Chain track link misalignment detection device and detection method
By designing a track link misalignment detection device, which utilizes elastic fit and special cutting tools for rapid positioning and detection, the problem of long detection time in existing technologies has been solved, and rapid detection and quality control of track links have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-25
- Publication Date
- 2026-03-20
AI Technical Summary
In existing technologies, the inspection time during the forging process of track links is relatively long, making it impossible to detect in real time whether mold errors occur, which affects the strength of the finished track link.
A track link misalignment detection device was designed, including a support plate, a first positioning component, and a second positioning component. It achieves rapid positioning and detection through elastic fit and special cutting tools, and uses a scribing tool to determine whether there is a misalignment in the forging.
It enables rapid positioning and inspection of track links, improves inspection speed and accuracy, prevents defective products from flowing into the next process, and ensures the quality of track links.
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Figure CN115805543B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of testing tools, in particular to a chain track link misalignment detection device and method. BACKGROUND
[0002] Chain track links are important components of the chassis of engineering machinery such as hydraulic excavators, bulldozers, crawler cranes and pavers. Chain track links are usually forged from round steel, and the general processing procedure is: round steel blanking, medium-frequency heating, forging, quenching and high-temperature tempering. The accuracy of the upper and lower dies for forging is very important for the quality control of chain track links. If misalignment occurs after forging, black skin will appear in the subsequent hole processing, affecting the strength of the finished chain track link.
[0003] The size of the present forging is basically detected by a three-coordinate detector, which takes a long time to detect and cannot quickly and timely detect whether the chain track link forging has misalignment during forging. SUMMARY
[0004] The present application provides a chain track link misalignment detection device and method to solve the problem that the detection time is long and the chain track link forging cannot be quickly and timely detected for misalignment during forging in the prior art.
[0005] According to the first aspect of the present application, a chain track link misalignment detection device is provided, comprising: a support plate, a first positioning assembly and a second positioning assembly; the first positioning assembly and the second positioning assembly for fixing the chain track link to be tested are arranged along a first direction on the surface of the support plate; wherein the first positioning assembly and the chain track link to be tested are elastically matched.
[0006] According to an embodiment of the present application, the first positioning assembly comprises: a first pressing block, a first adjusting rod, a first positioning pin and an elastic part; the first pressing block is detachably connected with the support plate; the first adjusting rod passes through the first pressing block and abuts against the chain track link to be tested in a direction perpendicular to the support plate; the first positioning pin is arranged on the surface of the support plate and abuts against the side of the chain track link to be tested away from the first pressing block; and the elastic part is sleeved on the outside of the first positioning pin and abuts against the support plate and the first positioning pin, respectively.
[0007] According to an embodiment of the present application, the first adjusting rod and the first pressing block are connected by threads to adjust the relative position between the first adjusting rod and the chain track link to be tested.
[0008] Specifically, the embodiment provides an implementation of a first positioning assembly, the first pressing block is arranged to provide a mounting position for the first adjusting rod, so that the first adjusting rod can apply force to the chain track link from above, thereby clamping the chain track link to be detected, and the first positioning pin is arranged on the support plate and used for clamping the chain track link to be detected from two directions together with the first adjusting rod.
[0009] Further, the elastic part is sleeved outside the first positioning pin and used for implementing elastic force on the chain track link to be detected.
[0010] According to an implementation of the present application, the first adjusting rod further comprises a rotating rod, and a plurality of rotating rods are arranged at one end of the first adjusting rod away from the support plate and are arranged uniformly around the circumference of the first adjusting rod.
[0011] Specifically, the embodiment provides an implementation of a rotating rod, and the rotating rod is arranged to provide a force application position for the first adjusting rod, so that an operator can apply force to the rotating rod to drive the first adjusting rod to rotate, thereby adjusting the relative position between the first adjusting rod and the first pressing block.
[0012] According to an implementation of the present application, the first adjusting rod further comprises a support column, the support column is detachably connected with the first pressing block along a second direction, the plane in which the second direction and the first direction are located is parallel to the surface of the support plate, and the end surface of the support column is flush with the side edge of the support plate.
[0013] Specifically, the embodiment provides an implementation of a support column, and the support column is arranged to reverse the chain track link to be detected after clamping the chain track link to be detected on the support plate, thereby performing scribing work on the chain track link to be detected, and verifying whether there is a misregistration phenomenon.
