A high-speed metal die-cutting machine

Abstract

The present invention discloses a high-speed metal die-cutting machine, which relates to the technical field of die-cutting machines. It includes a frame, on which a unwinding assembly is provided, a tape receiving platform located above the unwinding assembly, a tension swing arm assembly located on one side of the tape receiving platform, a buffer assembly located below the tension swing arm assembly, a defect detection assembly located on one side of the buffer assembly, and an ear forming assembly located between the buffer assembly and the defect detection assembly. By setting a traction assembly, in order to effectively improve the die-cutting efficiency, the DD motor direct connection method is adopted to ensure high-efficiency and high-precision production. In order to effectively avoid and eliminate the position deviation of the pole piece during movement, three sets of deviation correction systems, namely pole piece unwinding deviation correction, process deviation correction, and die deviation correction, are used to effectively ensure the forming accuracy of the pole piece. In order to effectively avoid the die-cutting yield of the product, a CCD camera is equipped to detect the appearance and size of the pole piece, and defective pole pieces are removed to improve the product yield, which is in line with economic benefits and has broad application prospects.

Description

Technical Field

[0001] The present invention relates to the technical field of die-cutting machines, and particularly to a high-speed metal die-cutting machine. Background Art

[0002] Lithium-ion batteries are a new generation of green high-energy batteries with excellent performance and have become one of the key points in the development of high-tech. Lithium-ion batteries have the following characteristics: high voltage, high capacity, low consumption, no memory effect, pollution-free, small size, small internal resistance, less self-discharge, and many cycle times. Due to the above characteristics, lithium-ion batteries have been applied to many civilian and military fields such as mobile phones, laptop computers, cameras, digital cameras, etc.

[0003] The lithium battery die-cutting machine is an important part of the lithium battery production equipment and has a great impact on the quality and life of the battery. The design of the lithium battery die-cutting machine is an important factor affecting the production quality of the battery. In the die-cutting machine, the mechanism for die-cutting square lithium batteries is a relatively key component. However, the traditional machine has the following problems in the design of the die-cutting mechanism part:

[0004] 1. The die-cutting component of the traditional machine is driven by a servo motor, and the accuracy and response speed are not as high as those of a DD motor. During the actual operation process, such a structural design gradually becomes difficult to meet the actual production and accuracy requirements, and it is impossible to achieve high-efficiency and high-precision processing. High-precision and high-speed traction cannot be guaranteed during traction.

[0005] 2. Before traditional die-cutting, the pole piece only has unwind deviation correction, and it gradually becomes difficult to meet the actual production and accuracy requirements. During unwinding, it cannot guarantee the position deviation of the pole piece during the process from unwinding to die-cutting movement, resulting in low die-cutting forming accuracy.

[0006] 3. The traditional die-cutting machine judges whether the size and appearance of the pole piece after die-cutting are qualified through manual inspection, resulting in a low product yield and easy missed inspection. Summary of the Invention

[0007] To achieve the above object, the present invention provides the following technical solution: A high-speed metal die-cutting machine, including a frame, on which a unwind assembly, a tape receiving platform located above the unwind assembly, a tension swing arm assembly located on one side of the tape receiving platform, a buffer assembly located below the tension swing arm assembly, a defect detection assembly located on one side of the buffer assembly, an ear forming assembly located between the buffer assembly and the defect detection assembly, an upper belt assembly located on one side of the ear forming assembly, a blanking assembly and a lower belt conveying assembly located between the ear forming assembly and the upper belt assembly, a vacuum breaking assembly located above the upper belt assembly, a cutting assembly located on the lower belt conveying assembly, a traction assembly located on one side of the cutting assembly, and an upper and lower brush assembly located at the top of the lower belt conveying assembly and the bottom of the upper belt assembly.

