Single-component double-twisted polyester fiber production apparatus and method
By using pneumatic components and auxiliary adjustment mechanisms in polyester fiber production equipment, the problems of fiber entanglement and adhesion have been solved, achieving stable entanglement and efficient production, thus meeting the needs of fine denier products.
Patent Information
- Application Number
- CN202211236221.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-10
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2042-10-10
AI Technical Summary
Existing polyester fiber production equipment is prone to fiber entanglement and adhesion during plying, resulting in poor processing stability, high consumption, low production efficiency, and difficulty in producing fine denier products.
The equipment used for producing single-component double-twist polyester fibers employs pneumatic components and auxiliary adjustment mechanisms. By utilizing airflow from 45-degree angled jet nozzles, it avoids fiber spinning and generating torque. Furthermore, it ensures stable winding by adjusting fiber tension through motor drive and guide wheels.
It improves the stability and production efficiency of fiber processing, avoids fiber entanglement and breakage, and meets the production needs of fine denier products.
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Figure CN115748023B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chemical fiber production, in particular to a single-component double-twisted polyester fiber production equipment and a production method thereof. BACKGROUND
[0002] Chemical fiber is a fiber with textile properties prepared by using natural high molecular compounds or artificially synthesized high molecular compounds as raw materials through processes such as preparation of spinning dope, spinning and post-treatment. Polyester fiber is one of the fibers, and polyester fiber production equipment is needed when polyester fiber is produced.
[0003] With the development of the times and the progress of science and technology, people's requirements for clothing fabrics are constantly improving. At present, the polyester fiber production process technology of low torque or no torque yarn is realized by the "S+Z" twisting of the ply after the elastic is added. This process not only increases the post-processing flow and production cost, but also often encounters problems such as fiber entanglement and adhesion during the actual production process, resulting in poor processing stability of the fiber, high consumption, and low production efficiency. In addition, the realization of low torque by the "S+Z" twisting of the ply after the elastic is added is basically a thick product, which cannot meet the needs of customers for fine products. Therefore, a single-component double-twisted polyester fiber production equipment and a production method thereof are proposed. SUMMARY
[0004] The purpose of the present application is to provide a single-component double-twisted polyester fiber production equipment and a production method thereof to solve the problems of fiber entanglement and adhesion during the actual production process, resulting in poor processing stability of the fiber, high consumption, and low production efficiency.
[0005] In order to achieve the above object, the present application provides the following technical scheme: Single component double twist polyester fiber production equipment, including support frame, fixed cylinder and winding cylinder, the bottom of the left side of the support frame is fixedly connected with the bottom plate, the top of the right side of the support frame is fixedly connected with the top plate, the top of the bottom plate and the left side of the top plate are fixedly connected with two groups of first mounting plate and second mounting plate along the front and back direction respectively, the front and back of the fixed cylinder and the winding cylinder are rotatably provided with a block, one side of the block is clamped on the top of the first mounting plate and the left side of the second mounting plate, two groups of the block on the front are fixedly connected with the positioning plate, the front of the positioning plate is provided with the mounting frame, the first motor used in cooperation with the fixed cylinder and the winding cylinder is fixedly connected in the mounting frame longitudinally, the first mounting plate and the second mounting plate are provided with the mounting assembly used in cooperation with the block and the first motor, the bottom plate is fixedly connected with the auxiliary frame, the fixed cylinder is provided with the polyester fiber body, the auxiliary frame is provided with the auxiliary adjusting mechanism used in cooperation with the polyester fiber body, one side of the polyester fiber body is wound on the winding cylinder, the support frame is provided with the pneumatic assembly used in cooperation with the polyester fiber body.
