection mechanism sliders 552 move relative to each other. The two paper tape guide wheels 553 clamp the paper tape to prevent the paper tape from coming off. The paper tape return guide wheel 554 extends towards the paper tape relative to the paper tape detection mechanism slider 552 under the drive of the paper tape return guide wheel air cylinder 555 to guide the paper tape. The paper tape roll tray 51 rotates to perform the paper tape return action. When the end of the paper tape is returned to the photoelectric sensor, the receiving end of the paper tape return guide wheel receives a signal, indicating that the paper tape has been returned to the predetermined position. The paper tape roll tray 51 stops rotating, and the paper tape return is completed. In specific applications, the paper tape return guide wheel 554 can be provided with two or more sets, which are divided into narrow paper tape return guide wheels, wide paper tape return guide wheels, or more, to adapt to more working scenarios. The photoelectric sensor can be provided with two or more sets. When the paper tape is returned to the position of the first set of photoelectric sensors, the paper tape roll tray slows down. When the paper tape is returned to the position of the second set of photoelectric sensors, the paper tape roll tray stops rotating to complete the paper tape return. The paper tape detection mechanism 55 can ensure that the end of the paper tape can be returned to the same specified position each time, and the next round of material receiving can start automatically from this position to perform the above-mentioned paper tape feeding action without manual intervention.
[0071] The application also provides a specific implementation of the automatic adhesive paper device 6. The automatic adhesive paper device 6 comprises an adhesive paper rotating shaft 61, an adhesive paper clamping mechanism 63, an adhesive paper clamping mechanism 64, an adhesive paper feeding mechanism 65, and a paper cutting mechanism 66. The adhesive paper rotating shaft 61 is used to install the adhesive paper roll. The adhesive paper clamping mechanism 63 is arranged on one side of the adhesive paper roll extension end. The adhesive paper clamping mechanism 64 is arranged on the opposite side of the adhesive paper roll extension end. The adhesive paper feeding mechanism 65 is arranged between the adhesive paper clamping mechanism 63 and the adhesive paper clamping mechanism 64. The adhesive paper feeding mechanism 65 is configured as a telescopic structure. The paper cutting mechanism 66 is used to cut the paper tape after the winding is completed.
[0072] Before the material receiving is completed, the adhesive paper clamping mechanism 64 moves towards the adhesive paper roll extension end, clamps one end of the adhesive paper roll extension, and then withdraws and pulls out the adhesive paper. The pulled-out section of the adhesive paper is in front of the adhesive paper clamping mechanism 64, and the adhesive side faces the material receiving tray 32. After the adhesive paper feeding mechanism 65 fixes the adhesive paper, the adhesive paper clamping mechanism 63 clamps the adhesive paper on one side of the adhesive paper roll extension end. The paper guide drum assembly 33 guides the paper tape to one side of the automatic adhesive paper device 6. The paper cutting mechanism 67 cuts the paper tape and then withdraws. After that, the adhesive paper feeding mechanism 65 extends and uses the adhesive paper fixed at the front end to paste the end of the paper tape to the edge of the material receiving tray 32 and then withdraws. The paper tape pressing mechanism 68 withdraws to the initial position and waits for the next adhesive pasting.
[0073] The tape clamping mechanism 64 comprises a clamping jaw for clamping the tape, a driving member such as a cylinder for driving the clamping jaw to open and close, a linear motion assembly such as a cylinder or a motor for driving the clamping jaw to reciprocate along the direction towards the tape rotating shaft 61, and a power assembly, etc. The tape cutting mechanism 63 comprises a tape cutter with a blade vertically upward, a driving member such as a cylinder for driving the tape cutter to open and close, and a transmission assembly, etc.
