Dry-hanging installation structure for prefabricated wall surface and its installation method

Through the prefabricated wall dry-hanging installation structure, the adjustment parts and plug-in connectors are used to solve the problems of hollow drum falling off and complex construction in tiles wall construction, and efficient and stable tiles wall installation and pipeline integration are achieved, improving construction efficiency and material utilization.

CN115749186BActive Publication Date: 2025-07-08ZHEJIANG YASHA DECORATION
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Patent Information

Application Number
CN202211388106.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-08
Publication Date
2025-07-08
Estimated Expiration
2042-11-08

AI Technical Summary

Technical Problem

Traditional wet patching and dry hanging methods have problems such as hollowing and falling off in the construction of tiles, technical dependence on construction, complicated construction processes, and difficulty in integrating pipeline systems.

Method used

The prefabricated wall dry-hanging installation structure is adopted, including the base leveling structure and the wall panel installation structure. Adjustment parts and plug-in connectors with excellent adjustment performance are used to achieve pipeline integration and rapid installation, avoid groove laying, and are installed by plug-in and screw connection.

Benefits of technology

It improves the quality and installation efficiency of ceramic tile walls, simplifies construction processes, reduces material loss rate, reduces cross-work time, and ensures the effect of ceramic tile walls and flexible layout of pipeline systems.

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Abstract

The present invention discloses an assembled wall dry-hanging installation structure and an installation method thereof. The installation structure includes a base leveling structure and a wall panel installation structure. The base leveling structure is fixed on a building wall and includes several leveling members. The wall panel installation structure includes a composite wall panel, a double-sided plug-in fixing member, and a connecting member. One end of the composite wall panel has an inner groove, one side of the double-sided plug-in fixing member is inserted into the inner groove, and the other side is fixed on the leveling member. The end of the composite wall panel without the inner groove is fixedly connected to the connecting member, and the other end of the connecting member forms a plug-in fixing structure with the double-sided plug-in fixing member, so as to form a pipeline integration space between the composite wall panel and the building wall. The present invention uses adjusting members with excellent adjusting performance and small volume, so that the base leveling is convenient and fast. The wall pipeline system can be placed in the base leveling structure, avoiding grooving and laying, and the wiring is relatively flexible. The wall panel is installed by using plug-in connecting members, and the connection structure is stable.
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Description

Technical Field

[0001] The present invention belongs to the technical field of building decoration, and particularly relates to an assembled wall dry-hanging installation structure and an installation method thereof. Background Art

[0002] In the field of building decoration, wall decoration can not only beautify the space, but also have corresponding functions when using different materials, which can meet the design and daily use needs of users. For example, the ceramic tile wall finish has the functions of heat resistance, waterproofness and easy cleaning, and is commonly used in kitchens, bathrooms and other special scenarios. Due to its outstanding material properties and decorative effects, it has been widely promoted and used.

[0003] However, when constructing ceramic tiles on the wall by traditional wet pasting or dry-hanging methods, the following defects will occur: 1. When the base treatment or paving of the traditional wet pasting method is not standardized, the ceramic tiles may have phenomena such as hollowing and falling off, which greatly affects the effect and quality of the ceramic tile wall. 2. The wet operation takes a long time, and the wall quality is overly dependent on the technical level of the construction personnel. 3. Large-size ceramic tiles have a large self-weight and low water absorption rate, and high-strength bonding materials need to be used. The on-site construction environment requirements for dry-hanging are relatively high. 4. When leveling the keel to dry-hang the ceramic tile wall panel, due to the limited adjustment of the keel, the space behind the panel is not enough to accommodate the pipeline system, and the wall needs to be grooved for laying, and the construction process is complicated and it is not easy to repair the pipeline in the later stage. Summary of the Invention

[0004] In view of the above problems, the present invention provides an assembled wall dry-hanging installation structure and an installation method thereof, which are used to improve the quality and installation efficiency of the ceramic tile wall and increase the wall integration.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0006] An assembled wall dry-hanging installation structure includes a base leveling structure and a wall panel installation structure. The base leveling structure is fixed on the building wall and is composed of several leveling parts. The wall panel installation structure includes a composite wall panel, double-sided plug-in fixing parts and connecting parts. One end of the composite wall panel has an inner groove, one side of the double-sided plug-in fixing parts is plugged into the inner groove, and the other side is fixed on the leveling parts. The end of the composite wall panel without the inner groove is fixedly connected to the connecting parts, and the other end of the connecting parts forms a plug-in fixing structure with the double-sided plug-in fixing parts, and a pipeline integration space is formed between the composite wall panel and the building wall for arranging the pipeline integration system.