[0006] Preferably, the pneumatic assembly comprises a main pipe fixedly connected to the top of the left side of the support frame, a gas pipe is communicated on the main pipe, a positioning block is arranged on the gas pipe, two groups of jet holes used in cooperation with the polyester fiber body are symmetrically formed in the positioning block along the front and back direction, the jet holes are at an angle of 45 degrees with the horizontal vertical plane, a cavity used in cooperation with the jet hole is formed in the positioning block, the cavity is communicated with one side of the gas pipe, a limiting seat used in cooperation with the polyester fiber body is arranged on the positioning block, a gas pump is fixedly connected to the bottom of the left side of the support frame, a butt joint elbow is communicated with the gas outlet end of the gas pump, and one end of the butt joint elbow is communicated with the main pipe, extending seats are fixedly connected to the two sides of the positioning block, a first guide ring and a second guide ring used in cooperation with the polyester fiber body are fixedly connected to the extending seats along the left and right direction in sequence.
[0007] Preferably, the auxiliary adjusting mechanism comprises a second motor fixedly connected to the bottom plate, a driving frame is fixedly connected to the output end of the second motor, a driving plate is rotatably arranged at one end of the driving frame, auxiliary grooves are vertically formed in the right side of the front and back of the inner cavity of the auxiliary frame, auxiliary blocks are slidably arranged in the auxiliary grooves, U-shaped frames are fixedly connected to the sides of the auxiliary blocks close to each other, auxiliary guide wheels used in cooperation with the polyester fiber body are rotatably arranged in the U-shaped frames, fixed square columns are fixedly connected to the bottom of the U-shaped frame, and the top end of the driving plate is rotatably arranged on the fixed square column.
[0008] Preferably, the mounting assembly comprises a plurality of insertion rods fixedly connected to the square block, one end of each of the insertion rods is inserted into the first mounting plate and the second mounting plate, the output end of the first motor is fixedly connected with a square butt joint seat, the front surface of the fixing cylinder and the winding cylinder is provided with a square groove matched with the square butt joint seat, the front surface of the positioning plate is fixedly connected with two locking screws, one end of the locking screw penetrates into the mounting frame and is threadedly connected with a locking nut, the two sides of the first mounting plate and the top and bottom of the second mounting plate are threadedly connected with fixing screws through screw holes, and one end of the fixing screw is inserted into the square block.
[0009] Preferably, the left side of the top plate is fixedly connected with an electric sliding rail through a connecting plate, and the electric sliding rail is located below the winding cylinder, one side of the electric sliding rail is provided with a sliding seat, and the side of the sliding seat away from the electric sliding rail is fixedly connected with a third guide ring matched with the polyester fiber body.
[0010] Preferably, the main pipe is provided with an air pressure gauge matched with the air pump, and the ends of the extension seats away from each other are in an arc structure.
[0011] Preferably, the left side of the top of the auxiliary frame inner cavity is rotatably provided with a first guide wheel matched with the polyester fiber body, the right side of the auxiliary frame inner cavity is sequentially rotatably provided with two groups of second guide wheels matched with the polyester fiber body in the left-right direction, and the first guide wheel is located above the second guide wheels, and the auxiliary guide wheels are located on the side of the second guide wheels close to each other.
[0012] The production method of the single-component double-twisted polyester fiber production equipment comprises the following steps:
[0013] S1, the user starts the air pump, the air pump transmits the gas into the main pipe through the butt joint elbow, and transmits the gas into the cavity through the air pipe, and finally sprays the polyester fiber body through the two groups of air injection holes, the positioning block, the limiting seat, the air pipe, the air injection hole and the cavity can form a pre-networker, and two groups of air injection holes symmetrically distributed at an angle of 45 degrees with the horizontal and vertical plane are adopted, when two air flows are opposite to each other and interlace the polyester fiber body, the torque generated by the polyester fiber body rotating can be avoided, and the production stability of the subsequent processing is improved;
[0014] S2, then the user monitors the air pressure in the main pipe through the air pressure gauge, until the air pressure reaches the preset value, at this time the user starts the two groups of first motors and the electric sliding rail through the controller, at this time the two groups of first motors can drive the fixing cylinder and the winding cylinder to rotate, one side releases the polyester fiber body, and the other side winds the polyester fiber body after processing, at the same time the electric sliding rail can drive the sliding seat and the third guide ring to move back and forth, so as to drive the polyester fiber body to move back and forth, so that the polyester fiber body is wound more uniformly on the winding cylinder;
[0015] S3, in order to ensure that the tension is stable, the need to adjust the tension of the polyester fiber body according to the site, at this time the user through the controller opens the second motor, and presets the rotation amplitude of the second motor, the second motor can drive the drive frame to rotate, so that the driving plate can swing, and then under the assistance of the fixed square column, the U-shaped frame and the auxiliary guide wheel can be pulled to move, so that the tightness of the polyester fiber body can be adjusted according to the need, and the production stability is improved.
