Domestic red bottle can glass processing equipment and process

Abstract

The present application relates to the field of daily bottle and can glass production, and particularly relates to a daily red bottle and can glass processing equipment and process. The present application provides a daily red bottle and can glass processing equipment and process for automatically sampling liquid glass. The daily red bottle and can glass processing equipment comprises a crucible furnace, a blocking door, an air outlet pipe, a sampling mechanism and a cooling mechanism. The crucible furnace is connected with the blocking door through a hinge at the front side. The air outlet pipe is connected with the crucible furnace at the upper side of the front part. The crucible furnace is provided with the sampling mechanism and the cooling mechanism. The present application drives the magnetic disc downward by the multi-stage hydraulic cylinder, and then forms the container under the cooperation of the magnetic disc and the blocking ring to sample the liquid glass, so as to achieve the effect of automatic sampling and avoid the burn caused by manual sampling.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of daily-use bottle and jar glass production, in particular to a daily-use red bottle and jar glass processing equipment and process. BACKGROUND

[0002] Daily-use bottle and jar glass can produce a variety of colors under different trace element ratios, and giving the glass jar different colors can make the glass jar more aesthetically pleasing. Daily-use bottle and jar are commonly used as serving utensils and are widely used. Daily-use red bottle and jar glass is a new glass product under this color system. When the glass bottle and jar of this color are fired, people need to regularly sample the liquid glass in the furnace to determine whether the color of the glass meets the corresponding standard. When the existing device samples the glass during the firing process, workers need to use sampling tools to take the liquid glass out of the furnace. In this process, people need to be close to the furnace. When the furnace is in a high-temperature heating state, people are too close and can easily cause skin burns.

[0003] Therefore, in view of the above problems, a daily-use red bottle and jar glass processing equipment and process for automatically sampling liquid glass are developed. SUMMARY

[0004] In order to overcome the shortcomings of the existing device that needs to be close to the furnace when in use, which can easily cause skin burns, a daily-use red bottle and jar glass processing equipment and process for automatically sampling liquid glass are provided.

[0005] The technical solution is: a daily-use red bottle and jar glass processing equipment, comprising a crucible furnace, a blocking door, an air outlet pipe, a sampling mechanism, and a cooling mechanism. The crucible furnace is connected to the blocking door through a hinge on the front side. The crucible furnace is connected to the air outlet pipe on the upper side of the front part. The crucible furnace is provided with a sampling mechanism for automatically sampling and observing the liquid glass in the crucible furnace. The crucible furnace is provided with a cooling mechanism for storing and cooling the liquid glass.

[0006] Optionally, the sampling mechanism comprises a first fixed frame, a multi-stage hydraulic cylinder, a magnetic disc, and a blocking ring. The first fixed frame is connected between the upper sides of the left and right parts of the crucible furnace through bolts. The multi-stage hydraulic cylinder is connected to the upper part of the first fixed frame through bolts. The magnetic disc is connected to the extension end of the multi-stage hydraulic cylinder. The blocking ring is connected to the magnetic disc in a sliding manner.

[0007] Optionally, the cooling mechanism comprises a first fixed seat, a first spring, and a cooling cylinder. Two first fixed seats are connected to the upper side of the rear part of the crucible furnace. The cooling cylinder is connected between the sides of the first fixed seats that are close to each other in a sliding manner. Two first springs are connected between the cooling cylinder and the first fixed seat.

[0008] Optionally, the trigger mechanism further comprises a second fixed frame, a first sliding piece and a second spring, the inner sides of the left and right parts of the first fixed frame are connected with the second fixed frame through bolts, the first sliding pieces are slidably connected to the sides close to each other of the second fixed frame, and the second springs are connected between the first sliding pieces and the second fixed frame.

[0009] Optionally, the blocking mechanism further comprises a second fixed seat, a second sliding piece and a blocking piece, the upper side of the front part of the crucible furnace is connected with the second fixed seat through a bolt, the second sliding piece is slidably connected to the second fixed seat, and the blocking piece is rotatably connected to the rear part of the second sliding piece.