[0007] As a further technical solution, the leveling part includes a base, an adjusting cylinder and a telescopic rod. The base and the adjusting cylinder are an integral structure. Threaded holes are provided on both sides of the base for fixedly connecting to the building wall. Internal threads are provided in the adjusting cylinder, and the telescopic rod is arranged inside the adjusting cylinder and has external threads that cooperate with the internal threads.

[0008] As a further technical solution, several leveling members are arranged on the building wall, and the front ends of the leveling members are located in the same vertical plane to level the base layer.

[0009] As a further technical solution, the double-sided plug-in fixing member includes a first plug-in board, a first side plate, a first rib plate, a second side plate, a second rib plate and a first connecting plate which are integrally arranged in cooperation. The first plug-in board, the first side plate and the first rib plate form a first cavity for accommodating the end of the composite wallboard, and the first plug-in board is plugged into the inner groove of the composite wallboard; the first rib plate, the second side plate and the second rib plate form a second cavity for accommodating the connecting member; the first connecting plate is connected to the second rib plate.

[0010] As a further technical solution, a convex portion is further arranged at the end of the second rib plate, and a threaded hole is arranged on the first connecting plate. The first connecting plate is fixed to the upper end of the telescopic rod of the leveling member by a screw.

[0011] As a further technical solution, the connecting member includes a second plug-in board, a second connecting plate and a bending portion between the second plug-in board and the second connecting plate.

[0012] As a further technical solution, the second plug-in board is plugged into the second cavity, a threaded hole is arranged on the second connecting plate, and the second connecting plate is fixed to one end of the composite wallboard without an inner groove by a screw. The bending portion is arranged corresponding to the convex portion.

[0013] As a further technical solution, the composite wallboard is composed of a ceramic tile and a honeycomb core. Steel plates are arranged on both sides of the honeycomb core, and an inner groove for plugging the double-sided plug-in fixing member is arranged at one end of the composite wallboard.

[0014] As a further technical solution, the size of the second cavity matches the size of the second plug-in board; the size of the first cavity matches the size of the honeycomb core at one end of the composite wallboard with an inner groove.

[0015] The present invention also provides an installation method for the above-mentioned dry-hanging installation structure of the assembled wall surface, including the following steps:

[0016] First, according to the design node diagram, level-adjusting parts are arranged one by one and fixed on the building wall through the threaded holes reserved on both sides of the base with screws; the telescopic rods of the level-adjusting parts are rotated in sequence to make their front ends located on the same vertical plane to level the base; then, the first plug-in board of the double-sided plug-in fixing part is plugged into the end with an inner groove of the composite wall panel, and the first connecting plate is fixedly connected to the upper end of the level-adjusting part with screws; the rear end of the composite wall panel without an inner groove is fixedly connected to the second connecting plate of the connecting part with screws, and the second plug-in board of the connecting part is then connected to the second cavity of the double-sided plug-in fixing part; repeat the above installation steps to complete the installation of the dry-hanging installation structure of the assembled wall surface.

[0017] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0018] For the dry-hanging installation structure of the assembled wall surface, adjusting parts with excellent adjustment performance and small volume are used, making it convenient and fast to level the base, enabling the wall pipeline system to be placed in the base leveling structure, avoiding grooving and laying, and the wiring is relatively flexible.

[0019] The wall panel is installed by using plug-in type connecting parts, and the connection structure is stable. When installing, due to the length difference between the fixing part and the connecting part, an expansion joint will be automatically left, resulting in a good effect for the ceramic tile wall surface. The plug-in and screw connection methods are used for installation, which is convenient and fast, and there is no glue installation, facilitating the secondary utilization of the board.

