A double-line steamed bun production conveying and cutting system
Through the double-line steamed bun production and conveying slitting system, the automatic and equal slitting and conveying of dough is achieved, the problem of inefficiency of single-line equipment is solved, and the production efficiency and hygiene standards are improved.
Patent Information
- Application Number
- CN202111102548.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2041-09-20
AI Technical Summary
The existing steamed bun production and conveying slitting equipment is mostly single-line, which leads to low production efficiency and requires manual slitting and handling, which increases the labor intensity of operators and dough contact time, affecting food hygiene.
The double-line steamed bun production conveying slitting system is adopted, including dough mixing machines, dough conveyors, dough pressing hoists, lifting conveyors, conveying slitting equipment, steamed bun forming machines and steamed buns integrators to achieve automated production and achieve equal slitting and conveying of dough sheets through photoelectric switches and transmission belt systems.
It improves the production efficiency of steamed buns, reduces the labor intensity of staff, reduces the dough contact time, and improves the automation level of equipment and food hygiene standards.
Smart Images

Figure CN115836689B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a double - line steamed bun production, conveying and cutting system, belonging to the technical field of cooking machinery. Background Art
[0002] At present, most of the steamed bun production, conveying and cutting equipment on the market is single - line. The dough cutting takes a long time. Therefore, the current steamed bun production, conveying and cutting equipment has a slow conveying speed and low production efficiency. Moreover, the traditional steamed bun production and conveying equipment does not have a cutting device. It requires operators to manually cut and manually carry and transfer large pieces of dough to designated positions, which occupies a large number of personnel, has a high labor intensity for operators, low work efficiency, and a long contact time between hands and dough, affecting food hygiene. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a double - line steamed bun production, conveying and cutting system to replace the old equipment and manual operation with advanced automated equipment, realize automated production, improve work efficiency, and reduce work difficulty in view of the defects existing in the prior art.
[0004] To solve this technical problem, the present invention provides a double - line steamed bun production, conveying and cutting system, including a dough mixer, a dough conveyor, a dough pressing and lifting machine, a lifting conveyor, a conveying and cutting device, a steamed bun forming machine, and a steamed bun shaping machine. The dough mixer is arranged at one end, and the dough conveyor is installed close to the dough mixer. One end of the dough pressing and lifting machine is connected to the dough conveyor, and the other end is connected to the conveying and cutting device through the lifting conveyor. The dough kneaded by the dough mixer is conveyed to the dough pressing and lifting machine through the dough conveyor. After being pressed twice by the dough pressing and lifting machine, the dough forms a rectangular dough sheet with a certain thickness and width. The dough sheet is conveyed to the lifting conveyor by the dough pressing and lifting machine and then conveyed to the conveying and cutting device. The conveying and cutting device senses the start of cutting and conveying of the dough sheet. After the dough sheet is evenly cut, it is respectively conveyed to both sides of the conveying and cutting device. There are two lines on both sides of the conveying and cutting device for conveying the dough sheet, and one steamed bun forming machine and one steamed bun shaping machine are arranged on each side of the conveying and cutting device. The evenly divided dough sheets enter the steamed bun forming machine, are processed and formed by the steamed bun forming machine, and then enter the steamed bun shaping machine, and the steamed buns are finally shaped and molded by the steamed bun shaping machine.