[0074] Further, the application provides a specific implementation of the tape feeding mechanism 65, Figure 8 The structure diagram of the tape feeding mechanism provided by the application is shown in Figure 8 As shown in the drawings, the tape feeding mechanism 65 comprises a tape suction disc 651, a tape feeding support 652, and a tape suction disc feeding assembly 653. The tape suction disc feeding assembly 653 is installed on the frame, the tape feeding support 652 is connected with the tape suction disc feeding assembly 653, the tape feeding support 652 can be driven by the tape suction disc feeding assembly 653 to move towards the material collecting disc 32, the tape feeding support 652 is provided with a through hole, the rear of the tape suction disc 651 is connected with a tape suction disc support rod 654, the tape suction disc support rod 654 passes through the through hole of the tape feeding support 652 and is in sliding fit with the tape feeding support 652, and the tape suction disc 651 and the tape feeding support 652 are provided with elastic members 655. After the tape clamping mechanism 64 pulls out the tape, the adhesive side of the tape faces the material collecting disc 32, the tape suction disc 651 uses the vacuum adsorption to adsorb the tape from the non-adhesive side of the tape, after the tape cutting mechanism 63 cuts the tape, the tape suction disc feeding assembly 653 drives the tape feeding support 652 and the tape suction disc 651 to move towards the material collecting disc 32, after the tape suction disc 651 contacts the material collecting disc 32, the tape suction disc feeding assembly 653 and the tape feeding support 652 continue to move towards the material collecting disc 32 for a small distance, the tape suction disc 651 stops moving under the block of the material collecting disc 32, the elastic members 655 such as springs are compressed, the reaction force of the elastic members 655 compresses the tape in front of the tape suction disc 651 against the edge of the material collecting disc 32, the tape suction disc 651 releases the vacuum state and is withdrawn by the tape suction disc feeding assembly 653.
[0075] Figure 9 The structure diagram of the paper tape rolling mechanism provided by the application is shown in Figure 7 and Figure 9As shown in the figure, the automatic paper tape pasting device 6 further comprises a paper tape rolling mechanism 67 and a paper tape arrangement mechanism 62 installed on the frame. The paper tape rolling mechanism 67 comprises a paper tape rolling head 671 and a paper tape rolling driving member 672, which can drive the paper tape rolling head 671 to move towards the receiving disc 32 until the paper tape rolling head 671 contacts the edge of the receiving disc 32. The paper tape arrangement mechanism 62 comprises an arrangement rod 621 which can extend up and down through a long slot 622 formed on the frame and an arrangement rod driving member which drives the arrangement rod 621 to reciprocate in the long slot 622.
[0076] Figure 10 The structure schematic diagram of the paper tape cutting mechanism provided by the embodiment of the present application is shown in the figure, Figure 10 As shown in the figure, the paper tape cutting mechanism 66 comprises a paper tape cutting scissors 661 with the blade vertically upward, a paper tape clamping member 662 and a paper tape cutting mechanism driving member which drives the paper tape cutting scissors 661 and the paper tape clamping member 662 to move.
[0077] When the receiving is finished, the paper tape arrangement mechanism 62 moves to the position between the inside of the paper tape and the receiving disc 32, i.e. the position between the paper tape which is not rolled and the receiving disc 32. After the arrangement rod 621 extends upwards, it moves along the long slot 622 towards the original receiving disc 32, which expands the included angle between the paper tape and the receiving disc. After the arrangement rod 621 moves to the predetermined position, the paper tape rolling driving member 672 drives the paper tape rolling head 671 to move towards the receiving disc 32 until the paper tape rolling head 671 contacts the edge of the receiving disc 32, which presses the paper tape against the edge of the receiving disc 32. The paper tape clamping member 662 and the paper tape cutting scissors 661 extend upwards. The paper tape clamping member 662 clamps the paper tape to stabilize the position of the paper tape to be cut. After the paper tape cutting scissors 661 cuts the paper tape, the paper tape clamping member 662 and the paper tape cutting scissors 661 retract downwards and return to the original position. After the arrangement rod 621 retracts, it returns to the original position. The automatic paper tape feeding device 5 operates to feed back the paper tape, and at the same time, the adhesive feeding mechanism 65 operates to feed the adhesive. After the feeding of the adhesive is finished, the paper tape rolling driving member 672 drives the paper tape rolling head 671 to retract to the original position.
