Super heavy load stacker
By designing the center frame and guide wheels, the problems of positional accuracy and wire rope interference under heavy load conditions of the stacker crane were solved, improving the smoothness of movement and the life of the wire rope, and realizing the stable operation of the stacker crane.
Patent Information
- Application Number
- CN202211453270.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2042-11-21
AI Technical Summary
Existing stacker cranes cannot guarantee the positional accuracy of the upper crossbeam and the stacker crane overhead rail under heavy load conditions, resulting in poor movement stability. Furthermore, the interference between the wire rope and the pulley block affects the stability of operation and service life.
The design employs a centering frame and guide wheels, and the positional accuracy of the stacker crane's overhead rail and upper crossbeam is ensured by adjusting the top screw. Interference between the wire rope and the pulley block is avoided by adjusting the included angle of the pulley block.
This improves the smoothness of stacker crane movement and the service life of wire ropes, ensuring stable operation of the stacker crane under heavy load conditions.
Smart Images

Figure CN115771865B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of stacker manufacturing, in particular to a super heavy load stacker. BACKGROUND
[0002] With the rapid development of China's economy, industrial automation and intelligence have become a necessary means to improve enterprise operation efficiency and reduce labor costs. High-rise storage facilities are also gradually common in industries such as molds, steel, and wood. However, in these industries, the handling and storage of large-size materials and heavy loads are special challenges for stackers. The weight of goods generally varies from several tons to tens of tons, and the size of goods varies from a few meters to more than ten meters. The super heavy load stacker involved in the present application is designed for this purpose. The overhead rail of the stacker is the rail for the lateral movement of the moving assembly of the stacker. The upper cross beam of the stacker is slidingly connected with the overhead rail of the stacker. In order to ensure the stability of the movement of the stacker, the position accuracy of the upper cross beam relative to the overhead rail of the stacker needs to be ensured when the stacker is assembled. However, due to the large size of the super heavy load stacker, it is difficult to ensure the position accuracy of the upper cross beam and the overhead rail of the stacker, thereby causing poor stability of the movement of the stacker. The position accuracy includes both the parallelism of the axis of the upper cross beam and the axis of the overhead rail of the stacker, and the error of the overhead rail of the stacker in the central position of the upper cross beam. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the present application provides a super heavy load stacker to ensure the position accuracy of the upper cross beam and the overhead rail of the stacker and improve the stability of the movement of the stacker.
[0004] In order to achieve the above-mentioned purpose, the present application is realized by the following technical scheme: a super heavy load stacker, comprising: an upper beam part, a stand, a cargo platform and a lower cross beam part, the stands are arranged in pairs at both ends of the lower cross beam part, the upper beam part is arranged on the pair of stands, the cargo platform is arranged between the pair of stands, and the cargo platform is slidingly connected with the pair of stands; the upper beam part comprises an upper cross beam, and further comprises an overhead rail of the stacker and a roadway rail, the overhead rail of the stacker is arranged above the upper cross beam, and the lower cross beam part is arranged on the roadway rail. The upper cross beam is provided with a centering frame at the top end, the centering frames are arranged in pairs on both sides of the overhead rail of the stacker, at least two pairs of centering frames are arranged, and a top wire hole is arranged on the centering frame; the centering frame is used for centering operation, and can ensure the position accuracy of the overhead rail of the stacker and the upper cross beam.
[0005] The principle of the super-heavy load stacking machine is that the centering frame is installed on the upper cross beam corresponding to the two sides of the stacking machine overhead rail, the top wire is arranged in the top wire hole on the two sides of the centering frame, the front end of the top wire is in contact with the side of the stacking machine overhead rail, and when the distance between the two sides of the top wire and the outer side of the centering frame is equal, the stacking machine overhead rail is guaranteed to be in the center above the upper cross beam, and the parallelism between the stacking machine overhead rail and the upper cross beam is guaranteed, so that the stability of the movement of the stacking machine is improved. After installation, the top wire is removed, at this time, the centering frame plays a limiting protection role. Preferably, the centering frame is provided with two pairs, which are respectively arranged at the two ends of the upper cross beam. In addition, the centering frame comprises a first bottom plate, a vertical plate and a first rib plate, the first bottom plate is connected with the upper cross beam through a connecting piece, the vertical plate is arranged on the first bottom plate, the vertical plate is perpendicular to the first bottom plate, the top wire hole is arranged on the vertical plate, and the two side edges of the first rib plate are respectively fixed with the first bottom plate and the vertical plate.
[0006] The above technical scheme can be seen that the present application has the following beneficial effects:
[0007] The present application provides a kind of super-heavy load stacking machine, can guarantee the central position of the stacking machine overhead rail above the upper cross beam, and can guarantee the parallelism between the stacking machine overhead rail and the upper cross beam, so that the stability of the movement of the stacking machine is improved. BRIEF DESCRIPTION OF DRAWINGS
[0008] Figure 1 It is a structure diagram of the super-heavy load stacking machine of the present application;
[0009] Figure 2 It is a schematic diagram of steel wire rope winding under the condition that movable pulley and fixed pulley shaft core are parallel;
[0010] Figure 3 It is a three-dimensional structure diagram of the upper beam part in the super-heavy load stacking machine of the present application;
[0011] Figure 4 It is Figure 3 It is a local enlarged view of circle A;
[0012] Figure 5 It is a plane top view of the upper beam part in the super-heavy load stacking machine of the present application;
[0013] Figure 6 It is a position schematic diagram of the first fixed pulley and the second movable pulley in the super-heavy load stacking machine of the present application under the condition of top view;
[0014] Figure 7 It is a three-dimensional structure diagram of the column in the super-heavy load stacking machine of the present application;
[0015] Figure 8 It is Figure 7Detail view of the middle circle B;
[0016] Figure 9 Schematic view of the end face of the column in an ultra-heavy load stacker according to the invention;
[0017] Figure 10 Schematic view of the end face of the column in an ultra-heavy load stacker according to the invention; Figure 9 Detail view of the middle circle C;
[0018] Figure 11 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0019] Figure 12 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0020] Figure 13 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0021] Figure 14 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0022] Figure 15 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0023] Figure 16 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0024] Figure 17 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0025] Figure 18 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0026] Figure 19 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0027] Figure 20 Schematic view of the column in an ultra-heavy load stacker according to the invention; Figure 19 Detail view of the middle circle E;
[0028] Figure 21 Schematic view of the column in an ultra-heavy load stacker according to the invention; Figure 19 Detail view of the middle circle D;
[0029] Figure 22 Schematic view of the column in an ultra-heavy load stacker according to the invention;
[0030] Figure 23A structure schematic view of a main body of a cross beam in a super heavy load stacking machine according to the present application;
[0031] Figure 24 A three-dimensional structure schematic view of a drive box in a super heavy load stacking machine according to the present application;
[0032] Figure 25 A sectional view of a drive box in a super heavy load stacking machine according to the present application;
[0033] Figure 26 A Figure 25 An enlarged view of a local part at F in the middle circle;
[0034] Figure 27 A plane schematic view of a side plate in a super heavy load stacking machine according to the present application.