[0005] The noodle pressing and lifting machine includes a pre-pressing part, a transition roller part and a finishing pressing part. The transition roller part is arranged between the pre-pressing part and the finishing pressing part. The kneaded dough is pre-pressed by the pre-pressing part and then sent to the finishing pressing part through the transition roller, and the finished pressed dough enters the lifting conveyor. The pre-pressing part includes a pre-pressing grid plate, a pre-pressing adjustable roller, a pre-pressing fixed roller, a gear transmission combination one and an adjusting handwheel one. The pre-pressing adjustable roller and the pre-pressing fixed roller are installed on the pre-pressing grid plate. An adjusting handwheel one is arranged on the upper part of the pre-pressing adjustable roller, and the gap between the pre-pressing adjustable roller and the pre-pressing fixed roller is adjusted by the adjusting handwheel one. The power of the pre-pressing fixed roller is transmitted to the pre-pressing adjustable roller through the gear transmission combination one to realize the same-speed reverse rotation of the pre-pressing fixed roller and the pre-pressing adjustable roller. The transition roller part includes a plurality of transition rollers and transition roller supports. The transition rollers are installed on the transition roller supports. The plurality of transition rollers rotate in the same direction to realize the conveying of the dough, and the dough after the first pressing is conveyed again for the second pressing. The finishing pressing part includes a finishing pressing grid plate, a finishing pressing adjustable roller, a finishing pressing fixed roller, a gear transmission combination two and an adjusting handwheel two. The finishing pressing adjustable roller and the finishing pressing fixed roller are installed on the finishing pressing grid plate. An adjusting handwheel two is arranged on the upper part of the finishing pressing adjustable roller, and the gap between the finishing pressing adjustable roller and the finishing pressing fixed roller can be adjusted by the adjusting handwheel two. The first reducer transmits power to the finishing pressing fixed roller through a set of chains. The finishing pressing fixed roller transmits power to the finishing pressing adjustable roller through the gear transmission combination two to realize the same-speed reverse rotation of the finishing pressing fixed roller and the finishing pressing adjustable roller. The finishing pressing fixed roller transmits power to the pre-pressing fixed roller of the pre-pressing part and the transition roller part through multiple sets of chains respectively to realize the operation of the noodle pressing and lifting machine. The first pressing presses the dough into a thick noodle sheet. The noodle sheet is conveyed by the transition roller and pushed by the pre-pressing adjustable roller and the pre-pressing fixed roller, and the thick noodle sheet is sent into the finishing pressing part. The noodle sheet is kneaded by the finishing pressing adjustable roller and the finishing pressing fixed roller, and the thickness of the noodle sheet is pressed thin and uniform again.
[0006] The lifting conveyor includes an adjusting support foot one, a support frame one, a conveyor belt one, a conveying driven roller and a conveying driving roller. One end of the adjusting support foot one is placed on the ground, and the other end is fixedly connected to the support frame one. The support frame one is in an L-shaped structure, one end is connected to the noodle pressing and lifting machine, and the other end fixedly supports the conveyor belt one. A conveying driven roller is arranged at one end of the lifting conveyor close to the noodle pressing and lifting machine. The conveyor belt one surrounds the conveying driven roller, the conveying driving roller and the counting gear at one end close to the conveying and cutting equipment, and the noodle sheet is conveyed to the conveying and cutting equipment through the conveyor belt one for cutting.
[0007] The described conveying and slitting equipment includes adjusting feet II, support frame II, conveying support frame, noodle sheet conveying frame, conveyor belt II, photoelectric switch I, conveying rollers, photoelectric switch support frame I, noodle sheet slitting fixed frame, slitting driven pulley, slitting driving pulley, noodle sheet slicing knife, slider, guide rail, reducer II, photoelectric switch II, photoelectric switch support frame II, transmission belt, reducer III and counting gear. One end of the adjusting feet II is placed on the ground, and the other end is fixedly connected to the support frame II. The support frame II is fixedly connected with the conveying support frame to support the conveying rollers. The noodle sheet conveying frame is also installed on the support frame II. The noodle sheet conveying frame is provided with a conveyor belt II to convey the slit noodle sheets to the designated end. Conveying rollers are arranged at both ends of the noodle sheet conveying frame, and there are roller supports on the conveying rollers. The noodle sheets enter the next process through the conveying rollers.
[0008] The noodle sheet slitting fixed frame is fixed at the top of the support frame II. Photoelectric switch support frames I are fixedly connected to both sides of the outer bottom of the noodle sheet slitting fixed frame. The photoelectric switch I is installed on the photoelectric switch support frame I to detect the noodle sheets. When the noodle sheets are conveyed to the designated position through the conveyor belt I, the photoelectric switch I detects the noodle sheets and transmits a signal to the main machine. The main machine issues an instruction, and the conveyor belt I stops conveying.
[0009] The dovetail guide rail is fixed inside the noodle sheet slitting fixed frame. A slider is correspondingly installed on the guide rail. The slider is fixedly connected to the transmission belt and the noodle sheet slicing knife through a fixing block. The transmission belt is wound around the slitting driven pulley and the slitting driving pulley. After the photoelectric switch I detects the noodle sheets, the slitting driving pulley starts to work, drives the transmission belt and the slitting driven pulley to move, and at the same time drives the noodle sheet slicing knife to start working for slitting. After the slitting is completed, the conveyor belt I continues to convey. A counting gear is installed at one end of the conveyor belt I close to the slitting driving pulley. The conveyor belt I is wound around the counting gear. When the conveyor belt I starts to work, the counting gear also starts to work, that is, the counting gear starts to rotate. When the counting gear rotates to the set number of teeth, it stops working, and the conveyor belt I stops conveying. The slit noodle sheets fall from the end of the conveyor belt I to the noodle sheet conveying frame. Photoelectric switch support frames II are respectively fixedly installed on the upper sides of both ends of the noodle sheet conveying frame. The photoelectric switch II is installed on the photoelectric switch support frame II to detect whether there are noodle sheets passing by. If the photoelectric switch detects that there are noodle sheets on the left side of the noodle sheet conveying frame, the conveyor belt II conveys the noodle sheets to the right side. If there are noodle sheets on both sides, the noodle sheet slicing knife does not work.
