A tuning fork type quartz crystal resonator foot expanding device and process
By designing an automatic pin alignment and expansion device, the problem of lack of automation in pin expansion for tuning fork quartz crystal resonators was solved, achieving efficient and reliable automated pin expansion processing and improving product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2026-03-17
AI Technical Summary
In the existing technology, the pin expansion process of tuning fork quartz crystal resonators lacks automated equipment, resulting in inconvenient manual operation and poor consistency.
A tuning fork quartz crystal resonator lead expansion device was designed, which includes an automatic arrangement device and an automatic lead expansion device. The tuning fork quartz crystal resonators are arranged at equal intervals through a vibrating feeder and a feeding guide rail, and the leads are automatically expanded using a pin insertion assembly and a pressing block mechanism.
The automated lead expansion process for tuning fork quartz crystal resonators has been achieved, improving product consistency and automation, and avoiding the risk of damage during manual operation.
Smart Images

Figure CN115832816B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of quartz crystal resonator technology, and in particular to a tuning fork type quartz crystal resonator lead expansion device and process. Background Technology
[0002] A quartz crystal resonator, also known as a quartz crystal or crystal oscillator, is an electronic component that uses the piezoelectric effect to generate a high-precision oscillation frequency. A tuning fork type quartz crystal resonator, in addition to having the electrical characteristics of a quartz crystal resonator, also has the appearance and structure of a tuning fork.
[0003] The main body of a quartz crystal resonator is a quartz crystal wafer. Because the quartz crystal wafer is too thin and easily oxidized, in the manufacturing process, the wafer is usually placed in a base, and then the base is sealed in a nitrogen-protected or vacuum environment; conductive adhesive is used to connect the wafer to the base.
[0004] Quartz crystal resonators can be classified into two types based on their lead configuration: through-hole (with leads) and surface mount (without leads).
[0005] A tuning fork quartz crystal resonator includes a base and two pins extending parallel to each other from the same side of the base. The base is surrounded by a housing. In some applications, it is necessary to enlarge the pins of the tuning fork quartz crystal resonator. In the present technology, the pin enlargement is often done manually, and there is no automated pin enlargement equipment. Summary of the Invention
[0006] In view of this, this application provides a tuning fork quartz crystal resonator lead expansion device, including an automatic arrangement device and an automatic lead expansion device. The device automatically arranges randomly arranged tuning fork quartz crystal resonators at equal intervals on a base plate assembly, and then automatically expands the leads of the tuning fork quartz crystal resonators on the base plate assembly. The specific technical solution adopted is as follows:
[0007] A lead extension device for a tuning fork type quartz crystal resonator includes:
[0008] A base plate assembly is used to support tuning fork-type quartz crystal resonators at equal intervals; the base plate assembly is provided with equally spaced notches for accommodating the base shell of the tuning fork-type quartz crystal resonator, and a plurality of first cylindrical holes corresponding to the positions of the notches;
[0009] A conveyor line for automatically conveying the base plate assembly;
[0010] An automatic arrangement device for automatically arranging random tuning fork quartz crystal resonators at equal intervals on the base plate assembly;
[0011] An automatic lead expansion device is used to automatically expand the leads of tuning fork-type quartz crystal resonators that are evenly spaced on the base plate assembly.
[0012] In some embodiments, the automatic arranging device includes a vibratory feeder and a discharge guide rail. The base plate assembly is placed on the conveyor line and is horizontally positioned at the lower end of the discharge guide rail. The base plate assembly carries tuning fork-type quartz crystal resonators exiting from the discharge guide rail. The vibratory feeder discharges the randomly arranged tuning fork-type quartz crystal resonators in a sequential vertical arrangement. The discharge guide rail conveys the sequentially vertically arranged tuning fork-type quartz crystal resonators to the base plate assembly. With the cooperation of the conveyor line, the tuning fork-type quartz crystal resonators are arranged horizontally at equal intervals on the base plate assembly.