[0016] Compared with the prior art, the beneficial effects of the present application are:
[0017] 1. In the application, the pneumatic assembly, the positioning block, the limiting seat, the air pipe, the air jet hole and the cavity can form a pre-networker, and two groups of air jet holes are symmetrically distributed at an angle of 45 degrees with the horizontal and vertical planes. When two air flows are opposite to each other and interlace the polyester fiber body, the torque caused by the fiber turning is avoided. Compared with the traditional single-hole designed pre-network nozzle, the pre-network air pressure is single-directional jet interlacing polyester fiber body, which is easy to cause the polyester fiber body to turn along the airflow direction, form a twist, produce a torque, and cause the polyester fiber body to break when the polyester fiber body is knotted during the re-starting of the production process. The production stability of the subsequent processing is seriously affected.
[0018] 2. In the application, the auxiliary adjusting mechanism is provided, the driving source is provided by the second motor, the rotation amplitude of the second motor is preset, the driving plate is swung under the cooperation of the drive frame, the U-shaped frame and the auxiliary guide wheel are moved under the assistance of the fixed square column, and the tightness of the polyester fiber body is adjusted according to the need, so that the tension is stable, and the production stability is further improved.
[0019] 3. In the application, the mounting assembly is provided, the first motor is preliminarily fixed through the insertion of the square groove and the square butt joint seat, the mounting frame and the positioning plate are quickly fixed through the threaded joint of the locking screw and the locking nut, so that the first motor is fixed, and the block is fixed under the cooperation of the fixing screw, so that the fixing cylinder and the winding cylinder are quickly fixed. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 It is a structure schematic view of the single-component double-twisted polyester fiber production equipment of the application;
[0021] Fig. 2 It is a structure sectional view of the auxiliary frame of the application;
[0022] Fig. 3 It is a structure perspective view of the pneumatic assembly of the application;
[0023] Fig. 4Partial exploded view of the structure of the pneumatic assembly of the present application;
[0024] Fig. 5 Partial exploded view of the structure of the positioning block of the present application;
[0025] Fig. 6 Partial exploded view of the structure of the single-component double-twisted polyester fiber production equipment of the present application.
[0026] In the figure: 1, support frame; 2, bottom plate; 3, top plate; 4, first mounting plate; 5, fixed cylinder; 6, second mounting plate; 7, winding cylinder; 8, square block; 9, insertion rod; 10, positioning plate; 11, mounting frame; 12, first motor; 13, locking screw; 14, locking nut; 15, square butt joint seat; 16, fixed screw; 17, polyester fiber body; 18, auxiliary frame; 19, first guide wheel; 20, second guide wheel; 21, main pipe; 22, air pipe; 23, positioning block; 24, air injection hole; 25, cavity; 26, limiting seat; 27, extension seat; 28, first guide ring; 29, second guide ring; 30, air pressure gauge; 31, air pump; 32, butt joint elbow; 33, electric sliding rail; 34, sliding seat; 35, third guide ring; 36, auxiliary adjusting mechanism; 361, second motor; 362, driving frame; 363, driving plate; 364, auxiliary groove; 365, auxiliary block; 366, U-shaped frame; 367, auxiliary guide wheel; 368, fixed square column. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0028] Embodiment 1