[0014] According to an implementation of the present application, the first adjusting rod comprises a first working position and a second working position, in the first working position, the support plate is in abutment with a detection plane, so as to realize mounting and dismounting of the chain track link to be detected, and in the second working position, the support column and the side part of the support plate are in abutment with the detection plane respectively, so as to realize detection of the chain track link to be detected.
[0015] Specifically, the embodiment provides an implementation of a first working position and a second working position, the chain track link to be detected is clamped and positioned in the first working position, and the misregistration of the chain track link to be detected is verified in the second working position, and the shape features of the chain track link to be detected and the structural features of the forging are fully utilized, the positioning and clamping of the chain track link to be detected are more convenient in the first working position, and the surface to be detected of the chain track link to be detected is convenient for scribing and detection in the second working position.
[0016] According to an embodiment of the present application, the second positioning assembly comprises a second pressing block, a second adjusting rod and a second positioning pin.
[0017] The second pressing block is arranged in the first direction and is spaced apart from the first pressing block and is detachably connected to the support plate.
[0018] The second adjusting rod passes through the second pressing block and abuts against the chain track link to be tested in a direction perpendicular to the support plate.
[0019] The second positioning pin is arranged on the surface of the support plate and abuts against the side of the chain track link to be tested away from the second pressing block.
[0020] Specifically, the embodiment provides an embodiment of the second positioning assembly, and the second pressing block provides a mounting position for the second adjusting rod, so that the second adjusting rod can apply force from above the chain track link to be tested, thereby clamping the chain track link to be tested, and the second positioning pin is arranged on the support plate and used to clamp the chain track link to be tested from two directions together with the second adjusting rod.
[0021] Further, the first adjusting rod, the second adjusting rod, the first positioning pin and the second positioning pin clamp the chain track link to be tested from two directions respectively, so as to ensure the stable positioning of the chain track link to be tested on the support plate and facilitate the subsequent mold detection of the chain track link to be tested.
[0022] According to an embodiment of the present application, after the chain track link to be tested is positioned on the surface of the support plate, the distance from the first adjusting rod to the support plate is greater than the distance from the second adjusting rod to the support plate.
[0023] Specifically, the embodiment provides an embodiment of the first adjusting rod and the second adjusting rod, and the first adjusting rod and the second adjusting rod are arranged to have a certain height difference, so as to cooperate with the shape of the chain track link to be tested and ensure more stable clamping of the chain track link to be tested.
[0024] According to an embodiment of the present application, the second positioning assembly further comprises a locking part, which is threadedly connected to the second adjusting rod and abuts against the second pressing block, and is used to realize the locking of the second adjusting rod.
[0025] Specifically, the embodiment provides an embodiment of the locking part, and the locking part is arranged to realize the locking between the second adjusting rod and the second pressing block, thereby ensuring the stable positioning of the second adjusting rod on the chain track link to be tested.
[0026] According to the detection method of the detection device for the mold deviation of the chain track link provided by the second aspect of the present application, the chain track link comprises an axle hole and a sleeve hole arranged on the chain track link to be tested, and a connecting section connected to the axle hole and the sleeve hole respectively.
[0027] marking processing outer diameters of the axle hole and the sleeve hole of the chain link to be tested and processing positions of the connecting section;
[0028] judging the marking tracks of each processing position;
[0029] determining that at least one of the marking tracks is incomplete and / or offset, and that the chain link to be tested is out of gauge;
[0030] determining that all the marking tracks are complete and not offset, and that the chain link to be tested is not out of gauge.
[0031] According to an embodiment of the present application, the step of marking the processing outer diameters of the axle hole and the sleeve hole of the chain link to be tested and the processing positions of the connecting section specifically comprises:
[0032] marking the processing positions of the axle hole, the sleeve hole and the connecting section by a marking tool;
[0033] wherein the marking tool comprises a tool holder, a first tool, a second tool and a third tool;
[0034] the first tool, the second tool and the third tool are respectively arranged on the tool holder;
[0035] the first tool comprises two first cutting edges for marking the axle hole;
[0036] the second tool comprises two second cutting edges for marking the sleeve hole;
[0037] the third tool comprises one third cutting edge for marking the processing position of the connecting section.
[0038] Specifically, the embodiment provides an implementation of marking a chain link to be tested, in order to more accurately mark the axle hole, the sleeve hole and the connecting section of the chain link to be tested, accurately judge whether there is an out-of-gauge phenomenon, and provide a special marking tool to ensure accurate marking of the axle hole, the sleeve hole and the connecting section.
