Vertical wire crimper
By designing a vertical crimping tool, the problem of inconvenience for multiple people to operate in power maintenance was solved. It enables a single person to complete multiple functions such as wiring, disconnecting wires and crimping copper connectors, improving the convenience of carrying and using it.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 顾孝英
- Filing Date
- 2022-11-30
- Publication Date
- 2026-05-29
AI Technical Summary
In current power maintenance, wiring, disconnection, and crimping of copper connectors require multiple people to work together, and carrying tools is inconvenient.
A vertical wire crimping tool was designed, which includes a wire cutting mechanism and a wire crimping and stripping mechanism. It is designed for single-person operation and includes a base plate, support pole, wire cutting plate, wire cutting block, and wire crimping and stripping mechanism, enabling multi-functional operation of wiring, wire cutting and crimping copper connectors.
It enables a single person to complete wiring, disconnection, or crimping of copper connectors. It is easy to carry, and the rotation positioning mold and limit mechanism improve the flexibility and safety of operation.
Smart Images

Figure CN115764485B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of power maintenance, and more specifically, relates to vertical wire crimping pliers. Background Technology
[0002] In power maintenance, it is often necessary to perform operations such as wiring, disconnecting wires, and crimping copper connectors to the ends of wires.
[0003] Current technology basically involves separate operations for wiring, disconnecting wires, and crimping copper connectors. This results in workers needing to carry a lot of tools and multiple people working together to complete the work during power maintenance, which is very inconvenient. Based on this, we proposed a vertical crimping pliers. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and propose a vertical crimping tool. This vertical crimping tool is easy to carry, and a single person can complete the work of wiring, cutting wires or crimping copper connectors using this crimping tool.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] Vertical wire crimping pliers include: a wire cutting mechanism and a wire stripping mechanism;
[0007] The wire-cutting mechanism includes:
[0008] The base plate has four sets of support poles at its upper end, and the upper end of each support pole has a threaded section, on which a wire break plate is installed by a set of nuts.
[0009] The wire cutting plate is provided with a hollow cutting clamp, and a wire cutting block is slidably installed inside the hollow cutting clamp. A limit pin is provided at the upper end of the hollow cutting clamp.
[0010] A jack is installed on the base plate, and the telescopic end of the jack is connected to the tangent block;
[0011] The wire stripping mechanism is rotatably mounted on one of the support columns, and the base plate is provided with a spring plunger for limiting the rotation of the wire stripping mechanism;
[0012] The wire stripping mechanism includes:
[0013] The frame is arranged in a U-shape, and two sets of protrusions are integrally formed on one side of the frame, with mounting holes on the protrusions; the frame includes: an upper beam column, a base, and a support column;
[0014] A tooling fixture assembly installed inside the base, the tooling fixture assembly comprising:
[0015] An integrated pressing and stripping die and a steering assembly for adjusting the integrated pressing and stripping die;
[0016] A pressing assembly is installed on the beams and columns of the frame, the pressing assembly comprising:
[0017] The driving structure and the pressure head structure used in conjunction with the output end of the driving structure are located directly above the integrated pressing and stripping mold.
[0018] Preferably, the integrated pressing and stripping mold includes:
[0019] A positioning mold, wherein two sets of V-shaped grooves are symmetrically formed on the positioning mold;
[0020] One of the V-shaped grooves is equipped with several sets of stripping line mechanisms.
[0021] Preferably, each of the plurality of stripping line mechanisms includes:
[0022] The vertical cutting blades are arranged in pairs, and the vertical cutting blades are inclined at an angle of 15°-30° with the vertical line of the positioning mold.
[0023] Preferably, the steering assembly includes:
[0024] Insertion posts and connecting posts are respectively set on the opposite side walls of the positioning mold;
[0025] A rotational damper is embedded in the inner wall of the frame, and one end of the plug is inserted into the inner ring of the rotational damper.
[0026] The frame has a through hole, and a rotating bearing is installed inside the through hole. The connecting column is inserted into the inner ring of the rotating bearing, and one end of the connecting column passes through the rotating bearing and is located on the outside of the frame. A rotating handle is keyed to one end of the connecting column.