[0035] In the figure: 1 - upper beam part; 11 - upper cross beam; 12 - pulley block; 121 - first fixed pulley; 1211 - first annular groove; 122 - movable pulley; 1221 - second annular groove; 123 - fixed pulley bracket; 13 - traction steel wire rope; 131 - strand; 14 - second fixed pulley; 15 - drive drum; 16 - centering bracket; 160 - jackscrew hole; 161 - first bottom plate; 162 - vertical plate; 163 - second rib plate; 17 - upper guide roller part; 171 - upper guide roller; 172 - upper guide roller table; 1721 - limiting top plate; 173 - gap adjusting seat; 1731 - adjusting jackscrew; 18 - stacking machine overhead rail; 191 - steel wire rope; 192 - movable pulley a; 1921 - annular groove a; 1922 - annular groove b; 193 - fixed pulley b; 1931 - annular groove c;
[0036] 2 - stand; 21 - column body; 211 - mounting port; 22 - rib plate; 221 - through hole; 23 - connecting frame; 230 - connecting block; 231 - mounting hole; 24 - guide rail assembly; 241 - first guide rail; 2410 - first mounting hole; 2411 - backing plate; 2412 - limiting block; 242 - second guide rail; 2421 - backing block; 25 - positioning block; 251 - positioning hole;
[0037] 3 - load platform; 31 - telescopic fork; 311 - support rod mounting hole; 32 - maintenance support rod; 321 - limiting rod; 322 - locking screw; 33 - limiting bracket; 3301 - first limiting hole; 3302 - second limiting hole; 331 - locking plate; 332 - connecting plate; 333 - positioning plate; 34 - proximity switch; 341 - contact swing lever; 35 - lock; 36 - load platform guide wheel box;
[0038] 4 - lower crossbeam part; 415 - guide wheel mounting frame; 4151 - jackscrew plate; 4152 - adjusting screw; 4153 - second bottom plate; 41531 - mounting plate; 4154 - second rib plate; 47 - crossbeam body; 471 - limiting plate; 472 - anti-tilt plate; 473 - hoisting lug plate; 48 - guide wheel device; 481 - swing wheel frame; 482 - lower guide wheel; 483 - fixing frame; 49 - roadway track; 491 - limiting bumper; 492 - anti-toppling clip seat; 4921 - clip;
[0039] 5 - drive box; 51 - box body; 511 - side plate; 5111 - shaft hole; 5112 - open shaft slot; 512 - rotary mounting shaft; 513 - rail cleaner; 514 - fixed support; 52 - wheel body; 521 - drive wheel; 522 - driven wheel; 53 - shaft sleeve; 531 - annular mounting rim; 532 - end cover; 54 - drive motor; 55 - wheel shaft; 551 - bearing; 56 - maintenance auxiliary wheel; 561 - connecting frame; 562 - wheel frame; 563 - roller. DETAILED DESCRIPTION
[0040] Example 1
[0041] In combination Figure 1 , Figure 3 and Figure 4 shown, an ultra-heavy load stacking machine includes an upper beam part 1, a column 2, a cargo platform 3, and a lower crossbeam part 4. The columns 2 are arranged in pairs at both ends of the lower crossbeam part 4. The upper beam part 1 is arranged on the pair of columns 2. The cargo platform 3 is arranged between the pair of columns 2 and is in sliding connection with the pair of columns 2. The upper beam part 1 includes an upper crossbeam 11, a stacking machine overhead rail 18, and a roadway track 49. The stacking machine overhead rail 18 is arranged above the upper crossbeam 11. The lower crossbeam part 4 is arranged on the roadway track 49. The upper crossbeam 11 is provided with a centering frame 16 at the top end. The centering frames 16 are arranged in pairs on both sides of the stacking machine overhead rail 18. There are at least two pairs of centering frames 16. The centering frames 16 are provided with jackscrew holes 160.
[0042] The centering frame 16 is used for centering operation, which can ensure the position accuracy of the stacker rail 18 and the upper cross beam 11. The principle of the embodiment is that the centering frame 16 is installed on the upper cross beam 11 corresponding to both sides of the stacker rail 18, and the top wire is arranged in the top wire hole 160 on the two sides of the centering frame 16. The front end of the top wire is in contact with the side surface of the stacker rail 18, until the distance between the two sides of the top wire entering the outer side surface of the centering frame 16 is equal, at this time, it can be ensured that the stacker rail 18 is in the center above the upper cross beam 11, and the parallelism of the stacker rail 18 and the upper cross beam 11 can be ensured. After installation, the top wire is removed, at this time, the centering frame 16 plays a role in limiting protection. In the embodiment, the centering frame 16 is provided with two pairs, which are respectively arranged at both ends of the upper cross beam 11. In addition, in the embodiment, the centering frame 16 includes a first bottom plate 161, a vertical plate 162 and a first rib plate 163, the first bottom plate 161 is connected with the upper cross beam 11 through a connecting piece, the vertical plate 162 is arranged on the first bottom plate 161, the vertical plate 162 is perpendicular to the first bottom plate 161, the top wire hole 160 is arranged on the vertical plate 162, and the two side edges of the first rib plate 163 are respectively fixed with the first bottom plate 161 and the vertical plate 162.
[0043] In combination with Figure 4 As shown in the figure, in the embodiment, the upper cross beam 11 is provided with an upper guide wheel part 17, the upper guide wheel part 17 is arranged on both sides of the stacker rail 18 in pairs, the upper guide wheel part 17 is provided with at least two pairs, the upper guide wheel part 17 includes an upper guide wheel 171 and an upper guide wheel table 172, the upper guide wheel 171 is rotatably arranged on the upper guide wheel table 172, and the upper guide wheel table 172 is connected to the upper cross beam 11 through a connecting piece. In the embodiment, the upper guide wheel part 17 is provided with two pairs, which are respectively arranged at both ends of the upper cross beam 11.
[0044] Further, the upper guide wheel platform 172 is provided with a limiting top plate 1721 on both sides, the upper cross beam 11 is fixed with a gap adjusting seat 173, the gap adjusting seat 173 corresponds to the limiting top plate 1721 one by one, the gap adjusting seat 173 is arranged outside the limiting top plate 1721, and the gap adjusting seat 173 is provided with an adjusting top screw 1731. The upper guide wheel 171 is arranged on the upper guide wheel platform 172, and when the upper guide wheel platform 172 is installed, a certain gap is required to be left between the side surface of the upper guide wheel 171 and the side surface of the stacker overhead rail 18. If the gap is too small, the installation error of the stacker or the straightness error of the stacker overhead rail 18 will cause interference between the stacker overhead rail 18 and the upper guide wheel 171, affecting the stability of the movement of the stacker. If the gap is too large, the upper cross beam will be insufficiently limited, causing the stacker to shake when moving. The connecting hole corresponding to the upper cross beam 11 of the upper guide wheel platform 172 is a long hole, leaving a certain movement space. The method for adjusting the gap is that the screw connecting the upper guide wheel platform 172 and the upper cross beam 11 is in a loosened state, a preset thickness of a plug gauge is inserted between the side surface of the stacker overhead rail 18 and the upper guide wheel 171, the adjusting top screw 1731 is screwed to make the front end of the limiting top plate 1721 move, until the side surface of the stacker overhead rail 18 and the upper guide wheel 171 are in close contact with the plug gauge, at this time, the screw connecting the upper guide wheel platform 172 and the upper cross beam 11 is tightened, and after the plug gauge is removed, the gap between the stacker overhead rail 18 and the upper guide wheel 171 can be ensured. Thus, the stability of the upper cross beam moving along the stacker overhead rail 18 is ensured. The gap adjusting seat 173 and the adjusting top screw 1731 also play a limiting role on the upper guide wheel platform 172 during the operation of the stacker.
