A large-space, large-span expandable box-type integrated house and its construction method

Through the design of extended beam components and top columns, combined with BIM modeling, the expansion problem of integrated houses achieving large span and high clearance without increasing equipment costs is solved, ensuring connection coordination and installation accuracy.

CN115807482BActive Publication Date: 2025-09-05CHINA CONSTR INTEGRATED BUILDING CO LTD
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Patent Information

Application Number
CN202211454263.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-21
Publication Date
2025-09-05
Estimated Expiration
2042-11-21

AI Technical Summary

Technical Problem

The existing technical solutions require large equipment when increasing the columns of integrated houses, which are costly and have poor adaptability to standard modules, making it difficult to achieve large-span and high-end space expansion.

Method used

The extended beam assembly and the top column are adopted, combined with BIM modeling, expand the space through existing components, and use extended base plate angle connecting parts and original top plate angle connecting parts to ensure the connection between the beams and beams, and use standard corner columns and top columns to achieve high clearance expansion.

Benefits of technology

It realizes that the house space and span are expanded without increasing equipment costs, maintaining connection coordination with standard modules, and ensuring the unity of installation accuracy and overall appearance.

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Abstract

The present invention discloses a large-space, large-span expandable box-type integrated house and a construction method thereof, comprising an existing bottom plate unit, an existing bottom plate beam assembly connected to the outside of the existing bottom plate unit, standard corner columns connected to the four corners of the existing bottom plate beam assembly, an extended crossbeam assembly and an extended longitudinal beam assembly vertically connected to the existing bottom plate beam body, a through-top column connected to the extended crossbeam assembly, an existing top plate beam assembly connected to the through-top column and the top of the standard corner column, and an existing top plate unit and a top plate connecting beam connected within the existing top plate beam assembly. By providing the extended crossbeam assembly and the through-top column, it is convenient to utilize the components of the original box-type integrated house to expand the span and height, ensuring an increase in space and the use of the original formed components; by providing the extended bottom plate corner connectors and the original top plate corner connectors, it is convenient to ensure the connection between beams, and further ensure the connection between beams and columns, and it also provides installation space for the core column in the beam and subsequent expansion.
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Description

Technical Field

[0001] The present invention belongs to the technical field of integrated house installation, and in particular relates to a large-space, large-span expandable box-type integrated house and a construction method thereof. Background Art

[0002] With the rise of the application of packaged container integrated houses in the project departments of engineering camp projects, the demand for buildings with large depth and high clearance is becoming more and more urgent. The internal clear height of traditional packaged containers is about 2.5 meters, which cannot be achieved. The existing technical solutions include processing special-shaped heightened columns, wall panels and door and window systems to meet the demand, so that the internal clear height is increased to 5 meters.

[0003] Existing technical solutions for raising columns have the following drawbacks: 1. Columns measuring approximately 6 meters tall require large bending machines for processing, which places high demands on the equipment and increases costs significantly due to the special-shaped components. 2. Using raised columns reduces connectivity and compatibility with other standard modules, resulting in poor overall coordination. Therefore, a solution is needed to achieve a larger span and higher clearance by adding crossbeam assemblies and through-the-top columns in the middle layer without using extended columns, while also ensuring proper connection and facade coordination between the raised space modules and other standard box modules. Summary of the Invention

[0004] The present invention provides a large-space, large-span expandable box-type integrated house and a construction method thereof, which are used to solve the technical problems of heightening and widening the connection, convenient installation and effective fixation of the integrated house.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A large-space, large-span expandable box-type integrated house, comprising an existing floor unit, an existing floor beam assembly connected to the outside of the existing floor unit, standard corner columns connected to the four corners of the existing floor beam assembly, an extended crossbeam assembly and an extended longitudinal beam assembly vertically connected to the existing floor beam, a through-top column connected to the extended crossbeam assembly, an existing roof beam assembly connected to the through-top column and the top of the standard corner columns, an existing roof unit connected inside the existing roof beam assembly, and a roof connecting beam;

[0007] The extended crossbeam assembly includes an original top plate crossbeam, an extended bottom plate crossbeam connected above the original top plate crossbeam, an extended beam connecting plate connected between the original top plate crossbeam and the extended bottom plate crossbeam, original top plate angle connectors connected to both ends of the original top plate crossbeam, and extended bottom plate angle connectors connected to both ends of the extended bottom plate crossbeam; the original top plate angle connectors and the extended bottom plate angle connectors are connected relative to each other up and down and have corresponding top columns connected therein;

[0008] The through-pillar comprises a first through-pillar body, a second through-pillar body corresponding to the first through-pillar body, a through-pillar body connecting piece connected between the first through-pillar body and the second through-pillar body, a through-pillar inner core arranged in the first through-pillar body, a through-pillar body groove arranged in the second through-pillar body, and through-pillar body end connecting plates respectively arranged at the upper ends of the first through-pillar body and the second through-pillar body; the through-pillar inner core is connected to the original top plate angle connecting piece and the expanded bottom plate angle connecting piece.

[0009] Furthermore, the existing bottom plate unit includes an assembleable bottom plate and a bottom connecting beam connected to the bottom plate assembly seam, and the bottom connecting beam is detachably connected to the existing bottom plate beam body assembly on all four sides; the existing bottom plate beam body assembly includes an existing bottom cross beam and an existing bottom longitudinal beam, and the structures of the existing bottom cross beam and the existing bottom longitudinal beam are respectively consistent with the extended cross beam assembly and the extended longitudinal beam assembly.