[0013] In some embodiments, the vibratory feeder includes a vibratory plate base and a vibratory plate. A first guide groove is spirally arranged within the vibratory plate to accommodate a series of tuning fork-type quartz crystal resonators arranged in a single sequence. The vibratory plate also has a second guide groove that spirally transitions from an inclined state to a vertical state. The inclined side of the second guide groove has a grooved indentation. One side of the second guide groove communicates with the first guide groove, and the other side communicates with the unloading guide rail. The tuning fork-type quartz crystal resonators lying in the first guide groove slide into the second guide groove, transitioning from an inclined arrangement to a vertical arrangement. Preferably, the longitudinal section of the first guide groove is U-shaped, with a smaller top and a larger bottom.
[0014] In some embodiments, the feeding guide rail includes a feeding connecting guide rail, a feeding circular guide rail, and a feeding straight guide rail connected in sequence. Each of the feeding connecting guide rail, the feeding circular guide rail, and the feeding straight guide rail is provided with a third guide groove that communicates with each other. The third guide groove communicates with the second guide groove of the vibrating plate. The third guide groove of the feeding connecting guide rail is vertically oriented, the third guide groove of the feeding circular guide rail is arc-shaped, and the third guide groove of the feeding straight guide rail is slightly inclined. The angle between the inclination direction and the vertical direction of the feeding straight guide rail is α, where 0 < α < 20°; preferably, 0 < α < 15°; more preferably, 5 < α < 10°.
[0015] In some embodiments, the automatic arrangement device further includes a feeding guide rail vibrating seat, which acts on the feeding guide rail. Preferably, the feeding guide rail vibrating seat acts on the feeding straight guide rail.
[0016] In some embodiments, the vibratory feeder is connected to the feeding guide rail via a fixing block, and the vibration of the vibratory feeder is transmitted to the feeding guide rail via the fixing block; preferably, the vibratory feeder is connected to the feeding annular guide rail via a fixing block.
[0017] In some embodiments, the automatic lead expansion device includes a pressure block, a pressure block driving mechanism, a pin assembly comprising a plurality of pins arranged side-by-side, and a pin driving mechanism. The pins are conical and vertically arranged. The pressure block driving mechanism drives the pressure block to move up and down, and the pin driving mechanism drives the pin assembly to move up and down. When the pins move downward, they pass through a first cylindrical hole on the base plate assembly. The pressure block presses down to fix the base plate assembly located below, and the pins descend to expand the distance between the two pins of the tuning fork-type quartz crystal resonator arranged at equal intervals on the base plate assembly.
[0018] In some embodiments, the automatic foot expansion device is fixed on the press base plate, and the base plate assembly is placed on the press base plate and located directly below the pin assembly; here, tuning fork type quartz crystal resonators are arranged at equal intervals on the base plate assembly.
[0019] In some embodiments, the pressing block driving mechanism includes a first driving cylinder, a first driving cylinder fixing block, at least one first guide post, and a pressing block connector; the first end of the pressing block connector is connected to the output end of the first driving cylinder and sleeved on the first guide post, and the second end of the pressing block connector is connected to the pressing block.
[0020] In some embodiments, the automatic foot-expanding device further includes at least one pressure block limiting member for restricting the downward movement distance of the pressure block; the pressure block limiting member is connected to the second end of the pressure block connector via an adapter block, and the pressure block is connected to the second end of the pressure block connector via the adapter block. The pressure block limiting member is provided to prevent excessive downward movement of the pressure block and damage to the tuning fork-type quartz crystal resonator placed on the base plate assembly. Preferably, the height of the pressure block limiting member is adjustable; the height of the pressure block limiting member is adjusted according to the height of the base plate assembly to control the extreme position of the downward movement of the pressure block.
[0021] In some embodiments, the pin drive mechanism includes a second drive cylinder, at least one second guide post, a pin connecting block, and a pin connecting plate. The second drive cylinder is fixed above the pressure block connector, the second guide post is fixed below the pressure block connector, the first end of the pin connecting block is connected to the output end of the second drive cylinder and sleeved on the second guide post, the second end of the pin connecting block is connected to the pin connecting plate, and the pin assembly is connected below the pin connecting plate.
[0022] In some embodiments, the base plate assembly includes a crystal oscillator connection plate, which is attached to the upper surface of the base plate assembly, and the crystal oscillator connection plate is provided with a second cylindrical hole concentric with the first cylindrical hole.