[0010] Optionally, the clamping mechanism further comprises a third fixed seat and a clamping piece, the upper side of the rear part of the crucible furnace is connected with the third fixed seat through a bolt, and the clamping piece is rotatably connected to the third fixed seat.

[0011] Optionally, the blocking mechanism further comprises a sliding clamping block and a third spring, the sliding clamping block is slidably connected to the third fixed seat, and the third spring is connected between the sliding clamping block and the third fixed seat.

[0012] Optionally, the first sliding piece is designed with an inclined surface at the end close to each other, so as to facilitate the contact between the first sliding piece and the blocking ring.

[0013] A daily red bottle and jar glass processing technology, the processing technology is based on the processing equipment, the processing technology comprises the following steps:

[0014] Step 1: first, the processing raw materials are added into the crucible furnace, and the glass needs to be sampled and inspected frequently during the firing process, the cooling cylinder is pulled first, and then the blocking piece is pulled forward through the hook;

[0015] Step 2: then, the clamping piece is turned forward, so that the clamping piece is clamped with the cooling cylinder and the cooling cylinder is limited;

[0016] Step 3: finally, the multi-stage hydraulic cylinder is started, and under the cooperation of the magnetic disc and the blocking ring, the liquid glass in the crucible furnace is sampled.

[0017] The application has the following advantages: 1. The multi-stage hydraulic cylinder drives the magnetic disc to move downward, and then forms a container under the cooperation of the magnetic disc and the blocking ring, so that the liquid glass is sampled and observed, and the effect of automatic sampling is achieved, and the risk of burns caused by manual sampling is avoided.

[0018] 2. The cooling cylinder is used to directly sample and observe the liquid glass, which greatly improves the efficiency of sampling and observation, and no additional container is needed for sampling, so that the observation is more convenient.

[0019] 3、The first sliding piece pushes the blocking ring, so that the position of the blocking ring changes, and the adsorption position of the magnetic disc also changes, thereby assisting sampling and discharging the sample, and further improving the sampling efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present application.

[0021] Figure 2 It is a partial three-dimensional structural schematic diagram of the present application.

[0022] Figure 3 It is a partial structural schematic diagram of the sampling mechanism of the present application.

[0023] Figure 4 It is a sectional structural schematic diagram of the cooling mechanism of the present application.

[0024] Figure 5 It is a partial structural schematic diagram of the triggering mechanism of the present application.

[0025] Figure 6 It is a three-dimensional structural schematic diagram of the blocking mechanism of the present application.

[0026] Figure 7 It is a three-dimensional structural schematic diagram of the clamping mechanism of the present application.

[0027] Figure 8 It is a sectional three-dimensional structural schematic diagram of the blocking mechanism of the present application.

[0028] Among them, the above-mentioned drawings include the following reference signs: 1_crucible furnace, 2_block door, 3_gas pipe, 4_sampling mechanism, 41_first fixed frame, 42_multistage hydraulic cylinder, 43_magnetic disc, 44_blocking ring, 5_cooling mechanism, 51_first fixed seat, 52_first spring, 53_cooling cylinder, 6_triggering mechanism, 61_second fixed frame, 62_first sliding piece, 63_second spring, 7_blocking mechanism, 71_second fixed seat, 72_second sliding piece, 73_block piece, 8_clamping mechanism, 81_third fixed seat, 82_clamping piece, 9_blocking mechanism, 91_sliding clamping block, 92_third spring. DETAILED DESCRIPTION

[0029] The embodiments of the present application are described below with reference to the accompanying drawings.

[0030] A daily-use red bottle glass processing equipment, such as Figure 1 and Figure 2As shown, including the crucible furnace kiln 1, blocking door 2, gas pipe 3, sampling mechanism 4 and cooling mechanism 5, the crucible furnace kiln 1 front side is connected by hinge blocking door 2, blocking door 2 is used to close the front side of the crucible furnace kiln 1 shielding, crucible furnace kiln 1 front upper side is connected with the gas pipe 3, used to discharge the high temperature gas inside the crucible furnace kiln 1, the crucible furnace kiln 1 is provided with sampling mechanism 4, for automatic sampling observation of the liquid glass in the crucible furnace kiln 1, the crucible furnace kiln 1 is provided with cooling mechanism 5, for storing cooling of liquid glass.

