An automated feed apparatus

By introducing components such as an embedded suction pump, a dividing metal plate, and a spiral feeding pipe into the feeding equipment of a toothbrush injection molding machine, the problems of equipment blockage and inconvenient material box replacement have been solved, achieving efficient and flexible raw material supply and processing, and improving the efficiency of toothbrush injection molding.

CN115782053BActive Publication Date: 2026-08-04FENGTIE SUJI (GUANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
FENGTIE SUJI (GUANGZHOU) CO LTD
Filing Date
2022-12-30
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing toothbrush injection molding machines are prone to clogging in their feeding equipment, making it impossible to replace the material hopper, resulting in frequent maintenance and low efficiency.

Method used

An automated feeding device was designed, which uses components such as an embedded suction pump, a separating metal plate, a solenoid valve, and a spiral feeding pipe to achieve separate heating and melting of different raw materials and flexible output, avoiding blockage and improving processing efficiency.

Benefits of technology

It effectively prevents pipe blockage, improves the processing efficiency of injection molding machines and the utilization efficiency of material supply equipment, and supports flexible selection of raw materials when injection molding toothbrushes in different parts, thereby improving the efficiency of toothbrush injection molding.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an automated feeding device in the field of injection molding machine feeding technology, including a worktable, a material cylinder disposed at the center of the top of the worktable, a lid disposed at the top of the material cylinder, a pressure blower disposed at the center of the top of the lid, a discharge pipe disposed at the bottom of the pressure blower, a partition metal plate disposed on the discharge pipe, a feed hole disposed on the outer wall of the discharge pipe, a solenoid valve disposed around the feed hole, and an embedded suction pump disposed at the bottom of the discharge pipe. In this invention, by setting a discharge pipe in a traditional injection molding machine feeding device and installing an embedded suction pump within the discharge pipe, the molten material in the material cylinder can be efficiently sucked out and transported, avoiding blockage in the pipe, ensuring the normal and continuous operation of the equipment, and improving processing efficiency.
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Description

Technical Field

[0001] This invention relates to the field of injection molding machine technology, specifically to an automated feeding device. Background Technology

[0002] A toothbrush is a cleaning product with a handle. It is used to apply toothpaste to the brush and then repeatedly brush all parts of the teeth to maintain oral hygiene. Existing toothbrushes are all plastic products, which are injection molded during the manufacturing process. When the injection molding machine is in use, it needs an external feeding device to continuously supply injection molding raw materials.

[0003] Existing feeding equipment for toothbrush injection molding machines has the following drawbacks: 1. The feeding pipe is prone to blockage, requiring constant maintenance, which wastes time and reduces processing efficiency.

[0004] 2. Different parts of a toothbrush require different raw materials, and the feeding equipment cannot change the material box, making it inconvenient to use.

[0005] Therefore, those skilled in the art have provided an automated feeding device to solve the problems mentioned in the background art. Summary of the Invention

[0006] The purpose of this invention is to provide an automated feeding device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: An automated feeding device includes a workbench, a material cylinder at the top center of the workbench, a lid at the top of the material cylinder, a pressure blower at the top center of the lid, a feeding pipe at the bottom of the pressure blower, a separating metal plate on the feeding pipe, a feeding hole on the outer wall of the feeding pipe, a solenoid valve at the feeding hole for controlling its opening and closing, an embedded suction pump at the bottom of the feeding pipe, a discharge pipe around the embedded suction pump, a spiral feeding pipe at the bottom of the discharge pipe, a turntable at the output end of the spiral feeding pipe, two or more circumferentially arranged sealing sleeves on the inner wall of the turntable, a discharge pipe on one side of the outer side of the sealing sleeves, and a rotary motor in the center of the turntable.

[0008] As a further embodiment of the present invention: the barrel lid is hinged to the material cylinder, the pressure blower is a blower, the pressure blower passes through the barrel lid and communicates with the inside of the feeding pipe, and the feeding pipe is made of metal and has a hollow structure inside.

[0009] As a further embodiment of the present invention: the separating metal plate is a conical structure welded to the inner wall of the material cylinder, the feeding pipe passes through the separating metal plate, the feeding hole is formed through the feeding pipe, at least one feeding hole is provided at the connection between the feeding pipe and the separating metal plate, and the solenoid valve is nested on the feeding pipe.

[0010] As a further embodiment of the present invention: the discharge pipe passes through the workbench and is fixed, the discharge pipe wraps around and fixes the embedded suction pump, the embedded suction pump is connected to the discharge pipe, and the spiral feeding pipe is sealed and welded to the discharge pipe.