[0078] The embodiment of the present application further provides a specific implementation of the automatic feeding device 4, Figure 11 The structure schematic diagram of the automatic feeding device provided by the embodiment of the present application is shown in the figure, Figure 11 As shown in the figure, the automatic feeding device comprises an automatic feeding support 41, an inlet limiting member 42, a guide wheel, a sensor, a tape clamping member 43 and a tape cutting member 44. The inlet limiting member 42 is installed at the front end of the automatic feeding support 41 and adopts a guide groove structure with an inner width slightly larger than the width of the tape, which is used to limit the tape to prevent it from moving transversely greatly and ensure smooth feeding. The tape cutting member 44 is installed at the rear end of the automatic feeding support and is used to cut the joint of the tape at a fixed length. The guide wheel, the sensor and the tape clamping member 43 are installed on the automatic feeding support 41.
[0079] Further, the above-mentioned sensors include a feeding sensor 451, a joint detection sensor 452, and a counting sensor 453. The feeding sensor 451 is installed at the connection between the feeding limiting member 42 and the automatic feeding support 41, and is used to detect the feeding state of the material belt. The joint detection sensor 452 and the counting detection sensor 453 are installed on the automatic feeding support 41. The joint detection sensor 452 is located between the counting detection sensor 453 and the feeding sensor 451, and is used to automatically check the position of the joint of the material belt. After the joint of the material belt is detected, the material belt cutting member 44 is started to cut the joint at a fixed length before and after the joint. The guide wheels include a feeding guide wheel 461, a conveying guide wheel 462, and a pre-feeding-dish guide wheel 463, which are respectively used to guide the material belt during feeding, conveying, and before the material belt enters the feeding dish 32, so as to avoid the transverse deviation of the material belt. The feeding guide wheel 461 is installed on the automatic feeding support 41 and located in front of the joint detection sensor 452. The conveying guide wheel 462 has two groups, which are respectively arranged before and after the counting detection sensor 453. The pre-feeding-dish guide wheel 463 is installed on the automatic feeding support 41 and located behind the material belt cutting member 44. The material belt clamping member 43 is arranged between the conveying guide wheel 462 and the material belt cutting member 44, and is used to clamp the material belt when the feeding dish stops rotating or the material belt needs to be cut.
[0080] The lower part of the pre-feeding-dish guide wheel 463 and the material belt cutting member 44 is further provided with a waste switching cylinder 47. One side of the pre-feeding-dish guide wheel is provided with a waste and sampling material belt guide groove 48. The lower part of the waste switching cylinder 47 is provided with a sampling material box 49.
[0081] The joint detection sensor 452 automatically checks the position of the joint of the material belt, and stops feeding after the joint of the material belt is detected. The clamping member 43 clamps and fixes the material belt. The material belt cutting member 44 is started to cut the joint at a fixed length before and after the joint. The cut joint automatically falls into the material frame below. The waste switching cylinder 47 is actuated to make the sampling material belt guide groove 48 and the sampling material box 49 run to the working position. The material belt cutting member 44 cuts a small section of the material belt again, which falls into the waste and sampling material belt guide groove 48 and the sampling material box 49 for sampling. Then, the automatic feeding and feeding are continued.
[0082] In summary, the driving mechanism of each component of the application, such as motor, cylinder, etc. are connected to the control system, and each sensing and detection device is also connected to the control system. When the material receiving disc, paper roll and adhesive paper roll are installed, the system is started, and each component operates under the control of the control system. The automatic winding of five layers of material receiving disc can be realized at one time, which maximizes the automatic material receiving, greatly improves the automation level of the material receiving link of the continuous electroplating production line, improves the production efficiency, and reduces the labor cost.
[0083] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0084] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0085] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or can communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0086] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they understand the basic inventive concept. Therefore, the appended claims are intended to include the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0087] Obviously, many modifications and variations of the present application are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims and their equivalents, the application can be practiced otherwise than as specifically described.
