Flexible flat wire processing equipment

By designing a flexible flat line processing equipment that integrates stamping module, striping adhesive module, detection module, interrupting module and cutting device, the problems of large space occupation and low efficiency of existing equipment are solved, and efficient and highly adaptable flexible flat line processing is achieved.

CN115815413BActive Publication Date: 2025-04-29DONGGUAN CHENGYE MASCH TECH CO LTD
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Patent Information

Application Number
CN202211452214.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-21
Publication Date
2025-04-29
Estimated Expiration
2042-11-21

AI Technical Summary

Technical Problem

The existing flexible flat line processing equipment has problems such as large space occupation, high cost, long strap stroke and low efficiency, and ordinary striping equipment cannot achieve the needs of striping at specific locations and striping at different lengths.

Method used

A flexible flat line processing equipment including stamping module, stripping adhesive module, inspection module, interrupting module and cutting device is designed. It adopts a mini punching mechanism and multiple sets of punching devices, combined with CCD photo detection and multi-axis drive system to achieve accurate processing and adapt to different product requirements.

Benefits of technology

It realizes efficient processing of flexible flat lines in a smaller space, adapts to the specific position of slitting and length requirements of different products, and improves processing efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a flexible flat wire processing device, comprising a frame and a main material strip discharging device, a stamping module, a striping and gluing module, a detection module, a breaking module and a material discharge device which are sequentially installed on the frame from left to right; the main material strip discharging device is used to discharge the product material strip; the stamping module comprises a first positioning feeding mechanism and a punching mechanism; wherein the punching mechanism adopts a mini multi-station punching mechanism without a mold frame, which can save space; the striping and gluing module comprises a second positioning feeding mechanism, a striping mechanism and a gluing mechanism; the gluing mechanism is arranged on the right side of the striping mechanism; the detection module comprises a third positioning feeding mechanism and a detection mechanism; the detection mechanism is used to take photos and detect the product; the breaking module comprises a fourth positioning feeding mechanism and a breaking mechanism; the material discharge device is used to collect the product; the present invention has strong applicability and high working efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of flexible flat wire processing, and in particular to a flexible flat wire processing device. Background Art

[0002] As a connecting line for data transmission, flexible flat cables need to go through processes such as drilling positioning holes, crack-stopping holes, branch cutting, and slimming during their production process according to actual needs. They are then divided into strips and glued, tested, and finally interrupted and collected. In the past, continuous stamping dies were used to process various positioning holes and crack-stopping holes. This method not only occupies a large space and has high costs, but also has a long material strip travel and low efficiency. After being stamped by continuous stamping dies, since this process has occupied a large space, and the processing of flexible flat cables is usually linear conveying, if this process is followed by other process mechanisms for processing, the production line needs to be further extended, which requires a large space to meet.

[0003] In addition, for slitting processing, the current slitting processing equipment usually fixes the slitting cutter between the feed shaft and the receiving shaft. The product can be slitting after passing through the slitting cutter. However, according to processing requirements, in the current flexible flat wires used in automobiles, one product needs to be slit at a specific position, and the lengths of the strips vary. Therefore, ordinary slitting equipment can no longer achieve this function. Summary of the invention

[0004] The object of the present invention is to provide a flexible flat wire processing device to solve the problems mentioned in the background technology.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A flexible flat wire processing device comprises a frame and a main material strip unloading device, a stamping module, a striping and gluing module, a detection module, a breaking module and a material unloading device which are sequentially installed on the frame from left to right;

[0007] The main material strip unloading device is used to unload the product material strip;

[0008] The punching die set includes a first positioning and feeding mechanism and a punching mechanism; the punching mechanism includes a first X-axis driving device, a first Y-axis driving device, a first mounting frame, a punching guide seat, a first CCD camera device and a punching device; the first X-axis driving device is installed on the frame and the power output end is connected to the first Y-axis driving device; the first mounting frame is installed at the power output end of the first Y-axis driving device; the punching guide seat is fixed at the lower part of the first mounting frame; the middle part of the punching guide seat is provided with a long strip-shaped material passing hole that runs through the left and right sides; the corresponding material passing hole in the punching guide seat A plurality of lower punching die seats are arranged front and back below; a light entrance hole and a punching guide hole are arranged above the corresponding material passing hole on the punching guide seat; the number of the punching guide holes is the same as that of the lower punching die seat and they are respectively located directly above the lower punching die seat; the number of the punching devices is the same as that of the lower punching die seat; the punching device includes a first cylinder and a punch; the punch can be slidably connected in the punching guide hole up and down; the first cylinder is fixed on the upper part of the first mounting frame and the power output end is connected to the punch; the first CCD camera device is installed on the upper part of the first mounting frame and is located above the light entrance hole;

[0009] The striping and gluing module comprises a second positioning and feeding mechanism, a striping mechanism and a gluing mechanism; the gluing mechanism is arranged on the right side of the striping mechanism;

[0010] The detection module includes a third positioning and feeding mechanism and a detection mechanism; the detection mechanism is used to take photos of the product for detection;

[0011] The interruption module includes a fourth positioning feeding mechanism and an interruption mechanism;

[0012] The unloading device is used to collect products.