[0010] The reducer II is fixedly installed on the noodle sheet slitting fixed frame and provides power for the slitting driving pulley. The reducer III is fixedly installed at the bottom of the noodle sheet conveying frame and provides power for the noodle sheet conveying structure inside the noodle sheet conveying frame.
[0011] The described steamed bun forming machine is internally equipped with a dragon gate and a hob. The dough sheet is evenly divided into circular steamed bun blanks of equal size by the steamed bun forming machine and then enters the steamed bun shaping machine. The steamed bun shaping machine includes a shaping belt and an adjustment plate. The steamed bun blanks are conveyed by a horizontal conveyor belt and are kneaded by the shaping belt and the adjustment plate to shape the circular steamed bun blanks into high-piled cylindrical shapes. The shaped steamed bun blanks are transferred to the next process.
[0012] Beneficial effects: By setting up a double-line steamed bun production conveying and cutting system, the dough is evenly cut and effectively conveyed. From dough kneading to steamed bun forming, almost no manual operation by workers is required, with a high degree of automation. And by setting up two production lines, the production efficiency of steamed buns is greatly improved, the work intensity of workers is reduced, and the contact between workers' hands and the dough is reduced. On the one hand, the hygiene standard is improved, and on the other hand, manpower is liberated and the automation degree of the equipment is increased. Brief Description of the Drawings
[0013] Figure 1 It is the main structural schematic view of the present invention;
[0014] Figure 2 It is the structural schematic view of the dough pressing and lifting machine of the present invention;
[0015] Figure 3 It is the combined schematic view of the lifting conveyor and the conveying and cutting equipment of the present invention;
[0016] Figure 4 It is the main structural schematic view of the conveying and cutting equipment of the present invention;
[0017] Figure 5 It is the partial enlarged side sectional view of the conveying and cutting equipment of the present invention.
[0018] In the figure: 1, dough mixer; 2, dough conveyor; 3, dough pressing and lifting machine; 4, lifting conveyor; 5, conveying and cutting equipment; 6, steamed bun forming machine; 7, steamed bun shaping machine; 301, pre-pressing part; 302, pre-pressing grid plate; 303, pre-pressing adjustable rolling mill; 304, pre-pressing fixed rolling mill; 305, gear transmission combination one; 306, handwheel one; 307, transition roller; 308, transition roller support; 309, finishing pressing part; 310, finishing pressing grid plate; 311, finishing pressing adjustable rolling mill; 312, finishing pressing fixed rolling mill; 313, gear transmission combination two; 314, handwheel two; 315, reducer one; 316, transmission shaft; 401, adjusting support foot one; 402, support frame one; 403, conveyor belt one; 404, conveying driven roller; 405, conveying driving roller; 501, adjusting support foot two; 502, support frame two; 503, conveying support frame; 504, dough sheet conveying frame; 505, conveyor belt two; 506, photoelectric switch one; 507, conveying roller; 508, photoelectric switch support one; 509, dough sheet cutting fixed frame; 510, cutting driven belt pulley; 511, cutting driving belt pulley; 512, dough sheet cutting knife; 513, slider; 514, guide rail; 515, reducer two; 516, photoelectric switch two; 517, photoelectric switch support two; 518, transmission belt; 519, reducer three; 520, counting gear. Detailed implementation mode
[0019] The following specifically describes the present invention in conjunction with the accompanying drawings and embodiments.
