Multi-specification electric roller detection device

Abstract

The application provides a multi-specification electric roller detection device, which is characterized in that one side of the upper end of an electric control platform of the device is respectively provided with a human-machine interface and an electric roller controller installation tool, the other side of the upper end of the electric control platform is penetrated through with a slide rail, the upper end of the slide rail is slid with a slide rail limiting seat, one side of the slide rail away from the slide rail limiting seat is provided with an electric roller installation clamp, and an electric roller is slid and nested between the electric roller installation clamp and the slide rail limiting seat. The electric roller driver, the driving card, the installation wire and the code scanning gun are connected with the human-machine interface device for power supply, then the touch screen of the human-machine interface is turned on, the technical parameters of the parameter digital display electric roller are called through the touch screen of the human-machine interface, the code scanning gun scans the code on the electric roller, the display value of the electric roller can be read out, and the display value is displayed on the touch screen of the human-machine interface, so that the detection device has the advantages of compact structure, convenient operation, labor saving and time saving by using the machine to replace manual installation.

Description

Technical Field

[0001] This invention relates to the field of electric roller inspection technology, and more particularly to multi-specification electric roller inspection equipment. Background Technology

[0002] Electric rollers are a new type of drive device that integrates a motor and a reducer inside the roller body. They are mainly used in fixed and mobile belt conveyors to replace traditional electric motors. The reducer is a separate drive device that is located outside the drive roller. After production, electric rollers need to be tested by testing equipment to check their technical parameters such as current, voltage, and speed.

[0003] The research on the testing equipment revealed the following problems:

[0004] 1. Electric roller inspection equipment usually requires manual operation to inspect the electric roller, which is labor-intensive;

[0005] 2. Since electric rollers come in various specifications, the testing equipment needs to limit and fix the electric rollers before testing them to facilitate subsequent testing. However, the limiting components of the testing equipment usually cannot quickly limit and fix the electric rollers according to their specifications.

[0006] The present invention mainly solves the problem of being unable to quickly limit and fix the electric roller according to its specifications. Summary of the Invention

[0007] To address the aforementioned technical problems, this invention provides a multi-specification electric roller inspection device to solve the problems described in the background section.

[0008] The purpose and effectiveness of the multi-specification electric roller testing equipment of the present invention are achieved by the following specific technical means: The multi-specification electric roller testing equipment includes an equipment electrical control platform. A human-machine interface and an electric roller controller installation tool are respectively provided on one side of the upper end of the equipment electrical control platform. A slide rail passes through the other side of the upper end of the equipment electrical control platform. A slide rail limit seat slides on the upper end of the slide rail. An electric roller installation clamp is provided on the side of the slide rail away from the slide rail limit seat. An electric roller is slidably nested between the electric roller installation clamp and the slide rail limit seat.

[0009] Furthermore, the equipment electrical control platform comprises a support platform and a PLC electrical control unit, and the equipment electrical control platform is used to communicate signals between each electric roller.

[0010] Furthermore, the surface device of the human-machine interface includes a touch screen. The human-machine interface mainly uses the touch screen to connect the internal signals of the system and displays various parameters for detection or modification.

[0011] Furthermore, the electric roller mounting fixture includes an electric roller driver, a driver card, mounting wires, and a barcode scanner. The electric roller mounting fixture is used to place electric rollers of different specifications.

[0012] Furthermore, the end of the electric roller is provided with a stepped shaft, the electric roller is laterally embedded in one side of the electric roller mounting fixture, the surface of the electric roller is provided with codes, and the equipment electrical control platform, human-machine interface, electric roller, electric roller driver, driver card, mounting wire and barcode scanner are connected by a power line loop.

[0013] Furthermore, the slide rail extends laterally through the upper end of the equipment's electrical control platform, and the slide rail limit seat slides laterally at the upper end of the slide rail. The upper end of the slide rail limit seat is provided with a limit component that limits the movement according to the specifications of the electric roller.

[0014] Furthermore, the limiting component includes a locking block, an inclined plate, and a push rod. The locking block is installed on the upper end of the slide rail limiting seat, the inclined plate is slidably nested on one side of the locking block, and the push rod slides on one side of the inclined plate.

[0015] Furthermore, the card blocks are arranged in pairs, with 3-5 groups of card blocks. The card blocks are spaced 3-7cm apart, and the interior of the card blocks is hollow and vertically concave.