Claims
1. An automatic material receiving machine, characterized in that, include: The machine includes a frame (1), a controller (2) mounted on the frame, an automatic material receiving device (3), an automatic feeding device (4), an automatic paper feeding device (5), and an automatic adhesive tape applicator (6). The automatic material receiving device (3), automatic feeding device (4), automatic paper feeding device (5), and automatic adhesive tape applicator (6) are all electrically connected to the controller. The automatic receiving device (3) includes a receiving tray (31) mounted on a frame (1) and a receiving disc (32) rotatably mounted on the receiving tray (31), wherein the receiving disc (32) is provided with a paper guide roller assembly (33) on its outer periphery. An automatic feeding device (4) is installed on the frame to convey the strip material transferred from the previous process to the automatic receiving tray (32). The automatic paper feeding device (5) includes a paper tape roll tray (51), a paper tape buffer mechanism (52), a paper tape feeding mechanism (53), a paper tape pulling mechanism (54), and a paper tape detection mechanism (55) installed on the frame. The paper tape roll tray (51) has a rotatable shaft at its center. The paper tape feeding mechanism (53) is located on one side of the paper tape output end of the paper tape roll tray (51). The paper tape buffer mechanism (52) is located between the paper tape output end of the paper tape roll tray (51) and the paper tape input end of the paper tape feeding mechanism (53). The paper tape pulling mechanism (54) and the paper tape detection mechanism (55) are located at the paper tape output end of the paper tape feeding mechanism. The paper tape feeding mechanism (53) includes a paper tape guide roller (531), a feeding gripper cylinder (532), a paper tape guide groove (533), a paper tape suction cup (534), a paper tape suction cup connecting rod (535), a paper tape feeding guide rail (536), a paper tape feeding slide (537), and a paper tape suction cup clearance cylinder (538). The paper tape guide roller (531) is installed at the inlet of the paper tape feeding mechanism (53), and the paper tape guide roller (531) is installed in sequence after the paper tape guide roller (531). Feeding gripper cylinder (532) and paper tape guide groove (533); paper tape suction cup (534) is set on one side of paper tape guide groove (533) and connected to paper tape suction cup clearance cylinder (538) through paper tape suction cup connecting rod (535). Paper tape suction cup clearance cylinder (538) is installed on paper tape feeding slide (537). Paper tape feeding slide (537) is installed on paper tape feeding guide rail (536) and slides with paper tape feeding guide rail (536). The paper tape pulling mechanism (54) includes a paper tape pulling bracket (541) and a paper tape pulling gripper (542), and the paper tape pulling gripper (542) is slidably engaged with the paper tape pulling slide rail (543) provided on the paper tape pulling bracket (541); The paper tape detection mechanism (55) includes a paper tape detection mechanism bracket (551), a paper tape detection mechanism slider (552), a paper tape guide wheel (553), a paper tape return guide wheel (554), a paper tape return guide wheel cylinder (555), and a photoelectric sensor. The paper tape detection mechanism bracket (551) is mounted on the frame. The paper tape detection mechanism slider (552) slides with the paper tape detection mechanism bracket (551) via a paper tape detection mechanism slide rail (556). There is a pair of paper tape detection mechanism sliders (552), which are symmetrically arranged about the paper tape output direction. There is a pair of paper tape guide wheels (553), which are respectively mounted on the two paper tape detection mechanism sliders (552) and are symmetrically arranged about the paper tape output direction. The paper tape return guide wheel (554), the paper tape return guide wheel cylinder (555), and the photoelectric sensor are all mounted on the paper tape detection mechanism slider (552). An automatic adhesive tape applicator (6) is mounted on the frame to fix the beginning of the material tape and paper tape to the shaft of the receiving tray (32) at the start of receiving; and to fix the end of the material tape and paper tape to the edge of the receiving tray (32) at the end of receiving.