[0020] As Figures 1 - 5 shown, the present invention provides a double-line steamed bun production conveying and cutting system, including a dough mixer 1, a dough conveyor 2, a dough pressing and lifting machine 3, a lifting conveyor 4, a conveying and cutting equipment 5, a steamed bun forming machine 6 and a steamed bun shaping machine 7. The dough mixer 1 is arranged at one end of the system, and the dough conveyor 2 is installed close to the dough mixer 1. One end of the dough pressing and lifting machine 3 is connected to the dough conveyor 2, and the other end is connected to the conveying and cutting equipment 5 through the lifting conveyor 4. The dough kneaded by the dough mixer 1 is conveyed to the dough pressing and lifting machine 3 through the dough conveyor 2. After being pressed twice by the dough pressing and lifting machine 3, the dough forms a rectangular dough sheet with a certain thickness and width. The thickness of the dough sheet is set by adjusting the corresponding structure, and the width is equal to the width of the dough pressing and lifting machine 3. The dough sheet is conveyed to the lifting conveyor 4 by the dough pressing and lifting machine 3 and then conveyed to the conveying and cutting equipment 5. After the conveying and cutting equipment 5 senses the dough sheet, it starts to cut and convey. After the dough sheet is evenly cut, it is respectively conveyed to both sides of the conveying and cutting equipment 5. There are two dough sheet conveying lines arranged on both sides of the conveying and cutting equipment 5, and one steamed bun forming machine 6 and one steamed bun shaping machine 7 are arranged on each side of the conveying and cutting equipment 5. The evenly divided dough sheets enter the steamed bun forming machine 6, are processed and formed by the steamed bun forming machine 6, and then enter the steamed bun shaping machine 7. The steamed bun shaping machine 7 performs the final shaping and plastic shaping of the steamed buns.
[0021] The noodle pressing and lifting machine 3 includes a pre-pressing part 301, a transition roller part, and a finishing pressing part 309. The transition roller part is arranged between the pre-pressing part 301 and the finishing pressing part 309. The kneaded dough is pre-pressed by the pre-pressing part 301 and then sent to the finishing pressing part 309 through the transition rollers, and the finished pressed dough enters the lifting conveyor 4. The pre-pressing part 301 includes a pre-pressing grid plate 302, a pre-pressing adjustable roller 303, a pre-pressing fixed roller 304, a gear transmission combination one 305, and a handwheel one 306. The pre-pressing adjustable roller 303 and the pre-pressing fixed roller 304 are installed on the pre-pressing grid plate 302. A handwheel one 306 is arranged above the pre-pressing adjustable roller 303. By adjusting the handwheel one 306, the gap between the pre-pressing adjustable roller 303 and the pre-pressing fixed roller 304 can be adjusted to press the dough into the desired thickness. The power of the pre-pressing fixed roller 304 is transmitted to the pre-pressing adjustable roller 303 through the gear transmission combination one 305 to achieve the same-speed reverse rotation of the pre-pressing fixed roller 304 and the pre-pressing adjustable roller 303. The transition roller part includes a plurality of transition rollers 307 and a transition roller support 308. The transition rollers 307 are installed on the transition roller support 308. The plurality of transition rollers 307 rotate in the same direction to convey the dough, and the dough after the first pressing is conveyed for the second pressing. The finishing pressing part 309 includes a finishing pressing grid plate 310, a finishing pressing adjustable roller 311, a finishing pressing fixed roller 312, a gear transmission combination two 313, and a handwheel two 314. The finishing pressing adjustable roller 311 and the finishing pressing fixed roller 312 are installed on the finishing pressing grid plate 310. A handwheel two 314 is arranged above the finishing pressing adjustable roller 311. By adjusting the handwheel two 314, the gap between the finishing pressing adjustable roller 311 and the finishing pressing fixed roller 312 can be adjusted. The first reducer 315 transmits the power to the finishing pressing fixed roller 312 through a set of chains. The finishing pressing fixed roller 312 transmits the power to the finishing pressing adjustable roller 311 through the gear transmission combination two 313 to achieve the same-speed reverse rotation of the finishing pressing fixed roller 312 and the finishing pressing adjustable roller 311, so that the dough can be better pressed into shape. The finishing pressing fixed roller 312 transmits the power to the pre-pressing fixed roller 304 of the pre-pressing part 301 and the transition roller part through multiple sets of chains respectively to realize the operation of the noodle pressing and lifting machine 3. The first pressing presses the dough into a thick sheet. The thick sheet is conveyed into the finishing pressing part 309 by the conveying of the transition rollers 307 and the pushing of the pre-pressing adjustable roller 303 and the pre-pressing fixed roller 304. The sheet is kneaded by the finishing pressing adjustable roller 311 and the finishing pressing fixed roller 312, and the thickness of the sheet is pressed thin and uniform again.