[0010] Furthermore, the original roof beam comprises an original beam vertical joint, an original beam side joint connected to the upper inner side of the original beam vertical joint, an original beam connecting piece connected to the middle inner side of the original beam vertical joint, an original beam end connecting plate connected to both ends of the original beam vertical joint and arranged on the original beam end connecting plate, and an original beam connecting piece connected to the original beam vertical joint at intervals in the longitudinal direction. The original beam connecting pieces are connected to the original roof beam connecting beam; the original beam connecting pieces are connected and fixed by the original beam connecting piece.

[0011] The original beam vertical joint is a U-shaped piece, the top of the U-shaped piece is wider than the bottom, and the top horizontal edge is integrally connected to the original beam side joint; the original beam side joint comprises a U-shaped piece, and the U-shaped piece is provided with flanges on both sides, and a notch is provided in the long direction, and the notch corresponds to the splicing of standard corner columns or through-top columns;

[0012] The original crossbeam end connecting plate is connected to the side surface of the original top plate angle connecting piece.

[0013] Furthermore, the expandable bottom plate crossbeam comprises an expanded bottom crossbeam body, an expanded bottom crossbeam side plate connected to the bottom inner side of the expanded bottom crossbeam body, an expanded bottom crossbeam top protrusion connected to the top of the expanded bottom crossbeam body, an expanded bottom crossbeam connecting piece connected to the middle inner side of the expanded bottom crossbeam body, and an expanded bottom crossbeam end connecting plate connected to both ends of the expanded bottom crossbeam body in the longitudinal direction.

[0014] The bottom-enlarged crossbeam joint is a U-shaped piece, the top of the U-shaped piece is wider than the bottom, and the bottom horizontal edge is integrally connected to the original crossbeam side joint;

[0015] The original crossbeam side connecting body is an L-shaped piece and a plug-in body is provided at the bottom of the L-shaped piece corresponding to the original crossbeam side connecting body. The plug-in body is engaged with the original crossbeam side connecting body and a sealing strip is provided at the connection seam.

[0016] The top protrusion of the expanded bottom beam corresponds to the setting of the assembled wall panel of the house, and the lower part of the assembled wall panel is provided with a groove corresponding to the bite connection.

[0017] Furthermore, the extended beam connecting plate is detachably connected to the original top plate cross beam and the extended longitudinal beam assembly in the longitudinal direction; the outer sides of the original top plate cross beam and the extended longitudinal beam assembly are pre-set with connecting bolts;

[0018] The extended longitudinal beam assembly is connected to the short direction of the house, and the extended longitudinal beam assembly is a square piece, the top of the square piece is provided with a long protrusion and the bottom is provided with a long groove, and the long protrusion and the long groove are correspondingly arranged.

[0019] Furthermore, the original top plate corner connecting piece includes an original top plate corner side plate arranged in a square frame, an original top plate corner upper hole connected to the top of the original top plate corner side plate, an original top plate corner side hole arranged on the original top plate corner side plate, an original top plate corner middle plate arranged at the middle part of the inner side of the original top plate corner side plate, an original top plate corner vertical tube arranged on the original top plate corner middle plate, an original top plate corner notch arranged at the upper part of a corner of the original top plate corner side plate, an original top plate corner connecting plate connected to the bottom of the original top plate corner side plate, and an original top plate corner rib plate connected between the original top plate corner middle plate and the original top plate corner side plate;

[0020] The hole on the corner of the original top plate is an elliptical hole and has a side plate connected to the top of the corner side plate of the original top plate;

[0021] The corner side holes of the original top plate are correspondingly arranged at the outer sides of the connection between the cross beams or the connection between the cross beams and the longitudinal beams, and this outer side corresponds to the assembly connection of the subsequent expanded beam body.

[0022] Furthermore, the expandable bottom panel corner connector includes an expandable bottom corner side panel arranged in a square frame, an expandable bottom corner side hole arranged on the expandable bottom corner side panel, an expandable bottom corner connecting panel connected to the top of the expandable bottom corner side panel, an expandable bottom corner upper panel connected to the top of the expandable bottom corner side panel and located on one side of the expandable bottom corner connecting panel, an expandable bottom corner upper hole arranged on the expandable bottom corner upper panel, an expandable bottom corner lower panel connected to the bottom of the expandable bottom corner connecting panel, and an expandable bottom corner lower hole arranged on the expandable bottom corner lower panel;

[0023] The lower hole of the expanded bottom corner is an elliptical hole, and the upper hole of the expanded bottom corner is a circular hole, and the circular hole is arranged corresponding to the upper hole of the original top plate corner;

[0024] The bottom-enlarged corner side holes are correspondingly arranged on the outer sides of the connections between the cross beams or between the cross beams and the longitudinal beams, and this outer side corresponds to the subsequent assembly connection of the expanded beam body.