[0039] The one or more technical solutions in the present application have at least one of the following technical effects: the chain link out-of-gauge detection device and method provided by the present application realizes rapid positioning and detection of left and right links by setting a positioning tool for the chain link, improves the speed, accuracy and universality of detection, can effectively prevent defective products from flowing into the next process in time, and the elastic fit plays a role in accurate positioning and shape protection of the chain link during clamping of the tool. BRIEF DESCRIPTION OF DRAWINGS
[0040] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort based on these drawings.
[0041] Figure 1 is one of the assembly relationship schematic diagrams of the components in the chain link error detection device provided by the present application;
[0042] Figure 2 is the second assembly relationship schematic diagram of the components in the chain link error detection device provided by the present application;
[0043] Figure 3 is the third assembly relationship schematic diagram of the components in the chain link error detection device provided by the present application;
[0044] Figure 4 is the fourth assembly relationship schematic diagram of the components in the chain link error detection device provided by the present application;
[0045] Figure 5 is the fifth assembly relationship schematic diagram of the components in the chain link error detection device provided by the present application;
[0046] Figure 6 is one of the assembly relationship schematic diagrams of the scribing cutter in the chain link error detection method provided by the present application;
[0047] Figure 7 is the second assembly relationship schematic diagram of the scribing cutter in the chain link error detection method provided by the present application;
[0048] Figure 8 is the third assembly relationship schematic diagram of the scribing cutter in the chain link error detection method provided by the present application.
[0049] REFERENCE NUMERALS:
[0050] 10, support plate;
[0051] 20, first positioning assembly; 21, first pressing block; 22, first adjusting rod; 23, first positioning pin; 24, elastic part; 25, rotating rod;
[0052] 30, second positioning assembly; 31, second pressing block; 32, second adjusting rod; 33, second positioning pin; 34, locking part;
[0053] 40, chain link to be measured; 41, shaft hole; 42, sleeve hole; 43, connecting section;
[0054] 50. Support column;
[0055] 60. Marking tool; 61. Tool holder; 62. First tool; 63. Second tool; 64. Third tool. Detailed Implementation
[0056] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0057] In the description of the embodiments of the present invention, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0058] The following is in conjunction with the appendix Figures 1 to 8 The present invention will now be described in detail.
[0059] Figure 1 This is one of the schematic diagrams showing the assembly relationship of the components in the chain link misalignment detection device provided by the present invention. The diagram shows the specific layout of the detection device from an isometric perspective. A first positioning component 20 and a second positioning component 30 are spaced apart on the support plate. A chain link 40 to be tested is placed between the first positioning component 20 and the second positioning component 30. The first positioning component 20 and the second positioning component 30 abut against the chain link 40 to be tested from both sides to achieve positioning and clamping of the chain link 40 to be tested. The first positioning component 20 and the chain link 40 to be tested have an elastic fit, which realizes the protection function of the chain link 40 to be tested during the clamping process and avoids damage to the chain link 40 to be tested due to hard contact during the detection process.
[0060] Figure 2 and Figure 3 This is a schematic diagram of the assembly relationship of the components in the track link misalignment detection device provided by the present invention. Figure Two and ThreeThe specific structure of the detection device is shown from the perspective of the detection device side view, wherein the first positioning assembly 20 comprises a first pressing block 21, a first adjusting rod 22, a first positioning pin 23, an elastic part 24 and a rotating rod 25, the first pressing block 21, the first adjusting rod 22 and the rotating rod 25 cooperate to form a structure for pressing the chain track link 40 to be detected, and the elastic part 24 and the first positioning pin 23 are arranged between the chain track link 40 to be detected and the support plate 10, and the first positioning pin 23 and the first adjusting rod 22 form a structure for clamping the chain track link 40 to be detected.
[0061] Optionally, the elastic part 24 is connected with the first positioning pin 23 and the support plate 10 respectively, so as to provide elastic force for the first positioning pin 23.
[0062] Optionally, a plurality of rotating rods 25 are uniformly distributed around the circumference of the first adjusting rod 22, so that the rotating rods 25 can be used to set an acting force on the first adjusting rod 22, and then the relative position between the first pressing block 21 and the first adjusting rod 22 can be adjusted.
[0063] Similarly, the second positioning assembly 30 comprises a second pressing block 31, a second adjusting rod 32, a second positioning pin 33 and a locking part 34, the clamping cooperation of the second adjusting rod 32 and the second positioning pin 33 realizes the clamping of the chain track link 40 to be detected, and the locking part 34 is screwed with the second adjusting rod 32 and abuts against the second pressing block 31 to lock the position of the second adjusting rod 32.
