Composite PE pressure pipe and method for producing the same
By designing a heating-stabilized connection component and a rotatable connection component, the connection problem of suspended docking of composite PE booster pipes was solved, achieving a stable connection without the need for heat fusion equipment, and improving operational convenience and connection stability.
Patent Information
- Application Number
- CN202211210345.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2042-09-30
AI Technical Summary
Existing composite PE booster pipes cannot be heat-fused when vertically connected in mid-air, and the use of heat-fusion equipment is limited by the environment, affecting the ease of operation.
A composite PE booster pipe structure was designed, including a heated and stable connection component and a rotatable connection component. A stable connection is achieved by using powdered hot melt adhesive and silicone heating pads. Through the cooperation of the heating ring and the rotatable connection component, a stable connection without the need for hot melt equipment is achieved.
This achieves a stable connection for composite PE booster pipes, avoiding reliance on hot-melt equipment and improving the convenience and stability of the connection.
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Figure CN115782233B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of PE pipe, in particular to a composite PE booster pipe and a production method thereof. BACKGROUND
[0002] PE is polyethylene plastic, the most basic plastic, plastic bags, cling film, etc. are PE, HDPE is a kind of crystallinity, non-polar thermoplastic resin. The original HDPE is milky white, and the micro-thin section is translucent to a certain extent. PE has excellent resistance to most of the characteristics of living and industrial chemicals. Among them, the composite PE booster pipe belongs to one kind of PE pipe.
[0003] And the butt joint between the composite PE booster pipe usually adopts hot melting, and the pipe is fixed. However, the completion of the hot melting process needs the help of hot melting equipment. The use of hot melting equipment needs to be placed stably, and enough operation space must be left around the equipment. Therefore, the process of hot melting connection of the composite PE booster pipe by the hot melting equipment is affected by the use environment. For example, when the composite PE booster pipe needs to be connected vertically, the composite PE booster pipe cannot be hot-melted and connected because the hot melting equipment has no supporting point when the composite PE booster pipe is suspended. In addition, the suspended butt joint of the composite PE booster pipe is not conducive to the operation of the workers. SUMMARY
[0004] The purpose of the present application is to provide a composite PE booster pipe and a production method thereof to solve the problems mentioned above.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a composite PE booster pipe, the PE booster pipe butt joint assembly comprises a first spliced PE booster pipe, a second spliced PE booster pipe, an embedded groove, a lead-in snap ring, a connecting thread groove, a through groove and an annular sliding groove, the first spliced PE booster pipe and the second spliced PE booster pipe are made of PE booster pipe, the second spliced PE booster pipe is located on one side of the first spliced PE booster pipe, the embedded groove is opened in the inside of the first spliced PE booster pipe towards the side of the second spliced PE booster pipe, wherein the lead-in snap ring is fixed on the side of the second spliced PE booster pipe towards the first spliced PE booster pipe, the connecting thread groove is opened on the first spliced PE booster pipe, wherein the through groove is opened in the inside of the first spliced PE booster pipe, the annular sliding groove is symmetrically opened on the outside of the second spliced PE booster pipe, the first spliced PE booster pipe is provided with a heating stable connection assembly, and the second spliced PE booster pipe is provided with a rotatable connection assembly.
[0006] Preferably, the heating and stabilizing connecting assembly comprises a heating ring, a storage cavity, a guide plate, an intercommunication frame, a top driving rod, an elastic supporting rod, a sealing cover and a silica gel heating sheet, the storage cavity is arranged in the middle of the upper side of the heating ring, the guide plate is symmetrically arranged on the two sides of the storage cavity, the intercommunication frame is embedded in the heating ring, the top driving rod is arranged in the middle of the intercommunication frame, the elastic supporting rod is fixed on the two sides of the top driving rod, the sealing cover is arranged on the upper side of the storage cavity, and the silica gel heating sheet is sleeved on the outer side of the heating ring.
[0007] Preferably, the heating ring is sleeved on the first spliced PE booster pipe, the guide plate is fixedly connected between the heating ring and the guide plate, the guide plate is symmetrically arranged on the two sides of the intercommunication frame, the intercommunication frame is arranged in intercommunication with the through groove, the top driving rod is arranged in a T shape, the side of the elastic supporting rod away from the top driving rod is fixed on the guide plate, and the sealing cover is fixed on the heating ring.