[0025] Furthermore, the through-hole column comprises a through-hole column first body, a through-hole column second body arranged corresponding to the through-hole column first body, a through-hole column body connecting piece connected between the through-hole column first body and the through-hole column second body, a through-hole column inner core arranged in the through-hole column first body, a through-hole column body groove arranged on the outer side surface of the through-hole column second body, and a through-hole column body end connecting plate connected to the top and bottom ends of the through-hole column first body; adjacent through-hole column body end connecting plates and through-hole column inner cores are arranged correspondingly; both ends of the through-hole column inner core extend out of the ends of the through-hole column first body, a threaded connection section is arranged at the bottom of the through-hole column inner core, and a receiving section is arranged at the top of the through-hole column inner core corresponding to the adjacent threaded section;

[0026] The first main body of the through-top column is a double L-shaped piece, and the tops of the parallel double L-shaped pieces are connected to the end connecting plates of the through-top column main body;

[0027] The second main body of the through-top column is a U-shaped piece, and both sides of the U-shaped piece are flared and provided with flanges, and the opening thereof corresponds to the inner corner of the first main body of the through-top column;

[0028] The main body connecting member of the through-hole column comprises a Z-shaped member connected to the first main body of the through-hole column and an L-shaped member connected to the second main body of the through-hole column, wherein the middle portion of the Z-shaped member and the vertical portion of the L-shaped member are fixedly and adjustably connected;

[0029] The standard corner column includes an angled piece and a core column arranged inside the standard corner column. The core column has the same structure as the inner core of the through-top column. The core column is connected to the original top plate corner connector and the expanded bottom plate corner connector.

[0030] Furthermore, the existing roof unit comprises existing roof longitudinal bars and existing roof cross bars connected in a grid frame manner, and existing roof reinforcement bars connected between the existing cross bars and the existing roof beam assemblies; roof connecting beams are also provided between the existing roof beam assemblies;

[0031] The existing roof beam assembly includes a top connecting cross beam in the long direction of the house and a top connecting longitudinal beam in the short direction of the house; the top connecting cross beam structure is consistent with the original roof beam structure.

[0032] Furthermore, the construction method of the large-space, large-span expandable box-type integrated house has the following specific steps:

[0033] Step 1: Use BIM software to model and refine the box-type integrated house. In the software, retain the existing floor unit, existing floor beam assembly, standard corner columns and original roof beams of the original one-story house, and remove the original roof unit and original roof connecting beams of the original house;

[0034] Step 2: After removing the roof of the house, install the extended floor cross beams, extended longitudinal beams, extended beam connecting plates and extended floor corner connectors on the top;

[0035] Step 3: The added components correspond to the bottom assembly components of the first-story house, and then the standard corner columns and top columns are connected respectively, and then the existing top plate beam components and the existing top plate units are installed to form a new two-story expandable integrated house;

[0036] Step 4: Number the above components in the BIM software according to the installation sequence to adapt to on-site installation and construction;

[0037] Step 5: During the formal installation, first construct the existing bottom plate unit and the existing bottom plate beam assembly, and then firmly connect the standard corner columns and top columns of the first floor with high-strength bolts; then install the original top plate cross beams and the original top plate longitudinal beams and their corresponding corner connectors;

[0038] Step 6: Connect the original top plate corner connector and the extended bottom plate corner connector at the top of the first floor, and install the extended bottom plate cross beam and extended longitudinal beam accordingly, and then install the corresponding connection through the extended beam connecting plate.

[0039] Step 7: After the top of the first floor and the bottom of the second floor are firmly welded and connected, install the second-floor standard corner columns and through-the-top columns and connect them accordingly; finally, use a crane to install the assembled existing top plate beam components and existing top plate units, firmly connect them to the second-floor columns with high-strength bolts, and then install the integrated house doors, windows, wall panels and other maintenance structures to form a large-space, large-span, expandable box-type integrated house.

[0040] The beneficial effects of the present invention are embodied in:

[0041] 1) The present invention facilitates the expansion of span and height by utilizing the components of the original box-type integrated house by extending the crossbeam assembly and the top column, thereby ensuring the increase of space while utilizing the original components;

[0042] 2) The present invention facilitates the connection between beams and columns by providing extended bottom plate corner connectors and original top plate corner connectors, and further ensures the connection between beams and columns. It also provides installation space for core columns in beams and subsequent expansion.

[0043] 3) The present invention facilitates pre-planning of the order of installation components and on-site installation through the application of BIM modeling, and facilitates deepening the connection of the height and span to be expanded, thereby ensuring installation accuracy.

[0044] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or may be understood by practicing the present invention; the main purpose and other advantages of the present invention can be realized and obtained through the solutions particularly pointed out in the description. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 This is a schematic diagram of the frame structure of a large-space, large-span, expandable box-type integrated house;

[0046] Figure 2 This is a schematic diagram of the connection node between the extended crossbeam assembly and the inner core of the through-column;

[0047] Figure 3 is a schematic diagram of the extended beam assembly structure;

[0048] Figure 4 This is a schematic diagram of the connection nodes of the current top plate unit;

[0049] Figure 5 This is a schematic diagram of the original roof beam structure Figure 1 ;

[0050] Figure 6 This is a schematic diagram of the original roof beam structure Figure 2 ;

[0051] Figure 7 This is a schematic diagram of the extended bottom plate beam structure Figure 1 ;

[0052] Figure 8 This is a schematic diagram of the extended bottom plate beam structure Figure 2 ;

[0053] Figure 9 This is the original roof corner connection structure diagram Figure 1 ;

[0054] Figure 10 This is the original roof corner connection structure diagram Figure 2 ;

[0055] Figure 11 This is a schematic diagram of the extended bottom plate corner connection structure Figure 1 ;

[0056] Figure 12 This is a schematic diagram of the extended bottom plate corner connection structure Figure 2 ;

[0057] Figure 13 This is a schematic diagram of the top column structure Figure 1 ;

[0058] Figure 14 This is a schematic diagram of the top column structure Figure 2 ;

[0059] Figure 15 This is a schematic diagram of the top column structure Figure 3 .

