Liquid tank moving lifting positioning tool

By using a wire rope and pulley mechanism and an anti-fall structure, the safety and stability issues during the lifting and lowering of the storage tank were resolved, enabling smooth lifting and precise positioning of the liquid tank and improving operational safety and efficiency.

CN115784073BActive Publication Date: 2025-11-04CHENGXI SHIPYARD XINRONG
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Patent Information

Application Number
CN202211423481.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-15
Publication Date
2025-11-04
Estimated Expiration
2042-11-15

AI Technical Summary

Technical Problem

Existing storage tanks have poor safety and stability during lifting and lowering, are prone to falling due to hydraulic leakage, and are difficult to position accurately and support stably.

Method used

A steel wire rope and pulley mechanism are used to form a labor-saving pulley block, which, combined with an anti-fall structure, casters, and jacks, ensures the stability and safety of the lifting process.

Benefits of technology

It enables smooth lifting and precise positioning of liquid tanks, preventing them from falling and improving safety and operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of liquid tank mobile lifting positioning tool, including bottom frame, bottom frame upper side is equipped with lifting frame, for fixing liquid tank in lifting frame, bottom frame four around is equipped with at least four support columns, lifting frame is set in support column inboard, lifting frame and support column corresponding position with support column sliding connection;Lifting mechanism, it is used to control the lifting movement of lifting frame whole, it includes pulley mechanism, steel wire rope, winch device;Steel wire rope first end is connected with lifting frame, second end is connected in winch device formation drive, steel wire rope reel is worn over pulley mechanism formation effortless pulley traction lifting frame and carries out lifting movement.The application is provided with anti-falling structure in lifting frame, when using first by steel wire rope pulling slide pole can unlock anti-falling structure, once steel wire rope breaks, tension spring can drive slide pole reset and make ratchet block into ratchet rack, instantaneous formation support, to prevent lifting frame from falling.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mobile tank, in particular to a liquid tank mobile lifting positioning tool. BACKGROUND

[0002] The storage tank is used to store acid, alkali, alcohol, gas, liquid and other refined chemical substances. The storage tank is generally made of polyethylene, polypropylene, glass fiber reinforced plastic, ceramic, rubber and stainless steel, etc. according to different materials.

[0003] The storage tank is mostly large in size and is used to store a large amount of storage material. In this case, the storage tank is heavy and difficult to move and transport. It is very inconvenient to use manual batch delivery, which greatly reduces the work efficiency. The current market storage tank has a single function and cannot move the tank body filled with liquid material. In addition, when the material is input and output, the tank body inlet and outlet are misaligned, which is not convenient for filling and discharging the material.

[0004] The prior art discloses (announces) a precise positioning assembly tool for large storage tank, which is mainly composed of a pin seat lifter, a V seat lifter and a supporting roller frame arranged on the base assembly. The V seat, the pin seat and the walking mechanism are reasonably combined to move on the base to realize the precise and rapid assembly of the tank body, the V seat and the pin seat. The assembly becomes a V seat lifter and a pin seat lifter, which realizes positioning by using hydraulic control lifting. The defect is that the bottom lifting adopts a scissors support type lifting mechanism. Although the lifting mechanism can realize the lifting of the storage tank, it actually adopts the principle of scissors lifting table. As can be understood, the supporting distance of the bottom will gradually decrease as the lifting table rises, so that the lifting mechanism of the upper part becomes narrow. This reduces the safety and stability. Secondly, the overall weight is supported by the oil cylinder. If the hydraulic oil leakage problem occurs, the storage tank will quickly fall, which has a large safety hazard.

[0005] Therefore, it is urgent to research a liquid tank mobile lifting positioning tool to solve the above problems. SUMMARY

[0006] The purpose of the present application is to solve the above technical problems and provide a liquid tank mobile lifting positioning tool which can form stable support around the tank body at all times during lifting and has a safety anti-falling mechanism to improve safety performance.