[0029] Please refer to Figs. 1-6The application provides a technical scheme: single-component double-twisted polyester fiber production equipment, which comprises a support frame 1, a fixed cylinder 5 and a winding cylinder 7, the bottom of the left side of the support frame 1 is fixedly connected with a bottom plate 2, the top of the right side of the support frame 1 is fixedly connected with a top plate 3, the top of the bottom plate 2 and the left side of the top plate 3 are both fixedly connected with two groups of first mounting plates 4 and second mounting plates 6 along the front-rear direction respectively, the front and back surfaces of the fixed cylinder 5 and the winding cylinder 7 are both rotationally provided with square blocks 8, one side of the square blocks 8 is clamped on the top of the first mounting plate 4 and the left side of the second mounting plate 6, the front surface of the two groups of square blocks 8 is fixedly connected with a positioning plate 10, the front surface of the positioning plate 10 is provided with a mounting bracket 11, the first motor 12 used in cooperation with the fixed cylinder 5 and the winding cylinder 7 is fixedly connected in the mounting bracket 11 in the longitudinal direction, the first mounting plate 4 and the second mounting plate 6 are both provided with mounting assemblies used in cooperation with the square blocks 8 and the first motor 12, the design of the mounting assemblies can be used for pre-fixing the first motor 12 by means of the insertion of the square groove and the square butt joint seat 15, and the first motor 12 can be quickly fixed by means of the threaded butt joint of the locking screw 13 and the locking nut 14, so that the first motor 12 can be fixed, and the square blocks 8 can be fixed under the cooperation of the fixed screw 16, so that the fixed cylinder 5 and the winding cylinder 7 can be quickly fixed, the bottom plate 2 is fixedly connected with an auxiliary frame 18, the fixed cylinder 5 is provided with a polyester fiber body 17, the auxiliary frame 18 is provided with an auxiliary adjusting mechanism 36 used in cooperation with the polyester fiber body 17, the design of the auxiliary adjusting mechanism 36 can be used for adjusting the positions of the U-shaped frame 366 and the auxiliary guide wheel 367, so that the tightness of the polyester fiber body 17 can be adjusted according to the needs, the tension stability is ensured, and the production stability is further improved, one side of the polyester fiber body 17 is wound on the winding cylinder 7, the support frame 1 is provided with a pneumatic assembly used in cooperation with the polyester fiber body 17, the design of the pneumatic assembly, while adopting two groups of air injection holes 24 symmetrically distributed at an angle of 45 degrees with the horizontal and vertical planes, can avoid the generation of torque due to the rotation of the fiber when two air flows are directed to the polyester fiber body 17 for interlacing, compared with the pre-network nozzle designed with a traditional single hole, the pre-network air pressure is single-directional injection interlacing polyester fiber body 17, which is easy to cause the polyester fiber body 17 to rotate along the airflow direction, form a twist, generate torque, and cause the polyester fiber body 17 to break due to the knotting of the polyester fiber body 17 when the winding is stopped in the middle of the process and then restarted, and seriously affect the production stability of the subsequent processing.