[0008] As a preferred technical solution of the present invention, the unwinding assembly includes a servo motor disposed on one side of the frame, an unwinding air shaft disposed on the output end of the servo motor and located on the other side of the frame, and a support frame for connecting the servo motor and the unwinding air shaft. A deviation rectifying roller is disposed at the top of the support frame, and a coil diameter detection sensor is disposed on the unwinding air shaft;

[0009] The tape connecting platform is disposed on one side of the machine body and above the deviation rectifying roller. A control box is disposed on one side of the tape connecting platform. The top of the tape connecting platform is provided with at least one pressing rod, and a dust suction box is disposed at the bottom of the tape connecting platform.

[0010] As a preferred technical solution of the present invention, the tension swing arm assembly includes a swing arm main body movably mounted on one side of the frame and a swing cylinder for driving the swing arm main body to swing. A potentiometer is further disposed on the swing arm main body, and buffers are disposed on one side of the frame and on both sides of the swing arm main body.

[0011] As a preferred technical solution of the present invention, at least one passing roller for guiding the pole piece is disposed on one side of the frame. The buffer assembly includes a linear motor disposed on one side of the frame and below the swing arm main body, and a pole piece buffer roller driven by the linear motor;

[0012] The defect detection assembly includes two positive and negative defect detection cameras mounted on one side of the frame and arranged up and down opposite to each other, two positive and negative light source mounting frames arranged obliquely up and down opposite to each other, and a pole piece detection passing roller located between the two positive and negative light source mounting frames for detecting defects on the front and back of the pole piece.

[0013] As a preferred technical solution of the present invention, a size detector is further disposed on one side of the frame and between the upper belt assembly and the lower belt conveying assembly for detecting the size of the pole piece after cutting;

[0014] On one side of the frame, an unwinding deviation rectifying sensor is disposed on one side of the deviation rectifying roller, a pole piece edge sensor is disposed below the linear motor, and a color mark sensor is disposed on one side of the pole ear forming assembly.

[0015] As a preferred technical solution of the present invention, the pole ear forming assembly includes a mold support frame mounted on one side of the frame and located between the color mark sensor and the positive and negative light source mounting frames, a mold deviation rectifying motor disposed on the top of the mold support frame, a mold vertical punching machine located on the top of the mold deviation rectifying motor, a punching mold located below the mold vertical punching machine, and a safety light curtain located on one side of the mold vertical punching machine;

[0016] The upper belt assembly includes a vacuum belt installed on one side of the frame, a first material box located at the bottom of the vacuum belt, a wire drive motor for driving the rotation of the vacuum belt, and a wire lifting cylinder for driving the lifting movement of the vacuum belt.

[0017] As a preferred technical solution of the present invention, the blanking assembly includes a fixing frame installed on one side of the frame and located at the bottom of the vacuum belt, at least one pole piece rectifying cylinder arranged on the fixing frame, a blanking frame arranged at the bottom of the fixing frame, a material box lifting cylinder arranged inside the blanking frame, and a second material box located on the blanking frame.

[0018] As a preferred technical solution of the present invention, the lower belt conveying assembly includes a conveying bracket installed on one side of the frame and a lower belt conveying line arranged on the conveying bracket, and the lower belt conveying line is located below the dimension detector;

[0019] The vacuum-breaking assembly includes a mounting bracket installed on one side of the frame and located above the vacuum belt. A vacuum-breaking motor is arranged on one side of the mounting bracket, and an eccentric wheel is arranged at the output end of the vacuum-breaking motor. A lifting pull plate is movably arranged at the bottom of the eccentric wheel, and the bottom of the lifting pull plate penetrates through the mounting bracket and is provided with a vacuum-breaking feeding plate.

[0020] As a preferred technical solution of the present invention, the cutting assembly includes a cutting die installed on one side of the frame and located on one side of the lower belt conveying line, a cutting blade body arranged on the cutting die, and a cutting motor for driving the cutting blade body. A dust removal box is also arranged inside the cutting die;

[0021] The traction assembly includes a traction roller arranged on one side of the frame and located between the cutting die and the positive and negative light source mounting frame, a DD motor for driving the traction roller, a pressure roller body located on one side of the traction roller, and a pressure roller lifting cylinder for driving the pressure roller body.