[0064] Figure 4 And Figure 5 is the assembly relationship of the chain track link misalignment detection device provided by the application Figure Four And Five , the arrangement of the detection device in the second working position, in the second working position, the support column 50 and the support plate 10 realize the abutment of the detection plane, and then the chain track link 40 to be detected is placed on one side, so that the chain track link 40 to be detected can be conveniently marked.
[0065] Further, the chain track link 40 to be detected is clamped and positioned in the first working position, and the misalignment of the chain track link 40 to be detected is verified in the second working position, so that the shape characteristics of the chain track link 40 to be detected and the structure characteristics of the forging are fully utilized, the positioning and clamping of the chain track link 40 to be detected are more convenient in the first working position, and the surface to be detected of the chain track link 40 to be detected is conveniently marked and detected in the second working position.
[0066] Figures 6 to 8 is the assembly relationship of the chain track link misalignment detection method provided by the application Figures One to Three From Figures 6 to 8As can be seen, the special scribing cutter 60 includes three parts of a cutter seat 61, a first cutter 62, a second cutter 63 and a third cutter 64, the first cutter 62 and the second cutter 63 each include two blades to ensure scribing the machining positions of the shaft hole 41 and the sleeve hole 42, and the third cutter 64 is a single-blade cutter to scribe the push surface position of the connecting section 43, and whether the forging is misaligned is determined by whether the hole is broken after scribing or the hole is offset relative to the scribing.
[0067] It should be noted that when the detection device is in the second working position, the scribing cutter scribes the chain track section 40 to be tested, and whether the forging is misaligned is determined by whether the hole is broken after scribing or the hole is offset relative to the scribing relative to the shaft hole 41, the sleeve hole 42 and the connecting section 43.
[0068] The present application will be described in detail below in combination with specific embodiments.
[0069] In some embodiments of the present application, as shown in Figures 1 to 5 The present application provides a chain track section misalignment detection device, which comprises a support plate 10, a first positioning assembly 20 and a second positioning assembly 30; the first positioning assembly 20 and the second positioning assembly 30 are arranged along a first direction on the surface of the support plate 10; wherein the first positioning assembly 20 and the chain track section 40 to be tested are elastically matched.
[0070] It should be noted that the chain track section 40 to be tested is a special-shaped part, and the positioning, clamping and detection methods of the forging need to be reasonably designed according to the characteristics of the forging. By setting the first positioning assembly 20 and the chain track section 40 to be tested as elastically matched, the protection effect during clamping of the chain track section 40 to be tested is realized, and damage caused by hard contact of the chain track section 40 to be tested during detection is avoided.
[0071] It should be further noted that the first direction mentioned in the present application does not refer to a specific direction, but refers to the extension direction in which the first positioning assembly 20 and the second positioning assembly 30 are arranged.
[0072] In addition, the chain track section 40 to be tested is two and has a left-right symmetrical structure, and the detection device provided by the present application can realize rapid detection of the left and right chain track sections 40 to be tested.
[0073] In some possible embodiments of the present application, the first positioning assembly 20 comprises a first pressing block 21, a first adjusting rod 22, a first positioning pin 23, and an elastic part 24; the first pressing block 21 is detachably connected with the support plate 10; the first adjusting rod 22 penetrates through the first pressing block 21 and abuts against the chain track link 40 in a direction perpendicular to the support plate 10; the first positioning pin 23 is arranged on the surface of the support plate 10 and abuts against the side of the chain track link 40 away from the first pressing block 21; and the elastic part 24 is sleeved outside the first positioning pin 23 and abuts against the support plate 10 and the first positioning pin 23 respectively.
[0074] In some possible embodiments of the present application, the first adjusting rod 22 is connected with the first pressing block 21 through screw threads, so as to adjust the relative position between the first adjusting rod 22 and the chain track link 40.
[0075] Specifically, the present embodiment provides an implementation of the first positioning assembly 20, and the first pressing block 21 provides a mounting position for the first adjusting rod 22, which facilitates the first adjusting rod 22 to apply force from above the chain track link 40 and then clamp the chain track link 40, and the first positioning pin 23 is arranged on the support plate 10 and used to clamp the chain track link 40 from two directions together with the first adjusting rod 22.
[0076] Further, the elastic part 24 is sleeved outside the first positioning pin 23 and used to realize elastic force on the chain track link 40.
[0077] In possible implementations, the elastic part 24 is a spring sleeved outside the first positioning pin 23.
[0078] In possible implementations, the first pressing block 21 and the support plate 10 are detachably connected through bolts.