[0020] All components of the wall panel installation assembly can be prefabricated and produced at the factory stage after being deepened, reducing the material loss rate and reducing the cross-operation time with other trades on site. After the components are transported to the site, they can be quickly and accurately assembled to ensure the smooth completion of the wall panel installation on site. Description of the Drawings

[0021] Figure 1 It is a schematic plan view of the dry-hanging installation structure of the assembled wall surface of the present invention;

[0022] Figure 2 It is a schematic three-dimensional view of the dry-hanging installation structure of the assembled wall surface of the present invention;

[0023] Figure 3 It is a schematic structural view of the level-adjusting part of the present invention;

[0024] Figure 4 It is a schematic structural view of the double-sided plug-in fixing part of the present invention;

[0025] Figure 5 It is a schematic structural view of the connecting part of the present invention;

[0026] In the figure: 1. building wall; 2. leveling member; 21. base; 22. adjustment cylinder; 23. telescopic rod; 3. composite wall panel; 31. inner groove; 32. ceramic tile; 33. honeycomb core; 34. steel plate; 4. double-sided plug-in fixing member; 41. first plug-in plate; 42. first side plate; 43. first rib plate; 44. second side plate; 45. second rib plate; 46. first connecting plate; 47. first cavity; 48. second cavity; 49. raised portion; 5. connecting member; 51. second plug-in plate; 52. second connecting plate; 53. bent portion; 6. pipeline integration space. DETAILED DESCRIPTION

[0027] The technical scheme of the present invention is described clearly and completely below through embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] like Figures 1-5 As shown, an assembled wall dry hanging installation structure includes a base leveling structure and a wall panel installation structure and a pipeline integration space between the two, specifically:

[0029] Base leveling structure: The base leveling structure is composed of leveling parts 2 distributed on the building wall 1. The leveling parts 2 include a base 21, an adjustment tube 22 and a telescopic rod 23. The adjustment tube 22 is integrated with the base 21 and is screwed to the building wall 1 through the reserved holes on both sides. The telescopic rod 23 is located inside the adjustment tube 22. The adjustment tube 22 is provided with an internal thread, and the telescopic rod 23 is provided with an external thread. The two are threadedly connected. By adjusting the relative pitch of the telescopic rod 23, the front ends of the multiple leveling parts 2 placed on the local part of the building wall 1 can be located on the same vertical plane to level the base.

[0030] Pipeline integration space 6: used for arranging pipeline integration system, which can be placed in the base leveling structure, between the composite wall panel 3 and the building wall 1. The base leveling structure can adjust the height of the leveling member 2 according to the design to accommodate the laying of the pipeline system, meet the required space requirements, make the routing relatively flexible, and do not need to be grooved for laying.

[0031] Wall panel installation structure: The wall installation structure is composed of a double-sided plug-in fixing member 4, a connecting member 5 and a composite wall panel 3. The plug-in ports on both sides of the double-sided plug-in fixing member 4 are respectively plugged with one end of the composite wall panel 3 containing the inner groove 31, and connected with one side of the composite wall panel 3 screwed with the connecting member 5 and actively leave a tile expansion joint. The bottom surface of the double-sided plug-in fixing member 4 is placed on the leveling member 2 and screwed and fixed.

[0032] Specifically, the mechanism of the bilateral plug-in fixing member 4 of the present invention includes a first plug-in plate 41, a first side plate 42, a first rib plate 43, a second side plate 44, a second rib plate 45, and a first connecting plate 46 that are integrally arranged and cooperate with each other. The first plug-in plate 41, the first side plate 42, and the first rib plate 43 form a first cavity 47 for accommodating the end of the composite wall panel 3, and the first plug-in plate 41 is inserted into the inner groove 31 of the composite wall panel 3; the first rib plate 43, the second side plate 44, and the second rib plate 45 form a second cavity 48 for accommodating the connecting member 5; the first connecting plate 46 is connected to the second rib plate 45. A protrusion 49 is further provided at the end of the second rib plate 45, and a threaded hole is provided on the first connecting plate 46. The first connecting plate 46 is fixed to the upper end of the telescopic rod 23 of the leveling member 2 by screws.