[0030] Example 2
[0031] See Figs. 1-6The application provides a technical scheme: single-component double-twisted polyester fiber production equipment, including support frame 1, fixed cylinder 5 and winding cylinder 7, the bottom of the left side of the support frame 1 is fixedly connected with the bottom plate 2, the top of the right side of the support frame 1 is fixedly connected with the top plate 3, the top of the bottom plate 2 and the left side of the top plate 3 are fixedly connected with two groups of first mounting plates 4 and second mounting plates 6 along the front and back directions respectively, the front and back surfaces of the fixed cylinder 5 and the winding cylinder 7 are rotatably provided with blocks 8, one side of the block 8 is clamped on the top of the first mounting plate 4 and the left side of the second mounting plate 6, the front surface of the two groups of blocks 8 is fixedly connected with the positioning plate 10, the front surface of the positioning plate 10 is provided with the mounting bracket 11, the first motor 12 used in cooperation with the fixed cylinder 5 and the winding cylinder 7 is fixedly connected in the mounting bracket 11 in the longitudinal direction, the first mounting plate 4 and the second mounting plate 6 are provided with the mounting assembly used in cooperation with the block 8 and the first motor 12, the mounting assembly comprises the insertion rod 9 fixedly connected on the block 8, one end of the multiple groups of insertion rods 9 is respectively inserted on the first mounting plate 4 and the second mounting plate 6, the output end of the first motor 12 is fixedly connected with the square butt joint seat 15, the front surface of the fixed cylinder 5 and the winding cylinder 7 is provided with the square groove used in cooperation with the square butt joint seat 15, the front surface of the positioning plate 10 is fixedly connected with two groups of locking screws 13, one end of the locking screw 13 penetrates into the mounting bracket 11 and is threadedly connected with the locking nut 14, the two sides of the first mounting plate 4 and the top and bottom of the second mounting plate 6 are threadedly connected with the fixed screw 16 through the threaded holes, one end of the fixed screw 16 is inserted on the block 8, the design of the mounting assembly, by the insertion of the square groove and the square butt joint seat 15, the first motor 12 can be preliminarily fixed, meanwhile, by the threaded joint of the locking screw 13 and the locking nut 14, the mounting bracket 11 and the positioning plate 10 can be quickly fixed, so that the first motor 12 is fixed, meanwhile, under the cooperation of the fixed screw 16, the block 8 can be fixed, so that the fixed cylinder 5 and the winding cylinder 7 can be quickly fixed, the bottom plate 2 is fixedly connected with the auxiliary frame 18, the front surface of the auxiliary frame 18 is provided with the controller, the fixed cylinder 5 is provided with the polyester fiber body 17, one side of the polyester fiber body 17 is wound on the winding cylinder 7, the left side of the top plate 3 is fixedly connected with the electric sliding rail 33 through the connecting plate and the electric sliding rail 33 is located below the winding cylinder 7, one side of the electric sliding rail 33 is provided with the sliding seat 34, the side, away from the electric sliding rail 33, of the sliding seat 34 is fixedly connected with the third guide ring 35 used in cooperation with the polyester fiber body 17, the design of the electric sliding rail 33 can drive the sliding seat 34 and the third guide ring 35 to continuously reciprocate forward and backward, so that the polyester fiber body 17 can be continuously reciprocated and displaced, the polyester fiber body 17 can be uniformly wound on the winding cylinder 7, the auxiliary frame 18 is provided with the auxiliary adjusting mechanism 36 used in cooperation with the polyester fiber body 17, the auxiliary adjusting mechanism 36 comprises the second motor 361 fixedly connected on the bottom plate 2, the output end of the second motor 361 is fixedly connected with the driving frame 362, one end of the driving frame 362 is rotatably provided with the driving plate 363,The right side of the front and back of the inner cavity of the auxiliary frame 18 is vertically provided with an auxiliary slot 364, and an auxiliary block 365 is slidably arranged in the auxiliary slot 364. The side of the auxiliary block 365 close to each other is fixedly connected with a U-shaped frame 366. The U-shaped frame 366 is rotatably provided with an auxiliary guide wheel 367 which is used in cooperation with the polyester fiber body 17. The bottom of the U-shaped frame 366 is fixedly connected with a fixed square column 368, and the top end of the driving plate 363 is rotatably arranged on the fixed square column 368. The design of the auxiliary adjusting mechanism 36 can adjust the position of the U-shaped frame 366 and the auxiliary guide wheel 367, so that the tightness of the polyester fiber body 17 can be adjusted according to the needs, the tension is stable, the production stability is further improved, the first guide wheel 19 is rotatably arranged on the left side of the top of the inner cavity of the auxiliary frame 18 and is used in cooperation with the polyester fiber body 17, two groups of second guide wheels 20 are rotatably arranged on the right side of the inner cavity of the auxiliary frame 18 along the left-right direction and are used in cooperation with the polyester fiber body 17, and the first