[0022] As a preferred technical solution of the present invention, the upper and lower brush assembly includes an electrostatic eliminator bar arranged on one side of the frame and located at the top of the lower belt conveying line and the bottom of the vacuum belt, a brush roller located on one side of the electrostatic eliminator bar, a negative pressure box arranged on one side of the brush roller, and a dust removal lifting cylinder for driving the electrostatic eliminator bar, the brush roller, and the negative pressure box to perform lifting movement.

[0023] Compared with the prior art, the present invention provides a high-speed metal die-cutting machine, which has the following beneficial effects:

[0024] This high-speed metal die-cutting machine is equipped with a traction component to effectively improve the die-cutting efficiency. It adopts a direct connection method with a DD motor to ensure high-efficiency and high-precision production. To effectively avoid and eliminate the position deviation of the pole piece during movement, three sets of deviation correction systems, namely pole piece unwinding deviation correction, process deviation correction, and die deviation correction, are used to effectively ensure the forming accuracy of the pole piece. To effectively avoid the die-cutting yield rate of products, a CCD camera is equipped to detect the appearance and size of the pole piece, eliminate defective pole pieces, and improve the product yield rate, which is in line with economic benefits and has broad application prospects. Description of the Drawings

[0025] Figure 1 Schematic structural diagram of a high-speed metal die-cutting machine proposed by the present invention;

[0026] Figure 2 Schematic structural diagram of the unwinding component of a high-speed metal die-cutting machine proposed by the present invention;

[0027] Figure 3 Schematic structural diagram of the tape connecting platform of a high-speed metal die-cutting machine proposed by the present invention;

[0028] Figure 4 Schematic structural diagram of the tension swing arm component of a high-speed metal die-cutting machine proposed by the present invention;

[0029] Figure 5 Schematic structural diagram of the passing roller of a high-speed metal die-cutting machine proposed by the present invention;

[0030] Figure 6 Schematic structural diagram of the buffer component of a high-speed metal die-cutting machine proposed by the present invention;

[0031] Figure 7 Schematic structural diagram of the defect detection component of a high-speed metal die-cutting machine proposed by the present invention;

[0032] Figure 8 Schematic structural diagram of the tab forming component of a high-speed metal die-cutting machine proposed by the present invention;

[0033] Figure 9 Schematic structural diagram of the upper belt component of a high-speed metal die-cutting machine proposed by the present invention;

[0034] Figure 10 Schematic structural diagram of the blanking component of a high-speed metal die-cutting machine proposed by the present invention;

[0035] Figure 11 Schematic structural diagram of the lower belt conveying component of a high-speed metal die-cutting machine proposed by the present invention;

[0036] Figure 12 Schematic structural diagram of the vacuum breaking component of a high-speed metal die-cutting machine proposed by the present invention;

[0037] Figure 13 Schematic structural diagram of a cutting component of a high-speed metal die-cutting machine proposed by the present invention;

[0038] Figure 14 Schematic structural diagram of a traction component of a high-speed metal die-cutting machine proposed by the present invention;

[0039] Figure 15 Schematic structural diagram of an upper and lower brush component of a high-speed metal die-cutting machine proposed by the present invention;

[0040] Figure 16 Schematic diagram of the working process of a high-speed metal die-cutting machine proposed by the present invention.