[0008] Preferably, the rotatable connecting assembly comprises an upper rotatable half ring, an anti-skid protrusion, a clamping groove block, a thread plate, a butt joint guide column, a lower rotatable half ring and a butt joint groove, the anti-skid protrusion is fixed on the upper side of the upper rotatable half ring, the clamping groove block is fixed on the lower side of the upper rotatable half ring, the thread plate is fixed on one side of the upper rotatable half ring, the butt joint guide column is fixed on the two ends of the upper rotatable half ring, the lower rotatable half ring is spliced on the lower side of the upper rotatable half ring, and the butt joint groove is symmetrically arranged on the two sides of the lower rotatable half ring.
[0009] Preferably, the upper rotatable half ring and the anti-skid protrusion are integrally formed, the clamping groove block is arranged in the annular sliding groove, the two thread plates are spliced to form a cylinder, the cylinder is screw-connected between the connecting thread groove and the first spliced PE booster pipe, and the butt joint guide column is inserted into the butt joint groove.
[0010] A composite PE booster pipe, the PE booster pipe comprises the following production steps:
[0011] Step one: raw material mixing; the PE raw material, polyamide, masterbatch, stabilizer, antioxidant and defoaming agent are proportioned, introduced into the inside of a drying mixer, mixed and dried by the drying mixer, the moisture in the raw material is removed, and the mixed raw material is added to a feeding device;
[0012] Step two: extrusion molding; after the raw material is added to the inside of the feeding device, the raw material is extruded in a molten state by an exhaust double screw rod, and the raw material in the molten state is introduced into an extrusion die, and then molded by the die;
[0013] Step three: cooling and shaping; the shaped profile is sent to a drying device for drying, and the profile can be cut according to the actual length required.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] Through the arrangement of the present application, the stable connection between the two composite PE booster pipes is facilitated, and during the connection of the two composite PE booster pipes, the powdered hot melt adhesive can be uniformly distributed at the connection position of the two composite PE booster pipes with the connection of the two composite PE booster pipes, and then the powdered hot melt adhesive is heated by the silica gel heating sheet, which not only facilitates the heating of the composite PE booster pipe and does not need to be limited by the hot melt equipment, but also can heat the stable connection between the composite PE booster pipes. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a perspective view of the present application.
[0017] Figure 2 is a half-section perspective view of the first spliced PE booster pipe of the present application.
[0018] Figure 3 is a perspective view of the heating ring of the present application.
[0019] Figure 4 is a half-section perspective view of the second spliced PE booster pipe of the present application.
[0020] Figure 5 is a half-section front view of the heating ring of the present application.
[0021] Figure 6 is an enlarged view of A in the present application. Figure 5
[0022] In the figure: 1, first spliced PE booster pipe; 101, heating ring; 102, storage cavity; 103, guide plate; 104, intercommunication frame; 105, jacking rod; 106, elastic support rod; 107, sealing cover; 108, silica gel heating sheet; 11, second spliced PE booster pipe; 1101, upper rotating half ring; 1102, anti-skid protrusion; 1103, clamping groove block; 1104, wire tooth plate; 1105, butt joint guide column; 1106, lower rotating half ring; 1107, butt joint groove; 12, embedded groove; 13, lead-in clasp; 14, connecting thread groove; 15, through groove; 16, annular sliding groove. DETAILED DESCRIPTION
[0023] Features and exemplary embodiments of various aspects of the present application will now be described in detail. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without some or all of these specific details. In other instances, well known structures and functions have not been described in detail in order not to unnecessarily obscure the present application. The following description of the embodiments is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
[0024] Referring now to the drawings Figures 1 to 6 The present application provides a technical solution: including PE booster pipe butt joint assembly, PE booster pipe butt joint assembly includes first spliced PE booster pipe 1, second spliced PE booster pipe 11, embedded groove 12, lead-in snap ring 13, connecting thread groove 14, through groove 15 and annular sliding groove 16, the first spliced PE booster pipe 1 and the second spliced PE booster pipe 11 are made of PE booster pipe, and the method for producing the first spliced PE booster pipe 1, the second spliced PE booster pipe 11 is the same as the direction of the production of the PE booster pipe, the second spliced PE booster pipe 11 is on the side of the first spliced PE booster pipe 1, the embedded groove 12 is opened in the inside of the first spliced PE booster pipe 1 towards the side of the second spliced PE booster pipe 11, wherein the lead-in snap ring 13 is fixed on the side of the second spliced PE booster pipe 11 towards the first spliced PE booster pipe 1, the lead-in snap ring 13 is in the inside of the embedded groove 12, the lead-in snap ring 13 is arranged in close contact with the first spliced PE booster pipe 1, so that the lead-in snap ring 13 can increase the sealing performance of the second spliced PE booster pipe 11 between the first spliced PE booster pipe 1, the connecting thread groove 14 is opened on the first spliced PE booster pipe 1, wherein the through groove 15 is opened in the inside of the first spliced PE booster pipe 1, the annular sliding groove 16 is symmetrically opened on the outside of the second spliced PE booster pipe 11, the first spliced PE booster pipe 1 is arranged with a heating stable connection assembly, wherein the second spliced PE booster pipe 11 is arranged with a rotatable connection assembly.