guide wheel 19 is located above the second guide wheel 20. The auxiliary guide wheel 367 is located on the side close to each other of the second guide wheel 20. The design of the first guide wheel 19 and the second guide wheel 20 can change the direction of the polyester fiber body 17. The supporting frame 1 is provided with a pneumatic assembly which is used in cooperation with the polyester fiber body 17. The pneumatic assembly comprises a main pipe 21 which is fixedly connected to the top of the left side of the supporting frame 1. The main pipe 21 is communicated with an air pipe 22. The air pipe 22 is provided with a positioning block 23. Two groups of jet holes 24 which are used in cooperation with the polyester fiber body 17 are symmetrically provided in the positioning block 23 along the front-rear direction. The jet holes 24 are at an angle of 45 degrees with the horizontal vertical plane. A cavity 25 which is used in cooperation with the jet hole 24 is provided in the positioning block 23. The cavity 25 is communicated with the side close to each other of the air pipe 22. The positioning block 23 is provided with a limiting seat 26 which is used in cooperation with the polyester fiber body 17. The bottom of the left side of the supporting frame 1 is fixedly connected with an air pump 31. The air outlet end of the air pump 31 is communicated with a butt joint elbow pipe 32, one end of the butt joint elbow pipe 32 is communicated with the main pipe 21. The two sides of the positioning block 23 are fixedly connected with extension seats 27. The first guide ring 28 and the second guide ring 29 which are used in cooperation with the polyester fiber body 17 are fixedly connected on the two groups of extension seats 27 along the left-right direction. The design of the pneumatic assembly simultaneously adopts two groups of jet holes 24 which are symmetrically distributed at an angle of 45 degrees with the horizontal vertical plane. When two air flows are opposite to each other and interlace the polyester fiber body 17, the fiber can be prevented from rotating to generate torque. Compared with the traditional single-hole design of the pre-network nozzle, the pre-network air pressure is single-direction jet interlacing the polyester fiber body 17, which is easy to cause the polyester fiber body 17 to rotate along the airflow direction, form a twist, generate torque, and cause the polyester fiber body 17 to break when the polyester fiber body 17 is easily knotted during the re-starting of the parking during the post-processing production process, which seriously affects the production stability of the post-processing. The main pipe 21 is provided with an air pressure gauge 30 which is used in cooperation with the air pump 31. The design of the air pressure gauge 30 can monitor the gas pressure entering the main pipe 21 in real time, so that the equipment can be started after the predetermined pressure is reached.The arc-shaped structure of the distal ends of the extension seats 27 away from each other avoids unnecessary abrasion to the polyester fiber body 17, and prevents the polyester fiber body 17 from being damaged and broken.
[0032] The production method of the single-component double-twisted polyester fiber production equipment comprises the following steps:
[0033] S1, the user starts the air pump 31, the air pump 31 transmits the gas into the main pipe 21 through the butt joint elbow pipe 32, and transmits the gas into the cavity 25 through the air pipe 22, and finally sprays out to the polyester fiber body 17 through the two groups of air injection holes 24, the positioning block 23, the limiting seat 26, the air pipe 22, the air injection hole 24 and the cavity 25 can constitute a pre-networker, and two groups of air injection holes 24 are symmetrically distributed at an angle of 45 degrees with the horizontal and vertical plane, when two air flows are opposite to each other and interlace the polyester fiber body 17, the polyester fiber body 17 can be prevented from rotating to generate torque, and the production stability of the subsequent processing is improved;
[0034] S2, then the user monitors the air pressure in the main pipe 21 through the air pressure gauge 30 until the air pressure reaches the preset value, at this time the user starts the two groups of first motors 12 and the electric sliding rail 33 through the controller, at this time the two groups of first motors 12 can drive the fixed cylinder 5 and the winding cylinder 7 to rotate respectively, one side releases the polyester fiber body 17, and the other side winds up the polyester fiber body 17 after processing, at the same time the electric sliding rail 33 can drive the sliding seat 34 and the third guide ring 35 to move back and forth constantly, so as to drive the polyester fiber body 17 to move back and forth constantly, so that the polyester fiber body 17 is wound more uniformly on the winding cylinder 7;
[0035] S3, in order to ensure the stability of the tension, the tension of the polyester fiber body 17 needs to be adjusted according to the on-site situation, at this time the user starts the second motor 361 through the controller, and presets the rotation amplitude of the second motor 361, the second motor 361 can drive the driving frame 362 to rotate, so as to drive the driving plate 363 to swing, and then under the assistance of the fixed square column 368, the U-shaped frame 366 and the auxiliary guide wheel 367 can be pulled to move, so as to adjust the tightness of the polyester fiber body 17 according to the needs, and improve the production stability.