[0045] In the field of lifting drive of the loading platform of the stacker, a steel wire rope is usually used in combination with a pulley block to realize the lifting drive of the loading platform. For example, a steel wire rope arrangement structure of an ultrahigh heavy-load double-column stacker disclosed in application No. CN202122074412.8 realizes the lifting drive of the loading platform by adopting a symmetrical fixed pulley and movable pulley mechanism and the number of steel wire strands is greater than or equal to 8, thereby meeting the load requirement. However, in the actual implementation process, the number of steel wire strands between the fixed pulleys on one side is greater than or equal to 4, so the number of annular grooves for winding the steel wire rope on the pulley is at least 2, and the method for winding the steel wire rope is as follows Figure 2As shown, the steel wire rope 191 is wound around the annular groove a1921 on the movable pulley a192 for half a turn, then extends downward to be wound around the annular groove c1931 on the fixed pulley b193, and then extends upward to be wound around the other annular groove b1922 on the movable pulley a192 for half a turn, and so on. At this time, when the conventional movable pulley a192 and the fixed pulley b193 are arranged in a parallel state, the strands of the steel wire rope 191 connecting the annular groove a1921 and the annular groove c1931 and the annular groove c1931 and the annular groove b1922 will be inclined and will interfere with the groove wall of the pulley, resulting in a bending angle. Long-term use will affect the stability of the super-heavy load stacking machine in lifting operation, on the one hand, and will cause the steel wire rope to wear and tear, affecting the service life, and there is a safety hazard.
[0046] In combination with Figure 3 , Figure 5 and Figure 6 , a super-heavy load stacking machine is provided. In the embodiment, the upper cross beam 11 is provided with a pulley set 12, the pulley set 12 includes a first fixed pulley 121 and a movable pulley 122, the movable pulley 122 is arranged below the first fixed pulley 121, the first fixed pulley 121 is provided with a first annular groove 1211 on the side surface, the movable pulley 122 is provided with a second annular groove 1221 on the side surface, and a traction steel wire rope 13 is wound around the first annular groove 1211 and the second annular groove 1221. A fixed pulley frame 123 is further included, the fixed pulley frame 123 is fixed on the upper cross beam 11, the first fixed pulley 121 is rotatably connected to the fixed pulley frame 123, the movable pulley 122 is fixed on the cargo platform 3, the rotation axis core of the first fixed pulley 121 and the rotation axis core of the movable pulley 122 form a preset included angle in the horizontal plane projection, the preset included angle is greater than 0°, and the traction steel wire rope 13 is wound between the first annular groove 1211 and the second annular groove 1221 to form a group of strands 131; through the arrangement of the preset included angle, the cross sections corresponding to the tangent positions of the first annular groove 1211 and the second annular groove 1221 at both ends of each strand 131 correspond to each other in the horizontal plane projection.
[0047] Based on the above principle, in combination with Figure 6As shown, the working principle of the super-heavy load stacking machine is that one end of the traction steel wire rope 13 is fixed on the driving drum 15, and the other end is connected with the loading platform 3. The traction motor drives the traction steel wire rope 13 to realize the lifting operation of the loading platform 3 through the pulley block 12. Among them, the projection of the cross section of each strand 131 at the tangent position of the first annular groove 1211 and the second annular groove 1221, that is, the tangent position of the traction steel wire rope 13 entering or exiting the first annular groove 1211 or the second annular groove 1221, corresponds to each other. In this embodiment, the so-called "correspondence" here means that the projections tend to coincide with each other, and at this time the strand 131 is close to the vertical state. Therefore, it can avoid the interference between the traction steel wire rope 13 and the side wall of the annular groove on the pulley block 12, and generate a bending angle, so as to improve the stability of the super-heavy load stacking machine lifting operation and improve the practical life.
[0048] It should be noted that when the number of the first annular groove 1211 and the second annular groove 1221 is greater than 1, in theory, by adjusting the preset included angle, the projection of the cross section corresponding to the tangent position of each strand 131 at the first annular groove 1211 and the second annular groove 1221 on the horizontal plane cannot completely coincide, therefore, in theory, the strand 131 cannot completely realize the vertical arrangement of each strand. But in the actual implementation process, by adjusting the width of the annular groove on the pulley, it is slightly wider than the diameter of the traction steel wire rope 13, which can ensure that the steel wire rope does not interfere with the annular groove on the pulley, thereby eliminating the influence of the deviation of the coincidence degree of the projection of the cross section corresponding to the tangent position of the strand 131 at the first annular groove 1211 and the second annular groove 1221 on the horizontal plane.
[0049] In this embodiment, the number of the first annular groove 1211 and the second annular groove 1221 is 2.
[0050] In addition, the rotation axis core of the movable pulley 122 is parallel to the extension direction of the upper cross beam 11, and the included angle between the rotation axis core of the first fixed pulley 121 on the fixed pulley bracket 123 and the extension direction of the upper cross beam 11 is in the range of 4° to 15°. The included angle is the preset included angle. In this embodiment, the preset included angle is 7°.
[0051] In this embodiment, a second fixed pulley 14 is also included, which is rotatably arranged on the upper cross beam 11, and the second fixed pulley 14 is arranged outside the first fixed pulley 121. The second fixed pulley 14 functions as an upper guide pulley, and the traction steel wire rope 13 extends from the driving drum 15, is arranged on the second fixed pulley 14, and then extends from the second fixed pulley 14 to the pulley block 12. In this embodiment, the pulley block 12, the traction steel wire rope 13, the second fixed pulley 14, and the driving drum 15 are arranged in pairs at both ends of the upper cross beam 11. The number of the second fixed pulleys 14 on each side is two.
[0052] Embodiment 2
[0053] A Chinese patent with the application number 201720588175.8 discloses a highly stackable double-column stacking column mechanism. According to the drawings in the specification, a connecting structure is arranged on the outer side of the column at the end of the column assembly, and a connecting piece is used to realize the splicing of the upper and lower column assemblies. For example, a Chinese patent with the application number CN201820245235.0 discloses a splicing type column stacking machine, which also adopts a similar outer connection form to realize the connection of the upper and lower columns. Since a linear guide rail needs to be installed on the column, the splicing type column with outer connection must reserve space for the installation of the guide rail and the movement of the guide wheel assembly of the guide rail. Therefore, the splicing structure with outer connection can only adopt a semi-enclosed connection and cannot realize uniform connection in the circumferential direction of the column connection. In the field of super heavy load type stacking machines, the semi-enclosed connection method has poor structural stability and cannot meet the load requirements of super heavy load type stacking machines.