[0079] In possible implementations, the first pressing block 21 and the first adjusting rod 22 are connected through screw threads to adjust the relative position.
[0080] In possible implementations, the first positioning pin 23 is connected with the support plate 10 through screw threads to support the chain track link 40.
[0081] In possible implementations, one end of the first positioning pin 23 is connected with the support plate 10, and the other end of the first positioning pin 23 extends into the corresponding part of the chain track link 40 to stably support the chain track link 40.
[0082] In possible implementations, the first positioning pin 23 and the mating surface of the chain track link 40 are the same or similar in shape, so as to stably support the chain track link 40 through the first positioning pin 23.
[0083] In some possible embodiments of the present application, the first adjusting rod 22 further comprises a plurality of rotating rods 25, which are arranged at the end of the first adjusting rod 22 away from the support plate 10 and are uniformly distributed around the circumference of the first adjusting rod 22.
[0084] Specifically, the present embodiment provides an implementation of the rotating rod 25, which provides a force application position for applying force to the first adjusting rod 22. An operator can drive the first adjusting rod 22 to rotate by applying force to the rotating rod 25, thereby adjusting the relative position between the first adjusting rod 22 and the first pressing block 21.
[0085] In possible implementations, the number of rotating rods 25 is four, which are uniformly distributed around the circumference of the first adjusting rod 22.
[0086] In possible implementations, the rotating rod 25 is detachably connected with the first adjusting rod 22.
[0087] In some possible embodiments of the present application, the support column 50 is detachably connected with the first pressing block 21 along a second direction, the plane in which the first direction and the second direction lie is parallel to the surface of the support plate 10, and the end surface of the support column 50 is flush with the side edge of the support plate 10.
[0088] Specifically, the present embodiment provides an implementation of the support column 50, which allows the reverse rotation of the measured track link 40 after the clamping of the measured track link 40 on the support plate 10, thereby allowing the scribing operation of the measured track link 40 and verifying whether there is a misregistration phenomenon.
[0089] It should be further noted that the second direction mentioned in the present application does not refer to a specific direction, but refers to the extension direction of the axial direction of the support column 50.
[0090] In possible implementations, the support plate 10 on which the measured track link 40 is positioned is laid on one side, the side edge of the support column 50 and the support plate 10 abut against the detection plane, thereby supporting the measured track link 40 laid on one side and performing scribing and other operations on the measured track link 40.
[0091] In possible implementations, the support column 50 is two, which are arranged on the two sides of the first pressing block 21, thereby facilitating the adjustment of the orientation of the measured track link 40 from two directions. The arrangement of the two support columns 50 can change the corresponding positions according to the habits of the operator and the actual situation of the site, and the whole can be supported on one side by the support column 50 in cooperation with the support plate 10.
[0092] In some possible embodiments of the present application, the first working position and the second working position are included; in the first working position, the support plate 10 is in abutment with the detection plane, for realizing the installation and dismounting of the chain link 40 to be detected; in the second working position, the support column 50 and the side portion of the support plate 10 are in abutment with the detection plane respectively, for realizing the detection of the chain link 40 to be detected.
[0093] Specifically, the present embodiment provides an implementation of the first working position and the second working position, in which the chain link 40 to be detected is clamped and positioned in the first working position, and the misalignment of the chain link 40 to be detected is verified in the second working position, so that the shape features of the chain link 40 to be detected and the structural features of the forging are fully utilized, the positioning and clamping of the chain link 40 to be detected are more convenient in the first working position, and the surface to be detected of the chain link 40 to be detected is convenient for marking and detection in the second working position.
[0094] In some possible embodiments of the present application, the second positioning assembly 30 includes a second pressing block 31, a second adjusting rod 32 and a second positioning pin 33.
[0095] The second pressing block 31 is arranged in the first direction and spaced apart from the first pressing block 21, and is detachably connected with the support plate 10.
[0096] The second adjusting rod 32 penetrates through the second pressing block 31 and is in abutment with the chain link 40 to be detected in a direction perpendicular to the support plate 10.
[0097] The second positioning pin 33 is arranged on the surface of the support plate 10 and is in abutment with the side of the chain link 40 to be detected away from the second pressing block 31.
[0098] Specifically, the present embodiment provides an implementation of the second positioning assembly 30, the arrangement of the second pressing block 31 provides a mounting position for the second adjusting rod 32, so that the second adjusting rod 32 can apply force from above the chain link 40 to be detected, and then clamp the chain link 40 to be detected, and the second positioning pin 33 is arranged on the support plate 10, for clamping the chain link 40 to be detected from two directions together with the second adjusting rod 32.
