A corner processing device for honeycomb panels

Abstract

The utility model discloses a corner processing device of honeycomb board relates to corner processing device technical field of honeycomb board, including support base, support base top surface fixedly connected with cutting disc, the cutting disc top is equipped with push material mechanism, support base top surface is fixedly connected with the top plate through the connecting rod, the top plate top is equipped with dust extraction mechanism, dust extraction mechanism includes the dust extraction box fixedly connected in top plate top surface, dust extraction box one side surface fixedly connected with the three -way pipe, the top plate outside surface clamping fixedly connected with linear guide rail, linear guide rail below is equipped with segmentation mechanism, through being provided with dust extraction mechanism and dust extraction box, can in time, effectively suck the dust of producing when cutting, reduces dust diffusion, keeps the working environment clean, is favorable to the health of operator's body, also avoids dust to cutting equipment and honeycomb board and causes the adverse effect simultaneously.

Description

Technical Field

[0001] This utility model specifically relates to a corner treatment device for honeycomb panels, belonging to the technical field of corner treatment equipment for honeycomb panels. Background Technology

[0002] Honeycomb panels are composite materials designed to mimic honeycomb structures. Aerospace aluminum honeycomb panels are sandwich structure composite materials specifically designed for the aerospace field. They use aluminum alloy honeycomb cores as the skeleton, with high-strength aluminum alloy panels on the upper and lower surfaces, and are bonded together with aerospace-grade adhesives. When laying honeycomb panels at corners, the honeycomb panels need to be cut. For example, a corner processing device for honeycomb panels mentioned in authorization announcement number CN222222847U includes a processing table and two cutting blade bodies. The four corners of the bottom of the processing table are fixed with support legs, and the cutting blade bodies are respectively set on the rear and right sides of the processing table.

[0003] However, existing technologies still have the following problems:

[0004] This device cuts honeycomb panels by rotating a cutting blade. In actual application, a large amount of dust generated during the cutting process spreads into the working environment. The dust obstructs the operator's vision, reduces work efficiency, and long-term exposure to such an environment poses a serious threat to the operator's health. It is also difficult to conveniently perform dust removal during the cutting process. Furthermore, when pressing the honeycomb panels during the cutting process, it is difficult to conveniently adjust the pressure according to the actual honeycomb panels, which can easily cause overpressure damage to the honeycomb panels, hindering its widespread use.

[0005] To address the aforementioned problems, the inventors have proposed a corner treatment device for honeycomb panels. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing a corner processing device for honeycomb panels.

[0007] This utility model achieves the above-mentioned objective through the following technical solution: a corner processing device for a honeycomb panel, comprising a support base, a cutting disc fixedly connected to the top surface of the support base, a pushing mechanism above the cutting disc, a top plate fixedly connected to the top surface of the support base via a connecting rod, a dust collection mechanism above the top plate, the dust collection mechanism comprising a dust collection box fixedly connected to the top surface of the top plate, a three-way pipe fixedly connected to one side surface of the dust collection box, a linear guide rail fixedly connected to the outer surface of the top plate, a dividing mechanism below the linear guide rail, the dividing mechanism comprising a slide plate located below the linear guide rail, upper and lower electric push rods fixedly connected to the bottom surface of the slide plate, a cutting machine located below the upper and lower electric push rods, a dust collection box located on one side of the cutting machine, a pressing mechanism below the top plate, the pressing mechanism comprising a pressing electric push rod fixedly connected to the bottom surface of the top plate, a lifting plate fixedly connected to the telescopic end of the pressing electric push rod, a contact plate located below the lifting plate, and a through plate fixedly connected to the top surface of the contact plate.

[0008] Preferably, in order to better push the honeycomb panel, the pushing mechanism includes a support plate fixedly connected to the top surface of the cutting disc, a pushing electric push rod fixedly connected through one side surface of the support plate, and a pushing plate fixedly connected to the telescopic end of the pushing electric push rod.

[0009] Preferably, in order to perform vacuuming operations better, a filter box is fixedly connected to one side surface of the vacuum box, a vacuum pump is fixedly connected to one end of the filter box, the filter box and the vacuum box are integrally formed, and a filter screen is fixedly connected to the inner surface of the filter box.

[0010] Preferably, in order to better connect the upper and lower electric push rods to the cutting machine, the telescopic end of the upper and lower electric push rods is fixedly connected to a first connecting plate, a second connecting plate is provided below the first connecting plate, a connecting bolt is threaded through the top surface of the first connecting plate, and the bottom surface of the second connecting plate is fixedly connected to the cutting machine.

[0011] Preferably, in order to better ensure that dust enters the dust collection box, the outer surface of the dust collection box is fixedly connected to the second connecting plate by a fixing rod. There are two dust collection boxes, and the dust outlet ends of the two dust collection boxes are fixedly connected to the T-pipe by steel wire hoses.