[0022] The lifting conveyor 4 includes an adjusting support foot 401, a first support frame 402, a first conveyor belt 403, a driven conveyor roller 404, and a driving conveyor roller 405. One end of the adjusting support foot 401 is placed on the ground, and the other end is fixedly connected to the first support frame 402. The first support frame 402 is in an L-shaped structure, with one end connected to the noodle pressing and lifting machine 3 and the other end fixedly supporting the first conveyor belt 403. A driven conveyor roller 404 is arranged at one end of the lifting conveyor 4 close to the noodle pressing and lifting machine 3. The first conveyor belt 403 surrounds the driven conveyor roller 404, the driving conveyor roller 405 near the conveying and cutting equipment 5 at one end, and the counting gear 520. The noodle sheets are conveyed by the first conveyor belt 403 to the conveying and cutting equipment 5 for cutting.
[0023] The conveying and cutting equipment 5 includes an adjusting support foot 501, a second support frame 502, a conveying support frame 503, a noodle sheet conveying frame 504, a second conveyor belt 505, a first photoelectric switch 506, a conveying roller 507, a first photoelectric switch support 508, a noodle sheet cutting and fixing frame 509, a driven cutting belt pulley 510, a driving cutting belt pulley 511, a noodle sheet cutting knife 512, a slider 513, a guide rail 514, a second speed reducer 515, a second photoelectric switch 516, a second photoelectric switch support 517, a transmission belt 518, a third speed reducer 519, and a counting gear 520. One end of the adjusting support foot 501 is placed on the ground, and the other end is fixedly connected to the second support frame 502. The conveying support frame 503 is fixedly connected to the second support frame 502 to support the conveying roller 507. The noodle sheet conveying frame 504 is also installed on the second support frame 502. The second conveyor belt 505 is arranged on the noodle sheet conveying frame 504 to convey the cut noodle sheets to the designated end. Conveying rollers 507 are arranged at both ends of the noodle sheet conveying frame 504, and there are roller supports on the conveying rollers 507. The noodle sheets enter the next process through the conveying rollers 507.
[0024] The noodle sheet cutting and fixing frame 509 is fixedly installed at the top of the second support frame 502. The first photoelectric switch supports 508 are fixedly connected to both sides of the outer bottom of the noodle sheet cutting and fixing frame 509. The first photoelectric switch 506 is installed on the first photoelectric switch support 508 to detect the noodle sheets. When the noodle sheets are conveyed to the designated position by the conveyor belt 503 and the first photoelectric switch 506 detects the noodle sheets, it transmits a signal to the host computer, and the host computer issues an instruction to stop the conveyor belt 403.
[0025] The fixed dovetail guide rail 514 is fixed inside the noodle sheet cutting and fixing frame 509. A slider 513 is correspondingly installed on the guide rail 514. The slider 513 is fixedly connected to a transmission belt 518 and a noodle sheet cutting knife 512 through a fixing block. The transmission belt 518 is wound around a cutting driven pulley 510 and a cutting driving pulley 511. After the photoelectric switch 1 506 detects the noodle sheet, the cutting driving pulley 511 starts to work, driving the transmission belt 518 and the cutting driven pulley 510 to move, and at the same time driving the noodle sheet cutting knife 512 to start working for cutting. After the cutting is completed, the conveyor belt 1 403 continues to convey. One end of the conveyor belt 1 403 close to the cutting driving pulley 511 is provided with a counting gear 520. The conveyor belt 1 403 is wound around the counting gear 520. When the conveyor belt 1 403 starts to work, the counting gear 520 also starts to work, that is, the counting gear 520 starts to rotate. When the counting gear 520 rotates to the set number of teeth, it stops working and the conveyor belt 1 403 stops conveying. The cut noodle sheets fall from the end of the conveyor belt 1 403 to the noodle sheet conveying frame 504. Photoelectric switch brackets 2 517 are respectively fixedly installed on the upper sides of both ends of the noodle sheet conveying frame 504. The photoelectric switch 2 516 is installed on the photoelectric switch bracket 2 517 to detect whether there is a noodle sheet passing by. If a noodle sheet is detected on the left side of the noodle sheet conveying frame 504, the conveyor belt 2 505 conveys the noodle sheet to the right side. If noodle sheets are detected on both sides, the noodle sheet cutting knife 512 does not work.
[0026] The speed reducer 2 515 is fixedly installed on the noodle sheet cutting and fixing frame 509 and provides power for the cutting driving pulley 511. The speed reducer 3 519 is fixedly installed at the bottom of the noodle sheet conveying frame 504 and provides power for the noodle sheet conveying structure inside the noodle sheet conveying frame 504.
