A non-destructive testing instrument for steel structure detection
By designing a combined structure of support, hydraulic cylinder, rotating components, and fall arrestors, the automatic movement of steel structure inspection instruments was achieved, solving the problem of high labor intensity for workers in existing technologies and improving the flexibility and safety of inspection.
Patent Information
- Application Number
- CN202211557799.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-12-06
AI Technical Summary
Existing steel structure flaw detection equipment requires workers to hold the probe close to the steel structure to be inspected, resulting in extremely high labor intensity.
A non-destructive testing instrument was designed, which adopts a combination structure of bracket, hydraulic cylinder, rotating component, biting wheel and anti-fall component, so that the testing instrument can move along the steel structure on its own, and the labor intensity of the workers is reduced by adjustable grip component and steering component.
It enables automatic movement of testing instruments, reduces the labor intensity of staff, improves the flexibility and safety of testing, and ensures the reliability of test results.
Smart Images

Figure CN115791968B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of non-destructive testing equipment for steel structures, in particular to a non-destructive testing instrument for steel structure detection. BACKGROUND
[0002] Steel structural members are common support components in life. Buildings using steel structures only need to quickly connect the steel structures and the pre-embedded parts embedded in the ground through bolt connection to build the frame of the entire building, which can greatly shorten the construction time of the building, and the steel structural members can ensure sufficient strength to ensure the stability of the building. Therefore, steel structural members are widely used in production plants, agricultural greenhouses, breeding plants and other buildings.
[0003] The steel structure flaw detector disclosed in the Chinese utility model patent with the authorization announcement number CN216117471U needs the staff to hold the probe close to the surface of the steel structural member to be detected for detection during work, and the probe is connected with the flaw detector body through wires, which makes it necessary for the staff to hold the probe and walk through all parts of the steel structural member to be detected to complete the detection work when detecting the steel structural member located at a high place, greatly increasing the labor intensity of the staff. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the present application provides a non-destructive testing instrument for steel structure detection, which solves the problem that the existing steel structure flaw detection equipment needs the staff to hold the probe close to the steel structural member to be detected for flaw detection, resulting in a great labor intensity of the staff during detection.
[0006] (II) Technical solutions
[0007] In order to achieve the above object, the present application provides the following technical scheme: a nondestructive testing instrument for steel structure detection, comprising a support, a flaw detection unit is arranged on the support, a first cavity is arranged at the bottom of the support, two groups of first hydraulic cylinders are arranged in the first cavity, the extension directions of the two groups of first hydraulic cylinders are respectively the front and the back, and the two groups of first hydraulic cylinders respectively penetrate the front side wall and the back side wall of the support, two groups of rotating assemblies are symmetrically arranged on the two groups of first hydraulic cylinders, and the number of each group of rotating assemblies is equal to the number of each group of first hydraulic cylinders, two groups of clamping wheels are symmetrically arranged on the two groups of rotating assemblies, two groups of clamping state detection assemblies are symmetrically arranged on the two groups of rotating assemblies, the two groups of clamping state detection assemblies are respectively located directly above the two groups of clamping wheels, two groups of anti-falling pieces are symmetrically arranged on the two groups of rotating assemblies, and the two groups of anti-falling pieces are respectively located directly below the two groups of clamping wheels, an adjustable holding assembly is arranged on the support, and a detection terminal is arranged on the adjustable holding assembly. The first hydraulic cylinder cooperates with the two groups of rotating assemblies to drive the two groups of clamping rollers and the two groups of anti-falling pieces to move close to each other until the steel structure to be detected is clamped. In this way, when the rotating assembly drives the clamping roller and the anti-falling piece to rotate, the detection instrument can move along the steel structure to be detected, so that the worker does not need to hold the detection device during the detection process, effectively reducing the labor intensity of the worker, and the adjustable holding assembly can send the detection instrument to a higher and farther position without the help of climbing or moving tools, further reducing the labor intensity of the worker.