[0011] As a further embodiment of the present invention: a spiral roller is rotatably connected inside the spiral feeding tube, a discharge motor is installed on the outside of the spiral roller, the spiral feeding tube is fixedly installed to the bottom of the workbench by a welded support rod, and the turntable is rotatably connected to the outer wall of the spiral feeding tube.

[0012] As a further embodiment of the present invention: the sealing sleeve is embedded in the turntable, and the sealing sleeve is sealed and clamped to the discharge pipe, wherein the discharge pipe is a metal pipe.

[0013] As a further embodiment of the present invention: the top of the rotary motor is fixedly installed with the spiral feeding tube, the output end of the rotary motor is fixedly installed with the turntable through the motor hole, and a feeding soft rubber tube is nested outside the discharge tube.

[0014] As a further embodiment of the present invention: a metal heat-conducting plate is formed on one side of the inner wall of the barrel, an electromagnetic coil is fixed on one side of the inner wall of the metal heat-conducting plate, the electromagnetic coil is externally connected to a control panel, and the control panel is fixed on the worktable.

[0015] As a further embodiment of the present invention: an electromagnetic vibration coil is nested on the outer wall of the discharge pipe, and a feeding cover is fastened to the outer wall of the material cylinder at the location corresponding to the separating metal plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, by setting a feeding pipe on the traditional injection molding machine feeding equipment and installing an embedded suction pump in the feeding pipe, the molten material in the barrel can be efficiently sucked out and transported, avoiding blockage in the pipe, ensuring the normal and continuous operation of the equipment, and improving processing efficiency.

[0017] 2. In this invention, by setting a separating metal plate, a feeding pipe, and a solenoid valve inside the barrel of a traditional injection molding machine, different raw materials can be heated and melted separately. This is beneficial for the equipment to provide different raw materials for injection molding at the same time, thereby improving the utilization efficiency of the feeding equipment.

[0018] 3. In this invention, by setting components such as a turntable, discharge pipe, rotary motor and sealing plug at the output end of a traditional injection molding machine, and by setting a dividing metal plate, at least two cavities are formed in the barrel, which can hold different raw materials. This allows for adjustable output of different raw materials, which is beneficial for toothbrush injection molding. Different materials can be flexibly selected for different parts during the injection molding process, thereby improving the injection molding efficiency of the toothbrush. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention.

[0020] Figure 2 This is an external front view of the feed cylinder in this invention.

[0021] Figure 3 This is a front sectional view showing the connection between the feeding pipe and the discharge pipe in this invention.

[0022] Figure 4 This is a left view of the turntable in this invention.

[0023] Figure 5 This is a front sectional view of the connection between the spiral feed tube and the turntable in this invention.

[0024] In the diagram: 1-Material cylinder; 2-Workbench; 3-Control panel; 4-Electromagnetic coil; 5-Metal heat-conducting plate; 6-Discharge pipe; 7-Spiral feed pipe; 8-Discharge motor; 9-Separating metal plate; 10-Discharge pipe; 11-Solenoid valve; 12-Turntable; 13-Discharge pipe; 14-Feeding cover; 15-Sealing sleeve; 16-Motor hole; 17-Support rod; 18-Feeding hole; 19-Feeding hose; 20-Electromagnetic vibration coil; 21-Embedded suction pump; 22-Rotary motor; 23-Spiral roller; 24-Bucket lid; 25-Pressure blower. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Please see Figures 1-5In this embodiment of the invention, an automated feeding device includes a workbench 2, a material cylinder 1 is provided at the top center of the workbench 2, a barrel cover 24 is provided at the top of the material cylinder 1, a pressure blower 25 is provided at the top center of the barrel cover 24, a feeding pipe 10 is provided at the bottom of the pressure blower 25, a separating metal plate 9 is provided on the feeding pipe 10, a feeding hole 18 is provided on the outer wall of the feeding pipe 10, a solenoid valve 11 is provided at the feeding hole 18, an embedded suction pump 21 is provided at the bottom of the feeding pipe 10, a discharge pipe 6 is provided around the embedded suction pump 21, a spiral feeding pipe 7 is provided at the bottom of the discharge pipe 6, a turntable 12 is provided at the output end of the spiral feeding pipe 7, two or more sealing sleeves 15 are arranged in a circle in the turntable 12, a discharge pipe 13 is inserted into the sealing sleeve 15, and a rotary motor 22 is provided in the middle of the turntable 12.