[0016] Furthermore, the inclined plate is inclined at a 25-45 degree angle on the side near the electric drum mounting fixture, and the inclined plate and the inside of the clamping block are horizontally slidably nested. When the stepped shaft at the end of the electric drum is not embedded in the inside of the clamping block, the inclined plate is on the outside of the clamping block.

[0017] Furthermore, the push rod is located inside the locking block, and the push rod is bent with a bending angle of 100-150°. The push rod is matched with the inclined plate.

[0018] Furthermore, the limiting assembly also includes an extension arm, a gear, a slide rail, a limiting frame, and a toothed plate. The extension arm is mounted on the push rod as it moves away from the inclined plate, the gear rotates on the extension arm as it moves away from the push rod, the slide rail is fitted on the outside of the push rod, the limiting frame slides to the outside of the slide rail, and the toothed plate is located at the end of the limiting frame near the gear.

[0019] Furthermore, the extension arm is located inside the slide rail, the outer side of the gear is rotatably engaged with the gear plate, and the gear is located at one end of the limiting frame through the extension arm.

[0020] Furthermore, the slide rail is arranged in an inclined "V" shape, with the two ends of the slide rail being an inclined end and a vertical end. One end of the push rod and one end of the limiting frame are respectively located at the two ends of the slide rail, with one end of the push rod located at the inclined end of the slide rail and one end of the limiting frame located at the vertical end of the slide rail.

[0021] Furthermore, the limiting frame is arranged in a "T" shape, with one end of the limiting frame extending to the outside of the locking block, and the other end of the limiting frame being inclined at 45°, while the toothed pieces are located at the inclined end, with multiple toothed pieces evenly arranged at the inclined end of the limiting frame.

[0022] Beneficial effects:

[0023] 1. Manually place the electric roller on the upper end of the slide rail, and move the slide rail limit seat horizontally on the upper end of the slide rail. The slide rail limit seat and the electric roller mounting fixture form a fixed clamp for the electric roller. Then, install the electric roller driver, driver card, and mounting wires on the electric roller mounting fixture. Connect the electric roller driver, driver card, mounting wires, and barcode scanner to the human-machine interface device and power it on. Then, turn on the touch screen of the human-machine interface and use the touch screen of the human-machine interface to call up the parameter digital display of the electric roller's technical parameters. Scan the code on the electric roller with the barcode scanner to read the value displayed on the electric roller and display it on the touch screen of the human-machine interface. This makes the detection equipment compact in structure and easy to operate. At the same time, it can use the machine to replace manual installation, saving labor and time.

[0024] 2. When the electric roller is installed on the upper end of the slide rail limit seat, firstly, the stepped shaft at the end of the electric roller is embedded in the inner side of the clamping block. The stepped shaft at the end of the electric roller can be embedded in the side that is pressed against the inclined plate. Since one side of the inclined plate is set in an inclined shape, after the inclined plate is pressed by the stepped shaft at the end of the electric roller, the inclined plate slides and embeds itself into the inside of the clamping block. At this time, the inclined plate drives the push rod to slide inside the clamping block.

[0025] 3. When the push rod slides into the inside of the clamping block, since one end of the push rod is inside the slide rail, the push rod can drive the extension arm and gear to slide inside the slide rail. When the gear slides, it forms a rotational compression with the toothed plate. Since the toothed plate is on the inclined surface of the limiting frame, when the gear rotates and compresses to the outside of the toothed plate, the limiting frame is set at an inclination of 45° at this end. At this time, the limiting frame can slide to the outside of the slide rail. The limiting frame slides and extends to the outside of the clamping block. At this time, the sliding limit of the limiting frame between the clamping blocks is used to limit the movement. The limiting frame can limit the movement according to the specifications of the stepped shaft at the end of the electric drum, so that this kind of detection equipment can limit the movement according to the specifications of the electric drum. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0027] Figure 2 This is a top view of the detection device of the present invention.

[0028] Figure 3 This is a schematic diagram of the planar structure of the detection device of the present invention.

[0029] Figure 4 This is a schematic diagram of the slide rail limiting seat structure of the present invention.

[0030] Figure 5 This is a schematic diagram of the card block structure of the present invention.

[0031] Figure 6 This is a schematic diagram of the cross-sectional structure of the card block of the present invention.

[0032] Figure 7 This is a schematic diagram of a partial structure of the extension arm of the present invention.

[0033] Figure 8 For the present invention Figure 6 Enlarged structural diagram at point A in the middle.

[0034] Figure 9 This is a partial structural diagram of the limiting frame of the present invention.