[0013] Further description of the present invention also includes a slimming module; the slimming module is arranged between the detection module and the interruption module; the slimming module includes a fifth positioning and feeding mechanism and a slimming stamping die.

[0014] Further description of the present invention also includes five groups of cache devices; the five groups of cache devices are respectively located between the main material belt unloading device and the stamping die, between the stamping die and the stripping and gluing module, between the stripping and gluing module and the detection module, between the detection module and the slimming module, and between the slimming module and the interrupting module; the cache device includes a slide and a roller connected to the slide for up and down sliding.

[0015] Further description of the present invention, the first positioning and feeding mechanism, the second positioning and feeding mechanism, the third positioning and feeding mechanism, the fourth positioning and feeding mechanism and the fifth positioning and feeding mechanism have the same structure, and all include a positioning guide frame A1, a left material belt conveyor device A2 and a right material belt conveyor device A3; the guide frame is provided with a guide groove; the left material belt conveyor device A2 is installed on the right side of the guide frame; the right material belt conveyor device A3 is arranged on the right side of the left material belt conveyor device A2.

[0016] To further describe the present invention, the light entrance hole is arranged at a middle position above the feed hole; and the stamping guide holes are distributed at the front and rear sides of the feed hole.

[0017] Further description of the present invention, the stripping mechanism includes a supporting device, a stripping device and an infrared sensor; the supporting device includes a second Y-axis driving device, a mounting plate, a first supporting seat and a lifting driving device; the second Y-axis driving device is installed on the frame and the power output end is connected to the mounting plate; the first supporting seat is movably connected to the top of the mounting plate through a guide column; a transversely arranged cutting groove is provided on the first supporting seat; a plurality of adsorption holes are provided above the first supporting seat; the lifting driving device is installed on the mounting plate and the power output end is connected to the first supporting seat; the stripping device includes a second mounting frame, a second X-axis driving device, a third Y-axis driving device, a first Z-axis driving device, a cutting assembly and a second CCD camera; the second mounting frame is fixed on the frame; the second X-axis driving device is installed on the second mounting frame and the power output end is connected to the third Y-axis driving device; the power output end of the third Y-axis driving device is connected to the first Z-axis driving device and the second CCD camera; the cutting assembly is installed at the power output end of the first Z-axis driving device; the infrared sensor is mounted on the upper right side of the supporting device.

[0018] Further description of the present invention, the glue sticking mechanism includes a tape feeding device, a release paper receiving device, a third mounting frame, a guide wheel, a stripping plate, a tape cutting device, a fixed pressure wheel and a movable pressure wheel assembly; the release paper receiving device and the tape feeding device are installed in the frame in a left-right distribution; the third mounting frame is installed on the frame and is located on the right side of the first support seat; the stripping plate is fixed to the upper part of the third mounting frame; the guide wheel is installed on the third mounting frame and is located at the lower left of the stripping plate; the tape cutting device is installed on the third mounting frame and is located at the lower right of the stripping plate; the fixed pressure wheel is installed on the third mounting frame and is located at the upper right of the stripping plate; the movable pressure wheel assembly is arranged On the right side of the stripping plate; the movable pressure wheel assembly includes a second cylinder, a connecting frame and a movable pressure wheel; the second cylinder is fixed on the third mounting frame and the power output end is connected to the upper part of the connecting frame; the middle part of the connecting frame is hinged to the third mounting frame; the movable pressure wheel is installed at the lower part of the connecting frame; the second cylinder controls the movable pressure wheel to press on the bottom of the fixed pressure wheel or separate from the fixed pressure wheel through the connecting frame; a first marking assembly is also provided between the guide wheel and the tape cutting device; the first marking assembly includes a third cylinder and a first marking pen; the third cylinder is fixed on the third mounting frame and the power output end faces upward; the first marking pen is obliquely installed at the power output end of the third cylinder.

[0019] Further description of the present invention, the detection mechanism includes a fourth mounting frame, a second support seat, a third CCD camera and a second marking assembly; the fourth mounting frame is fixed above the frame; the second support seat is fixed at the bottom of the fourth mounting frame; the third CCD camera is fixed above the fourth mounting frame; the second marking assembly is fixed in the middle of the fourth mounting frame; the second marking assembly includes a fourth cylinder and a second marking pen; the fourth cylinder is installed on the fourth mounting frame and the power output end is connected to the second marking pen.