[0036] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. Single component double twisted polyester fiber production equipment comprising a support frame (1), a fixed cylinder (5) and a winding cylinder (7), characterized by: The bottom of left side of supporting frame (1) is fixedly connected with bottom plate (2), the top of right side of supporting frame (1) is fixedly connected with top plate (3), the top of bottom plate (2) and the left side of top plate (3) are fixedly connected with two groups of first mounting plate (4) and second mounting plate (6) along front-back direction respectively, the front and back of fixed cylinder (5) and winding cylinder (7) are rotatably provided with square (8), one side of square (8) is clamped on the top of first mounting plate (4) and the left side of second mounting plate (6), the front of two groups of square (8) is fixedly connected with locating plate (10), the front of locating plate (10) is provided with mounting bracket (11), the first motor (12) that is used with fixed cylinder (5) and winding cylinder (7) is fixedly connected in mounting bracket (11) longitudinally, the first mounting plate (4) and second mounting plate (6) are all provided with mounting assembly that is used with square (8) and first motor (12), bottom plate (2) is fixedly connected with auxiliary frame (18), fixed cylinder (5) is provided with polyester fiber body (17), auxiliary frame (18) is provided with auxiliary adjusting mechanism (36) that is used with polyester fiber body (17), one side of polyester fiber body (17) is wound on winding cylinder (7), supporting frame (1) is provided with pneumatic assembly that is used with polyester fiber body (17); The pneumatic assembly includes a main pipe (21) fixedly connected to the top of the left side of the supporting frame (1), a gas pipe (22) communicated with the main pipe (21), a positioning block (23) provided on the gas pipe (22), two groups of jet holes (24) used with the polyester fiber body (17) symmetrically opened in the positioning block (23) along the front-back direction, the jet holes (24) being at an angle of 45 degrees with the horizontal and vertical planes, a cavity (25) used with the jet holes (24) opened in the positioning block (23), the cavity (25) being communicated with the side of the gas pipe (22) close to each other, a limiting seat (26) used with the polyester fiber body (17) provided on the positioning block (23), a gas pump (31) fixedly connected to the bottom of the left side of the supporting frame (1), a butt joint elbow (32) communicated with the gas outlet end of the gas pump (31) and one end of the butt joint elbow (32) communicated with the main pipe (21), two extension seats (27) fixedly connected to the two sides of the positioning block (23), a first guide ring (28) and a second guide ring (29) used with the polyester fiber body (17) fixedly connected in sequence along the left-right direction on the two groups of extension seats (27). The auxiliary adjusting mechanism (36) comprises a second motor (361) fixedly connected to the bottom plate (2), an output end of the second motor (361) is fixedly connected with a driving frame (362), one end of the driving frame (362) is rotatably provided with a driving plate (363), right sides of front surfaces and back surfaces of the inner cavity of the auxiliary frame (18) are vertically provided with auxiliary grooves (364), the auxiliary grooves (364) are slidably provided with auxiliary blocks (365), the auxiliary blocks (365) are fixedly connected with U-shaped frames (366) on sides close to each other, the U-shaped frames (366) are rotatably provided with auxiliary guide wheels (367) matched with the polyester fiber body (17), and bottom portions of the U-shaped frames (366) are fixedly connected with fixed square columns (368), and top ends of the driving plate (363) are rotatably provided on the fixed square columns (368).