[0054] In combination Figures 7 to 11 As shown in the drawings, in this embodiment, the column 2 is longitudinally spliced by a group of column bodies 21, the column body 21 has a hollow rectangular cross section, the end of the column body 21 is fixed with a rib plate 22, further includes a connecting frame 23, the connecting frame 23 is fixed on the outer side of the rib plate 22, the shape of the connecting frame 23 is adapted to the cross-sectional shape of the column body 21, further includes a group of mounting holes 231, the mounting holes 231 are integrally arranged on the connecting frame 23 and the rib plate 22, the mounting holes 231 are arranged in a circumferential direction along the outer edge of the connecting frame 23, the side of the column body 21 near the connecting frame 23 is provided with a mounting port 211, the side of the column body 21 is provided with a guide rail assembly 24, the guide rail assembly 24 includes a first guide rail 241, and the first guide rail 241 extends along the length direction of the column body 21.
[0055] Based on the above structure, in this embodiment, the column 2 adopts an inner connection structure, the connecting frame 23 is welded on the rib plate 22 at the end face of the column body 21, and during installation, as shown in the drawings, Figure 11As shown, the adjacent column 21 is connected in up and down, a pair of connecting frames 23 arranged on the end face of the column 21 are attached to each other, the mounting holes 231 on both sides are corresponding one by one, the installer passes through the mounting hole 231 on the corresponding connecting frame 23 to connect and fix by using the connecting piece through the mounting hole 211 on the side of the column 21, so as to realize the connection. Since the mounting hole 231 is inside the outer edge of the column 21, there is no protruding structure on the outside of the main body when the connection is completed, which does not affect the arrangement of the guide rail assembly 24 and will not affect the movement space of the guide wheel assembly passing through the guide rail assembly 24. In addition, the mounting hole 231 is arranged along the outer edge of the connecting frame 23 in a circumferential direction, forming a fully enclosed connection structure, which has good structural stability and can adapt to the load requirements of the super heavy load type stacking machine.
[0056] In combination Figure 7 As shown, in the embodiment, the connecting frame 23 includes a group of connecting blocks 230 which are circumferentially spliced. The group of connecting blocks 230 are strip-shaped and circumferentially form a rectangle which is adapted to the cross section of the column 21. The strip-shaped connecting blocks 230 are easy to process, can ensure the tolerance requirements of the mounting surface, and save the processing cost of the mounting surface.
[0057] In the embodiment, a positioning block 25 is further included, the positioning block 25 is provided with a positioning hole 251, the positioning block 25 is fixed on the side of the rib plate 22 close to the connecting frame 23, and the number of the positioning holes 251 is at least 2. During installation, a positioning pin is arranged on the positioning hole 251, and when the column 21 is connected, the positioning pin is arranged in the positioning hole 251 on the end face of the upper and lower two sections of the column 21, so as to realize the positioning of the upper and lower two sections of the column 21 and improve the connection efficiency. In the embodiment, the number of the positioning holes 251 is 2, and the positioning blocks 25 are arranged in pairs, and each positioning block 25 is provided with one positioning hole 251.
[0058] In the embodiment, a cover plate is further included, and the cover plate is arranged on the mounting hole 211. During dismounting operation, the cover plate is removed, and after the operation is completed, the cover plate is arranged on the mounting hole 211 to prevent foreign matters from entering the mounting hole 211.
[0059] In combination Figure 8 And Figure 11 As shown, in the embodiment, a spacer plate 2411 is arranged between the first guide rail 241 and the side wall of the column 21, the spacer plate 2411 is fixed on the side wall of the column 21, and the first guide rail 241 is arranged on the spacer plate 2411.
[0060] In the embodiment, the first guide rail 241 is provided with a first mounting hole 2410, the first mounting hole 2410 is arranged in intervals along the extension direction of the first guide rail 241, the spacer plate 2411 is provided with a second mounting hole (not shown) corresponding to the first mounting hole 2410, the first mounting hole 2410 has a larger diameter than the second mounting hole, and the spacer plate 2411 is fixed on the spacer plate 2411, the spacer plate 2411 is arranged in intervals along the extension direction of the first guide rail 241. The second mounting hole is a threaded hole, and the first mounting hole 2410 is a light hole. Because the first mounting hole 2410 has a larger diameter than the second mounting hole, there is a certain adjustment space when installing the first guide rail 241, so as to ensure the position accuracy of the first guide rail 241. After the position accuracy of the first guide rail 241 is adjusted, the spacer plate 2412 is welded on both sides of the first guide rail 241. When the first guide rail 241 is replaced later, the first guide rail 241 can be directly placed between the two spacer plates 2412, without the need for further accuracy adjustment, thereby achieving the effect of rapid positioning.
[0061] In combination Figure 7 As shown in the embodiment, the guide rail assembly 24 further includes a second guide rail 242, the second guide rail 242 is arranged on one side of the column 21, and the second guide rail 242 extends along the length direction of the column 21. When the cargo platform steel wire is broken, the safety clamp will hold the second guide rail 242, thereby playing a safety protection role. In the embodiment, the second guide rail 242 is a T-shaped guide rail. The first guide rail 241 is arranged in pairs on the outer walls on both sides of the column 21, and the second guide rail 242 is arranged on the outer wall of the column 21 between the pair of first guide rails 241. In addition, in the embodiment, a group of spacer blocks 2421 is arranged between the second guide rail 242 and the outer side surface of the column 21, the spacer blocks 2421 are fixed on the column 21, the second guide rail 242 is arranged on the outer side surface of the spacer blocks 2421, and the spacer blocks 2421 are arranged in intervals along the extension direction of the second guide rail 242. Because the second guide rail 242 does not bear the load, only when the cargo platform steel wire is broken, the safety clamp will hold the second guide rail 242. Therefore, compared with the integral spacer plate 2411, the spacer blocks 2421 are arranged in a separated block shape, which can reduce the cost and the weight.
[0062] In the embodiment, the rib plate 22 is provided with a perforation 221. The perforation 221 plays a role in reducing weight and can be provided with a wire, thereby improving the neatness of the wiring of the stacker.
[0063] Embodiment 3
[0064] In combination Figure 12 And 13As shown, in this embodiment, the loading platform 3 is provided with telescopic forks 31, and the telescopic forks 31 are provided with heat insulation layers. The use of inserting and taking high-temperature goods can be met. In addition, the loading platform 3 further includes loading platform guide wheel boxes 36, and the loading platform guide wheel boxes 36 are eight in total and are arranged in pairs at the upper end and the lower end of the two sides of the loading platform 3, and each pair of loading platform guide wheel boxes 36 is arranged on the two sides of the stand column 2. The rollers of the loading platform guide wheel boxes 36 are in rolling contact with the first guide rails 241, so as to improve the stability of the movement of the loading platform 3.
[0065] Embodiment 4
[0066] The existing structure of the loading platform is disclosed in the Chinese invention patent application file with the publication number CN 114572899 A, and the anti-falling device of the super-heavy loading platform assembly does not involve a special maintenance support device. Therefore, in the maintenance operation, especially in the large load stacking machine, there is a great safety hazard, and the safety of the maintenance personnel when climbing onto the loading platform for maintenance operation cannot be guaranteed.