[0020] Further description of the present invention, the interrupting mechanism includes a fourth Y-axis driving device, a fifth mounting frame, a fourth CCD camera device, an interrupting assembly and a cutting assembly; the fourth Y-axis driving device is installed on the frame and the power output end is connected to the fifth mounting frame; the interrupting assembly, the fourth CCD camera device and the cutting assembly are distributed and installed on the fifth mounting frame from front to back.

[0021] Further description of the present invention, the material unloading device includes a material unloading guide groove and a product winding device; the material unloading guide groove can be detachably mounted on the frame and corresponds to the middle position on the right side of the fifth mounting frame; the product winding device can be detachably mounted on the right end of the frame.

[0022] The beneficial effects of the present invention are:

[0023] This design adopts a mini punching mechanism, which integrates multiple punching devices without mold frames. After taking a picture of the product by the first CCD camera device to find the processing position, the first Y-axis drive device and the first X-axis drive device are used to control the left and right fine-tuning of the first mounting frame, as well as the front and back control position, to control the corresponding punching device to the part of the product to be processed, and then the product is processed by the punching device. Each product has different processing requirements. The device integrates multiple sets of punching devices. According to the needs, the required punching device can be selected for processing. It is not only highly applicable, but also occupies little space and has high work efficiency. Therefore, on this basis, a striping and gluing module, a detection module and a breaking module are successively arranged on the right side to perform striping and gluing processing, detection, and product breaking processes on the product respectively, and finally collect them. This equipment can complete the relatively complete processing requirements of most products. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is the overall structural diagram of the present invention;

[0025] Figure 2 It is a structural diagram of the punching mechanism of the present invention;

[0026] Figure 3 It is a partial structural diagram of the striping glue sticking module of the present invention;

[0027] Figure 4 It is a structural diagram of the stripe structure of the present invention;

[0028] Figure 5 It is a partial structural diagram of the glue sticking mechanism of the present invention;

[0029] Figure 6 It is a structural diagram of the detection module of the present invention;

[0030] Figure 7 is a structural diagram of the slimming module of the present invention;

[0031] Figure 8 The structural diagram of the interruption module of the present invention;

[0032] Fig. 9 is a structural diagram of the cache device of the present invention;

[0033] Fig.10 It is a structural diagram of the first positioning and feeding mechanism of the present invention. DETAILED DESCRIPTION

[0034] The present invention will be further described below in conjunction with the accompanying drawings:

[0035] like Figure 1As shown, a flexible flat wire processing device includes a frame 1 and a main material strip unloading device 2, a stamping module 3, a stripping and gluing module 4, a detection module 5, a slimming module 6, a breaking module 7 and a feeding device 8 which are sequentially installed on the frame 1 from left to right;

[0036] The main material strip unloading device 2 is used to unload the product material strip; the processed flexible flat wire material strip (ie, the product material strip) is placed on the main material strip unloading device 2 and unloaded.

[0037] like Figure 1-2As shown, the punching die set 3 includes a first positioning and feeding mechanism 31 and a punching mechanism 32; the punching mechanism 32 includes a first X-axis driving device 311, a first Y-axis driving device 312, a first mounting frame 313, a punching guide seat 314, a first CCD camera device 315 and a punching device 316; the first X-axis driving device 311 is installed on the frame 1 and the power output end is connected to the first Y-axis driving device 312; the first mounting frame 313 is installed at the power output end of the first Y-axis driving device 312; the punching guide seat 314 is fixed at the lower part of the first mounting frame 313; the middle part of the punching guide seat 314 is provided with a left and right through and A long strip-shaped feeding hole 3141; a plurality of lower stamping die seats 3142 are arranged front and back in a distributed manner below the corresponding feeding hole 3141 in the stamping guide seat 314; a light entrance hole 3143 and a stamping guide hole 3144 are arranged above the corresponding feeding hole 3141 on the stamping guide seat 314; the number of the stamping guide holes 3144 is the same as that of the lower stamping die seat and they are respectively located directly above the lower stamping die seat 3142; the number of the punching devices 316 is the same as that of the lower stamping die seat 3142; the punching device 316 includes a first cylinder 3161 and a punch 3162; the punch 3162 can be slidably connected in the stamping guide hole 3144 up and down; the first The cylinder 3161 is fixed on the upper part of the first mounting frame 313 and the power output end is connected to the punch 3162; the first CCD camera device 315 is installed on the upper part of the first mounting frame 313 and is located above the light entrance hole 3143; the light entrance hole 3143 is arranged at the middle position above the feed hole 3141; the punching guide holes 3144 are distributed on the front and rear sides of the feed hole 3141, and the first positioning and feeding mechanism 31 is used to position the product material belt and control the product material belt to be transported from left to right in the punching and cutting module. The product material belt passes through the middle position of the feed hole 3141 of the punching and cutting mechanism 32, and the first CCD camera device 315 takes pictures of the product material belt at this position. Take pictures and find the processing position, then the first Y-axis drive device 312 and the first X-axis drive device 311 jointly control the first mounting frame 313 to fine-tune left and right, as well as the front and rear control position, and control the corresponding punching device 316 to the part to be processed of the product, and then the product is processed by the punching device 316. The processing requirements of each product are different. The device integrates multiple sets of punching devices, such as positioning hole punching devices, crack stop hole punching devices, slimming hole punching devices, branch cutting punching devices, etc. According to needs, several required punching devices 316 can be selected for processing, which is not only highly applicable, but also occupies little space and has high work efficiency.