[0025] The heating and stabilizing connecting assembly comprises a heating ring 101, a storage cavity 102, guide plates 103, an intercommunication frame 104, a jacking rod 105, elastic supporting rods 106, a sealing cover 107 and a silica gel heating sheet 108, wherein the storage cavity 102 is arranged in the middle of the upper side of the heating ring 101, the storage cavity 102 is internally arranged with powder hot melt adhesive, the guide plates 103 are symmetrically arranged on both sides of the inside of the storage cavity 102, the intercommunication frame 104 is embedded on the heating ring 101, the jacking rod 105 is arranged in the middle of the intercommunication frame 104, the elastic supporting rods 106 are uniformly fixed on both sides of the jacking rod 105, the sealing cover 107 is arranged on the inside of the storage cavity 102, and the silica gel heating sheet 108 is sleeved on the outside of the heating ring 101. The silica gel heating sheet 108 comprises a heating wire and silica gel insulation steps wrapping the heating wire, and the silica gel heating sheet 108 only needs to be attached to the heating ring 101 to be electrified, so that the heating ring 101 can be heated.
[0026] The heating ring 101 is sleeved on the first spliced PE booster pipe 1, the guide plates 103 are fixedly connected between the heating ring 101, the powder hot melt adhesive can be moved to the middle of the storage cavity 102 through the guide plates 103, the guide plates 103 can be fixed on the heating ring 101 in a buckling manner, so that the guide plates 103 are convenient to install and disassemble, the guide plates 103 are symmetrically arranged on both sides of the intercommunication frame 104, the intercommunication frame 104 is arranged in intercommunication with the through groove 15, the jacking rod 105 is arranged in a T-shaped shape, an arc chamfer is arranged on the side of the jacking rod 105 close to the second spliced PE booster pipe 11, so that the jacking rod 105 is convenient to be jacked, the side of the elastic supporting rod 106 away from the jacking rod 105 is fixed on the guide plate 103, and the sealing cover 107 is fixed on the heating ring 101. The sealing cover 107 is fixed on the heating ring 101 in a buckling manner, so that the sealing cover 107 is convenient to disassemble, so that the powder hot melt adhesive is convenient to be added into the inside of the storage cavity 102.
[0027] The rotatable connecting assembly comprises an upper rotatable half ring 1101, anti-skid protrusions 1102, clamping groove blocks 1103, thread plates 1104, butt joint guide columns 1105, a lower rotatable half ring 1106 and butt joint grooves 1107. The anti-skid protrusions 1102 are uniformly fixed on the upper side of the upper rotatable half ring 1101, the clamping groove blocks 1103 are symmetrically fixed on the lower side of the upper rotatable half ring 1101, the thread plates 1104 are fixed on one side of the upper rotatable half ring 1101, the butt joint guide columns 1105 are symmetrically fixed on both ends of the upper rotatable half ring 1101, the lower rotatable half ring 1106 is spliced on the lower side of the upper rotatable half ring 1101, and the butt joint grooves 1107 are symmetrically formed on both sides of the lower rotatable half ring 1106. Except the butt joint guide columns 1105, other structures on the upper rotatable half ring 1101 are symmetrically arranged on the lower rotatable half ring 1106, and the upper rotatable half ring 1101 and the lower rotatable half ring 1106 are spliced to form a ring, which is sleeved on the second spliced PE booster pipe 11.