[0023] In some embodiments, this application further includes a fixing mechanism for fixing the tuning fork type quartz crystal resonator to the crystal oscillator connecting plate. Preferably, the fixing mechanism includes a roller wound with tape, a rolling mechanism for rolling the tape, a limiting member for limiting the movement distance of the rolling mechanism, and a rolling mechanism guide arranged parallel to the base plate assembly, the rolling mechanism moving along the rolling mechanism guide; the rolling mechanism includes a rolling mechanism connecting block, at least one set of coaxially connected rolling gears located on both sides of the rolling mechanism connecting block, and the rolling mechanism guide includes a rack meshing with the rolling gears. The rolling gear on one side of the rolling mechanism rolls with the rack, and the rolling gear on the other side rolls on the crystal oscillator connecting plate to roll the tape. Preferably, the rolling mechanism further includes a limiting disk coaxially connected to the rolling gears, and the rolling mechanism guide has a limiting groove matching the limiting disk, the limiting groove being arranged along the rolling mechanism guide.
[0024] This application also provides a lead expansion process for a tuning fork type quartz crystal resonator. The lead expansion process, using the tuning fork type quartz crystal resonator lead expansion equipment described in this application, includes the following steps:
[0025] Step 1: With the cooperation of the conveyor line, the automatic arrangement device automatically arranges the messy tuning fork quartz crystal resonators at equal intervals on the base plate assembly;
[0026] Step 2: Transfer the base plate assembly described in Step 1 to the underside of the automatic lead expansion device. The automatic lead expansion device automatically expands the leads of the tuning fork quartz crystal resonators that are arranged at equal intervals on the base plate assembly.
[0027] This application also provides a lead expansion process for a tuning fork type quartz crystal resonator. The lead expansion process, using the tuning fork type quartz crystal resonator lead expansion equipment described in this application, includes the following steps:
[0028] Step 1: With the cooperation of the conveyor line, the automatic arrangement device automatically arranges the messy tuning fork quartz crystal resonators at equal intervals on the crystal oscillator connection plate of the base plate assembly.
[0029] Step 2: Transfer the base plate assembly described in Step 1 to the underside of the automatic lead expansion device. The automatic lead expansion device automatically expands the leads of the tuning fork quartz crystal resonators that are arranged at equal intervals on the base plate assembly.
[0030] Step 3: Fix the tuning fork type quartz crystal resonator to the crystal oscillator connecting plate using the fixing mechanism.
[0031] The beneficial effects of this application are:
[0032] 1) It can automatically expand the pins of tuning fork quartz crystal resonators, with good product consistency and a high degree of automation;
[0033] 2) The second guide groove is spirally tapered, transitioning from an inclined state to a vertical state, which facilitates the smooth entry of the tuning fork quartz crystal resonator from the first guide groove into the second guide groove and into the unloading guide rail; with this structure of the second guide groove of this application, it can be ensured that the tuning fork quartz crystal resonator is not easily damaged during the process of entering the unloading guide rail from the first guide groove;
[0034] 3) Fix the tuning fork type quartz crystal resonator on the crystal oscillator connecting plate to facilitate the transfer of the tuning fork type quartz crystal resonator;
[0035] 4) This application provides a complete technical solution for the automated expansion of leads in a tuning fork quartz crystal resonator. Attached Figure Description
[0036] Figure 1 This is a structural schematic diagram of the front view of the automatic sorting device described in this application;
[0037] Figure 2 This is a structural schematic diagram of the automatic arrangement device described in this application from a first perspective angle;
[0038] Figure 3 This is a structural schematic diagram of the automatic arrangement device described in this application from a second perspective;
[0039] Figure 4 yes Figure 3 A magnified schematic diagram of a local structure;
[0040] Figure 5 This is a schematic diagram of the arrangement of tuning fork type quartz crystal resonators in the feeding circular guide rail and feeding straight guide rail described in this application. Figure 1 (Some parts of the arrangement of the feeding ring guide rails are omitted in the tuning fork type quartz crystal resonator);
[0041] Figure 6 yes Figure 5 A magnified schematic diagram of a local structure;
[0042] Figure 7 This is a schematic diagram of the arrangement of tuning fork type quartz crystal resonators in the feeding circular guide rail and feeding straight guide rail described in this application. Figure 2 (Some parts of the arrangement of the feeding ring guide rails are omitted in the tuning fork type quartz crystal resonator);
[0043] Figure 8 This is a structural schematic diagram of the first perspective view of the automatic foot-expanding device described in this application;
[0044] Figure 9 This is a structural schematic diagram of the automatic foot-expanding device described in this application from a second perspective angle;
[0045] Figure 10 This is a structural schematic diagram of the main view of the automatic foot-expanding device described in this application;
[0046] Figure 11 yes Figure 10 A top view structural diagram;
[0047] Figure 12 yes Figure 11 A magnified schematic diagram of a local structure;
[0048] Figure 13 yes Figure 9 A magnified schematic diagram of a local structure;
[0049] Figure 14 This is a structural schematic diagram showing the perspective view of the second guide groove.