[0060] Figure 1: 1-existing bottom plate unit, 2-existing bottom plate beam assembly, 3-standard corner column, 4-extended beam assembly, 41-original top plate beam, 411-original beam vertical joint, 412-original beam side joint, 413-original beam connector, 414-original beam end connecting plate, 415-original beam docking piece, 42-extended bottom plate beam, 421-expanded bottom beam joint, 422-expanded bottom beam side plate, 423-expanded bottom beam top protrusion, 424-expanded bottom beam connector, 425-expanded bottom beam end connecting plate, 43-extended beam connecting plate, 44-original top plate corner connector, 441-original top plate corner side plate, 442-original top plate corner upper hole, 443-original top plate corner side hole, 444-original top plate corner middle plate, 445-original top plate corner vertical tube, 4 46-original top plate corner notch, 447-original top plate corner connecting plate, 448-original top plate corner rib, 45-expanded bottom plate corner connecting piece, 451-expanded bottom corner side plate, 452-expanded bottom corner side hole, 453-expanded bottom corner connecting plate, 454-expanded bottom corner upper plate, 455-expanded bottom corner upper hole, 456-expanded bottom corner lower plate, 457-expanded bottom corner lower hole, 5-expanded longitudinal beam assembly, 6-through-top column, 61-through-top column first body, 62-through-top column second body, 63-through-top column body connecting piece, 64-through-top column inner core, 65-through-top column body groove, 66-through-top column body end connecting plate, 7-current top plate beam assembly, 8-current top plate unit, 81-current top longitudinal rod, 82-current top cross rod, 83-current top reinforcement rod, 9-top plate connecting beam. DETAILED DESCRIPTION

[0061] Taking a two-story house as an example, the structural type of packaged box-type integrated house is adopted. While ensuring the overall lateral stiffness of the building, there is no longitudinal beam within the 6-meter high clearance, and the various components are still connected by assembled bolts. The doors, windows, wall panels, corner columns, etc. remain unchanged in the original design, highly restoring the facade shape of the box-type integrated house and realizing the versatility of the component products.

[0062] like Figures 1 to 15 As shown, a large-space, large-span expandable box-type integrated house includes an existing floor unit 1, an existing floor beam assembly 2 connected to the outside of the existing floor unit 1, standard corner columns 3 connected to the four corners of the existing floor beam assembly 2, an extended crossbeam assembly 4 and an extended longitudinal beam assembly 5 vertically connected to the existing floor beam, a through-top column 6 connected to the extended crossbeam assembly 4, an existing roof beam assembly 7 connected to the through-top column 6 and the top of the standard corner column 3, an existing roof unit 8 connected to the interior of the existing roof beam assembly 7, and a roof connecting beam 9. The existing floor unit 1, the existing floor beam assembly 2, the standard corner columns 3, the extended crossbeam assembly 4, the extended longitudinal beam assembly 5, the through-top column 6, the existing roof beam assembly 7, the existing roof unit 8, and the roof connecting beam 9 are all made of steel.

[0063] In this embodiment, the extended beam assembly 4 includes an original top plate beam 41, an extended bottom plate beam 42 connected above the original top plate beam 41, an extended beam connecting plate 43 connected between the original top plate beam 41 and the extended bottom plate beam 42, an original top plate angle connector 44 connected to both ends of the original top plate beam 41, and an extended bottom plate angle connector 45 connected to both ends of the extended bottom plate beam 42; the original top plate angle connector 44 and the extended bottom plate angle connector 45 are connected relatively to each other up and down and are internally connected to the top column 6.

[0064] In this embodiment, the top column 6 includes a first top column body 61, a second top column body 62 corresponding to the first top column body 61, a top column body connecting piece 63 connected between the first top column body 61 and the second top column body 62, a top column inner core 64 arranged in the first top column body 61, a top column body groove 65 arranged in the second top column body 62, and a top column body end connecting plate 66 respectively arranged at the upper end parts of the first top column body 61 and the second top column body 62; the top column inner core 64 is connected to the original top plate angle connecting piece 44 and the extended bottom plate angle connecting piece 45.

[0065] In this embodiment, the existing bottom plate unit 1 includes an assembleable bottom plate and a bottom connecting beam connected to the bottom plate assembly seam, and the bottom connecting beam is detachably connected to the existing bottom plate beam body assembly 2 on all four sides; the existing bottom plate beam body assembly 2 includes an existing bottom cross beam and an existing bottom longitudinal beam, and the structures of the existing bottom cross beam and the existing bottom longitudinal beam are respectively consistent with the extended cross beam assembly 4 and the extended longitudinal beam assembly 5.