[0027] The steamed bun forming machine 6 is internally provided with a dragon and a hob. The noodle sheet is evenly divided into circular steamed bun blanks of equal size by the steamed bun forming machine 6 and then enters the steamed bun shaping machine 7. The steamed bun shaping machine 7 includes a shaping belt and an adjusting plate. The steamed bun blanks are conveyed by a horizontal conveyor belt and are shaped into high-piled cylindrical shapes under the kneading of the shaping belt and the adjusting plate. The shaped steamed bun blanks are transferred to the next process.
[0028] The present invention uses a dough mixer to knead dough. The kneaded dough is placed on a dough conveyor and transported to a dough rolling and lifting machine. After being rolled once by the dough rolling and lifting machine, the dough enters an intermediate roller. The dough is transported through the intermediate roller for secondary rolling. After the rolling is completed, it reaches a lifting conveyor. The dough that has been rolled twice becomes a square dough sheet with a certain thickness and width. The lifting conveyor transports the dough sheet to a conveying and cutting device. An optoelectronic switch is provided on the conveying and cutting device. When it detects that the dough sheet reaches the specified position, the conveyor belt stops transporting, and the dough sheet cutting knife starts cutting. The conveyor belt transports a certain distance again. At this time, the counting gear starts to rotate, and the counting optoelectronic switch starts to record the number of teeth rotated. When the set value is reached, the counting gear stops rotating, so that the conveyor belt stops transporting. The previous dough sheet falls onto the dough sheet conveying rack, and the width of the next dough sheet to be cut is the width of the distance transported by the conveyor belt. And so on, the conveying and cutting device evenly divides the dough sheet. The dough sheets that fall onto the dough sheet conveying rack are respectively transported to both ends of the dough sheet conveying rack. Both sides of the conveying and cutting device are equipped with a steamed bun forming machine and a steamed bun shaping machine. The equally sized dough sheets enter the steamed bun forming machine for processing and forming, forming uniformly sized round steamed bun blanks, and then enter the steamed bun shaping machine for shaping and sizing, forming steamed buns with an equally sized and uniform cylindrical shape. The present invention shortens the production process of steamed buns, improves work efficiency, and has a high degree of automation.
[0029] The present invention sets up a double-line steamed bun production conveying and cutting system to evenly cut and effectively transport the dough. From dough kneading to steamed bun forming, almost no manual operation by workers is required, with a high degree of automation. And by setting up two production lines for operation, it greatly improves the production efficiency of steamed buns, reduces the work intensity of workers, and reduces the contact between workers' hands and the dough. On the one hand, it improves the hygiene standard, and on the other hand, it liberates manpower and improves the automation degree of the equipment.
[0030] The above implementation examples of the present invention are only illustrative and not exclusive. All changes within the scope of the present invention or equivalent to the present invention are encompassed by the present invention.
Claims
1. A double-line steamed bun production conveying and cutting system, characterized in that: It includes a dough mixer (1), a dough conveyor (2), a dough sheeter and elevator (3), a lifting conveyor (4), a conveying and cutting equipment (5), a steamed bun forming machine (6) and a steamed bun shaping machine (7). The dough mixer (1) is arranged at one end, and the dough conveyor (2) is installed close to the dough mixer (1). One end of the dough sheeter and elevator (3) is connected to the dough conveyor (2), and the other end is connected to the conveying and cutting equipment (5) through the lifting conveyor (4). The dough kneaded by the dough mixer (1) is conveyed to the dough sheeter and elevator (3) through the dough conveyor (2). The dough after being rolled twice by the dough sheeter and elevator (3) forms a rectangular dough sheet with a certain thickness and width. The dough sheet is conveyed to the lifting conveyor (4) by the dough sheeter and elevator (3) and then conveyed to the conveying and cutting equipment (5). The conveying and cutting equipment (5) senses the start of cutting and conveying of the dough sheet. After the dough sheet is evenly cut, it is respectively conveyed to both sides of the conveying and cutting equipment (5). There are two lines for conveying the dough sheet on both sides of the conveying and cutting equipment (5), and one steamed bun forming machine (6) and one steamed bun shaping machine (7) are arranged on each side of the conveying and cutting equipment (5). The evenly divided dough sheets enter the steamed bun forming machine (6), are processed and formed by the steamed bun forming machine (6), and then enter the steamed bun shaping machine (7). The steamed bun shaping machine (7) performs the final shaping of the steamed buns. The conveying and cutting equipment (5) includes an adjusting support foot two (501), a support frame two (502), a conveying support frame (503), a dough sheet conveying frame (504), a conveyor belt two (505), a photoelectric switch one (506), a conveying roller (507), a photoelectric switch support frame one (508), a dough sheet cutting and fixing frame (509), a driven cutting pulley (510), a driving cutting pulley (511), a dough sheet cutting knife (512), a slider (513), a guide rail (514), a reducer two (515), a photoelectric switch two (516), a photoelectric switch support frame two (517), a transmission belt (518), a reducer three (519) and a counting gear (520). One end of the adjusting support foot two (501) is placed on the ground, and the other end is fixedly connected to the support frame two (502). The support frame two (502) is fixedly connected to the conveying support frame (503) to support the conveying roller (507). The dough sheet conveying frame (504) is also installed on the support frame two (502). The conveyor belt two (505) is arranged on the dough sheet conveying frame (504) to convey the cut dough sheet to the designated end. The conveying rollers (507) are arranged at both ends of the dough sheet conveying frame (504), and there are roller supports on the conveying rollers (507). The dough sheet enters the next process through the conveying rollers (507).