[0012] Preferably, in order to better adjust the pressure on the honeycomb panel, a spring body is fixedly connected to the bottom surface of the lifting plate, and the end of the spring body away from the lifting plate is fixedly connected to the contact plate.

[0013] Preferably, in order to better define the position of the through plate, a snap-fit ​​box is fixedly connected to the top surface of the lifting plate, one end of the through plate is movably connected to the snap-fit ​​box, a snap-fit ​​bolt is threadedly connected to the front surface of the snap-fit ​​box, a threaded hole matching the structural size of the snap-fit ​​bolt is opened through the outer surface of the through plate, and a scale layer is coated on the outer surface of the through plate.

[0014] The beneficial effects of this utility model are:

[0015] By setting up a dust collection mechanism and dust collection box, the dust generated during cutting can be removed in a timely and effective manner, reducing dust spread, keeping the working environment clean, which is beneficial to the health of operators, and also avoids the dust from causing adverse effects on the cutting equipment and honeycomb panels. The dust pump generates suction, which draws the dust generated during the cutting process into the dust collection box through the three-way pipe and the dust collection box. The dust collection box is located on the side of the cutting machine, which can better absorb the dust from the cutting process.

[0016] Furthermore, by setting up a pressing mechanism, it is possible to avoid over-pressing the honeycomb panel while pressing it, thus preventing damage to the honeycomb panel. The pressing electric push rod drives the lifting plate to descend, so that the contact plate presses on the honeycomb panel. As the pressure continues to extend, the spring body deforms, and one end of the through plate gradually extends from one end of the insert box. The pressure on the honeycomb panel can be determined by the scale layer on the surface of the through plate. Then, the through plate and the insert box are connected by the insert bolts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the details of the feeding mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram showing the details of the pressing mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram showing the details of the dividing mechanism of this utility model;

[0021] Figure 5 This is a structural schematic diagram showing the details of the dust collection mechanism of this utility model.

[0022] In the diagram: 1. Support base; 2. Cutting disc; 3. Pushing mechanism; 31. Support plate; 32. Electric push rod; 33. Pushing plate; 4. Top plate; 5. Dust collection mechanism; 51. Dust collection box; 52. T-pipe; 53. Filter box; 54. Dust pump; 55. Filter screen; 6. Linear guide rail; 7. Dividing mechanism; 71. Slide plate; 72. Upper and lower electric push rods; 73. Cutting machine; 74. Dust collection box; 75. First connecting plate; 76. Second connecting plate; 77. Connecting bolt; 8. Pressing mechanism; 81. Pressing electric push rod; 82. Lifting plate; 83. Contact plate; 84. Through plate; 85. Spring body; 86. Clip box; 87. Clip bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 As shown, a corner processing device for a honeycomb panel includes a support base 1. A cutting disc 2 is fixedly connected to the top surface of the support base 1. A pushing mechanism 3 is provided above the cutting disc 2. The pushing mechanism 3 includes a support plate 31 fixedly connected to the top surface of the cutting disc 2. A pushing electric push rod 32 is fixedly connected through one side surface of the support plate 31. A pushing plate 33 is fixedly connected to the telescopic end of the pushing electric push rod 32. The pushing electric push rod 32 starts to work under the support of the support plate 31. Its telescopic end pushes the pushing plate 33 to move, accurately pushing the honeycomb panel to the cutting position. A scale layer is provided on the top surface of the cutting disc 2 to facilitate understanding the pushing size of the honeycomb panel.

[0025] A top plate 4 is fixedly connected to the top surface of the support base 1 via a connecting rod. A dust collection mechanism 5 is provided above the top plate 4. The dust collection mechanism 5 includes a dust collection box 51 fixedly connected to the top surface of the top plate 4. A filter box 53 is fixedly connected to one side surface of the dust collection box 51. A dust collection pump 54 is fixedly connected to one end of the filter box 53. The filter box 53 and the dust collection box 51 are integrally formed. A filter screen 55 is fixedly connected to the inner surface of the filter box 53. A three-way pipe 52 is fixedly connected to one side surface of the dust collection box 51. The dust generated during the operation of the dust collection pump 54 is drawn in by the two dust collection boxes 74 located on one side of the cutting machine 73. The dust is drawn into the dust collection box 51 through the three-way pipe 52. At the same time, the filter box 53 connected to one side of the dust collection box 51 is integrally formed with the dust collection box 51. The filter screen 55 inside the filter box 53 filters the drawn-in dust to prevent dust from entering the dust collection pump 54 and ensure the normal operation of the dust collection pump 54.