[0008] Preferably, the rotating assembly comprises a fixed block arranged on the first hydraulic cylinder, a first driving motor is connected to the bottom of the fixed block, a rotating shaft is connected to the first driving motor, the rotating shaft is fixedly inserted into the fixed block, the top end of the rotating shaft penetrates the fixed block and extends to the upper side of the fixed block, and the clamping wheel is fixedly sleeved on the outer circumferential surface of the rotating shaft on the upper side of the fixed block. When the clamping wheel tightly clamps the two side surfaces of the steel structure to be detected, the clamping wheel can roll on the side surface of the steel structure to be detected when the clamping wheel is driven to rotate by the second driving motor and the rotating shaft, so that the entire detection instrument can be stably moved in one direction, thereby realizing the automatic movement of the detection instrument and reducing the labor intensity of the worker.
[0009] As preferred, the occlusion state detection assembly comprises connecting blocks fixedly sleeved on the top end of the rotating shaft, two groups of pressure sensors symmetrically connected on the close side of the connecting blocks, two groups of first elastic telescopic rods symmetrically arranged on the pressure sensors, two groups of rollers symmetrically connected on the elastic telescopic rods, the rollers closest to the outer circumferential generatrix of the steel structure to be detected and the occlusion wheels closest to the outer circumferential generatrix of the steel structure to be detected being on the same vertical line when the elastic telescopic rods are in the shortest state, and the pressure sensors being connected with the detection terminal through wired or wireless mode. When the pressure values of the two groups of pressure sensors are the same and are the set value, it can be judged that the two groups of occlusion wheels have clamped and occluded the steel structure to be detected, so that the detection instrument can reliably and automatically walk during the working process, and the detection work is ensured to be smoothly carried out.
[0010] As preferred, the anti-falling piece is a reverse conical table type rotating roller. When the detection instrument is located at a high place and has a tendency to overturn or fall downward, the anti-falling piece can prevent the instrument from overturning or falling downward by clamping the outer flange of the workpiece, ensuring the safety of the detection instrument, surrounding equipment and personnel, and effectively improving the safety of the detection instrument.
[0011] As preferred, the flaw detection unit comprises an insertion block inserted in the first cavity, a second cavity is formed in the top of the insertion block, two groups of second elastic telescopic rods are arranged in the second cavity, two ultrasonic probes are symmetrically arranged on one group of the second elastic telescopic rods, two groups of limiting rollers are symmetrically arranged on the two sides of the ultrasonic probes, the top of the limiting rollers is flush with the top of the ultrasonic probes, a placing cavity is formed in the top of the support, the placing cavity is connected with the first cavity, the insertion block is simultaneously inserted in the placing cavity and the first cavity, two ear plates are symmetrically connected on the left and right sides of the insertion block, the ear plates are detachably installed in the placing cavity, two guide rollers are symmetrically arranged on the ear plates, and the ultrasonic probe is connected with the detection terminal through wired or wireless mode. When the ear plates are installed in or detached from the placing cavity, the combination or disassembly of the support and the flaw detection unit can be completed, so that the support and the flaw detection unit can be combined to work or the flaw detection unit can work alone according to different working needs, the flexibility of the detection instrument is effectively improved, and the ultrasonic probes can always be in close contact with the side surface of the steel structure to be detected under the cooperation of the second elastic telescopic rods and the limiting rollers, so that the reliability of the detection result is ensured.
[0012] As preferred, another set of the second elastic telescopic rod is provided with an eddy current detection plate, two limiting plates are symmetrically connected to the side of the two ultrasonic detection heads, the bottom of the two limiting plates is in contact with the top of the eddy current detection plate, the top of the eddy current detection plate is below the top of the ultrasonic detection head, and the eddy current detection plate is connected to the detection terminal through a wired or wireless mode. The eddy current detection plate and the ultrasonic detection head can cooperate to simultaneously detect the surface and the deep part of the steel structure to be detected, thereby ensuring the reliability of the detection.
[0013] As preferred, the grippable assembly comprises a connecting assembly provided on the plug block, the connecting assembly is provided with a steering assembly, the steering assembly is located at the lower side of the plug block, and the steering assembly is provided with a grip handle. The staff can use the grippable assembly to deliver the detection instrument to a higher or farther place without using climbing or moving tools, thereby further reducing the labor intensity of the staff.