[0038] like Figure 1 , 3As shown in FIGS. 4 and 5 , the striping and gluing module 4 includes a second positioning and feeding mechanism 41, a striping mechanism 42 and a gluing mechanism 43; the gluing mechanism 43 is arranged on the right side of the striping mechanism 42; the second positioning and feeding mechanism 41 controls the product strip positioning in the striping and gluing module 4 and conveys it from left to right;

[0039] The stripping mechanism 42 includes a supporting device 421, a stripping device 422 and an infrared sensor 423; the supporting device 421 includes a second Y-axis driving device 4211, a mounting plate 4212, a first supporting seat 4213 and a lifting driving device 4214; the second Y-axis driving device 4211 is installed on the frame 1 and the power output end is connected to the mounting plate 4212; the first supporting seat 4213 is movably connected to the top of the mounting plate 4212 through a guide column 4213-1; the first supporting seat 4213 is provided with a transversely arranged cutting groove 4213-2; a plurality of adsorption holes 4213-3 are provided above the first supporting seat 4213; the lifting driving device 4214 is installed on the mounting plate 4212 and the power output end is connected to the first supporting seat 4213 The stripping device 422 comprises a second mounting frame 4221, a second X-axis driving device 4222, a third Y-axis driving device 4223, a first Z-axis driving device 4224, a cutter assembly 4225 and a second CCD camera device 4226; the second mounting frame 4221 is fixed on the frame 1; the second X-axis driving device 4222 is mounted on the second mounting frame 4221 and the power output end is connected to the third Y-axis driving device 4223; the power output end of the third Y-axis driving device 4223 is connected to the first Z-axis driving device 4224 and the second CCD camera device 4226; the cutter assembly 4225 is mounted on the power output end of the first Z-axis driving device 4224; the infrared sensor 423 is set up on the upper right of the supporting device 421;The product material belt passes over the first support seat 4213, and the infrared sensor 423 faces the upper right part of the support seat. When the end position of a product in the product material belt is transported to this position, after the infrared sensor 423 senses it, the second positioning feeding mechanism 41 stops feeding, and the second X-axis driving device 4222 and the third Y-axis driving device 4223 jointly control the second CCD camera device 4226 to move over the product material belt, take pictures of the product and detect the position of the stripping, and then the lifting driving device 4214 drives the first support seat 4213 to move upward, and controls the first support seat 4213 to move back and forth through the second Y-axis driving device 4211, so that the cutting groove 4213-2 is aligned with the first stripping position of the product, and the product is fixed by the adsorption hole 4213-3, and the second X-axis driving device 4222 is connected with the third Y-axis driving device 4223. The three-axis linkage control of the device 4222, the third Y-axis driving device 4223 and the first Z-axis driving device 4224 controls the cutter assembly 4225 to perform the first striping process on the product strip. The starting position and the ending position of the striping are provided by the position obtained by the second CCD camera device 4226. After the first striping is completed, the adsorption hole 4213-3 stops adsorbing the product, and the second Y-axis driving device 4211 controls the first support seat 4213 to move forward and backward again, so that the cutting groove 4213-2 is aligned with the second striping position of the product and then adsorbs the product, and then the striping device 422 performs the second striping process on the product, and the process is repeated in sequence until all striping is completed. This setting can meet the needs of striping the product strip at different positions and lengths, so it can be applied to the striping process of various styles of products. ;