[0067] In combination Figures 14 to 18 As shown, in this embodiment, the loading platform 3 is provided with support rod mounting holes 311 near the two sides of the stand column 2, the support rod mounting holes 311 are provided with maintenance support rods 32, the maintenance support rods 32 are arranged in the support rod mounting holes 311, and the maintenance support rods 32 can move axially along the support rod mounting holes 311; further including limiting racks 33 connected with the loading platform 3, a group of limiting holes are arranged on the limiting racks 33, the arrangement direction of the group of limiting holes is parallel to the axial direction of the maintenance support rods 32, the limiting holes include first limiting holes 3301 and second limiting holes 3302, limiting rods 321 are arranged on the maintenance support rods 32, and the shapes of the limiting rods 321 are adapted to the limiting holes; further including proximity switches 34 electrically connected with the stacking machine control system. When the limiting rods 321 are arranged in the first limiting holes 3301, the maintenance support rods 32 are in the first stroke position, and the proximity switches 34 are in the starting state (as shown in Figure 17 When the limiting rods 321 are arranged in the second limiting holes 3302, the maintenance support rods 32 are in the second stroke position, and the proximity switches 34 are in the closed state, and the stacking machine cannot operate (as shown in Figure 18
[0068] The principle is that the loading platform 3 moves up and down on the stacker column 2, and the stacker column 2 is provided with a positioning hole (not shown) corresponding to the support rod mounting hole 311. When the loading platform 3 needs to be repaired, the loading platform 3 is moved to the position where the support rod mounting hole 311 is coaxial with the positioning hole, and the repair support rod 32 is moved to the second stroke position. At this time, the repair support rod 32 penetrates into the positioning hole of the stacker, so that the loading platform 3 is fixed on the stacker column 2 through 2. At this time, the proximity switch 34 is in the closed state, and the stacker cannot be operated, which prevents the stacker from being started by mistake during the repair process and causes safety hazards. When the stacker is working, the repair support rod 32 is in the first stroke position, and the repair support rod 32 does not enter the positioning hole of the stacker column 2. The proximity switch 34 is in the starting state, and the stacker can operate normally. The limiting rod 321 plays the role of an operating handle, and the limiting rod 321 also plays the role of positioning the axial movement position of the repair support rod 32 through cooperation with the limiting hole. Therefore, in the embodiment, the loading platform repair support rod device has the advantages of large load, simple and convenient operation, safety and reliability. When the loading platform 3 is repaired, the loading platform 3 can be fixed on the stacker column 2 through 2, which improves the safety of repairing the loading platform 3, and the proximity switch 34 can ensure that the stacker cannot operate during repair, which further improves safety.
[0069] In the embodiment, the repair support rod 32 is connected to the upper surface of the loading platform 3 lifting frame through a shaft sleeve, the support rod mounting hole 311 is arranged on the shaft sleeve, and the repair support rod 32 can slide in the axial direction of the shaft sleeve. The inner surface of the shaft sleeve is coated with lubricating grease, which can reduce the sliding friction.
[0070] In addition, the limiting rod 321 is arranged on the repair support rod 32, the repair support rod 32 is provided with a clamping screw 322 at one end near the limiting rod 321, and the front end of the clamping screw 322 is in contact with the limiting rod 321. The limiting rod 321 is fixed by penetrating the support rod through the clamping screw 322, the length of the limiting rod 321 relative to the two sides of the repair support rod 32 can be adjusted to meet the operation requirements.
[0071] Each time the operation, need to use the tool by loosening the retaining screw 322, axial movement of the limiting rod 321, so that the limiting rod 321 from the limiting hole, after moving, need to tighten the retaining screw 322 again. This kind of operation, frequent loosening of the retaining screw 322, axial adjustment of the limiting rod 321, on the one hand, the axial position of the limiting rod 321 will be offset after each operation is completed, on the other hand, there is a risk of forgetting to tighten the retaining screw 322, resulting in the axial sliding of the limiting rod 321, with the equipment running, prone to falling, there is a security risk. In the embodiment, the limiting frame 33 further comprises a lock plate 331, one end of the lock plate 331 is rotatably connected with the limiting frame 33, the other end of the lock plate 331 is connected with the limiting frame 33 through the lock 35, and the limiting rod 321 is arranged between the limiting frame 33 and the lock plate 331 away from the maintenance support rod 32. Among them, the limiting rod 321 is arranged between the limiting frame 33 and the lock plate 331, and the limiting hole is arranged between the limiting frame 33 and the lock plate 331, and the limiting hole is a missing hole with one end opening. When operating, open the lock 35 and turn the lock plate 331, the limiting rod 321 can rotate out of the opening side of the limiting hole around the support rod mounting hole 311, and the maintenance support rod 32 is adjusted to the position, and then the limiting rod 321 and the lock plate 331 are operated in reverse to complete the positioning of the limiting rod 321. Without frequent loosening of the retaining screw 322.
[0072] In the embodiment, the limiting frame 33 is provided with an extending gap near the one side of the lock plate 331, and the limiting hole on the limiting frame 33 is formed as a missing hole with one end opening.
[0073] In the embodiment, the limiting frame 33 comprises a connecting plate 332 and a positioning plate 333, the connecting plate 332 is connected with the loading platform 3 through a connecting piece, the positioning plate 333 is arranged on the connecting plate 332, the positioning plate 333 is perpendicular to the connecting plate 332, and the lock plate 331 and the limiting hole are arranged on the positioning plate 333. The proximity switch 34 is arranged on the limiting frame 33. The proximity switch 34 is a swing lever type limiting switch, the proximity switch 34 is provided with a contact swing lever 341, and when the limiting rod 321 is arranged in the first limiting hole 3301 or the second limiting hole 3302, the contact swing lever 341 is in contact with the limiting rod 321. In the embodiment, the type of the proximity switch 34 is d4n-4125, the proximity switch 34 is arranged above the limiting hole, the contact swing lever 341 faces downward, the front end of the contact swing lever 341 is provided with a roller, and the roller is arranged at a position corresponding to the first limiting hole 3301. When the limiting rod 321 rotates around the support rod mounting hole 311 and enters the first limiting hole 3301, the contact swing lever 341 is just actuated, so that the proximity switch 34 is in the starting state. It has the advantages of convenient operation.
[0074] Embodiment 5
[0075] The walking guide wheel mechanism is an important component of the stacker lower crossbeam, and directly affects the service life of the overall driving mechanism. Most of the existing stacker lower crossbeams use a single guide wheel structure. For example, a Chinese patent application with the application number 202210224316.3 discloses a super-heavy single-track four-wheel stacker lower crossbeam assembly. It discloses the following technical solution: "The walking wheel box is also provided with a walking guide assembly. The walking guide assembly includes guide wheels arranged on both sides of the single track and walking along the side surface of the single track. The two guide wheels are respectively provided with a vertical connecting shaft, and the two connecting shafts are connected to a horizontal fixed connecting plate. The upper surface of the fixed connecting plate is fixedly connected with two vertical mounting plates, and the two mounting plates are tightly attached to the inner side surfaces of the two side plates and are fixedly installed with the side plates. The axis of the connecting shaft is perpendicular to the axis of the rotary connecting shaft. The walking guide assembly is arranged between the driving wheel and the driven wheel to guide the walking of the walking wheel box." The single-wheel structure of the lower crossbeam guide wheel described in the above technical solution cannot be applied to super-heavy stackers due to insufficient bearing capacity. Increasing the size of the guide wheel to adapt to the load will result in an excessively large guide wheel size and excessive installation space.