[0014] As preferred, the connecting assembly comprises a first threaded plug rod threaded into the bottom of the plug block, two sets of second threaded plug rods are symmetrically plugged into the bottom of the plug block, the bottom ends of the two sets of second threaded plug rods are rotatably connected with a fixing plate, a plug hole is formed in the fixing plate, a limiting slot is formed in the plug hole, the first threaded plug rod is movably plugged into the plug hole, the bottom end of the first threaded plug rod penetrates through the plug hole and extends to the lower side thereof, a limiting plate is connected to the side of the first threaded plug rod, the limiting plate is movably plugged into the limiting slot, and a first threaded hole is formed in the bottom end of the first threaded plug rod. The steering assembly can be reliably connected with the plug block.
[0015] As preferred, the steering assembly comprises a top plate, a third threaded plug rod is provided on the top of the top plate, the third threaded plug rod is threaded into the first threaded hole, two vertical plates are symmetrically connected to the bottom of the top plate, a rotating rod is rotatably connected to the side of the two vertical plates close to each other, a second driving motor is provided on the side of the vertical plate, the second driving motor is connected to the end of the rotating rod, a rotating plate is fixedly sleeved on the outer circumferential surface of the rotating rod, a bottom plate is connected to the bottom of the rotating plate, and a second threaded hole is formed in the bottom of the bottom plate. The second driving motor is started to drive the rotating plate to rotate through the rotating rod, so as to adjust the angle between the grip and the support, so that the angle can be flexibly adjusted according to the positional relationship between the detection part and the staff during the detection work, so that the staff is in the most labor-saving working state under the premise of ensuring the accuracy of the detection structure, thereby further reducing the labor intensity of the staff.
[0016] Preferably, the grip includes multiple handles, each with a fourth threaded insertion rod at its top and a third threaded hole at its bottom. The fourth threaded insertion rod is adapted to the second and third threaded holes. The multiple handles are connected and combined into a long rod via the fourth threaded insertion rod and the third threaded hole. The fourth threaded insertion rod on the uppermost handle is threaded into the second threaded hole, and the detection terminal is located on the outer circumferential surface of the lowermost handle. Different numbers of handles can be selected and connected together as needed, ensuring that the detection instrument can be delivered to the required location without affecting the flexibility of the handle movement, thus guaranteeing the smooth progress of the flaw detection work.
[0017] (III) Beneficial Effects
[0018] Compared with the prior art, the present invention provides a non-destructive testing instrument for steel structure inspection, which has the following beneficial effects:
[0019] 1. The present invention, through the configuration of a first hydraulic cylinder in conjunction with two sets of rotating components, can simultaneously drive two sets of biting rollers and two sets of anti-falling components to approach each other until they clamp the steel structure to be inspected. This coordination allows the inspection instrument to move automatically along the steel structure to be inspected when the rotating components drive the biting rollers and anti-falling components to rotate, thus eliminating the need for the operator to hold the inspection equipment continuously during the inspection process, effectively reducing the labor intensity of the operator.
[0020] 2. The present invention, through its adjustable grip component, allows the testing instrument to be delivered to higher and farther locations without the aid of climbing or moving tools, further reducing the labor intensity of the staff. In cases where it is not suitable for the testing instrument to move on its own, the flaw detection unit can be detached from the support, and then the adjustable grip component can be used to drive the flaw detection unit to perform flaw detection on the steel structural components within the reachable range. This increases the flexibility of the flaw detector and further improves its practicality.
[0021] 3. The present invention can change the angle between the bracket and the handle by setting the steering component, so that during the flaw detection work, the angle can be flexibly adjusted according to the positional relationship between the part to be detected and the worker. In this way, while ensuring the accuracy of the detected structure, the worker can be in the most labor-saving working state, further reducing the labor intensity of the worker. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the first structure of a non-destructive testing instrument for steel structure inspection according to the present invention;
[0023] Figure 2 This is a schematic diagram of the second structure of a non-destructive testing instrument for steel structure inspection according to the present invention;
[0024] Figure 3 For the application Figure 2 enlarged view of A in the application;
[0025] Figure 4 For the application, a first partial mechanism schematic diagram of a non-destructive testing instrument for steel structure detection;
[0026] Figure 5 For the application, a second partial mechanism schematic diagram of a non-destructive testing instrument for steel structure detection;
[0027] Figure 6 For the application, a structure schematic diagram of a flaw detection unit;
[0028] Figure 7 For the application, a front view sectional view of a flaw detection unit;
[0029] Figure 8 For the application, a structure schematic diagram of a connecting assembly;
[0030] Figure 9 For the application, a structure schematic diagram of a steering assembly;
[0031] Figure 10 For the application, a structure schematic diagram of a holding handle;
[0032] Figure 11 For the application, a partial front view sectional view of a holding handle.