[0007] In order to achieve the above object, the present application adopts the following technical scheme: a liquid tank moving lifting positioning tool, comprising a bottom frame, a lifting frame is arranged on the upper side of the bottom frame, the lifting frame is used for fixing the liquid tank, at least four supporting columns are arranged around the bottom frame, the lifting frame is arranged inside the supporting columns, and the lifting frame and the supporting columns are in sliding connection at corresponding positions;

[0008] A lifting mechanism is used for controlling the lifting movement of the lifting frame as a whole, and comprises a pulley mechanism, a steel wire rope and a winch device; the first end of the steel wire rope is connected with the lifting frame, the second end is connected with the winch device to form a drive, and the steel wire rope reel is wound around the pulley mechanism to form a force-saving pulley to pull the lifting frame to move up and down.

[0009] Further, the pulley mechanism comprises a first pulley, a second pulley and a third pulley; the first pulley is rotatably connected and arranged at the top end of the supporting column, the second pulley is rotatably connected and arranged on the two side faces of the lifting frame, and two second pulleys are arranged on each side face, the two second pulleys are arranged between the two supporting columns on the same side, one third pulley is rotatably connected and arranged on the side face of the lifting frame, and the other third pulley is rotatably connected and arranged on the bottom frame.

[0010] Further, the steel wire rope is provided with two ropes and is arranged on the two sides of the lifting frame, the middle part of each steel wire rope is wound around the two first pulleys and the two second pulleys, and the two ends of the steel wire rope are wound around the third pulleys on the two sides, so that each steel wire rope forms four strands to pull the lifting frame.

[0011] Further, the winch device comprises a driving motor, a speed reducer, a synchronous shaft and a winch shaft, the driving motor and the speed reducer are fixedly arranged on the bottom frame, the output end of the driving motor is connected with the speed reducer, the two ends of the speed reducer are respectively provided with the synchronous shafts, the end portions of the two synchronous shafts are respectively provided with the winch shafts, and the second end of the steel wire rope is wound around the winch shaft.

[0012] Further, the first end of the steel wire rope is connected with the lifting frame through an anti-falling structure, the anti-falling structure comprises a pull rod, a tension spring, a clamping block and a connecting rod, the lifting frame is provided with a sliding cavity for the movement of the pull rod, the two sides of the lifting frame are both provided with the sliding cavities, the sliding cavities are arranged in parallel with the connecting lines of the two supporting columns on the same side, one end of the sliding cavity close to the first end of the steel wire rope is rotatably connected with a fourth pulley, the first end of the steel wire rope is wound around the fourth pulley and enters the sliding cavity to be fixedly connected with the end portion of the pull rod, the other end of the pull rod is fixedly connected with one end of the tension spring, and the other end of the tension spring is fixedly connected with the bottom of the sliding cavity.

[0013] Further, the support column is longitudinally provided with an inwardly recessed ratchet bar, the clamping block is L-shaped and is rotationally connected to the lifting frame through a bending point, a first end of the clamping block is connected to the pull rod through a connecting rod, and a second end of the clamping block is provided with a ratchet block matched with the ratchet bar, the pull rod moves transversely in the sliding cavity to drive the clamping block to rotate and control the meshing of the ratchet block and the ratchet bar.

[0014] Further, the pull rod is provided with a limiting block, and the sliding cavity is provided with a limiting groove matched with the limiting block, and the movement stroke of the pull rod is controlled by the limiting block and the limiting groove.

[0015] Further, the bottom frame is provided with a plurality of universal wheels for supporting and moving.

[0016] Further, the bottom frame is further provided with a plurality of jacks for supporting and positioning.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] 1. The liquid tank moving lifting and positioning tool forms a labor-saving pulley block through a steel wire rope and a pulley mechanism, so that a lifting frame for placing a liquid tank can be stably lifted and moved by using a small driving force, and can be stopped at any position within the stroke height, which is more convenient for butt joint of the inlet and outlet of the tank pipeline and precise control.