[0099] Further, the first adjusting rod 22, the second adjusting rod 32, the first positioning pin 23 and the second positioning pin 33 respectively clamp the chain link 40 to be detected from two directions, so as to ensure the stable positioning of the chain link 40 to be detected on the support plate 10, and facilitate the subsequent misalignment detection of the chain link 40 to be detected.
[0100] In possible implementations, the detachable connection between the second pressing block 31 and the support plate 10 is realized by bolts, which facilitates the dismounting and assembly of the second pressing block 31, and can also adjust the shape of the second pressing block 31 according to actual needs, or maintain and maintain the second pressing block 31 when it is damaged.
[0101] In possible implementation manners, the second pressing block 31 and the second adjusting rod 32 are threadedly adjusted in relative position, which enables the second adjusting rod 32 to adjust the relative position with the second pressing block 31 through the thread, and enables the abutting of the chain track link 40 to be tested and the positioning and clamping of the chain track link 40 to be tested through the second positioning pin 33.
[0102] In possible implementation manners, the second positioning pin 33 is threadedly connected with the support plate 10, for supporting the chain track link 40 to be tested. By threadedly connecting the second positioning pin 33 with the support plate 10, on the one hand, the second positioning pin 33 can be positioned on the support plate 10 through the thread, for accurately supporting the chain track link 40 to be tested; on the other hand, the thread also facilitates the fine adjustment of the position of the second positioning pin 33, and the fine adjustment of the supporting position of the chain track link 40 to be tested.
[0103] In possible implementation manners, one end of the second positioning pin 33 is connected with the support plate 10, and the other end of the second positioning pin 33 extends into the corresponding part of the chain track link 40 to be tested, for stably supporting the chain track link 40 to be tested. By extending the second positioning pin 33 into the chain track link 40 to be tested, the stability of the support of the second positioning pin 33 on the chain track link 40 to be tested is improved.
[0104] In possible implementation manners, the second positioning pin 33 has the same or similar shape as the mating surface of the chain track link 40 to be tested, for stably supporting the chain track link 40 to be tested through the second positioning pin 33.
[0105] In some possible embodiments of the present application, after the chain track link 40 to be tested is positioned on the surface of the support plate 10, the distance from the first adjusting rod 22 to the support plate 10 is greater than the distance from the second adjusting rod 32 to the support plate 10.
[0106] Specifically, the present embodiment provides an implementation manner of the first adjusting rod 22 and the second adjusting rod 32, which are arranged to have a certain height difference, for cooperating with the shape of the chain track link 40 to be tested, and ensuring the clamping of the chain track link 40 to be tested to be more stable.
[0107] In possible implementation manners, the first positioning pin 23 and the second positioning pin 33 also have a corresponding height difference, for ensuring the clamping of the chain track link 40 to be tested after assembly to be more stable and firm.
[0108] In some possible embodiments of the present application, the second positioning assembly 30 further comprises a locking part 34, which is threadedly connected with the second adjusting rod 32 and abuts against the second pressing block 31, for locking the second adjusting rod 32.
[0109] Specifically, the embodiment provides an implementation of the locking portion 34, by arranging the locking portion 34, locking between the second adjusting rod 32 and the second pressing block 31 is achieved, the stable positioning of the second adjusting rod 32 to the chain track segment 40 to be detected is ensured.
[0110] In a possible implementation, the locking portion 34 is connected with the second adjusting rod 32 through threads, and two locking portions 34 are arranged at two ends of the second pressing block 31 respectively, so that the positioning of the second adjusting rod 32 is realized from both sides.
[0111] In some specific embodiments of the present application, as shown in Figures 1 to 8 The embodiment provides a detection method based on the detection device of the chain track segment mismatched mold, the chain track segment includes shaft holes 41 and sleeve holes 42 arranged on the chain track segment 40 to be detected, and connecting segments 43 connected with the shaft holes 41 and the sleeve holes 42 respectively.
[0112] The machining outer diameters of the shaft holes 41 and the sleeve holes 42 of the chain track segment 40 to be detected and the machining positions of the connecting segments 43 are marked by lines;
[0113] The line mark of each machining position is judged;
[0114] If at least one line mark is incomplete and / or offset, it is determined that the chain track segment 40 to be detected is mismatched;
[0115] If all the line marks are complete and have no offset, it is determined that the chain track segment 40 to be detected is not mismatched.