[0076] In combination with Figs. 1-4, Figure 19 , Figure 20 and Figure 22 , in the present embodiment, a crossbeam body 47 is provided, both ends of the crossbeam body 47 are provided with a driving box part, the driving box part includes a driving box 5, the driving box 5 is connected with the end part of the crossbeam body 47, a driving wheel is arranged in the driving box 5, a pair of guide wheel devices 48 are arranged, and the guide wheel devices 48 are arranged on both sides of the driving box 5. The guide wheel device 48 includes a swing wheel frame 481, a lower guide wheel 482, and a fixed frame 483, the lower guide wheels 482 are arranged in pairs on the swing wheel frame 481, the lower guide wheels 482 are in contact with the side surface of the roadway track 49, the swing wheel frame 481 is rotationally connected with the fixed frame 483, the rotation shaft cores of the swing wheel frame 481 and the fixed frame 483 are on the median plane of the rotation shaft cores of the pair of lower guide wheels 482, the fixed frame 483 is connected with the driving box 5, and the lower guide wheels 482 are arranged at the bottom of the driving box 5.
[0077] The principle is: the beam body 47 is driven by the driving box 5, moves on the roadway track 49, the guide wheel device 48 is arranged on both sides of the driving box 5, the lower guide wheels 482 on both sides are in rolling contact with the two side surfaces of the roadway track 49, play a guiding role, and make the driving wheel always keep in the middle position of the track, and can bear a certain lateral supporting moment during the process of taking and placing goods by the stacker. In the embodiment, a pair of lower guide wheels 482 are installed on each side of the guide wheel device 48, and a pair of the lower guide wheels 482 are in contact with the sidewall of the roadway track 49 at the same time. When bearing the same lateral force, the double-wheel structure can greatly reduce the space occupation compared with the single-wheel structure, and can bear a larger lateral force. Moreover, the rotation centers of the pair of lower guide wheels 482 on the guide wheel device 48 and the rotation centers of the swing wheel frame 481 and the fixed frame 483 form an isosceles triangle structure, the swing wheel frame 481 is rotatably connected with the fixed frame 483, compared with the rigid connection of the swing wheel frame 481 and the fixed frame 483, can absorb a certain lateral impact generated by the unevenness in the extension direction of the roadway track 49, and can improve the service life of the guide wheel device 48.
[0078] In combination Figure 21 As shown in the figure, in the embodiment, the driving box 5 is provided with a guide wheel mounting frame 415, and the fixed frame 483 is connected with the guide wheel mounting frame 415 through a connecting piece. Moreover, the guide wheel mounting frame 415 is provided with a jack plate 4151, the jack plate 4151 is arranged outside the fixed frame 483, and an adjusting screw 4152 is arranged on the jack plate 4151. The front end of the adjusting screw 4152 is in contact with the sidewall of the fixed frame 483. The jack plate 4151 and the adjusting screw 4152 are used for adjusting the gap between the lower guide wheel 482 and the roadway track 49. In the embodiment, the connecting holes corresponding to the guide wheel mounting frame 415 and the fixed frame 483 are long holes, and the fixed frame 483 has a certain adjustment space relative to the guide wheel mounting frame 415 in the transverse direction of the roadway track 49. In addition, the guide wheel mounting frame 415 includes a bottom plate 4153 and a second rib plate 4154, the bottom plate 4153 is fixed at the bottom of the driving box 5 and extends from both sides of the driving box 5 to form mounting plates 41531, and the second rib plates 4154 are arranged on both sides of the mounting plates 41531 in pairs. The side edges of the second rib plates 4154 are fixed with the sidewalls of the driving box 5 and the mounting plates 41531 respectively, the fixed frame 483 is connected with the mounting plates 41531, and the jack plate 4151 is arranged on the mounting plates 41531. The two mounting plates 41531 are formed by one bottom plate 4153, which has the advantage of simple structure, and the second rib plates 4154 play a role in reinforcing the guide wheel mounting frame 415. In the embodiment, the jack plate 4151 is connected to the side edge of the mounting plate 41531 through a screw.
[0079] In combination Figure 19 AndFigure 23 As shown in the drawings, in the embodiment, the two end sides of the beam body 47 are provided with limit plates 471. Corresponding to the positions of the limit plates 471, limit buffers 491 are arranged at the end portions of the travel paths 49, which play a role of limiting protection for the lower beam, preventing the lower beam from moving out of position.
[0080] In combination with Figure 19 , Figure 21 and Figure 23 As shown in the drawings, in the embodiment, a tilt-preventing plate 472 is further included, which is fixed to the side of the beam body 47. Corresponding to the tilt-preventing plate 472, a tilt-preventing clamping seat 492 is arranged on one side of the travel path 49, and a set of buckles 4921 are arranged on the tilt-preventing clamping seat 492. When the beam body 47 moves to the position where the limit plate 471 collides with the limit buffer 491, the tilt-preventing plate 472 is just matched with the tilt-preventing clamping seat 492, and the buckles 4921 hook the outer side of the upper end of the tilt-preventing plate 472, preventing the stacker from tilting. In addition, in the embodiment, a lifting lug plate 473 is further included, which is provided with a lifting hole, and is fixed to the side of the beam body 47. The lifting lug plate 473 is used for lifting the lower beam when transporting and installing the lower beam.
[0081] Embodiment 6
[0082] The Chinese invention patent application file with the application number 202210224316.3 discloses a super-heavy-load monorail four-wheel stacker lower beam assembly. In the specific installation structure of the driving wheel and the driven wheel, the above-mentioned patent adopts the following technical scheme: the driven bearing hole and the driving bearing hole each include a semicircular fixed seat fixedly connected with the side plate and a semicircular movable seat detachably installed with the semicircular fixed seat. Through the above-mentioned technical scheme, the driven bearing hole and the driving bearing hole for fixing the driven bearing and the driving bearing can be disassembled, which facilitates the installation and disassembly of the driven bearing and the driving bearing, especially when the driven bearing or the driving bearing needs to be repaired, the driven bearing or the driving bearing can be directly disassembled, and the operation is fast. However, in actual production, the structure of the semicircular movable seat and the semicircular fixed seat has high matching precision requirements, and the two semicircular structure parts need to be integrally machined, resulting in high machining difficulty and high production cost. Moreover, when one of the semicircular movable seat and the semicircular fixed seat is damaged, the whole needs to be replaced at the same time, resulting in high maintenance and replacement cost in the later period.
[0083] In combination with Figures 24-27As shown, in the embodiment, the driving box 5 comprises a box body 51, a wheel body 52 and a driving motor 54, the box body 51 comprises a pair of side plates 511, the wheel body 52 is arranged between the pair of side plates 511, the wheel body 52 is in rolling contact with the upper end surface of the tunnel track, a wheel shaft 55 is arranged on the wheel body 52, the side plate 511 is provided with an axle hole 5111 corresponding to the center position of the wheel shaft 55, an open axle slot 5112 is arranged on one side of the axle hole 5111, one end of the open axle slot 5112 is in communication with the axle hole 5111, and the other end of the open axle slot 5112 extends to the edge of the side plate 511 to form an opening; further comprising a shaft sleeve 53, the shaft sleeve 53 is connected with the side plate 511, the outer side wall of the shaft sleeve 53 is embedded in the axle hole 5111, and the wheel shaft 55 is rotatably arranged in the inner ring of the shaft sleeve 53. In the embodiment, the wheel body 52 is arranged in pairs, comprising a driving wheel 521 and a driven wheel 522, the driving motor 54 is fixed outside the box body 51, and the driving motor 54 is drivingly connected with the wheel shaft 55 corresponding to the driving wheel 521.