[0033] In the figure: 10 detection terminal, 20 workpiece, 100 support, 101 first cavity, 102 placement cavity, 200 flaw detection unit, 201 plug block, 202 second cavity, 203 second elastic telescopic rod, 204 ultrasonic probe head, 205 limiting roller, 206 ear plate, 207 guide roller, 208 eddy current detection plate, 209 limiting plate, 300 first hydraulic cylinder, 400 rotating assembly, 401 fixed block, 402 first drive motor, 403 rotating shaft, 500 clamping roller, 600 clamping state detection assembly, 601 connecting block, 602 pressure sensor, 603 elastic telescopic rod, 604 roller, 700 anti-falling piece, 800 adjustable holding assembly, 801 connecting assembly, 8011 plug block, 8012 second threaded plug rod, 8013 fixed plate, 8014 jack, 8015 limiting groove, 8016 limiting plate, 802 steering assembly, 8021 top plate, 8022 third threaded plug rod, 8023 vertical plate, 8024 rotating rod, 8025 second drive motor, 8026 rotating plate, 8027 bottom plate, 803 holding handle, 8034 holding rod, 8032 fourth threaded plug rod, 8033 third threaded hole. DETAILED DESCRIPTION
[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0035] As shown in Figure 1 and Figure 2 , the present application provides a technical solution: a nondestructive testing instrument for steel structure detection, comprising a support 100, the support 100 is provided with a flaw detection unit 200, the bottom of the support 100 is provided with a first cavity 101, two groups of first hydraulic cylinders 300 are arranged in the first cavity 101, the extension directions of the two groups of first hydraulic cylinders 300 are respectively the front and the back, and the two groups of first hydraulic cylinders 300 respectively penetrate the front side wall and the back side wall of the support 100, two groups of rotating assemblies 400 are symmetrically arranged on the two groups of first hydraulic cylinders 300, and the number of each group of rotating assemblies 400 is equal to the number of each group of first hydraulic cylinders 300, two groups of clamping wheels 500 are symmetrically arranged on the two groups of rotating assemblies 400, two groups of clamping state detection assemblies 600 are symmetrically arranged on the two groups of rotating assemblies 400, the two groups of clamping state detection assemblies 600 are respectively located directly above the two groups of clamping wheels 500, two groups of anti-falling pieces 700 are symmetrically arranged on the two groups of rotating assemblies 400, the two groups of anti-falling pieces 700 are respectively located directly below the two groups of clamping wheels 500, an adjustable holding assembly 800 is arranged on the support 100, a detection terminal 10 is arranged on the adjustable holding assembly 800, and a I-shaped steel structure 20 is further included. Through the cooperation of the first hydraulic cylinder 200 and the two groups of rotating assemblies 400, the two groups of clamping rollers 500 and the two groups of anti-falling pieces 700 can be driven to move close to each other until clamping the steel structure to be detected. Such cooperation enables the detection instrument to move along the steel structure to be detected when the rotating assembly 400 drives the clamping roller 500 and the anti-falling piece 700 to rotate, so that the staff does not need to hold the detection equipment during the detection process, effectively reducing the labor intensity of the staff, and the adjustable holding assembly 800 can send the detection instrument to a higher and farther position without the help of climbing or moving tools, further reducing the labor intensity of the staff.
[0036] As preferred, the rotating assembly 400 comprises a fixed block 401 arranged on the first hydraulic cylinder 300, the fixed block 401 is connected with a first driving motor 402 at the bottom, the first driving motor 402 is connected with a rotating shaft 403, the rotating shaft 403 is fixedly inserted into the fixed block 401 and the top end of the rotating shaft 403 penetrates through the fixed block 401 and extends to the upper side of the fixed block 401, the clamping wheel 500 is fixedly sleeved on the outer circumferential surface of the rotating shaft 403 at the upper side of the fixed block 401. When the clamping wheel 500 is pressed and clamped on the two side surfaces of the steel structure to be detected, the clamping wheel 500 can roll on the side surface of the steel structure to be detected when the clamping wheel 500 is driven to rotate by the second driving motor 402 and the rotating shaft 403, so that the whole detection instrument can be stably moved in one direction, thereby realizing the automatic movement of the detection instrument and reducing the labor intensity of the workers.