[0027] Example 1: The barrel lid 24 is hinged to the material cylinder 1. The pressure blower 25 is a blower that passes through the barrel lid 24 and communicates with the inside of the feeding pipe 10. When the feeding pipe 10 is blocked, the pressure blower 25 can provide downward air pressure to force the raw material out of the pipe, reducing maintenance work and realizing automatic feeding. The feeding pipe 10 is made of metal and has a hollow internal structure. The feeding pipe 10 is heated synchronously with the heating component to prevent the internal raw material from solidifying. The separating metal plate 9 has a conical structure and is welded to the inner wall of the material cylinder 1. The feeding pipe 10 passes through the separating metal plate 9, and the feed hole 1... 8 is formed through the feeding pipe 10, and at least one feed hole 18 is provided at the connection between each partition metal plate and the feeding pipe 10. The solenoid valve 11 is nested on the feeding pipe 10. The discharge pipe 6 is fixed through the workbench 2. After the solenoid valve 11 is opened, the feed hole 18 is exposed, and molten raw material can enter. The discharge pipe 6 wraps and fixes the embedded suction pump 21. The embedded suction pump 21 is connected to the feeding pipe 10. The spiral feeding pipe 7 is sealed and welded to the discharge pipe 6. The embedded suction pump 21 can draw the raw material around the feeding pipe 10 into the pipe through the action of negative pressure suction.

[0028] Example 2: A spiral roller 23 is rotatably connected inside the spiral feed tube 7. A discharge motor 8 is installed on the outside of the spiral roller 23. The discharge motor 8 is a servo motor that can intelligently control the speed. The spiral roller 23 can squeeze the molten raw material into the sealing sleeve 15, thereby pressing it into the discharge tube 13 and conveying it to the outside under a certain pressure. The spiral feed tube 7 is fixedly installed to the bottom of the worktable 2 by a welded support rod 17. The turntable 12 is rotatably connected to the rotary motor 22. The sealing sleeve 15 is embedded in the turntable 12 and is sealed and clamped to the discharge tube 13. The discharge tube 13 is a metal tube. The top of the rotary motor 22 is fixedly installed to the spiral feed tube 7. The output end of the rotary motor 22 is fixedly installed to the turntable 12 through the motor hole 16. The motor hole 16 can facilitate the fixing and disassembly of the rotary motor 22. A feeding soft rubber tube 19 is nested outside the discharge tube 13 and is connected to the injection end of the injection molding machine.

[0029] Example 3: A metal heat-conducting plate 5 is formed on one side of the inner wall of the material cylinder 1. An electromagnetic coil 4 is fixed on one side of the inner wall of the metal heat-conducting plate 5. The electromagnetic coil 4 generates a changing magnetic field, forming eddy currents in the metal heat-conducting plate 5 for heating. The electromagnetic coil 4 is connected to a control panel 3. The control panel 3 can control the heating temperature and the intelligent operation of other electrical equipment on the device. The control panel 3 is fixed on the workbench 2. An electromagnetic vibration coil 20 is nested on the outer wall of the discharge pipe 6. The electromagnetic vibrator uses the principle of the movement of a conductor in a magnetic field to achieve high-speed vibration of the discharge pipe 6, accelerating the discharge of the internal raw materials. A feeding cover 14 is fastened to the outer wall of the material cylinder 1 at the corresponding position of the dividing metal plate 9. The feeding cover 14 is used to feed plastic granule raw materials.

[0030] A method of using an automated feeding device: When using this device, an external power source is connected. The control panel 3 activates the electromagnetic coil 4 to heat the metal heat-conducting plate 5, the separating metal plate 9, and the feeding pipe 10. After preheating to a certain temperature, the feeding cover 14 is opened, and plastic granules are fed into the material cylinder 1 for melting and heating. During feeding, depending on the type of material, the electromagnetic valve 11 at the contact position between the feeding pipe 10 and the separating metal plate 9 is opened. The embedded suction pump 21 draws suction from the feeding pipe 10, creating a vacuum negative pressure. The molten material enters the feeding pipe 10 through the electromagnetic valve 11 and the feed hole 18. When the electromagnetic valve 11 is not open, the material not only enters... The raw material entering through the discharge pipe 10 is sucked down and enters the spiral feeding pipe 7 along the discharge pipe 6. The electromagnetic vibration coil 20 uses the principle of electromagnetic vibration to accelerate the release of the raw material inside the pipe and avoid blockage. The discharge motor 8 drives the spiral roller 23 to rotate, squeezing the raw material into the sealing sleeve 15 and discharging it from the metal discharge pipe 13 connected to the sealing sleeve 15 on one side. The material is then fed into the toothbrush injection molding machine through the feeding soft rubber tube 19 for injection molding. When it is necessary to adjust the type of raw material, different solenoid valves 11 are opened, and the motor drives the turntable 12 to rotate, adjusting the sealing sleeves 15 at other positions to connect with the spiral feeding pipe 7 to achieve the output of different raw materials. This equipment is designed to efficiently extract molten material from the barrel 1 for transport, preventing blockages in the pipes, ensuring continuous and normal operation of the equipment, and improving processing efficiency. It can separately heat and melt different raw materials, which is beneficial for the equipment to simultaneously supply different raw materials for injection molding, improving the utilization efficiency of the material supply equipment. It can also achieve adjustable output of different raw materials, which is beneficial for flexibly selecting different raw materials for different parts during toothbrush injection molding, thereby improving the injection molding efficiency of toothbrushes.