[0026] A linear guide rail 6 is fixedly connected to the outer surface of the top plate 4. A dividing mechanism 7 is provided below the linear guide rail 6. The dividing mechanism 7 includes a slide plate 71 located below the linear guide rail 6. The slide plate 71 is slidably connected to the linear guide rail 6. The slide plate 71 is driven to move by the linear guide rail 6. This is known prior art and will not be described in detail here. An upper and lower electric push rod 72 is fixedly connected to the bottom surface of the slide plate 71. A first connecting plate 75 is fixedly connected to the telescopic end of the upper and lower electric push rod 72. A second connecting plate 76 is provided below the first connecting plate 75. A connecting bolt 77 is threaded through the top surface of the first connecting plate 75. A connecting bolt 77 is fixedly connected to the bottom surface of the second connecting plate 76. In the cutting machine 73, a known spring washer is provided between the first connecting plate 75 and the second connecting plate 76. The connecting bolt 77 passes through the spring washer to connect the first connecting plate 75 and the second connecting plate 76, so as to avoid the vibration of the cutting machine 73 affecting the use of the upper and lower electric push rods 72. The cutting machine 73 is located below the upper and lower electric push rods. A dust collection box 74 is provided on one side of the cutting machine 73. The outer surface of the dust collection box 74 is fixedly connected to the second connecting plate 76 by a fixing rod. There are two dust collection boxes 74. The dust outlet of both dust collection boxes 74 is fixedly connected to the three-way pipe 52 by a steel wire hose. The dust collection box 74 is close to the cutting machine 73, so as to more effectively absorb the dust generated during cutting.

[0027] A pressing mechanism 8 is provided below the top plate 4. The pressing mechanism 8 includes a pressing electric push rod 81 fixedly connected to the bottom surface of the top plate 4. A lifting plate 82 is fixedly connected to the telescopic end of the pressing electric push rod 81. A spring body 85 is fixedly connected to the bottom surface of the lifting plate 82. The end of the spring body 85 away from the lifting plate 82 is fixedly connected to a contact plate 83. When the pressing electric push rod 81 starts to extend, it drives the lifting plate 82 fixedly connected to it to descend. During the descent of the lifting plate 82, the contact plate 83 below it gradually approaches and eventually presses against the honeycomb plate. As the pressing electric push rod 81 continues to extend, the spring body 85 is deformed by pressure. A contact plate 83 is provided below the lifting plate 82. A through-hole is fixedly connected to the top surface of the contact plate 83. Plate 84 and lifting plate 82 are fixedly connected to the top surface of the card box 86. One end of the through plate 84 is movably connected to the card box 86. The front surface of the card box 86 is threadedly connected to the card bolt 87. The outer surface of the through plate 84 is provided with a threaded hole that matches the structural size of the card bolt 87. The outer surface of the through plate 84 is coated with a scale layer. As the pressure electric push rod 81 continues to extend, one end of the through plate 84 gradually extends from one end of the card box 86. The operator can intuitively understand the pressure on the honeycomb panel by referring to the scale layer on the surface of the through plate 84. When the pressure reaches the appropriate range, the through plate 84 and the card box 86 are connected and fixed by the card bolt 87 to ensure that the honeycomb panel remains stable during the cutting process.

[0028] It should be noted that, with the assistance of those skilled in the art, all electrical components in this case, such as the electric push rod 32, the dust pump 54, the linear guide rail 6, the upper and lower electric push rods 72, the cutting machine 73, and the electric pressing rod 81, should be connected to their compatible power supplies via wires. Furthermore, appropriate controllers, such as PLC controllers or microcontrollers, should be selected according to the actual situation to meet control requirements. The specific connections and control sequence should refer to the working principle described below, where the electrical connections are completed according to the sequential working order of each electrical component. The detailed connection methods are well-known technologies in this field. The following mainly introduces the working principle and process, without further explanation of the electrical control.

[0029] Working principle: When in use, the operator first places the honeycomb panel to be processed on the cutting disc 2, starts the pushing mechanism 3, and the pushing electric push rod 32 starts to work under the support of the support plate 31. Its telescopic end pushes the pushing plate 33 to move, accurately pushing the honeycomb panel to the cutting position.

[0030] Furthermore, the pressing mechanism 8 is activated, and the pressing electric push rod 81 begins to extend, driving the lifting plate 82, which is fixedly connected to it, to descend. During the descent of the lifting plate 82, the contact plate 83 below it gradually approaches and eventually presses against the honeycomb plate. As the pressing electric push rod 81 continues to extend, the spring body 85 is deformed under pressure, and one end of the through plate 84 gradually extends from one end of the insert box 86. The operator can intuitively understand the pressure on the honeycomb plate according to the scale layer on the surface of the through plate 84. When the pressure reaches the appropriate range, the through plate 84 is connected and fixed to the insert box 86 by the insert bolt 87 to ensure that the honeycomb plate remains stable during the cutting process.