[0116] In one application scenario, according to the chain track segment 40 to be detected, the machined shaft holes 41, sleeve holes 42 and connecting segments 43 are verified, the distance between the highest point and the lowest point of the support plate 10 and the shaft hole 41 is calculated, the distance between the highest point and the lowest point of the support plate 10 and the sleeve hole 42 is calculated, and the distance between the connecting segment 43 and the bottom surface of the support plate 10 is calculated.
[0117] According to the calculation results, the numerical values of the support plate 10 from the highest point and the lowest point of the shaft hole 41 are measured by the digital height gauge, the hole diameter of the shaft hole 41 is equal to the difference between the highest point value and the lowest point value; the numerical values of the support plate 10 from the highest point and the lowest point of the sleeve hole 42 are measured, the hole diameter of the sleeve hole 42 is equal to the difference between the highest point value and the lowest point value; and the height between the support plate 10 and the connecting segment 43 is measured.
[0118] Whether the forgings are mismatched is judged by whether the holes are broken after marking or the holes are offset relative to the shaft hole 41, the sleeve hole 42 and the connecting segment 43.
[0119] In some possible embodiments of the present application, the step of marking the machining outer diameter of the shaft hole 41 and the sleeve hole 42 of the chain link 40 to be tested and the machining position of the connecting section 43 specifically comprises:
[0120] marking the machining position of the shaft hole 41, the sleeve hole 42 and the connecting section 43 by the marking cutter 60;
[0121] The marking cutter 60 comprises a cutter holder 61, a first cutter 62, a second cutter 63 and a third cutter 64. The first cutter 62, the second cutter 63 and the third cutter 64 are arranged in the cutter holder 61 respectively. The first cutter 62 comprises two first cutting edges for marking the shaft hole 41. The second cutter 63 comprises two second cutting edges for marking the sleeve hole 42. The third cutter 64 comprises one third cutting edge for marking the machining position of the connecting section 43.
[0122] Specifically, the embodiment provides an implementation of marking the chain link 40 to be tested. In order to more accurately mark the shaft hole 41, the sleeve hole 42 and the connecting section 43 of the chain link 40 to be tested, accurately judge whether there is a wrong mold phenomenon, and provide a special marking cutter to ensure the accuracy of marking the shaft hole 41, the sleeve hole 42 and the connecting section 43.
[0123] In an application scenario, the special marking cutter 60 comprises the cutter holder 61, the first cutter 62, the second cutter 63 and the third cutter 64. The first cutter 62 and the second cutter 63 each comprise two blades to ensure marking the machining position of the shaft hole 41 and the sleeve hole 42. The third cutter 64 is a single-blade cutter to mark the machining position of the connecting section 43. Whether the hole is broken or the hole is offset relative to the marking line is used to judge whether the forging is wrong.
[0124] In possible embodiments, the first cutter 62, the second cutter 63 and the third cutter 64 each are equipped with a standard four-corner blade without specific model restrictions. After the blade is worn, it can be disassembled, rotated by 90° and assembled and tightened.
[0125] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0126] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "aspects", "specific aspects", or "some aspects" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or aspect are contained in at least one embodiment or aspect of the embodiments of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or aspect. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in one or more embodiments or aspects. In addition, different embodiments or aspects described in the specification and the features of different embodiments or aspects can be combined and combined by those skilled in the art without contradiction, and should be covered in the scope of the claims of the present application.
[0127] Finally, it should be noted that: the above embodiments are only used to illustrate the present application, not to limit the present application. Although the present application is described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present application do not deviate from the spirit and scope of the present application, and should be covered in the scope of the claims of the present application.