[0035] Figure 1-9 In the diagram, the correspondence between component names and drawing numbers is as follows:

[0036] 1-Equipment electrical control platform, 101-Human machine interface, 102-Electric roller controller installation tool, 103-Electric roller installation fixture, 104-Electric roller, 105-Slide rail, 2-Slide rail limit seat, 201-Clocking block, 202-Inclined plate, 203-Push rod, 3-Extension arm, 301-Gear, 4-Slide rail, 401-Limit frame, 402-Gear plate. Detailed Implementation

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0038] Example:

[0039] As attached Figure 1 To be continued Figure 9 As shown:

[0040] Example 1: A multi-specification electric roller testing device includes an equipment electrical control platform 1. A human-machine interface 101 and an electric roller controller installation tool 102 are respectively provided on one side of the upper end of the equipment electrical control platform 1. A slide rail 105 passes through the other side of the upper end of the equipment electrical control platform 1. A slide rail limit seat 2 slides on the upper end of the slide rail 105. An electric roller installation clamp 103 is provided on the side of the slide rail 105 away from the slide rail limit seat 2. An electric roller 104 is slidably nested between the electric roller installation clamp 103 and the slide rail limit seat 2.

[0041] Among them: Equipment electrical control platform 1, which includes a support platform and a PLC electrical control part, and is used to communicate signals of each electric roller 104;

[0042] The human-machine interface 101 has a touch screen on its surface. The human-machine interface mainly uses the touch screen to connect the internal signals of the system and displays various parameters for detection or modification.

[0043] The electric roller mounting fixture 103 includes an electric roller driver, a driver card, mounting wires and a barcode scanner. The electric roller mounting fixture 103 is used to place electric rollers 104 of different specifications.

[0044] The electric roller mounting fixture 103 measures the speed of the electric roller 104 via the electric roller driver, drive card, and mounting wires;

[0045] The electric roller 104 has a stepped shaft at its end. The electric roller 104 is horizontally embedded in one side of the electric roller mounting fixture 103. The surface of the electric roller 104 is marked with codes. The equipment electrical control platform 1, human-machine interface 101, electric roller 104, electric roller driver, driver card, mounting wires and barcode scanner are connected by a power cord loop.

[0046] The slide rail limit seat 2 and the slide rail 105 are provided. The slide rail 105 extends horizontally through the upper end of the equipment electrical control platform 1. The slide rail limit seat 102 slides horizontally at the upper end of the slide rail 105. The upper end of the slide rail limit seat 2 is provided with a limiting component that limits the movement according to the specifications of the electric roller 104.

[0047] The slide rail limit seat 2 is mainly used to limit the electric rollers 104 of different specifications and lengths, and plays a role in fixing and clamping. Since the electric roller 104 has a stepped shaft at the end, it prevents the electric roller from running off-center when it is energized and rotating.

[0048] The process involves manually placing the electric roller 104 on the upper end of the slide rail 105, and then moving the slide rail limit seat 2 horizontally on the upper end of the slide rail 105. The slide rail limit seat 2 and the electric roller mounting fixture 103 form a fixed clamp for the electric roller 104. Subsequently, the electric roller driver, driver card, and mounting wires are installed on the electric roller mounting fixture 103. The electric roller driver, driver card, mounting wires, and barcode scanner are then connected to the human-machine interface 101 and powered on. The touch screen of the human-machine interface 101 is then turned on. The technical parameters of the electric roller are displayed digitally through the touch screen of the human-machine interface 101. The barcode scanner scans the code on the electric roller 104, and the displayed value of the electric roller 104 can be read and displayed on the touch screen of the human-machine interface 101. This makes the detection equipment compact in structure and easy to operate. At the same time, it can replace manual installation with machine, saving labor and time.

[0049] Example 2: Refer to the attached instruction manual Figure 1-6 It can be seen that the difference between Embodiment 2 and Embodiment 1 is that the limiting component includes a locking block 201, an inclined plate 202 and a push rod 203. The locking block 201 is installed on the upper end of the slide rail limiting seat 2, the inclined plate 202 is slidably nested on one side of the locking block 201, and the push rod 203 is slidably on one side of the inclined plate 202.

[0050] Among them: card block 201, card blocks 201 are in groups of two, there are 3-5 groups of card blocks 201, the card blocks 201 are spaced 3-7cm apart, the inside of card block 201 is hollow, and card block 201 is vertically concave.