2. The automatic receiving machine according to claim 1, characterized in that: The automatic adhesive tape applicator (6) includes an adhesive tape rotating shaft (61), an adhesive tape clamping mechanism (63), an adhesive tape holding mechanism (64), an adhesive tape feeding mechanism (65), and a paper tape cutting mechanism (66) mounted on a frame. The adhesive tape rotating shaft (61) is used to install roll adhesive tape. The adhesive tape clamping mechanism (63) is located on one side of the extended end of the roll adhesive tape. The adhesive tape holding mechanism (64) is located on the opposite side of the extended end of the roll adhesive tape and can slide towards the adhesive tape clamping mechanism (63). The adhesive tape feeding mechanism (65) is located between the adhesive tape clamping mechanism (63) and the adhesive tape holding mechanism (64). The adhesive tape feeding mechanism (65) is a telescopic structure. The paper tape cutting mechanism (66) is used to cut the paper tape after the roll is finished.
3. The automatic receiving machine according to claim 2, characterized in that: The adhesive feeding mechanism (65) includes an adhesive suction cup (651), an adhesive feeding bracket (652), and an adhesive suction cup feeding assembly (653). The adhesive suction cup feeding assembly (653) is mounted on the frame. The adhesive feeding bracket (652) is connected to the adhesive suction cup feeding assembly. The adhesive feeding bracket (652) can be driven by the adhesive suction cup feeding assembly (653) to move toward the receiving tray (32). The adhesive feeding bracket (652) has a through hole. An adhesive suction cup support rod (654) is connected to the rear of the adhesive suction cup (651). The adhesive suction cup support rod (654) passes through the through hole on the adhesive feeding bracket (652) and slides with the adhesive feeding bracket (652). The adhesive suction cup (651) and the adhesive feeding bracket (652) are provided with elastic elements (655).
4. The automatic receiving machine according to claim 3, characterized in that: The automatic adhesive tape applicator (6) also includes a paper tape rolling mechanism (67) and a paper tape sorting mechanism (62) mounted on the frame. The paper tape rolling mechanism (67) includes a paper tape rolling head (671) and a paper tape rolling drive component (672). The paper tape rolling drive component (672) can drive the paper tape rolling head (671) to move toward the receiving tray (32) until the paper tape rolling head (671) contacts the edge of the receiving tray (32). The paper tape sorting mechanism (62) includes a sorting rod (621) that can extend and retract vertically through a long slot (622) opened on the frame and a sorting rod drive component that drives the sorting rod (621) to reciprocate in the long slot (622).
5. The automatic receiving machine according to claim 4, characterized in that: The paper-cutting tape mechanism (66) includes paper-cutting tape scissors (661) with the blades vertically upward, paper tape clamping component (662), and a paper-cutting tape mechanism driving component that drives the paper-cutting tape scissors (661) and paper tape clamping component (662) to move.
6. The automatic receiving machine according to any one of claims 1-5, characterized in that: The automatic feeding device includes an automatic feeding bracket (41), an infeed limiting component (42), a guide wheel, a sensor, a material belt clamping component (43), and a material belt cutting component (44). The infeed limiting component (42) is installed at the front end of the automatic feeding bracket (41), the material belt cutting component (44) is installed at the rear end of the automatic feeding bracket, and the guide wheel, sensor, and material belt clamping component are installed on the automatic feeding bracket (41).
7. The automatic receiving machine according to claim 6, characterized in that: The sensors include a feed sensor (451), a connector detection sensor (452), and a counting detection sensor (453). The feed sensor (451) is installed at the connection between the feed limiting member (42) and the automatic feeding bracket (41). The connector detection sensor (452) and the counting detection sensor (453) are installed on the automatic feeding bracket (41). The connector detection sensor (452) is located between the counting detection sensor (453) and the feed sensor (451). The guide wheels include a feeding guide wheel (461), a conveying guide wheel (462), and a tray-entry guide wheel (463). The feeding guide wheel (461) is installed on the automatic feeding bracket (41) and located in front of the joint judgment sensor (452). There are two sets of conveying guide wheels (462), which are respectively set in front of and behind the counting judgment sensor (453). The tray-entry guide wheel (463) is installed on the automatic feeding bracket (41) and located behind the material strip shearing member (44).
Citation Information
Patent Citations
Winding device
CN114436007A
Stamping material belt automatic winding machine
CN216140954U