[0019] 2. In the present application, the anti-falling structure is arranged in the lifting frame, and when in use, the anti-falling structure can be unlocked by pulling the slide rod through the steel wire rope. Once the steel wire rope is broken, the tension spring can drive the slide rod to reset and make the ratchet block clamped into the ratchet bar, so that support is formed instantaneously, thereby preventing the lifting frame from falling.

[0020] 3. The universal wheels arranged at the bottom of the bottom frame facilitate the movement of the liquid tank to the predetermined position, and the jacks at the bottom are extended to fix the whole upper part, thereby improving the stability.

[0021] 4. Compared with the shearing fork type lifting for controlling the lifting of the tank body in the prior art, the supporting surface will move and decrease, causing instability. In the present application, the support column is always used for supporting during the whole lifting process of the liquid tank, and the stability is good. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is one of the axial measurement drawings of the liquid tank moving lifting and positioning tool.

[0023] Figure 2 It is the second axial measurement drawing of the liquid tank moving lifting and positioning tool.

[0024] Figure 3Schematic diagram of labor-saving pulley and anti-falling structure of the present application

[0025] Figure 4 Schematic diagram of cross-sectional structure of lifting frame of the present application

[0026] Figure 5 Schematic diagram of disengagement of ratchet block from ratchet bar when steel wire rope is intact

[0027] Figure 6 Schematic diagram of ratchet block clamping into ratchet bar for limiting when steel wire rope is broken

[0028] In the figure: 1, bottom frame; 2, lifting frame; 3, support column; 4, steel wire rope; 5, first pulley; 6, second pulley; 7, third pulley; 8, driving motor; 9, speed reducer; 10, synchronous shaft; 11, winding shaft; 12, pull rod; 13, tension spring; 14, clamping block; 15, connecting rod; 16, sliding cavity; 17, fourth pulley; 18, ratchet bar; 19, ratchet block; 20, limiting block; 21, limiting groove; 22, universal wheel; 23, jack. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0030] Embodiment one:

[0031] A liquid tank moving lifting positioning tool, as shown in Figure 1 , Figure 2 , comprises a bottom frame 1, the bottom frame 1 is provided with a plurality of universal wheels 22 at the bottom for supporting and moving; and the bottom frame 1 is also provided with a plurality of jacks 23 at the bottom for supporting and positioning; in actual use, the position movement of the entire moving lifting positioning tool can be controlled through the universal wheels 22, and when the predetermined position is reached, the jacks 23 at the bottom are supported to form fixed position positioning; it can be understood that the number and position of the universal wheels 22 and the jacks 23 provided at the bottom are not limited, and can be increased or decreased according to the weight.

[0032] Embodiment two:

[0033] The bottom frame 1 is provided with a lifting frame 2 on the upper side, and the liquid tank is fixed on the lifting frame 2. During use, the lifting frame 2 is controlled to control the lifting position of the liquid tank. The bottom frame 1 is provided with at least four supporting columns 3 around the periphery. The lifting frame 2 is arranged inside the supporting columns 3. The lifting frame 2 and the supporting columns 3 are in sliding connection at the corresponding positions. Inside the corresponding positions of the lifting frame 2 and the supporting columns 3, rollers for guiding can be arranged to improve the smoothness of lifting. The lifting of the lifting frame 2 is controlled by a lifting mechanism. Specifically, the lifting mechanism includes a pulley mechanism, a steel wire rope 4, and a winch device.