[0037] As shown in Figure 3 The clamping state detection assembly 600 comprises a connecting block 601 fixedly sleeved on the top end of the rotating shaft 403, two groups of pressure sensors 602 are symmetrically connected on the side surfaces close to each other of the two groups of connecting blocks 601, two groups of first elastic expansion rods 603 are symmetrically arranged on the two groups of pressure sensors 602, two groups of rollers 604 are symmetrically connected on the two groups of elastic expansion rods 603, the rollers 604 are closest to the outer circumferential generatrix of the steel structure to be detected when the elastic expansion rods 603 are in the shortest state, the outer circumferential generatrix of the steel structure to be detected closest to the clamping wheel 500 is on the same vertical line, and the two groups of pressure sensors 602 are connected with the detection terminal 10 through the wired or wireless mode. When the pressure values of the two groups of pressure sensors 602 are the same and are the set value, it can be judged that the two groups of clamping wheels 600 have clamped and gripped the steel structure to be detected, so that the detection instrument can reliably and automatically walk during the working process, and the smooth progress of the detection work is ensured.
[0038] As preferred, the anti-falling part 700 is a reverse conical frustum type rotating roll. When the detection instrument is located at a high place and has a tendency to overturn or fall downward, the anti-falling part 700 can prevent the instrument from overturning or falling downward by clamping the outer flange of the workpiece 20, thereby ensuring the safety of the detection instrument, the surrounding equipment and the personnel, and effectively improving the safety of the detection instrument.
[0039] As shown in Figure 6 and Figure 7As shown, the flaw detection unit 200 includes a plug block 201 plugged in the first cavity 101, the top of the plug block 201 is provided with a second cavity 202, and two groups of second elastic telescopic rods 203 are arranged in the second cavity 202, one group of the second elastic telescopic rods 203 is symmetrically provided with two ultrasonic probes 204, and two groups of limiting rollers 205 are symmetrically arranged on both sides of the two ultrasonic probes 204, and the top of the limiting roller 205 is flush with the top of the ultrasonic probe 204. The top of the support 100 is provided with a placing cavity 102, the placing cavity 102 is connected with the first cavity 101, the plug block 201 is simultaneously plugged in the placing cavity 102 and the first cavity 101, and two ear plates 206 are symmetrically connected to the left and right sides of the plug block 201. The two ear plates 206 are detachably installed in the placing cavity 102, two guide rollers 207 are symmetrically arranged on the two ear plates 206, and the ultrasonic probe 204 is connected with the detection terminal 10 through a wired or wireless manner. When the ear plate 206 is installed in or detached from the placing cavity 102, the combination or disassembly of the support 100 and the flaw detection unit 200 can be completed, so that the support 100 and the flaw detection unit 200 can be combined to work or the flaw detection unit 200 can work alone according to different working needs, thereby effectively improving the flexibility of the detection instrument, and the ultrasonic probe 204 can be always attached to the side surface of the steel structure to be detected under the cooperation of the second elastic telescopic rod 203 and the limiting roller 205, thereby ensuring the reliability of the detection result.
[0040] As preferred, the other group of second elastic telescopic rods 203 is provided with an eddy current detection plate 208, two limiting plates 209 are symmetrically connected to the sides of the two ultrasonic probes 204 close to each other, the bottom of the two limiting plates 207 abuts against the top of the eddy current detection plate 206, the top of the eddy current detection plate 208 is located below the top of the ultrasonic probe 204, and the eddy current detection plate 208 is connected with the detection terminal 10 through a wired or wireless manner. The eddy current detection plate 208 and the ultrasonic probe 204 can cooperate with each other to simultaneously detect the surface and the deep part of the steel structure to be detected, thereby ensuring the reliability of the detection.
[0041] As shown in the figure, Figure 8- Figure 11 The holding assembly 800 includes a connecting assembly 801 arranged on the plug block 201, the connecting assembly 801 is provided with a steering assembly 802, the steering assembly 802 is located below the plug block 201, and a holding handle 803 is arranged on the steering assembly 802. The staff can send the detection instrument to a higher or farther place without using climbing or moving tools through the holding assembly 800, thereby further reducing the labor intensity of the staff.