[0028] The anti-skid protrusions 1102 are integrally formed between the upper rotatable half ring 1101 and the anti-skid protrusions 1102, and can prevent slipping, so that the staff can rotate the upper rotatable half ring 1101 by the anti-skid protrusions 1102. The clamping groove blocks 1103 are inside the annular sliding groove 16, so that the clamping groove blocks 1103 rotate inside the annular sliding groove 16 when the upper rotatable half ring 1101 rotates, so that the upper rotatable half ring 1101 can rotate. The two thread plates 1104 are spliced to form a cylinder, which is screw-connected between the connecting thread groove 14 and the first spliced PE booster pipe 1. The butt joint guide columns 1105 are inserted into the butt joint grooves 1107. The butt joint guide columns 1105 can be fixed on the lower rotatable half ring 1106 by means of hot melting, so that the ring formed by the upper rotatable half ring 1101 and the lower rotatable half ring 1106 can be limited on the second spliced PE booster pipe 11, facilitating the connection between the first spliced PE booster pipe 1 and the second spliced PE booster pipe 11 in the later period.
[0029] After the two thread plates 1104 are spliced to form a cylinder, the upper rotating half ring 1101 and the lower rotating half ring 1106 can be rotated to make the two thread plates 1104 screwed to the first spliced PE booster pipe 1 through the connecting thread groove 14. At this time, the connection between the first spliced PE booster pipe 1 and the second spliced PE booster pipe 11 can be gradually realized. When the two thread plates 1104 are continuously rotated into the connecting thread groove 14, the thread plate 1104 can continuously push the push rod 105, so that the elastic supporting rod 106 deforms. When the push rod 105 exits the range of the intercommunication frame 104, the intercommunication frame 104 communicates with the through groove 15. At this time, the powder hot melt adhesive falls on the thread of the thread plate 1104. The powder hot melt adhesive continuously fills in the gap between the thread plate 1104 and the connecting thread groove 14 with the connection of the thread plate 1104 and the connecting thread groove 14. When the first spliced PE booster pipe 1 and the second spliced PE booster pipe 11 are spliced, the silica gel heating sheet 108 can be started to heat the heating ring 101 and melt the powder hot melt adhesive filled in the gap between the thread plate 1104 and the connecting thread groove 14. Since the hot melt adhesive is in powder form, the hot melt adhesive can be quickly fused, and the thread plate 1104 and the first spliced PE booster pipe 1 are tightly and stably connected by the thread engagement.
[0030] A composite PE booster pipe, the PE booster pipe comprises the following production steps:
[0031] Step one: raw material mixing; the PE raw material, polyamide, masterbatch, stabilizer, antioxidant and defoaming agent are proportioned and introduced into the inside of the dry mixing machine. The raw materials are mixed and dried by the dry mixing machine. The moisture in the raw materials is removed, and the mixed raw materials are added to the feeding device;
[0032] Step two: extrusion molding; after the raw materials are added to the feeding device in step one, the raw materials are extruded in a molten state by the exhaust double screw rod, and the raw materials in a molten state are introduced into the extrusion die. Then the mold is formed;
[0033] Step three: cooling and shaping; the shaped profile is dried in the air drying device, and the profile can be cut according to the actual length required.
[0034] Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed embodiments, based on the teachings of the disclosure, the drawings and the appended claims. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite articles "a" and "an" do not exclude a plurality; the term "first", "second", "third" etc. are used to distinguish names only and not to imply any particular order. Any reference signs in the claims should not be construed as limiting the scope of the claims. The functions of the various parts of the claims can be performed by a single dedicated hardware or software module. The fact that certain technical features appear in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.