[0033] The connecting member 5 includes a second plug-in plate 51, a second connecting plate 52, and a bending portion 53 between the second plug-in plate 51 and the second connecting plate 52. The second plug-in plate 51 is inserted into the second cavity 48, a threaded hole is provided on the second connecting plate 52, and the second connecting plate 52 is fixed to one end of the composite wall panel 3 without the inner groove 31 by screws. The bending portion 53 is arranged corresponding to the protrusion 49. Through the cooperation between the bending portion 53 and the protrusion 49, the firmness during assembly is further increased.

[0034] The composite wall panel 3 is composed of a ceramic tile 32 and a honeycomb core 33. Steel plates 34 are arranged on both sides of the honeycomb core 33. An inner groove 31 for inserting the bilateral plug-in fixing member 4 is provided at one end of the composite wall panel 3. The connection process of each part of the composite wall panel belongs to the prior art, and the composite can be realized by using existing processes or special glues.

[0035] During connection, one side of the bilateral plug-in fixing member 4 is inserted into the inner groove 31, the other side is fixed to the leveling member 2, one end of the composite wall panel 3 without the inner groove 31 is fixedly connected to the connecting member 5, and the other end of the connecting member 5 forms a plug-in fixing structure with the bilateral plug-in fixing member 4.

[0036] In order to increase the matching and firmness during assembly and installation, the size of the second cavity 48 matches the size of the second plug-in plate 51; the size of the first cavity 47 matches the size of the honeycomb core 33 at one end of the composite wall panel 3 with the inner groove 31.

[0037] The installation method of the prefabricated wall dry-hanging structure of the present invention is as follows: First, according to the design node diagram, level-adjusting members 2 are arranged one by one and fixed on the building wall 1 with screws through the threaded holes reserved on both sides of the base 21; the telescopic rods 23 of the level-adjusting members 2 are rotated in sequence so that their front ends are located on the same vertical plane to level the base; then, the first plug-in board 41 of the double-sided plug-in fixing member 4 is plugged into the end of the composite wall panel 3 with the inner groove 31, and the first connecting plate 46 is fixedly connected to the upper end of the level-adjusting member 2 with screws; the rear end of the end of the composite wall panel 3 without the inner groove 31 is fixedly connected to the second connecting plate 52 of the connecting member 5 with screws, and the second plug-in board 51 of the connecting member 5 is then connected to the second cavity 48 of the double-sided plug-in fixing member 4; the above installation steps are repeated to complete the installation of the prefabricated wall dry-hanging installation structure.

[0038] In summary, for the prefabricated wall dry-hanging installation structure of the present invention, a regulating member with excellent regulating performance and small volume is used, making the leveling of the base convenient and fast. The wall pipeline system can be placed in the base leveling structure, avoiding grooving and laying, and the wiring is relatively flexible.

[0039] The wall panel is installed by using plug-in type connecting members, and the connection structure is stable. When installing, by using the length difference between the two-sided plug-in fixing member and the connecting member (the length of the plug-in part of the connecting member is slightly longer than the length of the plug-in part of the two-sided plug-in fixing member), an expansion joint will be automatically left, resulting in a good effect for the ceramic tile wall surface. The plug-in and screwing methods are used for installation, which is convenient and fast, and there is no glue installation, facilitating the secondary utilization of the board.

[0040] All the wall panel installation components can be prefabricated and produced at the factory stage after being deepened, reducing the material loss rate and the cross-operation time with other trades on site. After the components are transported to the site, they can be quickly and accurately assembled to ensure the smooth completion of the on-site wall panel installation.

[0041] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.