[0066] In this embodiment, the original top plate beam 41 includes an original beam vertical joint 411, an original beam side joint 412 connected to the upper inner part of the original beam vertical joint 411, an original beam connecting piece 413 connected to the middle inner part of the original beam vertical joint 411, an original beam end connecting plate 414 connected to both ends of the original beam vertical joint 411 and an original beam connecting piece 415 connected to the original beam vertical joint 411 in the long direction at intervals. The original beam connecting piece 415 corresponds to the original roof of the house. Plate connecting beam 9; the original beam docking piece 415 is connected and fixed by the original beam connecting piece 413; the original beam vertical connection body 411 is a U-shaped steel piece, the top of the U-shaped piece is wider than the bottom, and the top horizontal edge is integrally connected to the original beam side connection body 412; the original beam side connection body 412 includes a U-shaped steel piece and the U-shaped piece is provided with flanges on both sides, and a notch is provided in the long direction, and the notch corresponds to the splicing standard corner column 3 or the through-top column 6; the original beam end connecting plate 414 corresponds to the side connection setting of the original top plate corner connection piece 44.

[0067] In this embodiment, the extended bottom plate cross beam 42 includes an enlarged bottom cross beam连体 421, an enlarged bottom cross beam side plate 422 connected to the inner bottom of the enlarged bottom cross beam连体 421, an enlarged bottom cross beam top protrusion 423 connected to the top of the enlarged bottom cross beam连体 421, an enlarged bottom cross beam connecting piece 424 connected to the middle of the inner side of the enlarged bottom cross beam连体 421, and enlarged bottom cross beam end connecting plates 425 connected to both long ends of the enlarged bottom cross beam连体 421; the enlarged bottom cross beam连体 421 is a C-shaped steel member, the top of the C-shaped member is wider than the bottom, and the bottom horizontal side is integrally connected to the original cross beam side连体 412.

[0068] In this embodiment, the original cross beam side连体 412 is an L-shaped steel member, and an insertion body is provided at the bottom of the L-shaped member corresponding to the original cross beam side连体 412. The insertion body is correspondingly bite-connected to the original cross beam side连体 412, and a sealing strip is provided at the connection seam; the enlarged bottom cross beam top protrusion 423 is provided corresponding to the assembled wall panel of the house, and a groove is provided at the lower part of the assembled wall panel for corresponding bite connection.

[0069] In this embodiment, the extended beam connecting plates 43 are detachably connected at intervals to the long directions of the original top plate cross beam 41 and the extended longitudinal beam assembly 5; connection bolts are pre-set on the outer sides of the original top plate cross beam 41 and the extended longitudinal beam assembly 5; the extended longitudinal beam assembly 5 is connected to the short direction of the house, and the extended longitudinal beam assembly 5 is a square steel member. A long protrusion is provided at the top of the square member, and a long groove is provided at the bottom, and the long protrusion and the long groove are correspondingly provided.

[0070] In this embodiment, the original top plate corner connecting piece 44 includes an original top plate corner side plate 441 arranged in a square frame, an original top plate corner upper hole 442 connected to the top of the original top plate corner side plate 441, an original top plate corner side hole 443 provided on the original top plate corner side plate 441, an original top plate corner middle plate 444 provided in the middle of the inner side of the original top plate corner side plate 441, an original top plate corner vertical cylinder 445 provided on the original top plate corner middle plate 444, an original top plate corner notch 446 provided at the upper part of a corner of the original top plate corner side plate 441, an original top plate corner connecting plate 447 connected to the bottom of the original top plate corner side plate 441, and an original top plate corner rib plate 448 connected between the original top plate corner middle plate 444 and the original top plate corner side plate 441. The original top plate corner upper hole 442 is an oval hole and has a side plate connected to the top of the original top plate corner side plate 441; the original top plate corner side hole 443 is correspondingly provided on the outside of the connection between cross beams or between cross beams and longitudinal beams, and the subsequent assembly connection of the extended beam body is corresponding to this outside.

[0071] In this embodiment, the extended bottom plate corner connector 45 includes an expanded bottom corner side panel 451 arranged in a square frame, an expanded bottom corner side hole 452 arranged on the expanded bottom corner side panel 451, an expanded bottom corner connecting plate 453 connected to the top of the expanded bottom corner side panel 451, an expanded bottom corner upper panel 454 connected to the top of the expanded bottom corner side panel 451 and located on one side of the expanded bottom corner connecting plate 453, an expanded bottom corner upper hole 455 arranged on the expanded bottom corner upper panel 454, an expanded bottom corner lower panel 456 connected to the bottom of the expanded bottom corner connecting plate 453, and an expanded bottom corner lower hole 457 arranged on the expanded bottom corner lower panel 456; the expanded bottom corner lower hole 457 is an elliptical hole, the expanded bottom corner upper hole 455 is a circular hole, and the circular hole is arranged corresponding to the original top plate corner upper hole 442; the expanded bottom corner side hole 452 is arranged corresponding to the outer side of the connection between the crossbeams or the connection between the crossbeam and the longitudinal beam, and this outer side corresponds to the assembly connection of the subsequent expanded beam body.

[0072] In this embodiment, the through-pillar 6 includes a first through-pillar body 61, a second through-pillar body 62 arranged corresponding to the first through-pillar body 61, a through-pillar body connecting piece 63 connected between the first through-pillar body 61 and the second through-pillar body 62, a through-pillar inner core 64 arranged in the first through-pillar body 61, a through-pillar body groove 65 arranged on the outer side of the second through-pillar body 62, and a through-pillar body end connecting plate 66 connected to the top and bottom ends of the first through-pillar body 61; adjacent through-pillar body end connecting plates 66 and through-pillar inner core 64 are arranged correspondingly; both ends of the through-pillar inner core 64 extend out of the ends of the first through-pillar body 61, a threaded connection section is provided at the bottom of the through-pillar inner core 64, and a receiving section is provided at the top of the through-pillar inner core 64 corresponding to the adjacent threaded section.