[0042] As preferred, the connecting assembly 801 comprises a first threaded plug rod 8011 threadedly plugged into the bottom of the plug block 201, two groups of second threaded plug rods 8012 symmetrically plugged into the bottom of the plug block 201, the bottom ends of the two groups of second threaded plug rods 8012 being rotatably connected with a fixing plate 8013, the fixing plate 8013 being provided with a plug hole 8014, the plug hole 8014 being provided with a limiting slot 8015, the first threaded plug rod 8011 being movably plugged into the plug hole 8014 and the bottom end of the first threaded plug rod 8011 extending to the lower side of the plug hole 8014, the side surface of the first threaded plug rod 8011 being connected with a limiting plate 8016, the limiting plate 8016 being movably plugged into the limiting slot 8015, and the bottom end of the first threaded plug rod 8011 being provided with a first threaded hole. Thus, the steering assembly 802 can be reliably connected with the plug block 201.
[0043] As preferred, the steering assembly 802 comprises a top plate 8021, the top plate 8021 being provided with a third threaded plug rod 8022 threadedly plugged into the first threaded hole, the bottom of the top plate 8021 being symmetrically connected with two vertical plates 8023, the side surfaces of the two vertical plates 8023 being rotatably connected with a rotating rod 8024, the side surface of the vertical plate 8023 being provided with a second driving motor 8025, the second driving motor 8025 being connected with the end of the rotating rod 8024, the outer circumferential surface of the rotating rod 8024 being fixedly sleeved with a rotating plate 8026, the bottom of the rotating plate 8026 being connected with a bottom plate 8027, and the bottom of the bottom plate 8027 being provided with a second threaded hole. By starting the second driving motor 8025 to drive the rotating plate 8026 to rotate through the rotating rod 8024, the angle between the handle 8031 and the support 100 can be adjusted, so that the angle can be flexibly adjusted according to the positional relationship between the detected part and the worker during the flaw detection work, so that the worker can be in the most labor-saving working state under the premise of ensuring the accuracy of the detection structure, and the labor intensity of the worker is further reduced.
[0044] As preferred, the holding handle 803 comprises a plurality of holding rods 8031, the top end of each of the plurality of holding rods 8031 being provided with a fourth threaded plug rod 8032, the bottom end of each of the plurality of holding rods 8031 being provided with a third threaded hole 8033, the fourth threaded plug rod 8032 being matched with the second threaded hole and the third threaded hole 8033, the plurality of holding rods 8031 being connected and combined into a long rod through the fourth threaded plug rod 8032 and the third threaded hole 8033, the fourth threaded plug rod 8032 on the uppermost holding rod 8031 being threadedly plugged into the second threaded hole, and the detection terminal 10 being arranged on the outer circumferential surface of the lowermost holding rod 8031. According to specific needs, different numbers of holding rods 8031 can be selected to be connected together, so that the detection instrument can be sent to the required position while the flexibility of the holding rod 8031 is not affected, and the flaw detection work can be smoothly carried out.
[0045] Working principle: When working, according to the working condition, it is judged whether the detection instrument can walk by itself or not. If it cannot walk by itself, the flaw detection unit 200 is disassembled from the support 100. If it can walk by itself, the flaw detection unit 200 and the support 100 are combined and installed to work together.
[0046] Then the staff will select different number of grips 8031 according to the distance between the steel structure to be detected and itself, and connect them through the fourth threaded rod 8032 and the third threaded hole 8033, and at the same time connect them with the steering assembly 802 through the second threaded hole, and the steering assembly 802 is connected with the connecting assembly 801 through the third threaded rod 8022 and the first threaded hole, and then the connecting assembly 801 is connected with the plug-in block 201 through the first threaded rod 8011 and the second threaded rod 8012.