[0034] The first end of the steel wire rope 4 is connected with the lifting frame 2, and the second end is connected to the winch device to form a drive. The steel wire rope 4 is wound around the pulley mechanism to form a labor-saving pulley to pull the lifting frame 2 to move up and down. The winch device includes a driving motor 8, a speed reducer 9, a synchronous shaft 10, and a winding shaft 11. The driving motor 8 and the speed reducer 9 are fixedly arranged on the bottom frame 1. The output end of the driving motor 8 is connected with the speed reducer 9. The speed reducer 9 is provided with the synchronous shaft 10 at both ends. The ends of the two synchronous shafts 10 are provided with the winding shaft 11. The second end of the steel wire rope 4 is wound around the winding shaft 11. During use, the driving motor 8 drives the speed reducer 9 to rotate, and drives the synchronous shaft 10 at both ends to rotate, so as to drive the winding shaft 11 at both sides to rotate at the same time and pull the steel wire rope 4, thereby driving the lifting frame 2.

[0035] The labor-saving pulley mechanism includes a first pulley 5, a second pulley 6, and a third pulley 7. The first pulley 5 is rotatably connected to the top end of the supporting column 3. Figure 1 、 Figure 3As shown, a first pulley 5 is arranged at the top of each of the four support columns 3, and when the steel wire rope 4 is hung down from both sides of the four first pulleys 5, a total of eight strands of steel wire ropes can be formed to pull the lifting frame 2, so as to better share the weight of the liquid tank fixed on the lifting frame 2, and more labor-saving drive the lifting of the lifting frame 2; a second pulley 6 is rotatably connected and arranged on the two side surfaces of the lifting frame 2, and two second pulleys 6 are arranged on each side surface, and the two second pulleys 6 are arranged between the two support columns 3 on the same side; a third pulley 7 is arranged on the outer side of each of the two support columns 3 on the same side, and one third pulley 7 is rotatably connected and arranged on the side surface of the lifting frame 2, and the other third pulley 7 is rotatably connected and arranged on the bottom frame 1. The steel wire rope 4 is provided with two steel wire ropes and is arranged on the two sides of the lifting frame 2, specifically, the steel wire rope 4 first passes through a third pulley 7, is turned upward and passes through a first pulley 5, is horizontally turned and enters a second pulley 6, and then passes through another first pulley 5 and a third pulley 7; the middle part of each steel wire rope 4 is wound around two first pulleys 5 and second pulleys 6, and the two ends of the steel wire rope 4 are wound around the third pulleys 7 on the two sides, so that each steel wire rope 4 forms four strands to pull the lifting frame 2, and one end is driven by the winch device, and the other end is connected with the lifting frame 2; it can be understood that the structure can make the lifting frame 2 stay at any position within the range of the support column 3 by winding the steel wire rope 4, so as to facilitate the correction of the position deviation of the inlet and outlet pipelines of the tank body, and facilitate the connection of the pipelines and the positioning of the liquid tank.

[0036] Example three:

[0037] In order to improve the safety performance of the device, avoid the risk of falling of the liquid tank in the background art document, the device is provided with an anti-falling structure, which is triggered by the breakage of the steel wire rope 4, that is, once the steel wire rope 4 is broken, the anti-falling structure can immediately intervene to fix the lifting frame 2 to prevent the tank from falling; specifically, as shown in Figure 3 , Figure 4 The first end of the steel wire rope 4 is connected with the lifting frame 2 through the anti-falling structure, and the anti-falling structure includes a pull rod 12, a tension spring 13, a clamping block 14, and a connecting rod 15. The lifting frame 2 is provided with a sliding cavity 16 for the movement of the pull rod 12, and the two sides of the lifting frame 2 are provided with sliding cavities 16. The sliding cavities 16 are arranged in parallel with the connecting line of the two support columns 3 on the same side, and one pull rod 12 is arranged in each of the two sliding cavities 16. One end of the sliding cavity 16 close to the first end of the steel wire rope 4 is rotatably connected with a fourth pulley 17, and the first end of the steel wire rope 4 is wound around the fourth pulley 17 and enters the sliding cavity 16 to be fixedly connected with the end of the pull rod 12, as shown in Figure 3As shown, the first end of the steel wire rope 4 enters the opening of the side of the sliding cavity 16 and passes through the fourth pulley 17 arranged at the opening, and the wire of the fourth pulley 17 turns the first end of the steel wire rope 4 into the sliding cavity 16 to be connected to the pull rod 12, the other end of the pull rod 12 is fixedly connected to one end of the tension spring 13, and the other end of the tension spring 13 is fixedly connected to the inner bottom of the sliding cavity 16; then, the pull rod 12 can be pulled by the steel wire rope 4 to move in the direction of the fourth pulley 17, at this time, the tension spring 13 is elongated and stored; if the steel wire rope 4 is broken, the pull rod 12 is immediately pulled back by the tension spring 13, and the movement of the pull rod 12 is used to control the action of the falling structure.