Claims
1. A composite PE pressure pipe comprising a PE pressure pipe butt joint assembly, characterized by: The PE booster pipe assembly includes a first spliced PE booster pipe (1), a second spliced PE booster pipe (11), an embedding groove (12), an inlet retaining ring (13), a connecting thread groove (14), a through groove (15), and an annular sliding groove (16). Both the first spliced PE booster pipe (1) and the second spliced PE booster pipe (11) are made of PE booster pipe. The second spliced PE booster pipe (11) is located on one side of the first spliced PE booster pipe (1). The embedding groove (12) is formed inside the first spliced PE booster pipe (1) facing the second spliced PE booster pipe. (11) on one side, wherein the guide ring (13) is fixed on the side of the second spliced PE booster pipe (11) facing the first spliced PE booster pipe (1), the connecting thread groove (14) is opened on the first spliced PE booster pipe (1), wherein the through groove (15) is opened inside the first spliced PE booster pipe (1), the annular sliding groove (16) is symmetrically opened on the outside of the second spliced PE booster pipe (11), a heating and stabilizing connection assembly is arranged on the first spliced PE booster pipe (1), wherein a rotatable connection assembly is arranged on the second spliced PE booster pipe (11); The heating and stabilizing connection assembly includes a heating ring (101), a storage cavity (102), a guide plate (103), an interconnecting frame (104), a push rod (105), an elastic support rod (106), a sealing cover (107), and a silicone heating sheet (108). The storage cavity (102) is located at the upper middle position of the heating ring (101). The guide plate (103) is symmetrically arranged on both sides inside the storage cavity (102). The interconnecting frame (104) is embedded through the heating ring (101). The push rod (105) is located in the middle of the interconnecting frame (104). The elastic support rod (106) is evenly fixed on both sides of the push rod (105). The sealing cover (107) is located on the upper inside of the storage cavity (102). The silicone heating sheet (108) is sleeved on the outside of the heating ring (101). The rotatable connecting assembly includes an upper rotating half-ring (1101), anti-slip protrusions (1102), a slot block (1103), a threaded plate (1104), a docking guide post (1105), a lower rotating half-ring (1106), and a docking groove (1107). The anti-slip protrusions (1102) are evenly fixed on the upper side of the upper rotating half-ring (1101), the slot block (1103) is symmetrically fixed on the lower side of the upper rotating half-ring (1101), the threaded plate (1104) is fixed on one side of the upper rotating half-ring (1101), the docking guide post (1105) is symmetrically fixed at both ends of the upper rotating half-ring (1101), the lower rotating half-ring (1106) is spliced on the lower side of the upper rotating half-ring (1101), and the docking groove (1107) is symmetrically opened on both sides of the lower rotating half-ring (1106).
2. The composite PE pressure pipe according to claim 1, characterized in that: The heating ring (101) is fitted onto the first spliced PE booster pipe (1), wherein the guide plate (103) is fixedly connected to the heating ring (101), the guide plate (103) is symmetrically located on both sides of the interconnection frame (104), wherein the interconnection frame (104) and the through groove (15) are interconnected, the jacking rod (105) is arranged in a T-shape, wherein the side of the elastic support rod (106) away from the jacking rod (105) is fixed on the guide plate (103), and the sealing cover (107) is fixed on the heating ring (101).
3. A composite PE pressure pipe according to claim 2, characterized in that: The upper rotating half ring (1101) and the anti-slip protrusion (1102) are integrally formed. The slot block (1103) is located inside the annular slide groove (16). The two threaded plates (1104) are spliced to form a cylinder. The cylinder is connected to the first spliced PE pressure boosting pipe (1) by connecting thread groove (14). The docking guide post (1105) is inserted into the docking groove (1107).
4. A method for producing a composite PE booster pipe as described in claim 1, wherein the PE booster pipe comprises the following production steps: Step 1: Raw material mixing; Prepare PE raw materials, polyamide, masterbatch, stabilizer, antioxidant and defoamer, mix the above raw materials in proportion, and put them into the inside of the drying mixer. Use the drying mixer to mix the raw materials and dry them at the same time to remove the moisture. Then add the mixed raw materials into the feeding device. Step 2: Extrusion molding; Based on Step 1, after the raw material is added into the feeding device, the raw material is extruded in a molten state through the exhaust twin screw, and the molten raw material enters the extrusion die, and then is shaped through the die; Step 3: Cooling and shaping; the formed profile is then placed in a drying device for drying and cut to the required length.
Citation Information
Patent Citations
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