[0073] In this embodiment, the first main body 61 of the through-pillar is a double L-shaped steel member, and the tops of the parallel double L-shaped members are connected to the through-pillar main body end connecting plate 66; the second main body 62 of the through-pillar is a U-shaped steel member, and the two sides of the U-shaped member are flared and provided with flanges, and the openings thereof correspond to the inner corners of the first main body 61 of the through-pillar; the through-pillar main body connecting member 63 includes a Z-shaped member connected to the first main body 61 of the through-pillar and an L-shaped steel member connected to the second main body 62 of the through-pillar, and the middle portion of the Z-shaped member is fixedly and adjustably connected to the vertical portion of the L-shaped member;

[0074] The standard corner post 3 comprises an angled piece and a core column arranged inside the standard corner post 3 . The core column has the same structure as the inner core 64 of the through-top post. The core column is connected to the original top plate corner connector 44 and the extended bottom plate corner connector 45 .

[0075] In this embodiment, the existing top plate unit 8 includes an existing top longitudinal rod 81 and an existing top cross rod 82 connected in a grid frame type, and an existing top reinforcement rod 83 connected between the existing top cross rod 82 and the existing top plate beam assembly 7; a top plate connecting beam 9 is also arranged between the existing top plate beam assembly 7; the existing top plate beam assembly 7 includes a top connecting cross beam in the long direction of the house and a top connecting longitudinal beam in the short direction of the house; the top connecting cross beam structure is consistent with the structure of the original top plate cross beam 41.

[0076] Combine Figures 1 to 15 As shown, the construction method of the large-space, large-span expandable box-type integrated house is further explained. The specific steps are as follows:

[0077] Step 1: Use BIM software to model and deepen the box-type integrated house. In the software, retain the existing bottom plate unit 1, the existing bottom plate beam assembly 2, the standard corner column 3 and the original top plate beam 41 of the original one-story house, and remove the top plate unit and the original top plate connecting beam 9 of the original house.

[0078] Step 2: After removing the roof of the house, an extended bottom plate cross beam 42, an extended longitudinal beam, an extended beam connecting plate 43 and an extended bottom plate corner connector 45 are installed on the top.

[0079] Step 3: The added components correspond to the bottom assembly components of the first-floor house, and then the standard corner columns 3 and the top columns 6 are connected respectively, and then the existing top plate beam components 7 and the existing top plate units 8 are installed to form a new two-story expandable integrated house.

[0080] Step 4: Number the above components in the BIM software according to the installation sequence to adapt to on-site installation and construction.

[0081] Step 5: During the formal installation, first construct the existing bottom plate unit 1 and the existing bottom plate beam assembly 2, and then firmly connect the standard corner columns 3 and the through-top columns 6 of the first layer with high-strength bolts; then install the original top plate cross beams 41 and the original top plate longitudinal beams and their corresponding corner connectors.

[0082] Step 6: Connect the original top plate corner connector 44 and the extended bottom plate corner connector 45 at the top of the first floor, and install the extended bottom plate cross beam 42 and extended longitudinal beam accordingly, and then install and connect them accordingly through the extended beam connecting plate 43.

[0083] Step 7: After the top of the first floor and the bottom of the second floor are firmly welded, install the second-floor standard corner columns 3 and the through-top columns 6 and connect them accordingly; finally, use a crane to install the assembled top plate beam components 7 and the top plate units 8, firmly connect them to the second-floor columns with high-strength bolts, and then install the integrated house doors, windows, wall panels and other maintenance structures to form a large-space, large-span, expandable box-type integrated house.

[0084] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that a person skilled in the art can conceive within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention.