[0041] In the figure: 1. Frame; 2. Unwinding component; 21. Servo motor; 22. Support frame; 23. Unwinding air shaft; 24. Coil diameter detection sensor; 25. Deviation correction roller; 3. Tape connecting platform; 31. Control box; 32. Pressure bar; 33. Dust suction box; 4. Tension swing arm component; 41. Swing arm main body; 42. Swing cylinder; 43. Potentiometer; 44. Buffer; 5. Passing roller; 6. Buffer component; 61. Linear motor; 62. Pole piece buffer roller; 7. Defect detection component; 71. Positive and negative defect detection cameras; 72. Positive and negative light source mounting brackets; 73. Pole piece detection roller; 8. Dimension detector; 9. Unwinding deviation correction sensor; 10. Pole piece edge sensor; 11. Color mark sensor; 12. Tension roller; 13. Controller; 14. Tab forming component; 141. Die holder; 142. Die deviation correction motor; 143. Safety light curtain; 144. Die vertical punching machine; 145. Punching die; 15. Upper belt component; 151. Vacuum belt; 152. Material box 1; 153. Line driving motor; 154. Line lifting cylinder; 16. Material discharging component; 161. Pole piece alignment cylinder; 162. Material box lifting cylinder; 163. Discharging rack; 164. Material box 2; 17. Lower belt conveying component; 171. Conveying support; 172. Lower belt conveying line; 18. Vacuum breaking component; 181. Mounting bracket; 182. Vacuum breaking motor; 183. Eccentric wheel; 184. Lifting pull plate; 185. Vacuum breaking feeding plate; 19. Cutting component; 191. Cutting die; 192. Cutting tool body; 193. Cutting motor; 194. Dust removal box; 20. Traction component; 201. DD motor; 202. Traction roller; 203. Pressure roller main body; 204. Pressure roller lifting cylinder; 21. Upper and lower brush component; 211. Static eliminator bar; 212. Brush roller; 213. Dust removal lifting cylinder; 214. Negative pressure box. Specific embodiments

[0042] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0043] Please refer to Figure 1-16 , a high-speed metal die-cutting machine, including a frame 1, on which a unwinding assembly 2, a tape receiving platform 3 above the unwinding assembly 2, a tension swing arm assembly 4 on one side of the tape receiving platform 3, a buffer assembly 6 below the tension swing arm assembly 4, a defect detection assembly 7 on one side of the buffer assembly 6, an ear forming assembly 14 between the buffer assembly 6 and the defect detection assembly 7, an upper belt assembly 15 on one side of the ear forming assembly 14, a blanking assembly 16 and a lower belt conveying assembly 17 between the ear forming assembly 14 and the upper belt assembly 15, a vacuum breaking assembly 18 above the upper belt assembly 15, a cutting assembly 19 on the lower belt conveying assembly 17, a traction assembly 20 on one side of the cutting assembly 19, and an upper and lower brush assembly 21 at the top of the lower belt conveying assembly 17 and the bottom of the upper belt assembly 15.

[0044] As a specific technical solution of this embodiment, the unwinding assembly 2 includes a servo motor 21 arranged on one side of the frame 1, a unwind air shaft 23 arranged at the output end of the servo motor 21 and on the other side of the frame 1, and a support frame 22 for connecting the servo motor 21 and the unwind air shaft 23. A deviation rectifying roller 25 is arranged at the top of the support frame 22. A coil diameter detection sensor 24 is arranged on the unwind air shaft 23. The tape receiving platform 3 is arranged on one side of the machine body and above the deviation rectifying roller 25. A control box 31 is arranged on one side of the tape receiving platform 3. The top of the tape receiving platform 3 is provided with at least one pressing rod 32. A dust suction box 33 is arranged at the bottom of the tape receiving platform 3. The wound pole piece is placed on the unwind air shaft 23. The distance between the wound pole pieces is measured by the coil diameter detection sensor 24. The servo motor 21 is started to start the unwind air shaft 23 to unwind the pole piece. The tape receiving platform 3 is used to guide the pole piece and clean the dust on the pole piece at the same time. The deviation rectifying roller 25 is used to guide the pole piece on the unwind air shaft 23.