2. The double-line steamed bun production conveying and cutting system according to claim 1, characterized in that: The noodle pressing and lifting machine (3) includes a pre-pressing part (301), a transition roller part, and a finishing pressing part (309). The transition roller part is arranged between the pre-pressing part (301) and the finishing pressing part (309). The kneaded dough is pre-pressed by the pre-pressing part (301) and then sent to the finishing pressing part (309) through the transition rollers. The finished pressed dough enters the lifting conveyor (4). The pre-pressing part (301) includes a pre-pressing grid plate (302), a pre-pressing adjustable roller (303), a pre-pressing fixed roller (304), a gear transmission combination one (305), and an adjusting handwheel one (306). The pre-pressing adjustable roller (303) and the pre-pressing fixed roller (304) are installed on the pre-pressing grid plate (302). The adjusting handwheel one (306) is arranged on the upper part of the pre-pressing adjustable roller (303). The gap between the pre-pressing adjustable roller (303) and the pre-pressing fixed roller (304) is adjusted by the adjusting handwheel one (306). The power of the pre-pressing fixed roller (304) is transmitted to the pre-pressing adjustable roller (303) through the gear transmission combination one, realizing the same-speed reverse rotation of the pre-pressing fixed roller (304) and the pre-pressing adjustable roller (303). The transition roller part includes a plurality of transition rollers (307) and a transition roller support (308). The transition rollers (307) are installed on the transition roller support (308). The plurality of transition rollers (307) rotate in the same direction to realize the conveying of the dough, and the dough after the first pressing is conveyed again for the second pressing. The finishing pressing part (309) includes a finishing pressing grid plate (310), a finishing pressing adjustable roller (311), a finishing pressing fixed roller (312), a gear transmission combination two (313), and an adjusting handwheel two (314). The finishing pressing adjustable roller (311) and the finishing pressing fixed roller (312) are installed on the finishing pressing grid plate (310). The adjusting handwheel two (314) is arranged on the upper part of the finishing pressing adjustable roller (311). The gap between the finishing pressing adjustable roller (311) and the finishing pressing fixed roller (312) can be adjusted by the adjusting handwheel two (314). The first reducer (315) transmits the power to the finishing pressing fixed roller (312) through a set of chains. The finishing pressing fixed roller (312) transmits the power to the finishing pressing adjustable roller (311) through the gear transmission combination two (313), realizing the same-speed reverse rotation of the finishing pressing fixed roller (312) and the finishing pressing adjustable roller (311). The finishing pressing fixed roller (312) transmits the power to the pre-pressing fixed roller (304) of the pre-pressing part (301) and the transition roller part through multiple sets of chains respectively, realizing the operation of the noodle pressing and lifting machine (3). The dough is pressed into a thick noodle sheet in the first pressing. The thick noodle sheet is conveyed by the transition rollers (307) and pushed by the pre-pressing adjustable roller (303) and the pre-pressing fixed roller (304), and then the thick noodle sheet is conveyed into the finishing pressing part (309). The noodle sheet is kneaded and pressed by the finishing pressing adjustable roller (311) and the finishing pressing fixed roller (312), and the thickness of the noodle sheet is pressed thinner and more uniform again.