[0047] When it can walk by itself, the instrument is sent to the workpiece 20 by the adjustable holding assembly 800, and then the second drive motor 8025 is started to drive the rotating plate 8026 and the grip 8031 to rotate to adjust the angle between the support 100 and the grip 8031, so that the flaw detection unit 200 is parallel and adheres to the surface of the workpiece 20, and then the two groups of first hydraulic cylinders 300 are started to drive the two groups of clamping rollers 500 and the two groups of anti-falling pieces 700 to move away from each other until they no longer block the flaw detection unit 200 from approaching the surface of the workpiece 20, and then the two groups of first hydraulic cylinders 300 are started again in the opposite direction to drive the two groups of clamping rollers 500 to move close to each other until the side of the workpiece 20, and at the same time, the two groups of anti-falling pieces 700 clamp the outer flange of the workpiece 20 to play the role of anti-falling, and then the first drive motor 402 is started to drive the two groups of clamping rollers 500 and the two groups of anti-falling pieces 700 to rotate in the same direction to drive the detection instrument to move automatically along the workpiece 20, so as to realize automatic flaw detection, at this time, the staff only needs to hold the lowermost grip 8031 and move along with the instrument, and watch the detection terminal 10 in real time to obtain the detection result.
[0048] When it cannot walk by itself, the staff holds the grip 8031 and sends the flaw detection unit 200 to the steel structure to be detected, and then starts the second drive motor 8025 to drive the rotating plate 8026 and the grip 8031 to rotate to adjust the angle between the flaw detection unit 200 and the grip 8031, so that the flaw detection unit 200 is parallel and adheres to the surface of the steel structure to be detected, and then the staff holds the flaw detection unit 200 to detect the parts of the steel structure to be detected.
[0049] The electrical components appearing in this paper are all connected with the main controller and 220V mains electricity, and the main controller can be a computer or other conventional known device that can be controlled.
[0050] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.
[0051] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, and it is intended that the scope of the application be limited solely by the scope of the appended claims and the equivalents thereof.
Claims
1. A non-destructive testing instrument for the inspection of steel structures comprising a support (100), characterized in that: The support (100) is provided with a flaw detection unit (200), the bottom of the support (100) is provided with a first cavity (101), two groups of first hydraulic cylinders (300) are arranged in the first cavity (101), the extension directions of the two groups of first hydraulic cylinders (300) are respectively the front and the back, and the two groups of first hydraulic cylinders (300) respectively penetrate the front side wall and the rear side wall of the support (100), two groups of rotating assemblies (400) are symmetrically arranged on the two groups of first hydraulic cylinders (300), the number of each group of rotating assemblies (400) is equal to the number of each group of first hydraulic cylinders (300), two groups of clamping wheels (500) are symmetrically arranged on the two groups of rotating assemblies (400), two groups of clamping state detection assemblies (600) are symmetrically arranged on the two groups of rotating assemblies (400), the two groups of clamping state detection assemblies (600) are respectively located directly above the two groups of clamping wheels (500), two groups of anti-falling pieces (700) are symmetrically arranged on the two groups of rotating assemblies (400), and the two groups of anti-falling pieces (700) are respectively located directly below the two groups of clamping wheels (500), the support (100) is provided with an adjustable holding assembly (800), and the adjustable holding assembly (800) is provided with a detection terminal (10); The rotating assembly (400) comprises a fixed block (401) arranged on the first hydraulic cylinder (300), a first driving motor (402) connected to the bottom of the fixed block (401), a rotating shaft (403) connected to the first driving motor (402), and the rotating shaft (403) is fixedly inserted into the fixed block (401) and extends to the upper side of the fixed block (401), and the clamping wheel (500) is fixedly sleeved on the outer circumferential surface of the rotating shaft (403) on the upper side of the fixed block (401); The clamping state detection assembly (600) comprises a connecting block (601) fixedly sleeved on the top end of the rotating shaft (403), two groups of pressure sensors (602) symmetrically connected to the sides close to each other of the two groups of connecting blocks (601), two groups of first elastic telescopic rods (603) symmetrically arranged on the two groups of pressure sensors (602), and two groups of rollers (604) symmetrically connected to the two groups of elastic telescopic rods (603), when the elastic telescopic rod (603) is in the shortest state, the roller (604) is closest to the outer circumferential generatrix of the steel structure to be detected, and the outer circumferential generatrix of the clamping wheel (500) closest to the steel structure to be detected is on the same vertical line, and the two groups of pressure sensors (602) are connected to the detection terminal (10) through a limited or wireless mode; The anti-falling piece (700) is a reverse conical frustum type rotating roller. The flaw detection unit (200) includes an insertion block (201) inserted in the first cavity (101), a second cavity (202) is formed in the top of the insertion block (201), two groups of second elastic telescopic rods (203) are arranged in the second cavity (202), two ultrasonic detection heads (204) are symmetrically arranged on one group of the second elastic telescopic rods (203), two groups of limiting rollers (205) are symmetrically arranged on both sides of the two ultrasonic detection heads (204), the top of the limiting roller (205) is flush with the top of the ultrasonic detection head (204), a placing cavity (102) is formed in the top of the support (100), the placing cavity (102) is connected with the first cavity (101), the insertion block (201) is simultaneously inserted in the placing cavity (102) and the first cavity (101), two ear plates (206) are symmetrically connected on the left and right sides of the insertion block (201), the two ear plates (206) are detachably arranged in the placing cavity (102), two guide rollers (207) are symmetrically arranged on the two ear plates (206), and the ultrasonic detection head (204) is connected with the detection terminal (10) through a wired or wireless mode. The grippable assembly (800) includes a connecting assembly (801) arranged on the insertion block (201), the connecting assembly (801) is provided with a steering assembly (802), and the steering assembly (802) is located on the lower side of the insertion block (201), the steering assembly (802) is provided with a grip handle (803).