[0084] In the embodiment, the wheel body 52 of the driving box 5 is arranged in pairs, and a pair of axle holes 5111 is arranged on each side plate 511. The installation sequence is as follows: the wheel shaft 55 is arranged on the wheel body 52 to form an integral whole, and enters from the side of the box body 51, the width of the open axle slot 5112 is adapted to the diameter of the corresponding position of the wheel shaft 55, for the transverse penetration of the wheel shaft 55 into the axle hole 5111, and after the wheel shaft 55 enters the axle hole 5111, the shaft sleeve 53 is installed into the axle hole 5111 along the axial direction of the wheel shaft 55, and the inner ring of the shaft sleeve 53 is sleeved on the outer side of the wheel shaft 55, so as to realize the radial positioning of the wheel shaft 55. Compared with the structure of the semicircular movable seat and the semicircular fixed seat in the lower cross beam assembly of the super-heavy single-track four-wheel stacker disclosed in the Chinese invention patent application file with the application number 202210224316.3, in the embodiment, the shaft sleeve 53 is an integral piece, the inner ring thereof corresponding to the wheel shaft 55 has simple processing technology, low processing cost, and good replaceability. Moreover, the wheel shaft 55 and the wheel body 52 can be integrally entered into the box body 51 during installation, which is convenient for rapid disassembly and assembly. In the embodiment, the wheel shaft 55 corresponding to the driving wheel 521 extends to the side of the driving motor 54 and penetrates out, and is in transmission connection with the output end of the driving motor 54. In the embodiment, in combination with Figure 27 As shown, the open axle slot 5112 extends horizontally to the side edge of the side plate 511 near the axle hole 5111 to form an opening.
[0085] In combination with Figure 26 As shown, in the embodiment, a bearing 551 is sleeved on the wheel shaft 55, and the outer ring of the bearing 551 is arranged in the shaft sleeve 53. The bearing 551 improves the stability of the rotation of the wheel shaft 55.
[0086] In combination with Figure 25As shown, in the embodiment, the shaft sleeve 53 is provided with an annular mounting rim 531 at one end away from the wheel body 52. When the shaft sleeve 53 is arranged in the shaft hole 5111, the annular mounting rim 531 is attached to the outer side wall of the side plate 511, and the annular mounting rim 531 and the side plate 511 are connected by a connecting piece. The annular mounting rim 531 is an integral part of the shaft sleeve 53, and the annular mounting rim 531 is used for axial positioning of the shaft sleeve 53 relative to the side plate 511. In the embodiment, a group of screws are arranged in the annular mounting rim 531 in the circumferential direction and connected to the side plate 511. In the embodiment, an end cover 532 is connected to the end of the annular mounting rim 531. The end cover 532 serves to axially limit the outer ring of the bearing 551.
[0087] In the embodiment, the box body 51 is provided with a rotating mounting shaft 512. The rotating mounting shaft 512 is arranged above the driving wheel 521 and the driven wheel 522. The shaft core of the rotating mounting shaft 512 is on the perpendicular bisector of the center line of the driving wheel 521 and the driven wheel 522. If the box body 51 and the lower cross beam of the stacker are rigidly connected, the driving wheel 521 and the driven wheel 522 cannot simultaneously contact the track due to installation errors of the track, which affects the stability of the overall movement of the stacker. This situation occurs especially in the long-track conveying field environment of large stackers. In the embodiment, the rotating mounting shaft 512 is connected to the lower cross beam (not shown) of the stacker. The lower cross beam and the driving box 5 are connected by the rotating mounting shaft 512. Therefore, the driving box 5 can swing around the rotating mounting shaft 512, overcoming the uneven contact of the driving wheel 521 and the driven wheel 522 with the track. Therefore, it is ensured that the driving wheel 521 and the driven wheel 522 can simultaneously contact the track, and the stability of the movement of the stacker is improved.
[0088] In the embodiment, the box body 51 is provided with a rail cleaner 513 corresponding to the moving direction of the wheel body 52. When the driving box 5 is installed on the lower cross beam of the stacker, the rail cleaner 513 is attached to the upper side of the track of the lower cross beam. The rail cleaner 513 can prevent foreign matter on the upper surface of the track from interfering with the normal operation of the wheel body 52.
[0089] In the embodiment, the box body 51 is provided with a fixed support 514 above. When the driving box 5 is installed on the lower cross beam of the stacker, and the stacker needs to be moved as a whole, screws are arranged in the fixed support 514 to connect the box body 51 to the lower cross beam of the stacker, forming a rigid connection, preventing the box body 51 from swinging around the rotating mounting shaft 512 during transportation and causing damage. During normal operation, the fixed support 514 needs to be removed.
[0090] In the embodiment, a maintenance auxiliary wheel 56 is further included, which comprises a connecting frame 561 and a wheel frame 562. One end of the connecting frame 561 is fixed on the wheel frame 562, and the other end of the connecting frame 561 is detachably connected with the side plate 511. A roller 563 is rotatably arranged at the bottom of the wheel frame 562. The maintenance auxiliary wheel 56 is only used during maintenance. The driving box 5 is removed from the lower cross beam. Preferably, the maintenance auxiliary wheel 56 is connected in pairs on both sides of the box body 51, so as to provide auxiliary support force on both sides, preventing the driving wheel box from falling down when being removed.
[0091] The technical principles of the present application are described above in combination with specific embodiments. The description is only for explaining the principles of the present application, and cannot be interpreted in any way as a limitation on the protection scope of the present application. Based on the explanation herein, other specific embodiments of the present application can be conceived by those skilled in the art without creative labor, and these embodiments will fall within the protection scope of the present application.