[0040] The adhesive laminating mechanism 43 comprises an adhesive tape feeding device 431, a release paper receiving device 432, a third mounting frame 433, a guide wheel 434, a stripping plate 435, an adhesive tape cutting device 436, a fixed pressure wheel 437 and a movable pressure wheel 4383 assembly 438; the release paper receiving device 432 and the adhesive tape feeding device 431 are installed in the frame 1 on the left and right sides; the third mounting frame 433 is installed on the frame 1 and is located on the right side of the first support seat 4213; the stripping plate 435 is fixed to the upper part of the third mounting frame 433; the guide wheel 434 is installed on the third mounting frame 433 and is located at the lower left of the stripping plate 435; the adhesive tape cutting device 436 is installed on the third mounting frame 433 and is located at the lower right of the stripping plate 435; the fixed pressure wheel 437 is installed on the third mounting frame 433 and is located at the upper right of the stripping plate 435; the movable pressure wheel 4383 assembly 438 It is arranged on the right side of the stripping plate 435; the movable pressure wheel 4383 assembly 438 includes a second cylinder 4381, a connecting frame 4382 and a movable pressure wheel 4383; the second cylinder 4381 is fixed on the third mounting frame 433 and the power output end is connected to the upper part of the connecting frame 4382; the middle part of the connecting frame 4382 is hinged to the third mounting frame 433; the movable pressure wheel 4383 is installed on the lower part of the connecting frame 4382; the second cylinder 4381 controls the movable pressure wheel 4383 to press on the bottom of the fixed pressure wheel 437 or separate from the fixed pressure wheel 437 through the connecting frame 4382; a first marking assembly 439 is also provided between the guide wheel 434 and the tape cutting device 436; the first marking assembly 439 includes a third cylinder 4391 and a first marking pen 4392; the third cylinder 4391 is fixed on the third mounting frame 433 and the power output end faces upward;The first marking pen 4392 is installed obliquely at the power output end of the third cylinder 4391, and the transparent tape roll with release paper (i.e., tape material strip) is installed on the tape unloading device 431. One end of the tape material strip is released from the tape unloading device 431, and is guided by the guide wheel 434 and then passes around the peeling plate 435. The release paper is peeled off from the peeling plate 435 and is returned to the release paper receiving device 432 for collection. The product material strip passes under the fixed pressing wheel 437, and the transparent tape is attached to the bottom of the product material strip after the release paper is peeled off, thereby attaching the scattered products after stripping, which is convenient for the processing of subsequent steps. The second cylinder 4381 drives the movable pressing wheel 4383 to press on the bottom of the fixed pressing wheel 437, so that after the transparent tape is attached to the bottom of the product material strip, it can press the transparent tape on the product material strip when passing through the movable pressing wheel 4383 and the fixed pressing wheel 437. If the processing requirements require that each section of tape be attached , if the tape is required to be cut, the second cylinder 4381 drives the movable pressing wheel 4383 to separate from the fixed pressing wheel 437 before cutting, and then the tape cutting device 436 slides the tape off again, and the tape cutting device 436 is realized by the cylinder driving the blade to move back and forth. After the tape is cut off, when the tape material continues to be transported, the tape is again attached to the bottom of the product material belt, and the second cylinder 4381 drives the movable pressing wheel 4383 to press the bottom of the fixed pressing wheel 437 to press the product material belt attached with the tape. In this design, there is also a first marking component 439, which drives the first marking pen 4392 to move up and down through the third cylinder 4391. When moving downward, the marking pen contacts the tape in the tape material belt and marks the tape. It slides once every section to mark, and the distance of one section is the distance of one product. When the tape is attached to the product material belt, it is convenient to identify and distinguish the product. ;

[0041] like Figure 6As shown, the detection module 5 includes a third positioning and feeding mechanism 51 and a detection mechanism 52; the detection mechanism 52 is used to take photos and detect the product; the detection mechanism 52 includes a fourth mounting frame 521, a second support seat 522, a third CCD camera device 523 and a second marking component 524; the fourth mounting frame 521 is fixed above the frame 1; the second support seat 522 is fixed to the lower part of the fourth mounting frame 521; the third CCD camera device 523 is fixed above the fourth mounting frame 521; the second marking component 524 is fixed in the middle of the fourth mounting frame 521 ; The second marking component 524 includes a fourth cylinder and a second marking pen; the fourth cylinder is installed on the fourth mounting frame 521 and the power output end is connected to the second marking pen, the third positioning and feeding mechanism 51 controls the positioning of the product tape in the detection module 5 and conveys it from left to right, and the detection mechanism 52 detects whether the stripping and gluing processes of the product tape are qualified through the third CCD camera 523. If qualified, it continues to be conveyed. If unqualified, during the conveying process, the fourth cylinder drives the second marking pen to move downward, and marks the section of the product tape to facilitate later selection from qualified products.

[0042] like Figure 7 As shown, the slimming module 6 includes a fifth positioning and feeding mechanism 61 and a slimming stamping die 62; most flexible flat wires need to undergo an edge slimming process, the fifth positioning and feeding mechanism 61 controls the positioning of the product strip in the slimming module 6 and conveys it from left to right, and the slimming stamping die 62 performs slimming stamping processing on the product strip. If some products do not require a slimming processing process, the slimming stamping die 62 does not need to work.