[0050] In the diagram: 1. Conveyor line; 2. Base plate assembly; 201. Crystal oscillator connecting plate; 202. Notch; 203. First cylindrical hole; 3. Automatic foot expansion device; 301. Vibratory feeder; 302. Vibratory feeder base; 303. Unloading connecting guide rail; 304. Unloading circular guide rail; 305. Unloading straight guide rail; 306. Unloading guide rail vibrating seat; 307. First guide groove; 308. Second guide groove; 4. Tuning fork type quartz crystal resonator; 5. Automatic foot expansion device; 501. First drive cylinder; 502. First drive cylinder. 503. Cylinder fixing block; 504. First guide post; 505. Press block limiting component; 506. Adapter block; 507. Pin connecting block; 508. Pin connecting plate; 509. Guide pin; 510. Second guide post; 511. Second drive cylinder; 512. Anti-collision block; 513. Pin positioning hole; 514. Press block connecting component; 515. Press block; 6. Roller; 7. Rolling mechanism; 701. Rolling gear; 702. Limiting plate; 8. Rolling mechanism guide component; 801. Limiting groove. Detailed Implementation
[0051] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described in this application are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0052] Example 1
[0053] Combination Figures 1 to 13To further illustrate this embodiment, a tuning fork type quartz crystal resonator lead expansion device includes:
[0054] The base plate assembly 2 is used to support the tuning fork type quartz crystal resonator 4 at equal intervals; the base plate assembly is provided with equally spaced notches 202 for accommodating the base shell of the tuning fork type quartz crystal resonator, and a plurality of first cylindrical holes 203 corresponding to the positions of the notches, the first cylindrical holes being vertically downward.
[0055] Conveyor line 1 is used for automatically conveying the base plate assembly 2;
[0056] An automatic arrangement device is used to automatically arrange random tuning fork quartz crystal resonators at equal intervals on the base plate assembly 2;
[0057] Automatic lead expansion device 5 is used to automatically expand the leads of the tuning fork type quartz crystal resonators that are arranged at equal intervals on the base plate assembly.
[0058] See also Figures 1-3 The automatic arrangement equipment includes a vibrating feeder and a discharge guide rail. The base plate assembly 2 is placed on the conveyor line 1 and is horizontally positioned at the lower end of the discharge guide rail. The base plate assembly carries tuning fork-type quartz crystal resonators that exit from the discharge guide rail. The vibrating feeder is used to discharge the randomly arranged tuning fork-type quartz crystal resonators in a vertically arranged sequence. The discharge guide rail is used to convey the vertically arranged tuning fork-type quartz crystal resonators to the base plate assembly 2. With the cooperation of the conveyor line, the tuning fork-type quartz crystal resonators are arranged horizontally at equal intervals on the base plate assembly.
[0059] The vibratory feeder includes a vibratory plate base 302 and a vibratory plate 301. The vibratory plate has a first guide groove 307 for accommodating a series of tuning fork quartz crystal resonators arranged in a single order. The vibratory plate also has a second guide groove 308 that transitions from an inclined state to a vertical state. The second guide groove 308 is located at the discharge end of the first guide groove 307. One side of the second guide groove 308 is connected to the first guide groove 307, and the other side of the second guide groove 308 is connected to the unloading guide rail.