[0031] In the process of processing daily bottles and cans glass, because it is necessary to deploy the glass with color, in the glass burning process, need to take sample for observation regularly, judge whether the glass color meets the standard, using the device to burn the glass, can facilitate people to quickly sample observation of glass, first open the blocking door 2, then the raw materials are sent into the crucible furnace kiln 1, then the blocking door 2 is closed, the raw materials are burned by using the crucible furnace kiln 1, in the process of burning, waste gas will be discharged through the gas pipe 3, first adjust the position of the cooling mechanism 5, then use the sampling mechanism 4 to automatically sample the liquid glass, after sampling, the sample is poured into the cooling mechanism 5 for cooling observation.

[0032] As shown in Figure 1 and Figure 3 The sampling mechanism 4 includes a first fixed frame 41, a multi-stage hydraulic cylinder 42, a magnetic disc 43 and a blocking ring 44, the upper sides of the left and right two parts of the crucible furnace kiln 1 are connected by bolts The first fixed frame 41, the first fixed frame 41 is connected by bolts on the upper part of the multi-stage hydraulic cylinder 42, the multi-stage hydraulic cylinder 42 is connected on the telescopic end of the magnetic disc 43, the magnetic disc 43 is connected with the blocking ring 44 in sliding mode, the magnetic disc 43 can be adsorbed with the blocking ring 44, under the cooperation of the magnetic disc 43 and the blocking ring 44, a container can be formed, so as to hold and extract the liquid glass.

[0033] When it is necessary to sample the liquid glass in the crucible furnace 1, the multi-stage hydraulic cylinder 42 can be directly started, so that the telescopic end of the multi-stage hydraulic cylinder 42 starts to extend, and then drives the magnetic disc 43 to move downward. Since the blocking ring 44 is attracted by the magnetic disc 43, the blocking ring 44 will move downward together with the magnetic disc 43. When the blocking ring 44 contacts the liquid glass, due to the characteristics of the liquid glass, there will be a large liquid resistance, so the blocking ring 44 will be pushed, so that the blocking ring 44 is separated from the upper part of the magnetic disc 43. Then the magnetic disc 43 will continue to move downward under the driving of the telescopic end of the multi-stage hydraulic cylinder 42, so that the lower part of the magnetic disc 43 is attracted to the blocking ring 44, thereby forming a containing vessel, and then the liquid glass can be contained. After the containing is completed, the telescopic end of the multi-stage hydraulic cylinder 42 is controlled to retract and reset, thereby driving the magnetic disc 43 to move upward and reset. Then people can move the blocking ring 44 downward, so that the lower part of the magnetic disc 43 is separated from the blocking ring 44. Then the upper part of the magnetic disc 43 is again attracted to the blocking ring 44, thereby discharging the contained liquid glass. People need to contain the liquid glass for observation and judgment. As described above, the multi-stage hydraulic cylinder 42 drives the magnetic disc 43 to move downward, and then forms a containing vessel under the cooperation of the magnetic disc 43 and the blocking ring 44, so as to contain and sample the liquid glass, thereby achieving the effect of rapid automatic sampling and avoiding burns caused by manual sampling.

[0034] As shown in Figure 1 and Figure 4 , the cooling mechanism 5 comprises a first fixed seat 51, a first spring 52 and a cooling cylinder 53. The rear upper side of the crucible furnace 1 is connected with two first fixed seats 51, which are symmetrically distributed left and right. The first fixed seats 51 are slidably connected between the sides close to each other. The cooling cylinder 53 is used for containing the liquid glass, thereby facilitating rapid cooling of the liquid glass. Two first springs 52 are connected between the cooling cylinder 53 and the first fixed seat 51. The first springs 52 are wound around the first fixed seat 51. The front ends of the first springs 52 are connected with the cooling cylinder 53, and the rear ends of the first springs 52 are connected with the first fixed seat 51.