[0045] As a specific technical solution of this embodiment, the tension swing arm assembly 4 includes a swing arm main body 41 movably installed on one side of the frame 1 and a swing cylinder 42 for driving the swing arm main body 41 to swing. A potentiometer 43 is further provided on the swing arm main body 41. On one side of the frame 1, buffers 44 are also provided on both sides of the swing arm main body 41. The potentiometer 43 is a continuously adjustable resistor. When adjusting the rotating handle or sliding handle of the potentiometer 43, the moving contact slides on the resistor body. At this time, an output voltage related to the externally applied voltage of the potentiometer 43 and the rotation angle or stroke of the movable arm can be obtained at the output end of the potentiometer 43. The swing angle of the swing arm main body 41 can be measured through the potentiometer 43. When the swing cylinder 42 is started to push the swing arm main body 41 to swing, the buffers 44 can buffer the excessive swing of the swing arm main body 41, reduce vibration, and make the use more stable.

[0046] As a specific technical solution of this embodiment, on one side of the frame 1, there are at least one through roller 5 for guiding the pole piece. The buffer assembly 6 includes a linear motor 61 provided on one side of the frame 1 and below the swing arm main body 41 and a pole piece buffer roller 62 driven by the linear motor 61. The defect detection assembly 7 includes two positive and negative defect detection cameras 71 installed on one side of the frame 1 and arranged vertically opposite to each other, two positive and negative light source mounting frames 72 arranged obliquely up and down opposite to each other, and a pole piece detection through roller 73 located between the two positive and negative light source mounting frames 72, which is used to detect defects on the front and back of the pole piece. The through roller 5 is used to guide the pole piece to run between the components. The buffer assembly 6 is used to adjust the conveying tension of the pole piece. When the linear motor 61 is started, the pole piece buffer roller 62 caches the pole piece with adjusted tension by the swing arm main body 41, ensuring the stability of the pole piece conveying. When the CCD positive and negative defect detection cameras 71 are started to take pictures of the front and back of the pole piece, the light sources installed on the positive and negative light source mounting frames 72 are started to light up for cooperation in detection.

[0047] As a specific technical solution of this embodiment, a size detector 8 is further provided on one side of the frame 1 between the upper belt assembly 15 and the lower belt conveying assembly 17, which is used to detect the size of the pole piece after cutting. On one side of the frame 1, a unwind deviation sensor 9 is provided on one side of the deviation correction through roller 25, a pole piece edge sensor 10 is provided below the linear motor 61, and a color mark sensor 11 is provided on one side of the pole ear forming assembly 14. The size detector 8 is used to detect the size of the pole piece after cutting, and the color mark sensor 11 is used to detect the spots on the pole piece to assist in defect detection.

[0048] As a specific technical solution of this embodiment, the ear forming component 14 includes a mold bracket 141 installed on one side of the frame 1 and located between the color mark sensor 11 and the positive and negative light source mounting frame 72, a mold correction motor 142 arranged on the top of the mold bracket 141, a mold vertical punching machine 144 located on the top of the mold correction motor 142, a punching mold 145 located below the mold vertical punching machine 144, and a safety grating 143 located on one side of the mold vertical punching machine 144, and the upper belt assembly 15 includes a vacuum belt 151 installed on one side of the frame 1, a material box 152 located at the bottom of the vacuum belt 151, a line driving motor 153 for driving the vacuum belt 151 to rotate, and a line driving motor 153 for driving the vacuum belt 151 to lift and lower. The body lifting cylinder 154, the top of the mold support 141 is provided with a marble platform. In order to effectively avoid the stability of die cutting, a high-precision marble platform is used, which has stable size, no rust, no magnetization, no deformation, and can operate stably for a long time. When the pole piece is conveyed to the mold support 141, the mold vertical punching machine 144 is started to shape the pole piece, which can realize low-cost, high-precision and high-efficiency one-piece forming of the pole piece and the pole ear V angle. The setting of the safety grating 143 prevents the staff from being accidentally injured by the mold vertical punching machine 144 when it is working. The line drive motor 153 is started to drive the vacuum belt 151 to convey the pole piece, and the vacuum belt 151 can be driven to rise and fall through the line lifting cylinder 154. The material box 152 is used to collect NG pole pieces.