[0060] See Figure 14 The second guide groove 308 and the first guide groove 307 are inclined along the inner surface of the vibratory feeder 301 at the connection point. (See reference...) Figure 14 As can be seen from the perspective view, the second guide groove 308 gradually changes from an inclined state to a vertical state to connect with the vertically arranged third guide groove in the material feeding connecting guide rail. Figure 14 This is only for understanding the shape of the second guide groove, not for understanding the shape and size of the third guide groove.
[0061] See Figure 14 In order to facilitate the transition of the tuning fork-type quartz crystal resonator from an inclined state to a vertical state within the second guide groove 308, an inverted groove is provided on the inclined side of the second guide groove 308, and the size of the second guide groove 308 is larger than the size of the tuning fork-type quartz crystal resonator; the tuning fork-type quartz crystal resonator is supported by the inverted groove on the inclined side of the second guide groove 308, and transitions from an inclined state to a vertical state along the second guide groove.
[0062] Tuning fork-type quartz crystal resonators are randomly placed inside the vibrating plate 301. Due to the vibration of the vibrating plate base 302, the tuning fork-type quartz crystal resonators enter the first guide groove and spiral upward. The tuning fork-type quartz crystal resonators lying in the first guide groove slide into the second guide groove and transition from an inclined arrangement state to a vertical arrangement state.
[0063] See Figure 4 The longitudinal section of the first guide groove is U-shaped, with a smaller top and a larger bottom. From the first guide groove 307 to the feeding guide rail, the second guide groove 308 transitions from an inclined state to a vertical state. This structure of the second guide groove facilitates the smooth entry of the tuning fork-type quartz crystal resonator from the first guide groove into the second guide groove, and the tuning fork-type quartz crystal resonator is not easily damaged.
[0064] See also Figure 1 , Figures 5-7 The feeding guide rail includes a feeding connecting guide rail 303, a feeding circular guide rail 304, and a feeding straight guide rail 305 connected in sequence. Each of the feeding connecting guide rail 303, the feeding circular guide rail 304, and the feeding vertical guide rail 305 is provided with a third guide groove that communicates with each other. The third guide groove communicates with the second guide groove 308 of the vibratory feeder. The third guide groove of the feeding connecting guide rail 303 is vertically arranged. (See reference...) Figure 5 The third guide groove of the feeding annular guide rail 304 is arc-shaped, and the third guide groove of the feeding straight guide rail 305 is slightly inclined.
[0065] See also Figure 5 and Figure 6 The angle between the inclination direction of the feeding straight guide rail 305 and the vertical direction is α, where 0 < α < 20°; preferably, 0 < α < 15°, and even more preferably, 5 < α < 10°.
[0066] See Figure 6 and Figure 7The feeding guide rail 305 is set at a slight inclination, and there is a gap between the feeding guide rail and the bottom plate assembly below. When the tuning fork type quartz crystal resonator 4 is discharged from the feeding guide rail, the pins of the tuning fork type quartz crystal resonator 4 first contact the bottom plate assembly, and the outer shell at the base position finally falls steadily at the notch 202 position on the bottom plate assembly 2.
[0067] See also Figure 1 and Figure 2 The automatic arrangement equipment also includes a feeding guide rail vibration seat 306, which acts on the feeding guide rail. Specifically, the feeding guide rail vibration seat 306 acts on the feeding straight guide rail 305. Under the vibration of the feeding guide rail vibration seat 306, the tuning fork type quartz crystal resonator located at the feeding straight guide rail 305 can be smoothly discharged.
[0068] See also Figures 8 to 13 The automatic foot expansion device includes a pressure block 515, a pressure block driving mechanism, a pin assembly containing a plurality of pins 509 arranged side by side, and a pin driving mechanism. The pins 509 are conical and vertically arranged. The pressure block driving mechanism drives the pressure block 515 to move up and down, and the pin driving mechanism drives the pin assembly to move up and down. When the pin moves downward, it passes through the first cylindrical hole 203 on the base plate assembly.