3. The double-line bun production conveying and cutting system according to claim 1, characterized in that: The lifting conveyor (4) includes an adjusting support leg 1 (401), a support frame 1 (402), a conveyor belt 1 (403), a conveyor driven roller (404), and a conveyor driving roller (405). One end of the adjusting support leg 1 (401) is placed on the ground, and the other end is fixedly connected to the support frame 1 (402). The support frame 1 (402) has an L-shaped structure, with one end connected to the noodle pressing and lifting machine (3) and the other end fixedly supporting the conveyor belt 1 (403). A conveyor driven roller (404) is provided at one end of the lifting conveyor (4) close to the noodle pressing and lifting machine (3). The conveyor belt 1 (403) surrounds the conveyor driven roller (404), the conveyor driving roller (405) at one end close to the conveying and cutting equipment (5), and the counting gear (520). The noodle sheets are conveyed to the conveying and cutting equipment (5) by the conveyor belt 1 (403) for cutting.
4. The double-line steamed bun production conveying and cutting system according to claim 3, wherein: At the top of the support frame 2 (502), a noodle sheet cutting and fixing frame (509) is fixedly installed. On both sides of the outer bottom of the noodle sheet cutting and fixing frame (509), a photoelectric switch support 1 (508) is fixedly connected. A photoelectric switch 1 (506) is installed on the photoelectric switch support 1 (508) to detect the noodle sheets. When the noodle sheets are conveyed to the designated position by the conveyor belt 1 (403) and the photoelectric switch 1 (506) detects the noodle sheets, it transmits a signal to the main machine, and the main machine issues an instruction to stop the conveyor belt 1 (403).
5. The double-line steamed bun production conveying and cutting system according to claim 3, characterized in that: A dovetail guide rail (514) is fixedly installed inside the noodle sheet cutting and fixing frame (509). A slider (513) is correspondingly installed on the guide rail (514). The slider (513) is fixedly connected to a transmission belt (518) and a noodle sheet cutting knife (512) through a fixing block. The transmission belt (518) is wound around a cutting driven pulley (510) and a cutting driving pulley (511). After the photoelectric switch 1 (506) detects the noodle sheets, the cutting driving pulley (511) starts to work, driving the transmission belt (518) and the cutting driven pulley (510) to move, and at the same time driving the noodle sheet cutting knife (512) to start working for cutting. After the cutting is completed, the conveyor belt 1 (403) continues to convey. At one end of the conveyor belt 1 (403) close to the cutting driving pulley (511), a counting gear (520) is installed. The conveyor belt 1 (403) is wound around the counting gear (520). When the conveyor belt 1 (403) starts to work, the counting gear (520) also starts to work, that is, the counting gear (520) starts to rotate. When the counting gear (520) rotates to the set number of teeth, it stops working, and the conveyor belt 1 (403) stops conveying. The cut noodle sheets fall from the end of the conveyor belt 1 (403) to the noodle sheet conveying frame (504). On the upper sides of both ends of the noodle sheet conveying frame (504), a photoelectric switch support 2 (517) is fixedly installed respectively. A photoelectric switch 2 (516) is installed on the photoelectric switch support 2 (517) to detect whether there are noodle sheets passing by. If a noodle sheet is detected on the left side of the noodle sheet conveying frame (504), the conveyor belt 2 (505) conveys the noodle sheet to the right side. If noodle sheets are detected on both sides, the noodle sheet cutting knife (512) does not work.
6. The double-line steamed bun production conveying and cutting system according to claim 3, characterized in that: The second reducer (515) is fixedly mounted on the dough sheet slitting fixed frame (509), and the second reducer (515) provides power for the slitting active pulley (511). The third reducer (519) is fixedly mounted on the bottom of the dough sheet conveying frame (504), and provides power for the dough sheet conveying structure in the dough sheet conveying frame (504).
7. The double-line steamed bun production conveying and cutting system according to any one of claims 1-6, characterized in that: The steamed bun forming machine (6) has a built-in dragon and a rolling cutter, and the dough is evenly divided into round steamed bun blanks of equal size by the steamed bun forming machine (6), and then enters the steamed bun shaping machine (7); the steamed bun shaping machine (7) includes a shaping belt and an adjustment plate, and the steamed bun blanks are conveyed by a horizontal conveyor belt, and are shaped into a high-pile cylindrical shape by the kneading of the shaping belt and the adjustment plate, and the shaped steamed bun blanks are transferred to the next process.
Citation Information
Patent Citations
Bidirectional slitting and conveying equipment
CN216315175U