[0049] As a specific technical solution of this embodiment, the unloading component 16 includes a fixed frame installed on one side of the frame 1 and located at the bottom of the vacuum belt 151, a pole piece alignment cylinder 161 arranged on the fixed frame and the number is not less than one, a unloading frame 163 arranged at the bottom of the fixed frame, a material box lifting cylinder 162 arranged inside the unloading frame 163, and a material box 164 located on the unloading frame 163. When the processed pole piece is transported to the fixed frame, the pole piece alignment cylinder 161 is started to calibrate the unloading position of the pole piece, and the material box lifting cylinder 162 is started to lift the material box 164 to the bottom of the pole piece for receiving the pole piece. After the receiving is completed, the material box lifting cylinder 162 is started to remove the material box 164. There are two fixed frames. In order to effectively improve the efficiency of equipment use, a double material box 164 is used to collect materials. The material box 164 is replaced without stopping the machine, thereby ensuring the collection efficiency.

[0050] As a specific technical solution of this embodiment, the lower belt conveyor assembly 17 includes a conveying bracket 171 installed on one side of the frame 1 and a lower belt conveyor line 172 arranged on the conveying bracket 171, and the lower belt conveyor line 172 is located below the size detection machine 8. The vacuum breaking assembly 18 includes a mounting bracket 181 installed on one side of the frame 1 and located above the vacuum belt 151, and a vacuum breaking motor 182 is arranged on one side of the mounting bracket 181, and an eccentric wheel 18 is arranged at the output end of the vacuum breaking motor 182. 3. A lifting plate 184 is movably provided at the bottom of the eccentric wheel 183. The bottom of the lifting plate 184 passes through the mounting bracket 181 and is provided with a vacuum breaking punching plate 185. The lower belt conveyor line 172 is used to convey the cut pole pieces and convey them to the size inspection machine 8 for inspection. The vacuum breaking motor 182 is started to drive the eccentric wheel 183 to rotate, and the eccentric wheel 183 drives the lifting plate 184 to lift and lower. The lifting plate 184 drives the vacuum breaking punching plate 185 to contact the pole piece on the vacuum belt 151 to release the vacuum state.

[0051] As a specific technical solution of this embodiment, the cutting component 19 includes a cutting die 191 installed on one side of the frame 1 and located on one side of the lower belt conveyor line 172, a cutting body 192 arranged on the cutting die 191, and a cutting motor 193 for driving the cutting body 192. A dust removal box 194 is also arranged inside the cutting die 191. The traction component 20 includes a traction roller 202 arranged on one side of the frame 1 and located between the cutting die 191 and the positive and negative light source mounting frame 72, a DD motor for driving the traction roller 202, and a DD motor 193 for driving the traction roller 202. The pressure roller body 203 on the side and the pressure roller lifting cylinder 204 for driving the pressure roller body 203, after the electrode is defect-detected, it is transported to the traction assembly 20, and then transported to the cutting assembly 19 by the traction assembly 20, and the cutter motor 193 is started to drive the cutter body 192 to descend into the inside of the cutter mold 191 to cut the electrode, and the dust generated during the cutting process enters the inside of the dust removal box 194 to reduce pollution, and the DD motor is started to drive the traction roller 202 to rotate, and the pressure roller lifting cylinder 204 is started to drive the pressure roller body 203 to adjust its position, and cooperate with the traction roller 202 to transport the electrode.