2. The single component double twisted polyester fiber production apparatus according to claim 1, characterized in that: The mounting assembly comprises a plug rod (9) fixedly connected to the square block (8), one ends of a plurality of groups of plug rods (9) are respectively inserted into the first mounting plate (4) and the second mounting plate (6), an output end of the first motor (12) is fixedly connected with a square butt joint seat (15), front surfaces of the fixed cylinder (5) and the winding cylinder (7) are provided with square grooves matched with the square butt joint seat (15), the front surface of the positioning plate (10) is fixedly connected with two groups of locking screw rods (13), one ends of the locking screw rods (13) penetrate into the mounting frame (11) and are threadedly connected with locking nuts (14), and the two sides of the first mounting plate (4) and the top and bottom of the second mounting plate (6) are all threadedly connected with fixed screw rods (16) through screw holes.
3. The single component double twisted polyester fiber production apparatus according to claim 1, characterized in that: The left side of the top plate (3) is fixedly connected with an electric sliding rail (33) through a connecting plate, and the electric sliding rail (33) is located below the winding cylinder (7), one side of the electric sliding rail (33) is provided with a sliding seat (34), and the side, away from the electric sliding rail (33), of the sliding seat (34) is fixedly connected with a third guide ring (35) matched with the polyester fiber body (17).
4. The single component double twisted polyester fiber production apparatus according to claim 2, characterized in that: The main pipe (21) is provided with an air pressure gauge (30) matched with the air pump (31), and the mutually distant ends of the extension seats (27) are in arc structures.
5. The single component double twisted polyester fiber production apparatus according to claim 3, characterized in that: The left side of the top of the inner cavity of the auxiliary frame (18) is rotatably provided with a first guide wheel (19) matched with the polyester fiber body (17), the right side of the inner cavity of the auxiliary frame (18) is sequentially rotatably provided with two groups of second guide wheels (20) matched with the polyester fiber body (17) along the left-right direction, and the first guide wheel (19) is located above the second guide wheels (20), and the auxiliary guide wheels (367) are located on the sides close to each other of the second guide wheels (20).
6. The production method of a single-component double-twisted polyester fiber production apparatus according to any one of claims 1 to 5, characterized in that: The method comprises the following steps: S1, the user starts the air pump (31), the air pump (31) transmits the gas into the main pipe (21) through the butt bend (32), and transmits the gas into the cavity (25) through the air pipe (22), and finally sprays out through two groups of air injection holes (24) to the polyester fiber body (17), the positioning block (23), the limiting seat (26), the air pipe (22), the air injection hole (24) and the cavity (25) can constitute a pre-networker, and two groups of air injection holes (24) are symmetrically distributed at an angle of 45 degrees with the horizontal and vertical plane, when two air flows are opposite to each other, the polyester fiber body (17) is interlaced, the polyester fiber body (17) can be prevented from rotating to produce torque, and the production stability of post-processing is improved; S2, then the user monitors the air pressure in the main pipe (21) through the air pressure gauge (30) until the air pressure reaches the preset value, at this time the user starts two groups of first motors (12) and electric sliding rails (33) through the controller, at this time two groups of first motors (12) can drive the fixed cylinder (5) and the winding cylinder (7) to rotate, one side releases the polyester fiber body (17), and the other side winds the polyester fiber body (17) after processing, at the same time the electric sliding rail (33) can drive the sliding seat (34) and the third guide ring (35) to move back and forth, so as to drive the polyester fiber body (17) to move back and forth, so that the polyester fiber body (17) is wound more evenly on the winding cylinder (7); S3, in order to ensure the stability of the tension, the tension of the polyester fiber body (17) needs to be adjusted according to the on-site situation, at this time the user starts the second motor (361) through the controller, and presets the rotation amplitude of the second motor (361), the second motor (361) can drive the driving frame (362) to rotate, so as to drive the driving plate (363) to swing, and then under the assistance of the fixed square column (368), the U-shaped frame (366) and the auxiliary guide wheel (367) can be pulled to move, so as to adjust the tightness of the polyester fiber body (17) according to the need, and improve the production stability.
Citation Information
Patent Citations
Single-component double-twisted polyester fiber production equipment
CN219157097U