Claims

1. An assembled wall surface dry-hanging installation structure, characterized in that, It includes a base leveling structure and a wall panel installation structure. The base leveling structure is fixed on the building wall (1) and includes several leveling members (2). The wall panel installation structure includes a composite wall panel (3), a double-sided plug-in fixing member (4), and a connecting member (5). One end of the composite wall panel (3) has an inner groove (31). One side of the double-sided plug-in fixing member (4) is plugged into the inner groove (31), and the other side is fixed on the leveling member (2). The end of the composite wall panel (3) without the inner groove (31) is fixedly connected to the connecting member (5). The other end of the connecting member (5) forms a plug-in fixing structure with the double-sided plug-in fixing member (4), and a pipeline integration space (6) is formed between the composite wall panel (3) and the building wall (1) for arranging a pipeline integration system; Several leveling members (2) are arranged on the building wall (1). The front ends of the leveling members (2) are located in the same vertical plane to level the base; The double-sided plug-in fixing member (4) includes a first plug-in board (41), a first side board (42), a first rib board (43), a second side board (44), a second rib board (45), and a first connecting board (46) that are integrally arranged and cooperate with each other. The first plug-in board (41), the first side board (42), and the first rib board (43) form a first cavity (47) for accommodating the end of the composite wall panel (3). The first plug-in board (41) is plugged into the inner groove (31) of the composite wall panel (3); the first rib board (43), the second side board (44), and the second rib board (45) form a second cavity (48) for accommodating the connecting member (5); the first connecting board (46) is connected to the second rib board (45); A protrusion (49) is further provided at the end of the second rib board (45). A threaded hole is provided on the first connecting board (46). The first connecting board (46) is fixed to the upper end of the telescopic rod (23) of the leveling member (2) by screws; The connecting member (5) includes a second plug-in board (51), a second connecting board (52), and a bending part (53) between the second plug-in board (51) and the second connecting board (52).

2. The dry-hanging installation structure of an assembled wall surface according to claim 1, wherein The leveling member (2) includes a base (21), an adjusting cylinder (22), and a telescopic rod (23). The base (21) and the adjusting cylinder (22) are of an integral structure. Threaded holes are provided on both sides of the base (21) for fixedly connecting to the building wall (1). Internal threads are provided inside the adjusting cylinder (22). The telescopic rod (23) is arranged inside the adjusting cylinder (22) and has external threads that cooperate with the internal threads.

3. The dry-hanging installation structure of a prefabricated wall surface according to claim 2, characterized in that, The second plug-in board (51) is plugged into the second cavity (48). Threaded holes are provided on the second connecting board (52). The second connecting board (52) is fixed to the end of the composite wall panel (3) without the inner groove (31) by screws. The bending part (53) is arranged corresponding to the protrusion (49).

4. The prefabricated wall dry-hanging installation structure according to claim 3, characterized in that, The composite wall panel (3) is composed of a ceramic tile (32) and a honeycomb core (33). Steel plates (34) are provided on both sides of the honeycomb core (33). One end of the composite wall panel (3) is provided with an inner groove (31) for the double-sided plug-in fixing member (4) to be plugged into.

5. The dry-hanging installation structure for an assembled wall surface according to claim 4, characterized in that, The size of the second cavity (48) matches the size of the second plug-in board (51); the size of the first cavity (47) matches the size of the honeycomb core (33) at one end of the composite wall panel (3) with the inner groove (31).

6. An installation method for the prefabricated wall dry-hanging installation structure according to any one of claims 2-5, characterized in that, The following steps are included: First, according to the design node diagram, level adjustment parts (2) are arranged one by one and fixed on the building wall (1) with screws through the threaded holes reserved on both sides of the base (21); the telescopic rods (23) of the level adjustment parts (2) are rotated in sequence to make their front ends located on the same vertical plane to level the base layer; then, the first plug-in board (41) of the double-sided plug-in fixing part (4) is plugged into the end of the composite wall panel (3) with the inner groove (31), and the first connecting plate (46) is fixedly connected to the upper end of the level adjustment part (2) with screws; the second connecting plate (52) of the connecting part (5) is fixedly connected with screws to the rear of the end of the composite wall panel (3) without the inner groove (31), and the second plug-in board (51) of the connecting part (5) is then connected to the second cavity (48) of the double-sided plug-in fixing part (4); repeat the above installation steps to complete the installation of the dry hanging installation structure of the assembled wall surface.

Citation Information

Patent Citations

  • Fabricated wall surface dry-hanging mounting structure

    CN219033884U