[0052] As a specific technical solution of this embodiment, the upper and lower brush assembly 21 includes an electrostatic eliminator 211 disposed on one side of the frame 1 and located at the top of the lower belt conveyor 172 and the bottom of the vacuum belt 151, a brush roller 212 on one side of the electrostatic eliminator 211, a negative pressure box 214 disposed on one side of the brush roller 212, and a dust removal lifting cylinder 213 for driving the electrostatic eliminator 211, the brush roller 212, and the negative pressure box 214 to move up and down. A tension roller 12 is further disposed on one side of the frame 1 above the linear motor 61, and a controller 13 is disposed on one side of the tension roller 12. The controller 13 is used to control the cooperation of various electronic devices of the device, start the dust removal lifting cylinder 213 to drive the electrostatic eliminator 211, the brush roller 212, and the negative pressure box 214 to adjust the position up and down, and perform dust removal treatment on the lower belt conveyor 172, the vacuum belt 151, and the electrode sheets thereon.

[0053] In summary, for this high-speed metal die-cutting machine, by setting the traction assembly 20, in order to effectively improve the die-cutting efficiency, the direct connection method of the DD motor is adopted to ensure high-efficiency and high-precision production. In order to effectively avoid and eliminate the position deviation of the electrode sheet during movement, three sets of deviation correction systems, namely, the unwinding deviation correction, the process deviation correction, and the die deviation correction of the electrode sheet, are used to effectively ensure the forming accuracy of the electrode sheet. In order to effectively avoid the die-cutting yield of the product, a CCD camera is equipped to detect the appearance and size of the electrode sheet, eliminate defective electrode sheets, and improve the product yield, which is in line with economic benefits and has broad application prospects.

[0054] It should be noted that in this article, terms such as "including", "comprising", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article, or device. Without further limitation, an element defined by the phrase "including one..." does not exclude the existence of additional identical elements in the process, method, article, or device including the element.

[0055] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed metal die-cutting machine, comprising a frame (1), characterized in that: On the frame (1), there are provided a unwind component (2), a tape receiving platform (3) located above the unwind component (2), a tension swing arm component (4) located on one side of the tape receiving platform (3), a buffer component (6) located below the tension swing arm component (4), a defect detection component (7) located on one side of the buffer component (6), an ear forming component (14) located between the buffer component (6) and the defect detection component (7), an upper belt component (15) located on one side of the ear forming component (14), a lower belt conveying component (17) located between the ear forming component (14) and the upper belt component (15), a blanking component (16) located below the upper belt component (15), a vacuum breaking component (18) located above the upper belt component (15), a cutting component (19) located on the lower belt conveying component (17), a traction component (20) located on one side of the cutting component (19), and an upper and lower brush component located at the top of the lower belt conveying component (17) and the bottom of the upper belt component (15); The unwind component (2) includes a servo motor (21) provided on one side of the frame (1), a unwind air shaft (23) provided at the output end of the servo motor (21) and located on the other side of the frame (1), and a support frame (22) for connecting the servo motor (21) and the unwind air shaft (23). A deviation rectifying roller (25) is provided at the top of the support frame (22), and a coil diameter detection sensor (24) is provided on the unwind air shaft (23); The tape receiving platform (3) is provided on one side of the machine body and above the deviation rectifying roller (25). A control box (31) is provided on one side of the tape receiving platform (3), and at least one pressing rod (32) is provided on the top of the tape receiving platform (3). A dust suction box (33) is provided at the bottom of the tape receiving platform (3); On one side of the frame (1), there are provided at least one passing roller (5) for guiding the pole piece. The buffer component (6) includes a linear motor (61) provided on one side of the frame (1) and below the swing arm main body (41), and a pole piece buffer roller (62) driven by the linear motor (61); The defect detection component (7) includes two positive and negative defect detection cameras (71) installed on one side of the frame (1) and arranged vertically opposite to each other, two positive and negative light source mounting brackets (72) arranged obliquely up and down opposite to each other, and a pole piece detection passing roller (73) located between the two positive and negative light source mounting brackets (72), which is used for defect detection of the front and back sides of the pole piece; On one side of the frame (1), there is also provided a dimension detector (8) located between the upper belt component (15) and the lower belt conveying component (17), which is used for detecting the dimension of the pole piece after cutting; On one side of the frame (1), there are provided a unwind deviation rectifying sensor (9) located on one side of the deviation rectifying roller (25), a pole piece edge sensor (10) located below the linear motor (61), and a color mark sensor (11) located on one side of the ear forming component (14); The tab forming assembly (14) includes a die bracket (141) installed on one side of the frame (1) and located between the color mark sensor (11) and the positive and negative light source mounting bracket (72), a die alignment motor (142) arranged on the top of the die bracket (141), a die vertical punching machine (144) located on the top of the die alignment motor (142), a punching die (145) located below the die vertical punching machine (144), and a safety grating (143) located on one side of the die vertical punching machine (144); The upper belt assembly (15) includes a vacuum belt (151) installed on one side of the frame (1), a first material box (152) located at the bottom of the vacuum belt (151), a line drive motor (153) for driving the vacuum belt (151) to rotate, and a line lifting cylinder (154) for driving the vacuum belt (151) to move up and down; The lower belt conveying assembly (17) includes a conveying bracket (171) installed on one side of the frame (1) and a lower belt conveying line (172) arranged on the conveying bracket (171), and the lower belt conveying line (172) is located below the dimension detector (8); The vacuum breaking assembly (18) includes a mounting bracket (181) installed on one side of the frame (1) and located above the vacuum belt (151). One side of the mounting bracket (181) is provided with a vacuum breaking motor (182), and the output end of the vacuum breaking motor (182) is provided with an eccentric wheel (183). A lifting pull plate (184) is movably arranged at the bottom of the eccentric wheel (183), and the bottom of the lifting pull plate (184) penetrates through the mounting bracket (181) and is provided with a vacuum breaking feeding plate (185).