2. The non-destructive testing instrument for steel structure inspection according to claim 1, characterized in that: The other group of the second elastic telescopic rods (203) is provided with an eddy current detection plate (208), two limiting plates (209) are symmetrically connected on the side surfaces of the two ultrasonic detection heads (204) close to each other, the bottom of the two limiting plates (209) abuts against the top of the eddy current detection plate (208), the top of the eddy current detection plate (208) is located on the lower side of the top of the ultrasonic detection head (204), and the eddy current detection plate (208) is connected with the detection terminal (10) through a wired or wireless mode.
3. A non-destructive testing instrument for testing steel structures according to claim 2, characterized in that: The connecting assembly (801) includes a first threaded insertion rod (8011) threaded into the bottom of the insertion block (201), two groups of second threaded insertion rods (8012) are symmetrically inserted into the bottom of the insertion block (201), a fixed plate (8013) is rotatably connected to the bottom ends of the two groups of second threaded insertion rods (8012), an insertion hole (8014) is formed in the fixed plate (8013), a limiting groove (8015) is formed in the insertion hole (8014), the first threaded insertion rod (8011) is movably inserted into the insertion hole (8014), the bottom end of the first threaded insertion rod (8011) penetrates through the insertion hole (8014) and extends to the lower side thereof, a limiting plate (8016) is connected to the side surface of the first threaded insertion rod (8011), the limiting plate (8016) is movably inserted into the limiting groove (8015), and a first threaded hole is formed in the bottom end of the first threaded insertion rod (8011).
4. The non-destructive testing instrument for steel structure inspection according to claim 3, characterized in that: The steering assembly (802) comprises a top plate (8021), a third threaded rod (8022) is arranged on the top of the top plate (8021) and is screwed into a first threaded hole, two vertical plates (8023) are symmetrically connected to the bottom of the top plate (8021), a rotating rod (8024) is rotatably connected to the side surfaces of the two vertical plates (8023) close to each other, a second driving motor (8025) is arranged on the side surface of the vertical plate (8023), the second driving motor (8025) is connected to the end of the rotating rod (8024), a rotating plate (8026) is fixedly sleeved on the outer circumferential surface of the rotating rod (8024), a bottom plate (8027) is connected to the bottom of the rotating plate (8026), and a second threaded hole is formed in the bottom of the bottom plate (8027).
5. A non-destructive testing instrument for testing steel structures according to claim 4, characterized in that: The holding handle (803) comprises a plurality of holding rods (8031), fourth threaded rods (8032) are arranged on the top ends of the plurality of holding rods (8031), third threaded holes (8033) are formed in the bottom ends of the plurality of holding rods (8031), the fourth threaded rods (8032) are matched with the second threaded hole and the third threaded holes (8033), the plurality of holding rods (8031) are connected and combined into a long rod through the fourth threaded rods (8032) and the third threaded holes (8033), the fourth threaded rod (8032) on the uppermost holding rod (8031) is screwed into the second threaded hole, and the detection terminal (10) is arranged on the outer circumferential surface of the lowermost holding rod (8031).
Citation Information
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