[0031] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An automated feeding device, comprising a workbench (2), characterized in that: The workbench (2) A material cylinder (1) is provided at the top center. A barrel cover (24) is provided at the top of the material cylinder (1). A pressure blower (25) is provided at the top center of the barrel cover (24). A feeding pipe (10) is provided at the bottom of the pressure blower (25). A partition metal plate (9) is provided on the feeding pipe (10). The partition metal plate is a conical structure welded to the inner wall of the material cylinder. The feeding pipe passes through the partition metal plate. The feed hole is formed through the feeding pipe. The partition metal plates are spaced along the height direction of the material cylinder. One side of the inner wall of the material cylinder The material is formed with a metal heat-conducting plate. An electromagnetic coil is fixed on one side of the inner wall of the metal heat-conducting plate. The electromagnetic coil generates a changing magnetic field, which forms eddy currents in the metal heat-conducting plate for heating. A feed hole (18) is provided on the outer wall of the feeding pipe (10). An electromagnetic valve (11) is provided at the feed hole (18) to control the opening or closing of the feed hole (18). An embedded suction pump (21) is provided at the bottom of the feeding pipe (10). A discharge pipe (6) is provided around the embedded suction pump (21). A spiral feeding pipe (7) is provided at the bottom, and a turntable (12) is provided at the output end of the spiral feeding pipe (7). Two or more circumferentially arranged sealing sleeves (15) are provided in the turntable (12), and a discharge pipe (13) is inserted into the sealing sleeves (15). A rotary motor (22) is provided in the middle of the turntable (12). A barrel cover (24) is provided at the top of the barrel (1), and a pressure blower (25) is provided in the middle of the top of the barrel cover (24). The pressure blower (25) passes through the barrel cover (24) and... The feeding pipe (10) is internally connected, and the pressure blower (25) provides downward air pressure; the height of the connection between the dividing metal plate (9) and the feeding pipe (10) is lower than the height of the connection between the two ends of the dividing metal plate (9) and the material cylinder (1); the discharge pipe (6) passes through the workbench (2) and is fixed, the discharge pipe (6) wraps and fixes the embedded suction pump (21), the embedded suction pump (21) is connected to the feeding pipe (10), and the spiral feeding pipe (7) is sealed and welded to the discharge pipe (6).

2. The automated feeding device according to claim 1, characterized in that: The bucket lid (24) The material cylinder (1) is hinged, the pressure blower (25) is a blower, and the material discharge pipe (10) is made of metal and has a hollow structure inside.

3. The automated feeding device according to claim 2, characterized in that: In the feed pipe At least one feed hole (18) is provided at the connection between the feed pipe (10) and the separating metal plate (9), and the solenoid valve (11) is nested on the feed pipe (10).

4. An automated feeding device according to claim 3, characterized in that: The spiral feed The pipe (7) is rotatably connected to a spiral roller (23), and a discharge motor (8) is installed on the outside of the spiral roller (23). The spiral feeding pipe (7) is fixedly installed to the bottom of the workbench (2) by a welded support rod (17), and the turntable (12) is rotatably connected to the outer wall of the spiral feeding pipe (7).

5. An automated feeding device according to claim 4, characterized in that: The sealing sleeve (15) The sealing sleeve (15) is embedded in the turntable (12) and is sealed and clamped to the discharge pipe (13), which is a metal pipe.

6. An automated feeding device according to claim 5, characterized in that: The rotary motor (22) The top is fixedly installed with the spiral feeding tube (7), the output end of the rotary motor (22) is fixedly installed with the turntable (12) through the motor hole (16), and the discharge tube (13) is nested with a feeding soft rubber tube (19).

7. An automated feeding device according to claim 6, characterized in that: The material cylinder (1) A metal heat-conducting plate (5) is formed on one side of the inner wall. An electromagnetic coil (4) is fixed on one side of the inner wall of the metal heat-conducting plate (5). The electromagnetic coil (4) is connected to a control panel (3). The control panel (3) is fixed on the workbench (2).

8. An automated feeding device according to claim 7, characterized in that: The discharge pipe (6) An electromagnetic vibration coil (20) is nested on the outer wall, and a feeding cover (14) is fastened on the outer wall of the material cylinder (1) at the location corresponding to the partition metal plate (9).