[0038] Further, as shown in Figure 5 、 Figure 6 , the inside of the support column 3 is longitudinally provided with an inwardly recessed ratchet bar 18, the clamping block 14 is L-shaped and is arranged to be bent, and the clamping block 14 is rotatably connected to the lifting frame 2 through the bending turning point, the first end of the clamping block 14 is connected to the pull rod 12 through the connecting rod 15, the two ends of the connecting rod 15 are respectively hinged to the pull rod 12 and the clamping block 14, the second end of the clamping block 14 is provided with a ratchet block 19, the ratchet block 19 is matched with the ratchet bar 18, the pull rod 12 moves transversely in the sliding cavity 16 to drive the clamping block 14 to rotate through the connecting rod 15, and the engagement of the ratchet block 19 and the ratchet bar 18 is controlled. As shown in Figure 4 , the side of the pull rod 12 is provided with a limiting block 20, and the side of the sliding cavity 16 is provided with a limiting groove 21 matched with the limiting block 20, and the movement stroke of the pull rod 12 is controlled by the cooperation of the limiting block 20 and the limiting groove 21.

[0039] In actual control, since the liquid tank is placed on the lifting frame 2, the whole has a certain weight, in the process that the pulling force of the steel wire rope 4 gradually increases from zero to pull up the lifting frame 2, first, the pull rod 12 is pulled to move, the stroke of the pull rod 12 is limited by the limiting block 20, at this time, the pulling force of the steel wire rope 4 can be completely used for lifting control of the lifting frame 2, and the pull rod 12 is always located at the end of the stroke, that is, as shown in Figure 5 , the pull rod 12 pulls the clamping block 14 through the connecting rod 15 to make the ratchet block 19 always away from the ratchet bar 18, that is, the lifting of the lifting frame 2 is always not affected. Once the steel wire rope 4 is broken, the pull rod 12 is pulled back to the starting end of the stroke by the tension spring 13, then as shown in Figure 6 , the clamping block 14 is immediately controlled to rotate through the connecting rod 15 to make the ratchet block 19 clamped into the ratchet bar 18, so as to support the lifting frame 2; this structure well overcomes the risk of falling of the liquid tank, improves the safety performance of the equipment, and has simple structure, high efficiency and high safety performance.