Claims
1. A detection method for a track link misalignment detection device, characterized in that, The detection device includes: a support plate (10), a first positioning component (20), and a second positioning component (30); The first positioning component (20) and the second positioning component (30) for fixing the track link (40) to be tested are disposed at intervals along the first direction on the surface of the support plate (10); The first positioning component (20) and the track link to be tested (40) are elastically fitted. The first positioning component (20) includes a first pressure block (21); It also includes: two support columns (50), which are detachably connected to the first pressure block (21) along the second direction, so as to facilitate the adjustment of the orientation of the track link (40) to be tested from two directions; The plane containing the second direction and the first direction is parallel to the surface of the support plate (10); The end face of the support column (50) is flush with the side of the support plate (10); Including: the first working position and the second working position; In the first working position, the support plate (10) abuts against the detection plane to realize the installation and disassembly of the track link (40) to be tested; In the second working position, the side portions of the support column (50) and the support plate (10) respectively abut against the detection plane to realize the detection of the track link (40) to be tested; The track link includes a shaft hole (41) and a sleeve hole (42) disposed on the track link (40) to be tested, and a connecting section (43) connecting the shaft hole (41) and the sleeve hole (42) respectively; The detection method includes: The outer diameter of the shaft hole (41) and the sleeve hole (42) of the track link (40) to be tested, as well as the machining position of the connecting section (43), are scribed. The scribing trajectory for each of the aforementioned processing positions is determined; If at least one of the scribed trajectories is determined to be incomplete and / or offset, then the track link (40) under test is in a fault mode; If all the trajectories are confirmed to be complete and without deviation, then the track link (40) under test has not experienced a misalignment. Specifically, it includes: Verify the shaft hole (41), sleeve hole (42) and connecting section (43) of the finished product after processing based on the track link (40) to be tested. Calculate the distance between the highest and lowest points of the support plate (10) and the shaft hole (41), the distance between the highest and lowest points of the support plate (10) and the sleeve hole (42), and the distance between the connecting section (43) and the bottom surface of the support plate (10). Using a digital height gauge, measure the distances from the support plate (10) to the highest and lowest points of the shaft hole (41) based on the calculation results. The diameter of the shaft hole (41) is equal to the difference between the highest and lowest point values. Measure the distances from the support plate (10) to the highest and lowest points of the sleeve hole (42). The diameter of the sleeve hole (42) is equal to the difference between the highest and lowest point values. Measure the height between the support plate (10) and the connecting section (43). Whether the forging has a mold misalignment can be determined by whether the hole breaks after scribing or whether the hole is offset relative to the scribing relative to the shaft hole (41), the sleeve hole (42) and the connecting section (43).
2. The detection method of the track link misalignment detection device according to claim 1, characterized in that, The first positioning component (20) further includes: a first adjusting rod (22), a first positioning pin (23), and an elastic part (24); The first pressure block (21) is detachably connected to the support plate (10); The first adjusting rod (22) passes through the first pressure block (21) and abuts against the track link (40) to be tested in a direction perpendicular to the support plate (10); The first positioning pin (23) is disposed on the surface of the support plate (10) and abuts against the side of the track link (40) to be tested away from the first pressure block (21); The elastic part (24) is sleeved on the outside of the first positioning pin (23) and abuts against the support plate (10) and the first positioning pin (23) respectively.
3. The detection method of the track link misalignment detection device according to claim 2, characterized in that, The first adjusting rod (22) and the first pressure block (21) are connected by a thread to adjust the relative position between the first adjusting rod (22) and the track link (40) to be tested.
4. The detection method of the track link misalignment detection device according to claim 2 or 3, characterized in that, The second positioning component (30) includes: a second pressure block (31), a second adjusting rod (32), and a second positioning pin (33); The second pressure block (31) is spaced apart from the first pressure block (21) along the first direction and is detachably connected to the support plate (10); The second adjusting rod (32) passes through the second pressure block (31) and abuts against the track link (40) to be tested in a direction perpendicular to the support plate (10); The second positioning pin (33) is disposed on the surface of the support plate (10) and abuts against the side of the track link (40) to be tested away from the second pressure block (31).
5. The detection method of the track link misalignment detection device according to claim 4, characterized in that, After the track link (40) to be tested is positioned on the surface of the support plate (10), the distance from the first adjusting rod (22) to the support plate (10) is greater than the distance from the second adjusting rod (32) to the support plate (10).
6. The detection method of the track link misalignment detection device according to claim 4, characterized in that, The second positioning component (30) further includes a locking part (34), which is threadedly connected to the second adjusting rod (32) and abuts against the second pressure block (31) to achieve a fixed locking of the second adjusting rod (32).
7. The detection method of the track link misalignment detection device according to claim 1, characterized in that, The step of scribing the outer diameter of the shaft hole (41) and the sleeve hole (42) of the track link (40) to be tested, and the machining position of the connecting section (43), specifically includes: The machining positions of the shaft hole (41), the sleeve hole (42) and the connecting section (43) are scribed using a scribing tool (60); The scribing tool (60) includes: a tool holder (61), a first tool (62), a second tool (63), and a third tool (64); The first cutting tool (62), the second cutting tool (63) and the third cutting tool (64) are respectively disposed on the tool holder (61); The first cutting tool (62) includes two first cutting edges, which are used to scribing the shaft hole (41); The second cutting tool (63) includes two second cutting edges, which are used to scribing the sleeve hole (42); The third tool (64) includes a third cutting edge, which is used to scribing the machining position of the connecting segment (43).
Citation Information
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