[0027] Preferably, the driving structure includes:
[0028] Hollow column, which is welded and fixed to the upper beams and columns of the frame;
[0029] A cylindrical gear is rotatably installed inside the hollow cylinder, with one end of the cylindrical gear passing through the hollow cylinder and connected to a rotating block.
[0030] Preferably, the pressure head structure includes:
[0031] A column is inserted into the hollow column body, and a rack is provided on one side of the column, and the rack meshes with the cylindrical gear; a pressure head is provided at the lower end of the column.
[0032] A fixing plate is fixed to the upper end of the column, a tension spring is installed on the lower surface of the fixing plate, a hook is provided at the upper end of the hollow column, and one end of the tension spring is connected to the hook.
[0033] Two sets of limiting posts are symmetrically arranged on the inner wall of the hollow column, and two sets of limiting grooves corresponding to the two sets of limiting posts are symmetrically opened on the side wall of the column. The limiting posts are slidably inserted into the inside of the limiting grooves.
[0034] Preferred options also include:
[0035] A limiting mechanism for limiting the tooling fixture assembly, one end of which is engaged with the side wall of the integrated pressing and peeling mold.
[0036] Preferably, the limiting mechanism includes:
[0037] The frame support column has a plug-in hole, and the plug-in rod is slidably inserted into the plug-in hole;
[0038] A limiting plate is fixed to one end of the plug rod, and a pull ring is provided on one side of the limiting plate;
[0039] An abutment piece is integrally formed with the plug rod. A compression spring is fitted on the plug rod, and the two ends of the compression spring abut against the side wall of the abutment piece and the side wall of the frame support column, respectively.
[0040] Preferably, a U-shaped insert with a cross-section is welded and fixed to the side wall of the positioning mold of the tooling fixture assembly, and one end of the limiting mechanism is inserted into the insert.
[0041] The technical effects and advantages of this invention are as follows:
[0042] The vertical crimping tool provided by this invention is easy to carry, and a single person can complete the work of wiring, cutting wires or crimping copper connectors using this crimping tool.
[0043] Meanwhile, the vertical crimping pliers provided by this invention can switch between different functions by rotating the positioning mold. Furthermore, the positioning mold is positioned by the limiting mechanism, which also avoids the positioning mold from flipping over due to the downward pressure of the crimping head during use.
[0044] Secondly, by fixing a fixing plate at the upper end of the column, installing a tension spring on the lower surface of the fixing plate, and setting a hook ring at the upper end of the hollow column, and connecting one end of the tension spring to the hook ring, when the rotating block causes the cylindrical gear to drive the rack to move downward, the rack can be quickly returned to its original position by the tension spring, which is convenient for removing the pressed copper connector from the positioning mold and for the next operation. Attached Figure Description
[0045] Figure 1 This is a schematic diagram of the structure of the present invention;
[0046] Figure 2 For the present invention Figure 1 A partial sectional view of the structure at point A in the diagram;
[0047] Figure 3 This is a top view of the pressure head structure of the present invention;
[0048] Figure 4 This is a schematic diagram of the rack structure of the present invention;
[0049] Figure 5 This is a schematic diagram of the positioning module structure of the present invention;
[0050] In the picture:
[0051] Wire cutting mechanism: 40. Base plate; 41. Supporting rod; 42. Nut; 43. Wire cutting plate; 44. Hollow cutting clamp; 45. Wire cutting block; 46. Limiting pin; 47. Spring plunger; 48. Jack;
[0052] Wire stripping mechanism: 1. Frame; 2. Mounting hole; 3. Tooling fixture assembly; 4. Integrated wire stripping mold; 5. Steering assembly; 6. Pressing assembly; 7. Drive structure; 8. Pressing head structure; 9. Positioning mold; 10. V-groove; 12. Wire stripping mechanism; 13. Vertical cutting blade; 14. Insertion post; 15. Connecting post; 16. Rotation damper; 17. Rotating bearing; 18. Rotating handle; 19. Hollow column; 20. Cylindrical gear; 21. Column; 22. Rack; 23. Pressing head; 24. Limiting mechanism; 25. Fixing plate; 26. Tension spring; 27. Hook; 28. Insertion rod; 29. Insertion hole; 30. Limiting plate; 31. Abutment piece; 32. Compression spring; 33. Insertion block; 34. Limiting post; 35. Limiting groove. Detailed Implementation
[0053] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. All other embodiments obtained by those skilled in the art based on the embodiments of this invention without inventive effort are within the scope of protection of this invention.