2. The high-speed metal die-cutting machine according to claim 1, characterized in that: The tension swing arm assembly (4) includes a swing arm main body (41) movably installed on one side of the frame (1) and a swing cylinder (42) for driving the swing arm main body (41) to swing. A potentiometer (43) is further arranged on the swing arm main body (41), and buffers (44) are arranged on one side of the frame (1) and located on both sides of the swing arm main body (41).

3. The high-speed metal die-cutting machine according to claim 1, characterized in that: The blanking assembly (16) includes a fixing frame installed on one side of the frame (1) and located at the bottom of the vacuum belt (151), at least one tab aligning cylinder (161) arranged on the fixing frame, a blanking frame (163) arranged at the bottom of the fixing frame, a material box lifting cylinder (162) arranged inside the blanking frame (163), and a second material box (164) located on the blanking frame (163).

4. The high-speed metal die-cutting machine according to claim 1, characterized in that: The cutting assembly (19) includes a cutting die (191) installed on one side of the frame (1) and located on one side of the lower belt conveying line (172), a cutting blade main body (192) arranged on the cutting die (191), and a cutting motor (193) for driving the cutting blade main body (192). A dust removal box (194) is further arranged inside the cutting die (191); The traction assembly (20) includes a traction roller (202) disposed on one side of the frame (1) and located between the cutting die (191) and the positive and negative light source mounting bracket (72), a DD motor (201) for driving the traction roller (202), a pressure roller body (203) located on one side of the traction roller (202), and a pressure roller lifting cylinder (204) for driving the pressure roller body (203).

5. The high-speed metal die-cutting machine according to claim 1, characterized in that: The upper and lower brush assembly includes an electrostatic eliminator bar (211) disposed on one side of the frame (1) and located at the top of the lower belt conveyor line (172) and the bottom of the vacuum belt (151), a brush roller (212) located on one side of the electrostatic eliminator bar (211), a negative pressure box (214) disposed on one side of the brush roller (212), and a dust removal lifting cylinder (213) for driving the electrostatic eliminator bar (211), the brush roller (212), and the negative pressure box (214) to perform lifting movements.

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