[0035] Before sampling the liquid glass in the firing process, the cooling cylinder 53 needs to be pulled back first, so that the first spring 52 is uniformly stressed and compressed, and at the same time the multi-stage hydraulic cylinder 42 can drive the magnetic disc 43 into the crucible furnace 1, then after the sampling is successful, the multi-stage hydraulic cylinder 42 drives the magnetic disc 43 to reset, and the cooling cylinder 53 is loosened, and the cooling cylinder 53 is reset by sliding forward under the action of the first spring 52, and is located directly below the magnetic disc 43. When people reset the blocking ring 44, the liquid glass can directly fall into the cooling cylinder 53 for cooling, so as to facilitate people to collect and observe. As described above, by using the cooling cylinder 53 to directly contain the sampled liquid glass, the efficiency of sampling and observation is greatly improved, and additional containers are no longer needed to contain, so that the observation is more convenient.

[0036] As shown in Figure 1 and Figure 5 Also includes a trigger mechanism 6, the trigger mechanism 6 includes a second fixed frame 61, the first sliding piece 62 and the second spring 63, the inner side of the left and right two parts of the first fixed frame 41 is connected with the second fixed frame 61 through the bolt, the side close to each other of the second fixed frame 61 is slidably connected with the first sliding piece 62, the first sliding piece 62 can push the blocking ring 44, the end close to each other of the first sliding piece 62 is designed with an inclined surface, which is convenient for the first sliding piece 62 to contact with the blocking ring 44, the second spring 63 is connected between the first sliding piece 62 and the second fixed frame 61, the end close to each other of the second spring 63 is connected with the first sliding piece 62, and the end away from each other of the second spring 63 is connected with the second fixed frame 61.

[0037] When the multi-stage hydraulic cylinder 42 pushes the magnetic disc 43 to move downward, the blocking ring 44 will move downward together, and when the blocking ring 44 touches the first sliding piece 62, the first sliding piece 62 will push the blocking ring 44, so that the blocking ring 44 is separated from the upper part of the magnetic disc 43 and is adsorbed with the lower part of the magnetic disc 43, and then the first sliding piece 62 is pushed away from each other as the blocking ring 44 continues to move downward, and the second spring 63 is compressed under the action of force, and then when the blocking ring 44 no longer contacts the first sliding piece 62, the first sliding piece 62 will slide to the side close to each other under the action of the second spring 63, and when the sampling is finished, the multi-stage hydraulic cylinder 42 will be retracted to reset, which will drive the blocking ring 44 to contact the first sliding piece 62 again, so that the blocking ring 44 is separated from the lower part of the magnetic disc 43 and is adsorbed with the upper part of the magnetic disc 43, so that the liquid glass is discharged, and then the first sliding piece 62 will slide away from each other as the blocking ring 44 continues to move upward, and the second spring 63 will be compressed under the action of force, and then the first sliding piece 62 will slide to the side close to each other under the action of the second spring 63 as the blocking ring 44 no longer contacts the first sliding piece 62. From the above, the first sliding piece 62 pushes the blocking ring 44, so that the position of the blocking ring 44 changes and the adsorption position of the magnetic disc 43 also changes, so as to assist sampling and discharge the sample, further improving the sampling efficiency.

[0038] As shown in Figure 1 and Figure 6 It also includes a blocking mechanism 7, the blocking mechanism 7 includes a second fixed seat 71, a second sliding piece 72 and a blocking piece 73, the front upper side of the crucible furnace 1 is connected with the second fixed seat 71 through bolts, the second fixed seat 71 is connected with the second sliding piece 72 in a sliding manner, and the second sliding piece 72 is rotatably connected with the blocking piece 73 at the rear part, the blocking piece 73 can be connected with the crucible furnace 1 and slides on the crucible furnace 1, the blocking piece 73 is used for blocking the heat emitted when the crucible furnace 1 works, so as to avoid that the heat is too high to increase the temperature of the cooling cylinder 53 and affect the cooling effect, the blocking piece 73 is provided with a pull rod at the top for facilitating people to quickly move the blocking piece 73.