[0054] This invention provides a vertical crimping tool, which is easy to carry and allows a single person to complete wiring, wire cutting, or crimping of copper connectors.
[0055] like Figure 1 As shown, this vertical wire crimping tool includes a wire cutting mechanism and a wire stripping mechanism.
[0056] The wire-cutting mechanism includes:
[0057] The base plate 40 has four sets of support poles 41 at its upper end, and the upper end of the support poles 41 has a threaded section, and a wire break plate 43 is provided on the threaded section through a set of nuts 42.
[0058] A hollow cutting clamp 44 is provided on the wire cutting plate 43. A wire cutting block 45 is slidably installed inside the hollow cutting clamp 44. A limit pin 46 is provided at the upper end of the hollow cutting clamp 44.
[0059] A jack 48 is installed on the base plate 40, and the telescopic end of the jack 48 is connected to the tangent block 45.
[0060] The wire stripping mechanism is rotatably mounted on one of the support columns 41, and a spring plunger 47 is provided on the base plate 40 for limiting the rotation of the wire stripping mechanism.
[0061] The wire stripping mechanism includes: a frame 1, which is arranged in a U-shape, and two sets of protrusions are integrally formed on one side of the frame 1, and mounting holes 2 are provided on the protrusions; the frame 1 includes: an upper beam column, a base and a support column;
[0062] The design of mounting hole 2 makes it easy to fix this crimping tool in the work environment for convenient use.
[0063] like Figure 1 and Figure 5 The tooling fixture assembly 3 shown is installed inside the base. The tooling fixture assembly 3 includes:
[0064] The integrated wire stripping die 4 and the steering assembly 5 for adjusting the integrated wire stripping die 4; the integrated wire stripping die 4 includes:
[0065] Positioning mold 9, on which two sets of V-shaped grooves 10 are symmetrically opened;
[0066] One set of V-grooves 10 contains several sets of stripping mechanisms 12, and each set of stripping mechanisms 12 includes:
[0067] Vertical cutting blades 13 are arranged in pairs, and the vertical cutting blades 13 are inclined at an angle of 15°-30° with the vertical line of the positioning mold 9.
[0068] The above design makes it easier to strip the wire insulation because the vertical cutting blade 13 has a certain tilt angle. If it were set to a vertical blade, only two sets of short cuts could be made on the wire insulation when stripping the wire, which would be inconvenient.
[0069] like Figure 1 As shown, the steering component 5 includes:
[0070] Insertion pins 14 and connecting pins 15 are respectively set on the opposite side walls of the positioning mold 9;
[0071] A rotary damper 16 is embedded in the inner wall of the frame 1, and one end of the plug post 14 is inserted into the inner ring of the rotary damper 16.
[0072] A through hole is provided on the frame 1, and a rotating bearing 17 is installed inside the through hole. The connecting column 15 is inserted into the inner ring of the rotating bearing 17, and one end of the connecting column 15 passes through the rotating bearing 17 and is located on the outside of the frame 1. A rotating handle 18 is keyed to one end of the connecting column 15.
[0073] The design of the steering component 5 allows the positioning module 9 to be rotated according to actual usage needs, thus enabling functional changes.
[0074] like Figure 1 , 3 As shown in Figure 4, the pressing assembly 6 is installed on the upper beam and column of the frame 1. The pressing assembly 6 includes:
[0075] The drive structure 7 and the pressure head structure 8 used in conjunction with the output end of the drive structure 7 are located directly above the integrated stripping die 4. The drive structure 7 includes:
[0076] Hollow column 19 is welded and fixed to the upper beam and column of frame 1;
[0077] A cylindrical gear 20 is rotatably installed inside the hollow column 19. One end of the cylindrical gear 20 passes through the hollow column 19 and is connected to a rotating block. A blind hole is provided on the rotating block.