[0051] The locking blocks 201 are arranged in pairs, with a spacing of 3-7 cm between them. The stepped shaft at the end of the electric roller 104 is movably embedded in the inner side of the locking blocks 201, and the locking blocks 201 are arranged in pairs to limit the outer side of the stepped shaft.

[0052] The inclined plate 202 is set at an inclination of 25-45 degrees on the side near the electric drum mounting fixture 103. The inclined plate 202 and the inside of the clamping block 201 are horizontally slidably nested. When the stepped shaft at the end of the electric drum 104 is not embedded in the inside of the clamping block 201, the inclined plate 202 is on the outside of the clamping block 201.

[0053] Push rod 203 is located inside the locking block 201. Push rod 203 is bent with a bending angle of 100-150°. Push rod 203 is matched with inclined plate 202.

[0054] The push rod 203 is curved with a bending angle of 100-150°, which allows the curved end of the push rod 203 to slide laterally inside the latch 201 when the inclined plate 202 slides into the interior of the latch 201.

[0055] When the electric roller 104 is installed on the upper end of the slide rail limit seat 2, the stepped shaft at the end of the electric roller 104 is first embedded in the inner side of the locking block 201. The stepped shaft at the end of the electric roller 104 can be embedded in the side that is pressed against the inclined plate 202. Since one side of the inclined plate 202 is inclined, after the inclined plate 202 is pressed by the stepped shaft at the end of the electric roller 104, the inclined plate 202 slides into the inside of the locking block 201. At this time, the inclined plate 202 drives the push rod 203 to slide inside the locking block 201.

[0056] Example 3: Refer to the attached instruction manual Figure 4-8It can be seen that the difference between Embodiment 3 and Embodiments 1 and 2 is that the limiting component also includes an extension arm 3, a gear 301, a slide rail 4, a limiting frame 401 and a toothed piece 402. The extension arm 3 is installed on the push rod 203 moving away from the inclined plate 202. The gear 301 rotates on the extension arm 3 moving away from the push rod 203. The slide rail 4 is fitted on the outside of the push rod 203. The limiting frame 401 slides and extends to the outside of the slide rail 4. The toothed piece 402 is located at the end of the limiting frame 401 close to the gear 301.

[0057] Among them: the extension arm 3 and the gear 301, the extension arm 3 is located inside the slide rail 4, the outer side of the gear 301 is rotatably engaged with the toothed piece 402, and the gear 301 is located at one end of the limit frame 401 through the extension arm 3.

[0058] The outer side of gear 301 is rotatably engaged with toothed plate 402, which can increase the compression stability of one end of extension arm 3 and limit frame 401 when extension arm 3 slides.

[0059] The slide rail 4 is set in an inclined "V" shape. The two ends of the slide rail 4 are divided into an inclined end and a vertical end. One end of the push rod 203 and the limit frame 401 are respectively located at the two ends of the slide rail 4. One end of the push rod 203 is located at the inclined end of the slide rail 4, and one end of the limit frame 401 is located at the vertical end of the slide rail 4.

[0060] One end of the push rod 203 is located at the inclined end of the slide rail 4, which facilitates the extension arm 3 to slide inside the slide rail 4 when the push rod 203 slides.

[0061] The limiting frame 401 and the toothed plate 402 are arranged in a "T" shape. One end of the limiting frame 401 extends to the outside of the locking block 201, and the other end of the limiting frame 401 is inclined at 45°. The toothed plate 402 is located at the inclined end, and multiple toothed plates 402 are evenly arranged at the inclined end of the limiting frame 401.

[0062] When the inclined plate 202 is outside the locking block 201, one end of the limiting frame 401 is at the same horizontal plane as the outer side of the locking block 201.

[0063] When the push rod 203 slides into the inside of the locking block 201, since one end of the push rod 203 is inside the slide rail 4, the push rod 203 can drive the extension arm 3 and the gear 301 to slide inside the slide rail 4. When the gear 301 slides, it forms a rotational compression with the toothed plate 402. Since the toothed plate 402 is on the inclined surface of the limiting frame 401, when the gear 301 rotates and compresses to the outside of the toothed plate 402, the limiting frame 401 is set at an inclination of 45° at this end. At this time, the limiting frame 401 can slide to the outside of the slide rail 4. The limiting frame 401 slides and extends to the outside of the locking block 201. At this time, the limiting frame 401 between the locking blocks 201 is used for sliding limitation. The limiting frame 401 can limit the movement according to the specifications of the stepped shaft at the end of the electric drum 104, so that the detection device can be limited according to the specifications of the electric drum 104.