[0039] In order to avoid the heat emitted during the glass firing process from warming the cooling cylinder 53, during the glass firing process, the heat is blocked by the blocking piece 73, so as to avoid the heat from directly affecting the cooling cylinder 53. When sampling is needed, the cooling cylinder 53 needs to be pulled back first, so that the blocking piece 73 is no longer limited. Then the blocking piece 73 is pulled forward by the hook, so that the second sliding piece 72 slides forward. Then the blocking piece 73 is flipped forward, so that the blocking piece 73 is no longer clamped with the crucible furnace 1. Then sampling can be carried out. After sampling is completed, the blocking piece 73 is flipped back first, and then the second sliding piece 72 is pushed back. When the blocking piece 73 is reset, the cooling cylinder 53 is loosened, so that the cooling cylinder 53 is automatically reset. As described above, the heat emitted by the crucible furnace 1 is blocked by the blocking piece 73, so as to avoid the heat from affecting the cooling cylinder 53, thereby reducing the cooling efficiency.

[0040] As shown in Figure 1 and Figure 7 , the clamping mechanism 8 is further included, the clamping mechanism 8 includes a third fixed seat 81 and a clamping piece 82, and the upper side of the rear part of the crucible furnace 1 is connected with the third fixed seat 81 through bolts. The clamping piece 82 is rotatably connected with the third fixed seat 81, and the clamping piece 82 can limit the cooling cylinder 53, so that the cooling cylinder 53 cannot be automatically reset.

[0041] When the cooling cylinder 53 is pulled back to the limit, the clamping piece 82 is flipped forward, so that the clamping piece 82 is clamped with the cooling cylinder 53 and limits the cooling cylinder 53, so as to avoid the cooling cylinder 53 from being automatically reset. When the cooling cylinder 53 needs to be reset, the clamping piece 82 is flipped back, so that the cooling cylinder 53 is no longer limited.

[0042] As shown in Figure 1 and Figure 8 , the blocking mechanism 9 is further included, the blocking mechanism 9 includes a sliding clamping block 91 and a third spring 92, and the sliding clamping block 91 is slidably connected with the third fixed seat 81. The sliding clamping block 91 can be clamped with the cooling cylinder 53. The third spring 92 is connected between the sliding clamping block 91 and the third fixed seat 81. The left end of the third spring 92 is connected with the sliding clamping block 91, and the right end of the third spring 92 is connected with the third fixed seat 81.

[0043] In order to further improve the stability of the cooling cylinder 53, when the cooling cylinder 53 is pulled back to the limit, the sliding clamping block 91 needs to be pulled right first. The third spring 92 is stretched under force. Then the clamping piece 82 is rotated and the sliding clamping block 91 is loosened. The sliding clamping block 91 slides right back under the action of the third spring 92, so that the clamping piece 82 and the sliding clamping block 91 can be clamped with the cooling cylinder 53, thereby improving the stability of the cooling cylinder 53.

[0044] A glass processing technology for everyday red bottles and jars:

[0045] Step 1: First, add the raw materials to the crucible furnace 1. During firing, the glass needs to be sampled and inspected frequently. First, pull the cooling cylinder 53, and then pull the blocking part 73 forward with the hook.

[0046] Step 2: Then flip the card 82 forward so that the card 82 engages with the cooling cylinder 53 and limits the cooling cylinder 53.

[0047] Step 3: Finally, start the multi-stage hydraulic cylinder 42, and with the cooperation of the magnetic disc 43 and the blocking ring 44, enter the crucible furnace 1 to sample the liquid glass.