Claims
1. An ultra-heavy load stacker, comprising an upper beam part (1), a column (2), a loading platform (3) and a lower beam part (4), the columns (2) are arranged in pairs at both ends of the lower beam part (4), the upper beam part (1) is arranged on a pair of columns (2), the loading platform (3) is arranged between a pair of columns (2), and the loading platform (3) is in sliding connection with a pair of columns (2); the upper beam part (1) comprises an upper cross beam (11), further comprises a stacker overhead rail (18) and a roadway rail (49), the stacker overhead rail (18) is arranged above the upper cross beam (11), and the lower beam part (4) is arranged on the roadway rail (49); characterized in that: The upper cross beam (11) is provided with a centering frame (16) at the top end, the centering frame (16) is arranged on both sides of the stacker overhead rail (18) in pairs, at least two pairs of the centering frame (16) are arranged, and the centering frame (16) is provided with a top screw hole (160); the centering frame (16) is used for centering operation, and the position accuracy of the stacker overhead rail (18) and the upper cross beam (11) can be ensured. The lower cross beam part (4) is provided with a driving lower driving box (5), the driving box (5) comprises a box body (51), a wheel body (52) and a driving motor (54), the box body (51) comprises a pair of side plates (511), the wheel body (52) is arranged between the pair of side plates (511), the wheel body (52) is in rolling contact with the upper end surface of the roadway rail (49), the wheel body (52) is provided with an axle (55), the side plate (511) is provided with an axle hole (5111) corresponding to the center position of the axle (55), one side of the axle hole (5111) is provided with an open shaft groove (5112), one end of the open shaft groove (5112) is in communication with the axle hole (5111), and the other end of the open shaft groove (5112) extends out of the side edge of the side plate (511) to form an opening; further comprising a shaft sleeve (53), the shaft sleeve (53) is connected with the side plate (511), the outer side wall of the shaft sleeve (53) is embedded in the axle hole (5111), and the axle (55) is rotatably arranged in the inner ring of the shaft sleeve (53); the wheel body (52) is arranged in pairs, comprising a driving wheel (521) and a driven wheel (522), the driving motor (54) is fixed outside the box body (51), and the driving motor (54) is drivingly connected with the corresponding axle (55) of the driving wheel (521). The width of the open shaft groove (5112) is adapted to the diameter of the corresponding position of the axle (55), so that the axle (55) is transversely inserted into the axle hole (5111) during installation, and after the axle (55) is inserted into the axle hole (5111), the shaft sleeve (53) is installed into the axle hole (5111) along the axial direction of the axle (55), and the inner ring of the shaft sleeve (53) is sleeved on the outer side of the axle (55), so that the radial positioning of the axle (55) is realized.
2. A super heavy duty stacker according to claim 1, characterized in that: The upper cross beam (11) is provided with an upper guide wheel part (17) at the top, the upper guide wheel part (17) is arranged on both sides of the stacker overhead rail (18) in pairs, at least two pairs of the upper guide wheel part (17) are arranged, the upper guide wheel part (17) comprises an upper guide wheel (171) and an upper guide wheel table (172), the upper guide wheel (171) is rotatably arranged on the upper guide wheel table (172), and the upper guide wheel table (172) is connected to the upper cross beam (11) through a connecting piece.
3. A super heavy duty stacker according to claim 2, characterized in that: The upper guide wheel table (172) is provided with a limiting top plate (1721) on both sides, the upper cross beam (11) is fixed with a gap adjusting seat (173), the gap adjusting seat (173) corresponds to the limiting top plate (1721) one by one, the gap adjusting seat (173) is arranged outside the limiting top plate (1721), and the gap adjusting seat (173) is provided with an adjusting top screw (1731) penetratingly.
4. A super heavy duty stacker according to any one of claims 1 to 3, characterized in that: The upper cross beam (11) is provided with a pulley block (12), the pulley block (12) comprises a first fixed pulley (121) and a movable pulley (122), the movable pulley (122) is arranged below the first fixed pulley (121), the first fixed pulley (121) is provided with a first annular groove (1211) on the side surface, the movable pulley (122) is provided with a second annular groove (1221) on the side surface, further comprising a traction steel wire rope (13), the traction steel wire rope (13) is wound on the first annular groove (1211) and the second annular groove (1221), characterized in that: further comprising a fixed pulley frame (123), the fixed pulley frame (123) is fixed on the upper cross beam (11), the first fixed pulley (121) is rotatably connected to the fixed pulley frame (123), the movable pulley (122) is fixed on the loading platform (3), the rotation axis core of the first fixed pulley (121) and the rotation axis core of the movable pulley (122) form a preset angle in the horizontal plane projection, the preset angle is greater than 0°, the traction steel wire rope (13) is wound between the first annular groove (1211) and the second annular groove (1221) to form a group of strands (131); through the setting of the preset angle, the corresponding cross sections of the two ends of each strand (131) and the tangent points of the first annular groove (1211) and the second annular groove (1221) correspond to each other in the horizontal plane projection.
5. A super heavy duty stacker according to claim 1, characterized in that: The column (2) is longitudinally spliced by a group of column bodies (21), the column body (21) has a hollow rectangular cross section, the column body (21) is fixed with a rib plate (22) at the end portion, further comprising a connecting frame (23), the connecting frame (23) is fixed on the outer side surface of the rib plate (22), the connecting frame (23) has a shape suitable for the cross-sectional shape of the column body (21), further comprising a group of mounting holes (231), the mounting holes (231) are integrally arranged on the connecting frame (23) and the rib plate (22), the mounting holes (231) are arranged in a circumferential direction along the outer edge of the connecting frame (23), the column body (21) is provided with a mounting port (211) on the side surface close to the connecting frame (23), the column body (21) is provided with a guide rail assembly (24), the guide rail assembly (24) comprises a first guide rail (241), the first guide rail (241) extends along the length direction of the column body (21).
6. A super heavy duty stacker according to claim 1, characterized in that: The loading platform (3) is provided with a telescopic fork (31), the telescopic fork (31) is provided with a heat insulation layer.
7. A super heavy duty stacker according to claim 1, characterized in that: The loading platform (3) further comprises a loading platform guide wheel box (36), there are eight loading platform guide wheel boxes (36) in total, which are arranged in pairs at the upper end and the lower end of the two sides of the loading platform (3), and each pair of loading platform guide wheel boxes (36) is arranged on the two sides of the column (2).
8. A super heavy duty stacker according to claim 1, characterized in that: The support rod mounting hole (311) is provided with a maintenance support rod (32), the maintenance support rod (32) is arranged on the support rod mounting hole (311), and the maintenance support rod (32) can move axially along the support rod mounting hole (311); further comprising a limiting frame (33), the limiting frame (33) is connected with the loading platform (3), a group of limiting holes are arranged on the limiting frame (33), the arrangement direction of the group of limiting holes is parallel to the axial direction of the maintenance support rod (32), the limiting holes include first limiting holes (3301) and second limiting holes (3302), the limiting rod (321) is arranged on the maintenance support rod (32), and the shape of the limiting rod (321) is adapted to the limiting hole; further comprising a proximity switch (34), the proximity switch (34) is electrically connected with the stacker control system; when the limiting rod (321) is arranged in the first limiting hole (3301), the maintenance support rod (32) is in the first stroke position, and the proximity switch (34) is in the starting state; when the limiting rod (321) is arranged in the second limiting hole (3302), the maintenance support rod (32) is in the second stroke position, and the proximity switch (34) is in the closed state, and the stacker cannot operate.
9. A super heavy duty stacker according to claim 1, characterized in that: The lower cross beam part (4) includes a cross beam body (47), the cross beam body (47) is provided with a drive box (5) at both ends, the drive box (5) is connected with the end part of the cross beam body (47), further comprising a pair of guide wheel devices (48), the guide wheel devices (48) are arranged on both sides of the drive box (5), the guide wheel devices (48) include a swing wheel frame (481), lower guide wheels (482) and a fixed frame (483), the lower guide wheels (482) are arranged in pairs on the swing wheel frame (481), the lower guide wheels (482) are in contact with the side surface of the roadway track (49), the swing wheel frame (481) is rotationally connected with the fixed frame (483), the rotation shaft cores of the swing wheel frame (481) and the fixed frame (483) are on the median plane of the rotation shaft cores of the pair of lower guide wheels (482), the fixed frame (483) is connected with the drive box (5), and the lower guide wheels (482) are arranged on the bottom of the drive box (5).
Citation Information
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