[0043] like Figure 8As shown, the interruption module 7 includes a fourth positioning and feeding mechanism 71 and an interruption mechanism 72; the interruption mechanism 72 includes a fourth Y-axis driving device 721, a fifth mounting frame 722, a fourth CCD camera device 723, an interruption component 724 and a cutting component 725; the fourth Y-axis driving device 721 is installed on the frame 1 and the power output end is connected to the fifth mounting frame 722; the interruption component 724, the fourth CCD camera device 723 and the cutting component 725 are installed on the fifth mounting frame 722 from front to back; the fourth positioning and feeding mechanism 71 controls the product belt to be positioned in the interruption module 7 and transports it from left to right The product tape passes through the interruption mechanism 72, and the fourth CCD camera device 723 is used to photograph and locate the product tape. Then, the fourth Y-axis drive device 721 controls the fifth mounting frame 722 to move forward and backward, so that the interruption component 724 is aligned with the product tape to interrupt the product in the product tape. After the product is interrupted, the product tape is still connected by tape. According to processing requirements, if post-processing is required, it will not be cut and will be directly collected by the unloading device 8. If no subsequent processing is required, the fourth Y-axis drive device 721 controls the cutting device to align with the product tape, cut the product out of the tape, and then collect it through the unloading device 8.

[0044] The unloading device 8 is used to collect products; the unloading device 8 includes a material dropping guide groove 81 and a product winding device 82; the material dropping guide groove can be detachably mounted on the frame 1 and corresponds to the middle position on the right side of the fifth mounting frame 722; the product winding device can be detachably mounted on the right end of the frame 1; the material dropping guide groove or the product winding device can be installed according to needs. If the product needs to be cut out from the product material strip, the material dropping guide groove is installed for collection. If the product is only interrupted and the product material strip is not cut off, the product winding device is installed for winding.

[0045] like Fig. 9 As shown, five groups of buffer devices 9 are also included; the five groups of buffer devices are respectively located between the main material strip discharge device 2 and the stamping die 3, between the stamping die 3 and the stripping and gluing module 4, between the stripping and gluing module 4 and the detection module 5, between the detection module 5 and the slimming module 6, and between the slimming module 6 and the breaking module 7; the buffer device includes a slide 91 and a roller 92 connected to the slide 91 for sliding up and down. This arrangement can store a part of the product strip between each working mold, so as not to affect the normal operation of each process.

[0046] like Figure 1 and 10As shown, the first positioning and feeding mechanism 31, the second positioning and feeding mechanism 41, the third positioning and feeding mechanism 51, the fourth positioning and feeding mechanism 71 and the fifth positioning and feeding mechanism 61 have the same structure, and all include a positioning guide frame A1, a left material belt conveying device A2 and a right material belt conveying device A3; the guide frame is provided with a guide groove for positioning and guiding the product material belt; the left material belt conveying device A2 is installed on the right side of the guide frame, and the left material belt conveying device A2 and the right material belt conveying device A3 convey the product material belt by rotating an upper and lower roller, and the right material belt conveying device A3 is arranged on the right side of the left material belt conveying device A2, and each processing mechanism is respectively located between the corresponding left material belt conveying device A2 and the right material belt conveying device A3.

[0047] The working principle of this embodiment:

[0048] The product material belt is installed on the main material belt unloading device 2 and drives the product material belt to be discharged. The product material belt passes through the stamping module 3, the striping and gluing module 4, the detection module 5, the slimming module 6 and the interruption module 7 in sequence, which are a total of five processing modules. A buffer device is installed on the left side of each processing module to buffer the product material belt, so that each processing module works independently without affecting each other. Each processing module conveys the product material belt through the positioning feeding mechanism. In the stamping module 3, the product material belt passes through the middle position of the material hole 3141 of the punching mechanism 32. The first CCD camera device 315 takes a picture of the product material belt at this position and finds the processing position, and then the first Y-axis drive device 312 and the first X-axis drive device 315 are connected. The moving device 311 controls the first mounting frame 313 to fine-tune left and right, as well as the front and rear control position, and controls the corresponding punching device 316 to the part to be processed of the product, and then the product is processed by the punching device 316. The processing requirements of each product are different. The device integrates multiple sets of punching devices, such as positioning hole punching devices, crack stop hole punching devices, slimming hole punching devices, branch cutting punching devices, etc. According to the needs, several required punching devices 316 can be selected for processing; in the striping and gluing module 4, when the end position of a product in the product strip is sensed by the infrared sensor 423, the second positioning feeding mechanism 41 stops feeding, and the second X-axis drive and the third Y The axis driving device 4223 controls the second CCD camera device 4226 to move above the product strip, takes a photo of the product and detects the position of the strip. Then the lifting driving device 4214 drives the first support seat 4213 to move upward, and controls the first support seat 4213 to move back and forth through the second Y-axis driving device 4211, so that the cutting groove 4213-2 is aligned with the first stripping position of the product, and the product is fixed by the adsorption hole 4213-3. The second X-axis driving device 4222, the third Y-axis driving device 4223 and the first Z-axis driving device 4224 control the cutting assembly 4225 to perform the first stripping process on the product strip. The starting position of the stripping is aligned with the first stripping position. The end position is provided by the position obtained by the second CCD camera device 4226. After one stripping is completed, the adsorption hole 4213-3 stops adsorbing the product, and the second Y-axis driving device 4211 controls the first support seat 4213 to move forward and backward again, so that the cutting groove 4213-2 is aligned with the second stripping position of the product and then adsorbs the product, and then the stripping device 422 performs a second stripping process on the product, and the process is repeated in sequence until all stripping is completed. After the stripping is completed, it is transported to the gluing mechanism 43, and the stripped product tape is glued by the gluing mechanism 43. Before gluing, the first marking component 439 is used to mark the tape, so that each product position on the product tape after gluing is marked;In the detection module 5, the third CCD camera 523 is used to detect whether the stripping and gluing processes of the product material strip are qualified. If qualified, the conveying will continue. If not, during the conveying process, the fourth cylinder drives the second marker pen to move downward to mark the section of the product material strip, so as to facilitate the selection from the qualified products later; in the slimming module 6, the slimming stamping die 62 performs slimming stamping processing on the product material strip. If some products do not need slimming processing procedures, the slimming stamping die 62 does not work; in the interruption module 7, the product material strip passes through the interruption mechanism 72 and is firstly detected by the fourth CCD camera. The photographing device 723 takes a photograph of the product tape to locate it, and then controls the fifth mounting frame 722 to move forward and backward through the fourth Y-axis driving device 7214223, so that the interrupting assembly 724 is aligned with the product tape, and the product in the product tape is interrupted. After the product is interrupted, the product tape is still connected by the tape. According to the processing requirements, if it is not necessary to cut, the unloading device 8 uses the product winding device to rewind the product tape. If it needs to be cut, the fourth Y-axis driving device 721 controls the cutting device to align with the product tape, and the product is cut out of the tape. The unloading device 8 uses the blanking guide groove to receive the cut product. ;

[0049] The above description does not limit the technical scope of the present invention in any way. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A flexible flat wire processing device, characterized in that: It includes a frame and a main material strip unloading device, a stamping module, a striping and gluing module, a detection module, a breaking module and a material unloading device which are sequentially installed on the frame from left to right; The main material strip unloading device is used to unload the product material strip; The punching die set includes a first positioning and feeding mechanism and a punching mechanism; the punching mechanism includes a first X-axis driving device, a first Y-axis driving device, a first mounting frame, a punching guide seat, a first CCD camera device and a punching device; the first X-axis driving device is installed on the frame and the power output end is connected to the first Y-axis driving device; the first mounting frame is installed at the power output end of the first Y-axis driving device; the punching guide seat is fixed at the lower part of the first mounting frame; the middle part of the punching guide seat is provided with a long strip-shaped material passing hole that runs through the left and right sides; the corresponding material passing hole in the punching guide seat A plurality of lower punching die seats are arranged front and back below; a light entrance hole and a punching guide hole are arranged above the corresponding material passing hole on the punching guide seat; the number of the punching guide holes is the same as that of the lower punching die seat and they are respectively located directly above the lower punching die seat; the number of the punching devices is the same as that of the lower punching die seat; the punching device includes a first cylinder and a punch; the punch can be slidably connected in the punching guide hole up and down; the first cylinder is fixed on the upper part of the first mounting frame and the power output end is connected to the punch; the first CCD camera device is installed on the upper part of the first mounting frame and is located above the light entrance hole; The striping and gluing module comprises a second positioning and feeding mechanism, a striping mechanism and a gluing mechanism; the gluing mechanism is arranged on the right side of the striping mechanism; The detection module includes a third positioning and feeding mechanism and a detection mechanism; the detection mechanism is used to take photos of the product for detection; The interruption module comprises a fourth positioning feeding mechanism and an interruption mechanism; The unloading device is used to collect products.

2. The flexible flat wire processing equipment according to claim 1, characterized in that: It also includes a slimming module; the slimming module is arranged between the detection module and the interruption module; the slimming module includes a fifth positioning and feeding mechanism and a slimming stamping die.

3. The flexible flat wire processing equipment according to claim 2, characterized in that: It also includes five groups of cache devices; the five groups of cache devices are respectively located between the main material belt unloading device and the stamping module, between the stamping module and the striping and gluing module, between the striping and gluing module and the detection module, between the detection module and the slimming module, and between the slimming module and the interrupting module; the cache device includes a slide and a roller connected to the slide for up and down sliding.