[0069] After passing through the automatic arrangement device, tuning fork-type quartz crystal resonators are arranged at equal intervals on the base plate assembly 2. The outer shell of the tuning fork-type quartz crystal resonator base is limited by the equally spaced notches 202 on the base plate assembly 2. The two pins extend toward the first cylindrical hole 203 and are located in the middle of the first cylindrical hole 203. The pressure block 515 presses down to fix the base plate assembly 2 located below. When the pin 509 moves downward, it passes through the two pins and enters the first cylindrical hole 203 on the base plate assembly, thereby expanding the distance between the two pins.
[0070] See also Figures 8-10The pressing block driving mechanism includes a first driving cylinder 501, a first driving cylinder fixing block 502, two first guide posts 503, a pressing block connector 514, and two pressing block limiting members 504 for limiting the downward movement distance of the pressing block. The first end of the pressing block connector 514 is connected to the output end of the first driving cylinder 501 and sleeved on the first guide post 503. The pressing block limiting member 504 is connected to the second end of the pressing block connector 514 via an adapter block 505, and the pressing block 515 is connected to the second end of the pressing block connector 514 via the adapter block 505. The pressing block limiting member 504 is provided to prevent the pressing block from excessively moving downwards and damaging the tuning fork-type quartz crystal resonator placed on the base plate assembly.
[0071] See Figure 8 and Figure 9 It is also equipped with a collision protection block 12, a guide pin 508, and a pin positioning hole 513. The collision protection block 12 plays a buffering role against the impact of the pressure block limiting member 504.
[0072] The height of the pressure block limiting member 504 is adjustable. The height of the pressure block limiting member is adjusted according to the different heights of the base plate assembly 2, thereby controlling the extreme position of the downward movement of the pressure block. Specifically, the pressure block limiting member 504 can be adjusted by threads.
[0073] See also Figures 8-10 The pin drive mechanism includes a second drive cylinder 511, two second guide posts 510, a pin connecting block 506, and a pin connecting plate 507. The second drive cylinder 511 is fixed above the pressure block connector 514, and the second guide posts 510 are fixed below the pressure block connector 514. The first end of the pin connecting block 506 is connected to the output end of the second drive cylinder and is sleeved on the second guide post 510. The second end of the pin connecting block 506 is connected to the pin connecting plate 507, and the pin assembly is connected below the pin connecting plate.
[0074] See Figure 13 The base plate assembly 2 includes a crystal oscillator connecting plate 201, which is closely attached to the upper surface of the base plate assembly. The crystal oscillator connecting plate is provided with a second cylindrical hole concentric with the first cylindrical hole.
[0075] See also Figures 8-12This application also includes a fixing mechanism for fixing the tuning fork type quartz crystal resonator to the crystal oscillator connecting plate. The fixing mechanism includes a roller 6 wound with tape, a rolling mechanism 7 for rolling the tape, a limiting member 703 for limiting the movement distance of the rolling mechanism, and a rolling mechanism guide 8 arranged parallel to the base plate assembly. The rolling mechanism 7 moves along the rolling mechanism guide 8. The rolling mechanism 7 includes a rolling mechanism connecting block, two sets of coaxially connected rolling gears 701 located on both sides of the rolling mechanism connecting block, and a limiting disk 702 coaxially connected to the rolling gears. The rolling mechanism guide 8 includes a rack meshing with the rolling gears and a limiting groove 801 matching the limiting disk. The limiting groove 801 is arranged along the rolling mechanism guide 8.
[0076] The rolling gear on one side of the rolling mechanism rolls with the rack, while the rolling gear on the other side rolls on the crystal oscillator connecting plate to roll the tape.
[0077] Example 2
[0078] The vibratory feeder is connected to the feeding guide rail via a fixing block, and the vibration of the vibratory feeder is transmitted to the feeding guide rail via the fixing block; specifically, the vibratory feeder is connected to the feeding ring guide rail via the fixing block.
[0079] Example 3
[0080] A lead-expansion process for a tuning fork type quartz crystal resonator, using the lead-expansion equipment described in this application, includes the following steps:
[0081] Step 1: With the cooperation of the conveyor line, the automatic arrangement device automatically arranges the messy tuning fork quartz crystal resonators at equal intervals on the base plate assembly;
[0082] Step 2: Transfer the base plate assembly described in Step 1 to the underside of the automatic lead expansion device. The automatic lead expansion device automatically expands the leads of the tuning fork quartz crystal resonators that are arranged at equal intervals on the base plate assembly.