Claims

1. A large-space, large-span expandable box-type integrated house, characterized in that: The present bottom plate unit (1) comprises a present bottom plate beam assembly (2) connected to the outside of the present bottom plate unit (1), standard corner columns (3) connected to the four corners of the present bottom plate beam assembly (2), an extended crossbeam assembly (4) and an extended longitudinal beam assembly (5) vertically connected to the present bottom plate beam body, a through-top column (6) connected to the extended crossbeam assembly (4), a present top plate beam assembly (7) connected to the through-top column (6) and the top of the standard corner column (3), a present top plate unit (8) connected to the inside of the present top plate beam assembly (7), and a top plate connecting beam (9); The extended crossbeam assembly (4) comprises an original top plate crossbeam (41), an extended bottom plate crossbeam (42) connected above the original top plate crossbeam (41), an extended beam connecting plate (43) connected between the original top plate crossbeam (41) and the extended bottom plate crossbeam (42), an original top plate angle connecting piece (44) connected to both ends of the original top plate crossbeam (41), and an extended bottom plate angle connecting piece (45) connected to both ends of the extended bottom plate crossbeam (42); the original top plate angle connecting piece (44) and the extended bottom plate angle connecting piece (45) are connected relative to each other up and down and are internally connected to the top column (6); The expanded bottom plate corner connecting member (45) comprises an expanded bottom corner side plate (451) arranged in a square frame, an expanded bottom corner side hole (452) arranged on the expanded bottom corner side plate (451), an expanded bottom corner connecting plate (453) connected to the top of the expanded bottom corner side plate (451), an expanded bottom corner upper plate (454) connected to the top of the expanded bottom corner side plate (451) and located on one side of the expanded bottom corner connecting plate (453), an expanded bottom corner upper hole (455) arranged on the expanded bottom corner upper plate (454), an expanded bottom corner lower plate (456) connected to the bottom of the expanded bottom corner connecting plate (453), and an expanded bottom corner lower hole (457) arranged on the expanded bottom corner lower plate (456); The bottom corner hole (457) is an elliptical hole, and the top corner hole (455) is a circular hole, and the circular hole is arranged corresponding to the top corner hole (442) of the original top plate; The bottom-enlarged corner side holes (452) are correspondingly arranged on the outer sides of the connection between the crossbeams or the connection between the crossbeams and the longitudinal beams, and the outer sides correspond to the subsequent assembly connection of the expanded beam body; The through-column column (6) comprises a through-column first body (61), a through-column second body (62) corresponding to the through-column first body (61), a through-column body connecting piece (63) connected between the through-column first body (61) and the through-column second body (62), a through-column inner core (64) arranged in the through-column first body (61), a through-column body groove (65) arranged in the through-column second body (62), and a through-column body end connecting plate (66) respectively arranged at the upper end portions of the through-column first body (61) and the through-column second body (62); the through-column inner core (64) is connected to the original top plate corner connecting piece (44) and the extended bottom plate corner connecting piece (45); The top-through vertical column (6) includes a first main body of the top-through column (61), a second main body of the top-through column (62) arranged corresponding to the first main body of the top-through column (61), a connecting member of the main body of the top-through column (63) connected between the first main body of the top-through column (61) and the second main body of the top-through column (62), a core of the top-through column (64) arranged inside the first main body of the top-through column (61), a groove on the outer side of the main body of the top-through column (65) arranged on the second main body of the top-through column (62), and end connecting plates of the main body of the top-through column (66) connected to the top and bottom of the first main body of the top-through column (61); The adjacent end connecting plates of the main body of the top-through column (66) and the core of the top-through column (64) are arranged corresponding to each other; both ends of the core of the top-through column (64) extend out of the end of the first main body of the top-through column (61), a threaded connection section is arranged at the bottom of the core of the top-through column (64), and a承接段 (to be determined accurately) corresponding to the adjacent threaded section is arranged at the top of the core of the top-through column (64); The first main body of the top-through column (61) is a double L-shaped part, and the top of the parallel double L-shaped parts is connected with an end connecting plate of the main body of the top-through column (66); The second main body of the top-through column (62) is a U-shaped part, and the two sides of the U-shaped part are flared and provided with flanges, and its opening corresponds to the inner corner of the first main body of the top-through column (61); The connecting member of the main body of the top-through column (63) includes a Z-shaped part connected to the first main body of the top-through column (61) and an L-shaped part connected to the second main body of the top-through column (62), and the middle part of the Z-shaped part and the vertical part of the L-shaped part are fixedly and adjustably connected; The standard corner column (3) includes a corner-shaped part and a core column arranged inside the standard corner column (3), and the core column has the same structure as the core of the top-through column (64); the core column is inserted into the original roof plate corner connecting member (44) and the extended floor plate corner connecting member (45).

2. The large-space, large-span expandable box-type integrated house according to claim 1, characterized in that: The existing floor unit (1) includes a prefabricable floor and a bottom connecting beam connected at the floor assembly seam, and the existing floor beam assembly (2) is detachably connected around the bottom connecting beam; the existing floor beam assembly (2) includes an existing bottom cross beam and an existing bottom longitudinal beam, and the structures of the existing bottom cross beam and the existing bottom longitudinal beam are respectively the same as those of the extended cross beam assembly (4) and the extended longitudinal beam assembly (5).

3. The large-space, large-span expandable box-type integrated house according to claim 1, characterized in that: The original roof cross beam (41) includes an original cross beam vertical connecting body (411), an original cross beam side connecting body (412) connected to the upper part inside the original cross beam vertical connecting body (411), an original cross beam connecting member (413) connected to the middle part inside the original cross beam vertical connecting body (411), original cross beam end connecting plates (414) connected to both ends of the original cross beam vertical connecting body (411), and original cross beam docking members (415) connected at intervals along the length of the original cross beam vertical connecting body (411), and the original cross beam docking members (415) are correspondingly connected to the original house roof connecting beam (9); the original cross beam docking members (415) are connected and fixed through the original cross beam connecting member (413); The original cross beam vertical connecting body (411) is a C-shaped part, the top of the C-shaped part is wider than the bottom, and the top horizontal side is integrally connected with the original cross beam side connecting body (412); the original cross beam side connecting body (412) includes a U-shaped part, and flanges are arranged on both sides of the U-shaped part, and a notch is arranged along the length direction, and the notch corresponds to splicing the standard corner column (3) or the top-through vertical column (6); The original crossbeam end connecting plate (414) is arranged corresponding to the side of the original roof panel corner connecting piece (44).