4. The flexible flat wire processing equipment according to claim 1, characterized in that: The first positioning and feeding mechanism, the second positioning and feeding mechanism, the third positioning and feeding mechanism, the fourth positioning and feeding mechanism and the fifth positioning and feeding mechanism have the same structure, and all include a positioning guide frame A1, a left material belt conveying device A2 and a right material belt conveying device A3; a guide groove is provided on the guide frame; the left material belt conveying device A2 is installed on the right side of the guide frame; and the right material belt conveying device A3 is arranged on the right side of the left material belt conveying device A2.

5. The flexible flat wire processing equipment according to claim 1, characterized in that: The light entrance hole is arranged at the middle position above the material passing hole; and the punching guide holes are distributed at the front and rear sides of the material passing hole.

6. The flexible flat wire processing equipment according to claim 1, characterized in that: The stripping mechanism includes a supporting device, a stripping device and an infrared sensor; the supporting device includes a second Y-axis driving device, a mounting plate, a first supporting seat and a lifting driving device; the second Y-axis driving device is installed on the frame and the power output end is connected to the mounting plate; the first supporting seat is movably connected to the top of the mounting plate through a guide column; a transversely arranged cutting groove is provided on the first supporting seat; a plurality of adsorption holes are provided above the first supporting seat; the lifting driving device is installed on the mounting plate and the power output end is connected to the first supporting seat; the stripping device includes a second mounting frame, a second X-axis driving device, a third Y-axis driving device, a first Z-axis driving device, a cutting knife assembly and a second CCD camera; the second mounting frame is fixed on the frame; the second X-axis driving device is installed on the second mounting frame and the power output end is connected to the third Y-axis driving device; the power output end of the third Y-axis driving device is connected to the first Z-axis driving device and the second CCD camera; the cutting knife assembly is installed at the power output end of the first Z-axis driving device; the infrared sensor is mounted on the upper right side of the supporting device.

7. The flexible flat wire processing equipment according to claim 6, characterized in that: The adhesive laminating mechanism comprises an adhesive tape feeding device, a release paper receiving device, a third mounting frame, a guide wheel, a stripping plate, an adhesive tape cutting device, a fixed pressure wheel and a movable pressure wheel assembly; the release paper receiving device and the adhesive tape feeding device are arranged in a left-right distribution in the frame; the third mounting frame is arranged on the frame and is located on the right side of the first supporting seat; the stripping plate is fixed on the upper part of the third mounting frame; the guide wheel is arranged on the third mounting frame and is located on the lower left of the stripping plate; the adhesive tape cutting device is arranged on the third mounting frame and is located on the lower right of the stripping plate; the fixed pressure wheel is arranged on the third mounting frame and is located on the upper right of the stripping plate; the movable pressure wheel assembly is arranged on the right side of the stripping plate side; the movable pressure wheel assembly includes a second cylinder, a connecting frame and a movable pressure wheel; the second cylinder is fixed on the third mounting frame and the power output end is connected to the upper part of the connecting frame; the middle part of the connecting frame is hinged to the third mounting frame; the movable pressure wheel is installed at the lower part of the connecting frame; the second cylinder controls the movable pressure wheel to press on the bottom of the fixed pressure wheel or separate from the fixed pressure wheel through the connecting frame; a first marking assembly is also provided between the guide wheel and the tape cutting device; the first marking assembly includes a third cylinder and a first marking pen; the third cylinder is fixed on the third mounting frame and the power output end faces upward; the first marking pen is obliquely installed at the power output end of the third cylinder.

8. The flexible flat wire processing equipment according to claim 1, characterized in that: The detection mechanism includes a fourth mounting frame, a second supporting seat, a third CCD camera and a second marking assembly; the fourth mounting frame is fixed above the frame; the second supporting seat is fixed at the bottom of the fourth mounting frame; the third CCD camera is fixed above the fourth mounting frame; the second marking assembly is fixed in the middle of the fourth mounting frame; the second marking assembly includes a fourth cylinder and a second marking pen; the fourth cylinder is installed on the fourth mounting frame and the power output end is connected to the second marking pen.

9. The flexible flat wire processing equipment according to claim 1, characterized in that: The interrupting mechanism includes a fourth Y-axis driving device, a fifth mounting frame, a fourth CCD camera device, an interrupting assembly and a cutting assembly; the fourth Y-axis driving device is installed on the frame and the power output end is connected to the fifth mounting frame; the interrupting assembly, the fourth CCD camera device and the cutting assembly are distributed and installed on the fifth mounting frame from front to back.

10. The flexible flat wire processing equipment according to claim 9, characterized in that: The material unloading device includes a material unloading guide trough and a product winding device; the material unloading guide trough is detachably mounted on the frame and corresponds to the middle position on the right side of the fifth mounting frame; the product winding device is detachably mounted on the right end of the frame.

Citation Information

Patent Citations

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