Claims

1. A multi-specification electric roller testing device, including an equipment electrical control platform (1), characterized in that: The upper side of the equipment's electrical control platform (1) is provided with a human-machine interface (101) and an electric roller controller installation tool (102). The other side of the upper end of the equipment's electrical control platform (1) is provided with a slide rail (105). A slide rail limit seat (2) slides on the upper end of the slide rail (105). An electric roller installation fixture (103) is provided on the side of the slide rail (105) away from the slide rail limit seat (2). An electric roller (104) slides between the electric roller installation fixture (103) and the slide rail limit seat (2). The slide rail (105) extends laterally through the upper end of the equipment electrical control platform (1), and the slide rail limit seat (2) slides laterally at the upper end of the slide rail (105). The upper end of the slide rail limit seat (2) is provided with a limit component that limits the position according to the specifications of the electric roller (104). The limiting assembly also includes an extension arm (3), a gear (301), a slide rail (4), a limiting frame (401), and a toothed plate (402). The extension arm (3) is installed at the end of the push rod (203) away from the inclined plate (202). The gear (301) rotates at the end of the extension arm (3) away from the push rod (203). The slide rail (4) is fitted on the outside of the push rod (203). The limiting frame (401) slides and extends to the outside of the slide rail (4). The toothed plate (402) is located at the end of the limiting frame (401) close to the gear (301). The extension arm (3) is located inside the slide rail (4), the outer side of the gear (301) is rotatably engaged with the gear plate (402), and the gear (301) is located at one end of the limit frame (401) through the extension arm (3); The slide rail (4) is set in an inclined "V" shape. The two ends of the slide rail (4) are divided into an inclined end and a vertical end. One end of the push rod (203) and the limit frame (401) are respectively located at the two ends of the slide rail (4). One end of the push rod (203) is located at the inclined end of the slide rail (4), and one end of the limit frame (401) is located at the vertical end of the slide rail (4). The limiting frame (401) is arranged in a "T" shape. One end of the limiting frame (401) extends to the outside of the locking block (201), and the other end of the limiting frame (401) is set at an inclination of 45°. The toothed piece (402) is located at the inclination end, and multiple toothed pieces (402) are evenly arranged at the inclination end of the limiting frame (401).

2. The multi-specification electric roller testing equipment according to claim 1, characterized in that: The equipment electrical control platform (1) consists of a support platform and a PLC electrical control part. The equipment electrical control platform (1) is used to communicate signals between each electric roller (104). The human-machine interface (101) has a touch screen on its surface. The human-machine interface uses the touch screen to connect the internal signals of the system and displays various parameters for detection or modification.

3. The multi-specification electric roller testing equipment according to claim 1, characterized in that: The electric roller mounting fixture (103) includes an electric roller driver, a driver card, mounting wires and a barcode scanner. The electric roller mounting fixture (103) is used to place electric rollers (104) of different specifications. The electric roller (104) has a stepped shaft at its end. The electric roller (104) is horizontally embedded in one side of the electric roller mounting fixture (103). The surface of the electric roller (104) is marked with codes. The equipment electrical control platform (1), human-machine interface (101), electric roller (104), electric roller driver, driver card, mounting wire and barcode scanner are connected by a power line loop.

4. The multi-specification electric roller inspection device according to claim 1, characterized in that: The limiting component includes a locking block (201), an inclined plate (202), and a push rod (203). The locking block (201) is installed on the upper end of the slide rail limiting seat (2), the inclined plate (202) is slidably nested on one side of the locking block (201), and the push rod (203) is slidably on one side of the inclined plate (202).

5. The multi-specification electric roller inspection device according to claim 4, characterized in that: The card blocks (201) are arranged in pairs, with 3-5 groups of card blocks (201). The card blocks (201) are spaced 3-7cm apart. The interior of the card blocks (201) is hollow and the card blocks (201) are vertically concave.

6. The multi-specification electric roller inspection device according to claim 4, characterized in that: The inclined plate (202) is set at an inclination of 25-45 degrees on the side near the electric roller mounting fixture (103). The inclined plate (202) and the inside of the clamping block (201) are horizontally slidably nested. When the stepped shaft at the end of the electric roller (104) is not embedded in the inside of the clamping block (201), the inclined plate (202) is at the outside of the clamping block (201). The push rod (203) is located inside the locking block (201). The push rod (203) is bent with a bending angle of 100-150°. The push rod (203) is matched with the inclined plate (202).

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