[0078] In use, insert the handle of any cylindrical tool, such as a screwdriver, electric pen, or pliers, into the blind hole, rotate the rotating block, and the rotating block will drive the cylindrical gear 20 to rotate, thereby driving the rack 22 to move through the cylindrical gear 20, so that the pressure head 23 moves towards the positioning mold 9 to complete the operation.
[0079] It is worth noting that the pressure head structure 8 includes:
[0080] A column 21 is inserted into the hollow column 19. A rack 22 is provided on one side of the column 21, and the rack 22 meshes with a cylindrical gear 20. A pressure head 23 is provided at the lower end of the column 21.
[0081] A fixing plate 25 is fixed to the upper end of the column 21, and a tension spring 26 is installed on the lower surface of the fixing plate 25. A hook 27 is provided at the upper end of the hollow column 19, and one end of the tension spring 26 is connected to the hook 27.
[0082] When the rotating block causes the cylindrical gear 20 to move the rack 22 downward, the rack 22 can be quickly returned to its original position by the tension spring 26, which makes it easy to remove the pressed copper connector from the positioning mold 9 and facilitates the next operation.
[0083] Two sets of limiting posts 34 are symmetrically arranged on the inner wall of the hollow column 19, and two sets of limiting grooves 35 corresponding to the two sets of limiting posts 34 are symmetrically opened on the side wall of the column 21. The limiting posts 34 are slidably inserted into the inside of the limiting grooves 35.
[0084] The above design ensures that the column 21 will not slip out of the hollow column 19 when it moves up and down, thus ensuring the stability of the structure.
[0085] like Figure 1 and Figure 2 As shown, this vertical crimping tool also includes:
[0086] The limiting mechanism 24 is used to limit the tooling fixture assembly 3. One end of the limiting mechanism 24 is engaged with the side wall of the integrated pressing and stripping mold 4. A U-shaped insert 33 with a cross-section is welded and fixed on the side wall of the positioning mold 9 of the tooling fixture assembly 3. One end of the limiting mechanism 24 is inserted into the insert 33.
[0087] The limiting mechanism 24 includes:
[0088] The connector 28 has a socket 29 on the support column of the frame 1, and the connector 28 is slidably inserted into the socket 29.
[0089] A limiting plate 30 is fixed to one end of the plug rod 28, and a pull ring is provided on one side of the limiting plate 30;
[0090] The abutment piece 31 is integrally formed with the plug rod 28. A compression spring 32 is fitted on the plug rod 28, and the two ends of the compression spring 32 abut against the side wall of the abutment piece 31 and the side wall of the support column of the frame 1, respectively.