[0040] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A liquid tank moving and lifting positioning tool comprising a bottom frame (1), characterized in that, The bottom frame (1) is provided with a lifting frame (2) on the upper side, the lifting frame (2) is used for fixing a liquid tank, at least four supporting columns (3) are arranged around the bottom frame (1), the lifting frame (2) is arranged inside the supporting columns (3), and the lifting frame (2) is in sliding connection with the supporting columns (3) at corresponding positions. A lifting mechanism is used for controlling the lifting movement of the lifting frame (2) as a whole, and comprises a pulley mechanism, a steel wire rope (4) and a winch device; the first end of the steel wire rope (4) is connected with the lifting frame (2), the second end is connected with the winch device to form a drive, the steel wire rope (4) is wound around the pulley mechanism to form a force-saving pulley to pull the lifting frame (2) to move up and down. The first end of the steel wire rope (4) is connected with the lifting frame (2) through an anti-falling structure, the anti-falling structure comprises a pull rod (12), a tension spring (13), a clamping block (14) and a connecting rod (15), the lifting frame (2) is provided with a sliding cavity (16) for the movement of the pull rod (12), the two sides of the lifting frame (2) are each provided with a sliding cavity (16), the sliding cavities (16) are arranged in parallel with the connecting lines of the two supporting columns (3) on the same side, one end of the sliding cavity (16) close to the first end of the steel wire rope (4) is rotatably connected with a fourth pulley (17), the first end of the steel wire rope (4) is wound around the fourth pulley (17) and then enters the sliding cavity (16) to be fixedly connected with the end of the pull rod (12), the other end of the pull rod (12) is fixedly connected with one end of the tension spring (13), and the other end of the tension spring (13) is fixedly connected with the bottom of the sliding cavity (16). The inside of the supporting column (3) is longitudinally provided with an inwardly recessed ratchet bar (18), the clamping block (14) is arranged in an L-shaped bending mode, is rotatably connected with the lifting frame (2) through a bending turning point, is connected with the pull rod (12) through the connecting rod (15) between the first end of the clamping block (14) and the pull rod (12), and the second end of the clamping block (14) is provided with a ratchet block (19), the ratchet block (19) is matched with the ratchet bar (18), the pull rod (12) moves transversely in the sliding cavity (16) to drive the clamping block (14) to rotate and control the meshing of the ratchet block (19) and the ratchet bar (18).

2. The liquid tank moving and lifting positioning tooling according to claim 1, wherein, The pulley mechanism comprises a first pulley (5), a second pulley (6) and a third pulley (7); the first pulley (5) is rotatably connected and arranged at the top end of the supporting column (3), the second pulley (6) is rotatably connected and arranged on the two side faces of the lifting frame (2), and two second pulleys (6) are arranged on each side face, the two second pulleys (6) are arranged between the two supporting columns (3) on the same side, one third pulley (7) is arranged on each side face of the lifting frame (2), and the other third pulley (7) is rotatably connected and arranged on the bottom frame (1).

3. The liquid tank mobile lifting positioning tool of claim 2, wherein, The steel wire rope (4) is provided with two and is arranged at two sides of the lifting frame (2) respectively, the middle part of each steel wire rope (4) is wound around two first pulleys (5) and second pulleys (6), and the two ends of the steel wire rope (4) are wound around third pulleys (7) at two sides, so that each steel wire rope (4) forms four strands to pull the lifting frame (2).

4. The liquid tank mobile lifting positioning tooling of claim 3, wherein, The winch device comprises a driving motor (8), a speed reducer (9), a synchronous shaft (10) and a winch shaft (11), the driving motor (8) and the speed reducer (9) are fixedly arranged on the bottom frame (1), the output end of the driving motor (8) is connected with the speed reducer (9), the two ends of the speed reducer (9) are respectively provided with the synchronous shaft (10), the end portions of the two synchronous shafts (10) are respectively provided with the winch shaft (11), and the second end of the steel wire rope (4) is wound around the winch shaft (11).

5. The liquid tank mobile lifting positioning tool of claim 4, wherein, The side of the pull rod (12) is provided with a limiting block (20), the side of the sliding cavity (16) is provided with a limiting groove (21) matched with the limiting block (20), and the moving stroke of the pull rod (12) is controlled by the cooperation of the limiting block (20) and the limiting groove (21).

6. The liquid tank mobile lifting positioning tool of claim 1, wherein, The bottom frame (1) is provided with a plurality of universal wheels (22) for supporting and moving at the bottom.

7. The liquid tank mobile lifting positioning tool of claim 1, wherein, The bottom frame (1) is further provided with a plurality of jacks (23) for supporting and positioning at the bottom.

Citation Information

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