[0083] Example 4
[0084] A lead-expansion process for a tuning fork type quartz crystal resonator, using the lead-expansion equipment described in this application, includes the following steps:
[0085] Step 1: With the cooperation of the conveyor line, the automatic arrangement device automatically arranges the messy tuning fork quartz crystal resonators at equal intervals on the crystal oscillator connection plate of the base plate assembly.
[0086] Step 2: Transfer the base plate assembly described in Step 1 to the underside of the automatic lead expansion device. The automatic lead expansion device automatically expands the leads of the tuning fork quartz crystal resonators that are arranged at equal intervals on the base plate assembly.
[0087] Step 3: Fix the tuning fork type quartz crystal resonator to the crystal oscillator connecting plate using the fixing mechanism.
[0088] An automatic lead-expansion process is performed on the tuning fork-type quartz crystal resonator, and the tuning fork-type quartz crystal resonator is fixed on the crystal oscillator connection plate to facilitate the transfer of the tuner-type quartz crystal resonator after lead expansion.
Claims
1. A tuning fork type quartz crystal resonator expanding foot device, comprising: a base plate assembly for carrying tuning fork type quartz crystal resonators at equal intervals; the base plate assembly is provided with equal-interval notches for accommodating the base housing of the tuning fork type quartz crystal resonator, and a plurality of first cylindrical holes corresponding to the positions of the notches; a conveying line for automatically conveying the base plate assembly; an automatic arrangement device for automatically arranging the disordered tuning fork type quartz crystal resonators on the base plate assembly at equal intervals; an automatic expanding foot device for automatically expanding the feet of the tuning fork type quartz crystal resonators arranged at equal intervals on the base plate assembly; the automatic arrangement device comprises a vibrating feeder and a discharging guide rail, the base plate assembly is placed on the conveying line, the base plate assembly is horizontally arranged and located at the lower end of the discharging guide rail, and the base plate assembly is used for carrying the tuning fork type quartz crystal resonators discharged from the discharging guide rail; the vibrating feeder is used for discharging the disordered tuning fork type quartz crystal resonators in a sequentially vertical arrangement manner; and the discharging guide rail is used for conveying the sequentially vertically arranged tuning fork type quartz crystal resonators to the base plate assembly, so that the tuning fork type quartz crystal resonators are arranged at equal intervals and horizontally on the base plate assembly under the cooperation of the conveying line.
2. The tuning fork quartz crystal resonator extender apparatus according to claim 1, characterized by: the vibrating feeder comprises a vibrating disc base and a vibrating disc, a first guide groove for accommodating the sequentially single arranged tuning fork type quartz crystal resonators is spirally arranged in the vibrating disc, the vibrating disc is further provided with a second guide groove which gradually changes from an inclined state to a vertical state, an inverted groove is arranged on the inclined side of the second guide groove, one side of the second guide groove is communicated with the first guide groove, and the other side of the second guide groove is communicated with the discharging guide rail; the tuning fork type quartz crystal resonator lying in the first guide groove slides into the second guide groove and transits from the inclined arrangement state to the vertical arrangement state.
3. The tuning fork quartz crystal resonator extender apparatus according to claim 2, wherein: the discharging guide rail comprises a discharging connecting guide rail, a discharging circular ring guide rail and a discharging straight guide rail which are connected in sequence, and the discharging connecting guide rail, the discharging circular ring guide rail and the discharging straight guide rail are all provided with third guide grooves which are communicated with each other; the third guide grooves are communicated with the second guide groove of the vibrating disc; the third guide groove of the discharging connecting guide rail is vertically arranged, the third guide groove of the discharging circular ring guide rail is arranged in an arc shape, and the third guide groove of the discharging straight guide rail is slightly inclined, and the angle between the inclined direction of the discharging straight guide rail and the vertical direction is α, 0 < α < 15°.