4. The large-space, large-span expandable box-type integrated house according to claim 1, characterized in that: The extended bottom plate crossbeam (42) includes an enlarged bottom crossbeam连体 (421), an enlarged bottom crossbeam side plate (422) connected to the inner bottom of the enlarged bottom crossbeam连体 (421), an enlarged bottom crossbeam top protrusion (423) connected to the top of the enlarged bottom crossbeam连体 (421), an enlarged bottom crossbeam connecting piece (424) connected to the middle of the inner side of the enlarged bottom crossbeam连体 (421), and enlarged bottom crossbeam end connecting plates (425) connected to the long ends of the enlarged bottom crossbeam连体 (421); The enlarged bottom crossbeam连体 (421) is a U-shaped piece, the top of the U-shaped piece is wider than the bottom, and the bottom horizontal side is integrally connected to the original crossbeam side连体 (412); The original crossbeam side连体 (412) is an L-shaped piece, and a plug-in body is arranged at the bottom of the L-shaped piece corresponding to the original crossbeam side连体 (412). The plug-in body is correspondingly bite-connected to the original crossbeam side连体 (412), and a sealing strip is arranged at the connection seam; The enlarged bottom crossbeam top protrusion (423) is arranged corresponding to the assembled wall panel of the house, and a groove is arranged at the lower part of the assembled wall panel for corresponding bite connection.

5. The large-space, large-span expandable box-type integrated house according to claim 4, characterized in that: The extended beam connecting plate (43) is detachably connected at intervals to the long direction of the original roof panel crossbeam (41) and the long direction of the extended longitudinal beam assembly (5); connection bolts are pre-arranged on the outer sides of the original roof panel crossbeam (41) and the extended longitudinal beam assembly (5); The extended longitudinal beam assembly (5) is connected to the short direction of the house, and the extended longitudinal beam assembly (5) is a square piece. A long protrusion is arranged at the top of the square piece and a long groove is arranged at the bottom, and the long protrusion and the long groove are correspondingly arranged.

6. The large-space, large-span expandable box-type integrated house according to claim 1, characterized in that: The original roof panel corner connecting piece (44) includes an original roof panel corner side plate (441) arranged in a square frame, an original roof panel corner upper hole (442) connected to the top of the original roof panel corner side plate (441), an original roof panel corner side hole (443) arranged on the original roof panel corner side plate (441), an original roof panel corner middle plate (444) arranged in the middle of the inner side of the original roof panel corner side plate (441), an original roof panel corner vertical cylinder (445) arranged on the original roof panel corner middle plate (444), an original roof panel corner notch (446) arranged at the upper part of a corner of the original roof panel corner side plate (441), an original roof panel corner connecting plate (447) connected to the bottom of the original roof panel corner side plate (441), and an original roof panel corner rib plate (448) connected between the original roof panel corner middle plate (444) and the original roof panel corner side plate (441); The original roof panel corner upper hole (442) is an oval hole and has a side plate connected to the top of the original roof panel corner side plate (441); The original roof panel corner side hole (443) is correspondingly arranged on the outside of the connection between crossbeams or between a crossbeam and a longitudinal beam, and this outside corresponds to the assembled connection of the subsequent extended beam body.

7. The large-space, large-span expandable box-type integrated house according to claim 1, characterized in that: The current roof panel unit (8) includes a current roof longitudinal bar (81) and a current roof transverse bar (82) connected in a grid frame connection manner, and a current roof strengthening bar (83) connected between the current roof transverse bar (82) and the current roof panel beam body assembly (7); a roof connecting beam (9) is also arranged between the current roof panel beam body assemblies (7); The existing roof beam assembly (7) comprises a top connecting cross beam in the long direction of the house and a top connecting longitudinal beam in the short direction of the house; the structure of the top connecting cross beam is consistent with the structure of the original roof beam (41).

8. A construction method for a large-space, large-span, expandable box-type integrated house according to any one of claims 1 to 7, characterized in that: The specific steps are as follows: Step 1: Model and deepen the box-type integrated house through BIM software. In the software, retain the existing bottom plate unit (1), the existing bottom plate beam assembly (2), the standard corner column (3) and the original top plate beam (41) of the original one-story house, and remove the top plate unit and the original top plate connecting beam (9) of the original house; Step 2: After removing the top of the house, an extended bottom plate cross beam (42), an extended longitudinal beam, an extended beam connecting plate (43) and an extended bottom plate corner connector (45) are installed on the top of the house; Step 3: The additional components are assembled corresponding to the bottom components of the first-floor house, and then the standard corner columns (3) and the top columns (6) are connected respectively, and then the existing top plate beam components (7) and the existing top plate units (8) are installed to form a new two-story expandable integrated house; Step 4: Number the above components in the BIM software according to the installation sequence to adapt to on-site installation and construction; Step 5: During the formal installation, first construct the existing bottom plate unit (1) and the existing bottom plate beam assembly (2), and then firmly connect the standard corner column (3) and the through-top column (6) of the first layer with high-strength bolts; then install the original top plate cross beam (41) and the original top plate longitudinal beam and its corresponding corner connector; Step 6: Connect the original top plate corner connector (44) and the extended bottom plate corner connector (45) at the top of the first floor, and install the extended bottom plate cross beam (42) and extended longitudinal beam accordingly, and then install the corresponding connection through the extended beam connecting plate (43). Step 7: After the top of the first floor and the bottom of the second floor are firmly welded, install the second floor standard corner column (3) and the through-top column (6) and connect them accordingly; finally, use a crane to install the assembled top plate beam assembly (7) and the top plate unit (8), firmly connect them to the second floor column through high-strength bolts, and then install the maintenance structure of the integrated house to form a large-space, large-span, expandable box-type integrated house.

Citation Information

Patent Citations

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