[0031] Furthermore, the dividing mechanism 7 is activated, and the slide plate 71 can move below the linear guide rail 6. It is adjusted to a suitable cutting position according to the corner processing requirements of the honeycomb panel. The upper and lower electric push rods 72 start working, and their telescopic ends drive the first connecting plate 75 to descend. The first connecting plate 75 is connected to the second connecting plate 76 through the connecting bolts 77, which in turn drives the cutting machine 73, which is fixedly connected to the bottom of the second connecting plate 76, to descend to a suitable cutting height. The cutting machine 73 starts working and performs corner cutting on the honeycomb panel.

[0032] Furthermore, the dust collection mechanism 5 is activated, and the dust collection pump 54 operates to generate strong suction. The dust generated during the cutting process is promptly sucked up by the two dust collection boxes 74 located on one side of the cutting machine 73. The dust is sucked into the dust collection box 51 through the three-way pipe 52. At the same time, the filter screen plate 55 inside the filter box 53 filters the sucked-in dust to prevent dust from entering the dust collection pump 54 and ensure the normal operation of the dust collection pump 54.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A corner treatment device for a honeycomb panel, comprising a support base (1), characterized in that: A cutting disc (2) is fixedly connected to the top surface of the support base (1). A pushing mechanism (3) is provided above the cutting disc (2). A top plate (4) is fixedly connected to the top surface of the support base (1) via a connecting rod. A dust collection mechanism (5) is provided above the top plate (4). The dust collection mechanism (5) includes a dust collection box (51) fixedly connected to the top surface of the top plate (4). A three-way pipe (52) is fixedly connected to one side surface of the dust collection box (51). A linear guide rail (6) is embedded and fixedly connected to the outer surface of the top plate (4). A dividing mechanism (7) is provided below the linear guide rail (6). The dividing mechanism (7) includes a component located on the straight... Below the guide rail (6) is a slide plate (71). The bottom surface of the slide plate (71) is fixedly connected to an upper and lower electric push rod (72). Below the upper and lower electric push rod is a cutting machine (73). A dust collection box (74) is provided on one side of the cutting machine (73). Below the top plate (4) is a pressing mechanism (8). The pressing mechanism (8) includes a pressing electric push rod (81) fixedly connected to the bottom surface of the top plate (4). The telescopic end of the pressing electric push rod (81) is fixedly connected to a lifting plate (82). Below the lifting plate (82) is a contact plate (83). The top surface of the contact plate (83) is fixedly connected to a through plate (84).

2. The corner processing device for a honeycomb panel as described in claim 1, characterized in that: The feeding mechanism (3) includes a support plate (31) fixedly connected to the top surface of the cutting disc (2), a feeding electric push rod (32) fixedly connected through one side surface of the support plate (31), and a feeding plate (33) fixedly connected to the telescopic end of the feeding electric push rod (32).

3. The corner processing device for a honeycomb panel as described in claim 1, characterized in that: A filter box (53) is fixedly connected to one side surface of the dust collection box (51), and a dust pump (54) is fixedly connected to one end of the filter box (53). The filter box (53) and the dust collection box (51) are integrally formed, and a filter screen plate (55) is fixedly connected to the inner surface of the filter box (53).

4. The corner processing device for a honeycomb panel as described in claim 1, characterized in that: The telescopic ends of the upper and lower electric push rods (72) are fixedly connected to a first connecting plate (75), and a second connecting plate (76) is provided below the first connecting plate (75). A connecting bolt (77) is threaded through the top surface of the first connecting plate (75), and the bottom surface of the second connecting plate (76) is fixedly connected to the cutting machine (73).

5. The corner processing device for a honeycomb panel as described in claim 4, characterized in that: The outer surface of the dust collection box (74) is fixedly connected to the second connecting plate (76) by a fixing rod. There are two dust collection boxes (74), and the dust outlet ends of the two dust collection boxes (74) are fixedly connected to the three-way pipe (52) by steel wire hoses.

6. The corner processing device for a honeycomb panel as described in claim 1, characterized in that: A spring body (85) is fixedly connected to the bottom surface of the lifting plate (82), and the end of the spring body (85) away from the lifting plate (82) is fixedly connected to the contact plate (83).

7. The corner processing device for a honeycomb panel as described in claim 1, characterized in that: The top surface of the lifting plate (82) is fixedly connected to a snap-fit ​​box (86), one end of the through plate (84) is movably connected to the snap-fit ​​box (86), the front surface of the snap-fit ​​box (86) is threadedly connected to a snap-fit ​​bolt (87), the outer surface of the through plate (84) is provided with a threaded hole matching the structural size of the snap-fit ​​bolt (87), and the outer surface of the through plate (84) is coated with a scale layer.

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