4. The tuning fork quartz crystal resonator extender apparatus according to claim 3, wherein: the automatic arrangement device further comprises a discharging guide rail vibrating seat which acts on the discharging guide rail.
5. The tuning fork quartz crystal resonator extender apparatus according to claim 3, wherein: the vibrating disc is connected with the discharging guide rail through a fixing block, and the vibration of the vibrating disc is transmitted to the discharging guide rail through the fixing block.
6. The tuning fork quartz crystal resonator extender apparatus according to claim 3, wherein: the automatic expanding foot device comprises a pressing block, a pressing block driving mechanism, a pin assembly comprising a plurality of pins arranged side by side, and a pin driving mechanism, the pins are conical and vertically arranged; the pressing block driving mechanism drives the pressing block to move up and down, the pin driving mechanism drives the pin assembly to move up and down, and the pins move downward and penetrate into the first cylindrical holes on the base plate assembly. The pressing block driving mechanism comprises a first driving cylinder, a first driving cylinder fixing block, at least one first guide column, and a pressing block connecting piece; the first end of the pressing block connecting piece is connected with the output end of the first driving cylinder and is sleeved on the first guide column; the second end of the pressing block connecting piece is connected with the pressing block; The pin driving mechanism comprises a second driving cylinder, at least one second guide column, a pin connecting block, and a pin connecting plate; the second driving cylinder is fixed above the pressing block connecting piece; the second guide column is fixed below the pressing block connecting piece; the first end of the pin connecting block is connected with the output end of the second driving cylinder and is sleeved on the second guide column; the second end of the pin connecting block is connected with the pin connecting plate; the pin assembly is connected below the pin connecting plate.
7. The tuning fork quartz crystal resonator extender apparatus of claim 6, wherein: The bottom plate assembly comprises a crystal vibrating plate, which is closely attached to the upper surface of the bottom plate assembly; the crystal vibrating plate is provided with a second cylindrical hole concentric with the first cylindrical hole.
8. The tuning fork quartz crystal resonator extender apparatus of claim 6, wherein: Further comprising a fixing mechanism for fixing the tuning fork type quartz crystal resonator on the crystal vibrating plate; the fixing mechanism comprises a roller wrapped with adhesive tape, a rolling mechanism for rolling the adhesive tape, a limiting piece for limiting the movement distance of the rolling mechanism, and a rolling mechanism guide piece arranged in parallel with the bottom plate assembly; the rolling mechanism moves along the rolling mechanism guide piece; the rolling mechanism comprises a rolling mechanism connecting block, at least one set of coaxially connected rolling gears located on both sides of the rolling mechanism connecting block, and the rolling mechanism guide piece comprises a rack engaged with the rolling gears; the rolling mechanism further comprises a limiting disc coaxially connected with the rolling gears; the rolling mechanism guide piece is provided with a limiting groove matched with the limiting disc; the limiting groove is arranged along the rolling mechanism guide piece.
9. A tuning fork type quartz crystal resonator expanding foot process, which is performed by using the tuning fork type quartz crystal resonator expanding foot device according to any one of claims 1-6, and comprises the following steps: Step 1: under the cooperation of the conveying line, the automatic arrangement device arranges the disordered tuning fork type quartz crystal resonators at equal intervals on the bottom plate assembly; Step 2: the bottom plate assembly in Step 1 is transferred below the automatic expanding foot device; the automatic expanding foot device automatically expands the pins of the tuning fork type quartz crystal resonators arranged at equal intervals on the bottom plate assembly.
10. A tuning fork type quartz crystal resonator expanding foot process, which is performed by using the tuning fork type quartz crystal resonator expanding foot device according to claim 8, and comprises the following steps: Step 1: under the cooperation of the conveying line, the automatic arrangement device arranges the disordered tuning fork type quartz crystal resonators at equal intervals on the crystal vibrating plate of the bottom plate assembly; Step 2: the bottom plate assembly in Step 1 is transferred below the automatic expanding foot device; the automatic expanding foot device automatically expands the pins of the tuning fork type quartz crystal resonators arranged at equal intervals on the bottom plate assembly; Step 3: the tuning fork type quartz crystal resonator is fixed on the crystal vibrating plate by using the fixing mechanism.
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