[0048] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. A glass processing device for daily-use red bottles and jars, comprising a crucible furnace (1), a blocking door (2), and a gas outlet pipe (3), wherein the blocking door (2) is connected to the front side of the crucible furnace (1) via a hinge, and the gas outlet pipe (3) is connected to the upper front part of the crucible furnace (1), characterized in that: It also includes sampling mechanism (4) and cooling mechanism (5), the crucible furnace (1) is equipped with sampling mechanism (4) for automatic sampling observation of liquid glass in the crucible furnace (1), the crucible furnace (1) is equipped with cooling mechanism (5) for storing and cooling liquid glass; The sampling mechanism (4) comprises a first fixed frame (41), a multi-stage hydraulic cylinder (42), a magnetic disc (43) and a blocking ring (44), the first fixed frame (41) is connected between the upper sides of the left and right parts of the crucible furnace (1) by bolts, the multi-stage hydraulic cylinder (42) is connected to the upper part of the first fixed frame (41) by bolts, the magnetic disc (43) is connected to the telescopic end of the multi-stage hydraulic cylinder (42), the blocking ring (44) is slidably connected to the magnetic disc (43), the magnetic disc (43) can adsorb and connect the blocking ring (44), and the magnetic disc (43) and the blocking ring (44) can form a container to store and extract liquid glass. The cooling mechanism (5) comprises a first fixed seat (51), a first spring (52) and a cooling cylinder (53), two first fixed seats (51) are connected to the upper side of the rear part of the crucible furnace (1), the cooling cylinder (53) is slidably connected between the sides of the first fixed seats (51) close to each other, and the first fixed seats (51) are connected with the two first springs (52).

2. An apparatus for processing a daily-use red bottle glass according to claim 1, characterized in that: The triggering mechanism (6) comprises a second fixed frame (61), a first sliding piece (62) and a second spring (63), the second fixed frame (61) is connected to the inner sides of the left and right parts of the first fixed frame (41) by bolts, the first sliding piece (62) is slidably connected to the sides of the second fixed frame (61) close to each other, and the second spring (63) is connected between the first sliding piece (62) and the second fixed frame (61).

3. An apparatus for processing a red glass for domestic bottles and jars according to claim 2, characterized in that: The blocking mechanism (7) comprises a second fixed seat (71), a second sliding piece (72) and a blocking piece (73), the second fixed seat (71) is connected to the upper side of the front part of the crucible furnace (1) by bolts, the second sliding piece (72) is slidably connected to the second fixed seat (71), and the blocking piece (73) is rotatably connected to the rear part of the second sliding piece (72).

4. An apparatus for processing a daily-use red bottle glass according to claim 3, wherein: The clamping mechanism (8) comprises a third fixed seat (81) and a clamping piece (82), the third fixed seat (81) is connected to the upper side of the rear part of the crucible furnace (1) by bolts, and the clamping piece (82) is rotatably connected to the third fixed seat (81).

5. An apparatus for processing a daily use red bottle glass according to claim 4, characterized in that: The blocking mechanism (9) comprises a sliding clamping block (91) and a third spring (92), the sliding clamping block (91) is slidably connected to the third fixed seat (81), and the third spring (92) is connected between the sliding clamping block (91) and the third fixed seat (81).

6. An apparatus for processing a daily use red color bottle glass according to claim 5, characterized in that: The first sliding piece (62) is designed with a slope at one end close to each other, which facilitates the contact between the first sliding piece (62) and the blocking ring (44).

7. A process for the working of domestic red bottle glass, based on the working apparatus as claimed in claim 6, characterized in that, The processing technology comprises the following steps: Step 1: first, the processing raw materials are added into the crucible furnace (1), and the glass needs to be sampled and inspected frequently during the firing, the cooling cylinder (53) is pulled first, and then the blocking piece (73) is pulled forward through the hook; Step 2: then, the clamping piece (82) is turned forward, so that the clamping piece (82) is clamped with the cooling cylinder (53), and the cooling cylinder (53) is limited; Step 3: finally, the multi-stage hydraulic cylinder (42) is started, and under the cooperation of the magnetic disc (43) and the blocking ring (44), the liquid glass in the crucible furnace (1) is sampled.

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