[0091] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A vertical wire crimping tool, characterized in that, Including: A wire cutting mechanism and a wire pressing and stripping mechanism; The wire cutting mechanism includes: A bottom plate (40), on the upper end of the bottom plate (40), there are four groups of support vertical rods (41) arranged, and on the upper end of the support vertical rods (41) there is a threaded section, and on the threaded section, a wire breaking plate (43) is arranged through a set of nuts (42); On the wire breaking plate (43), there is a hollow cutting fixture (44), inside the hollow cutting fixture (44), a tangent block (45) is slidably installed, and on the upper end of the hollow cutting fixture (44), there is a limit pin column (46); On the bottom plate (40), a jack (48) is installed, and the telescopic end of the jack (48) is connected to the tangent block (45); The wire pressing and stripping mechanism is rotatably installed on one of the support vertical rods (41), and on the bottom plate (40), there is a spring plunger (47) for limiting the rotation of the wire pressing and stripping mechanism; The wire pressing and stripping mechanism includes: A frame body (1), the frame body (1) is arranged in a U shape, and on one side of the frame body (1), two groups of convex blocks are integrally formed respectively, and on the convex blocks, there are mounting holes (2); the frame body (1) includes: an upper beam column, a base and a support column; A tooling fixture assembly (3) installed inside the base, the tooling fixture assembly (3) includes: A wire pressing and stripping integrated mold (4) and a steering component (5) for adjusting the wire pressing and stripping integrated mold (4); the wire pressing and stripping integrated mold (4) includes: A positioning mold (9), on the positioning mold (9), two groups of V-shaped grooves (10) are symmetrically arranged; Inside one of the V-shaped grooves (10), several groups of wire stripping and cutting mechanisms (12) are arranged; The steering component (5) includes: A plugging column (14) and a connecting column (15) respectively arranged on the opposite side walls of the positioning mold (9); On the inner side wall of the frame body (1), a rotary damper (16) is embedded, and one end of the plugging column (14) is plugged into the inner ring of the rotary damper (16); On the frame body (1), there is a through hole, inside the through hole, a rotating bearing (17) is installed, the connecting column (15) is plugged into the inner ring of the rotating bearing (17), and one end of the connecting column (15) passes through the rotating bearing (17) and is located outside the frame body (1); one end of the connecting column (15) is key-connected with a rotating handle (18); A pressing component (6) arranged on the upper beam column of the frame body (1), the pressing component (6) includes: A driving structure (7) and a pressing head structure (8) which is matched with the output end of the driving structure (7), the pressing head structure (8) is located directly above the wire pressing and stripping integrated mold (4).
2. The vertical crimping pliers according to claim 1, characterized in that: The several groups of wire stripping and cutting mechanisms (12) all include: Vertical cutting blades (13), the vertical cutting blades (13) are arranged in pairs, and the vertical cutting blades (13) are inclined at an angle of 15° - 30° with respect to the vertical bisector of the positioning mold (9).
3. The vertical crimping pliers according to claim 1, characterized in that: The driving structure (7) includes: A hollow cylinder (19), the hollow cylinder (19) is welded and fixed to the upper beam column of the frame body (1); A cylindrical gear (20) is rotatably installed inside the hollow column (19), and one end of the cylindrical gear (20) passes through the hollow column (19) and is connected to a rotating block.
4. The vertical crimping pliers according to claim 3, characterized in that: The pressure head structure (8) includes: A column (21) is inserted into the hollow column (19), and a rack (22) is provided on one side of the column (21), and the rack (22) meshes with the cylindrical gear (20); a pressure head (23) is provided at the lower end of the column (21). The upper end of the column (21) is fixed with a fixing plate (25), and a tension spring (26) is installed on the lower surface of the fixing plate (25). The upper end of the hollow column (19) is provided with a hook (27), and one end of the tension spring (26) is connected to the hook (27). Two sets of limiting posts (34) are symmetrically arranged on the inner wall of the hollow column (19), and two sets of limiting grooves (35) corresponding to the two sets of limiting posts (34) are symmetrically opened on the side wall of the column (21). The limiting posts (34) are slidably inserted into the inside of the limiting grooves (35).
5. The vertical crimping pliers according to claim 1, characterized in that, Also includes: A limiting mechanism (24) for limiting the tooling fixture assembly (3), one end of which is engaged with the side wall of the integrated pressing and stripping mold (4).
6. The vertical crimping pliers according to claim 5, characterized in that: The limiting mechanism (24) includes: The frame (1) has a support column with a plug-in rod (28) and a plug hole (29) is provided on the support column. The plug-in rod (28) is slidably inserted into the inside of the plug hole (29). A limiting plate (30) is fixed to one end of the plug rod (28), and a pull ring is provided on one side of the limiting plate (30); An abutment piece (31) is integrally formed with the plug rod (28). A compression spring (32) is fitted on the plug rod (28), and the two ends of the compression spring (32) abut against the side wall of the abutment piece (31) and the side wall of the support column of the frame (1), respectively.
7. The vertical crimping pliers according to claim 6, characterized in that: The tooling fixture assembly (3) has a U-shaped insert (33) with a cross-section welded and fixed on the side wall of the positioning mold (9), and one end of the limiting mechanism (24) is inserted into the insert (33).