Metal powder pressing machine
Through the design of the pressing component, vibration component and blanking component, the problem of incomplete filling of metal powder in the pressing of complex workpieces is solved, secondary replenishment and vibration treatment are achieved, the molding quality and efficiency are improved, and material waste is reduced.
Patent Information
- Application Number
- CN202510751970.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-06-06
AI Technical Summary
When existing metal powder pressing machines press complex workpieces, it is difficult for metal powder to completely fill complex positions, resulting in substandard pressing effects and material waste. At the same time, the small cavities in the accumulation layer affect the pressing effect.
The combined design of pressing components, vibration components and blanking components is adopted. The secondary infusion and replenishment of metal powder are achieved through the rotation coordination of the closed baffle, ratchet gear group and arc-shaped rack group. The vibration treatment of the vibrating rod is used to improve the flatness of the powder. The rotation of the rotating plate opens and scatters the mixing process to ensure the uniformity of the powder.
It improves the yield rate of metal powder pressing and molding, reduces material waste, improves processing efficiency and molding effect, and ensures complete filling and pressing quality of complex positions.
Smart Images

Figure CN120243921B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of powder metallurgy, in particular to a metal powder compacting machine. Background Art
[0002] Metal powder pressing is a process of processing metal powder into a blank or part with a certain shape and density through pressure. It is one of the basic processes in powder metallurgy. It involves selecting suitable metal powder, determining the chemical composition, particle size distribution, particle shape and other characteristics of the powder according to product requirements, and performing pretreatment on the powder, such as drying, screening, and mixing, to ensure the quality and uniformity of the powder. At room temperature, a mechanical press or hydraulic press is used to form the loose powder in a steel mold into a compact at a certain specific pressure. This method is the most widely used and most extensive.
[0003] After the existing metal powder is pressed and formed, the metal workpiece mold that needs to be pressed may have complex positions, and the metal powder may be difficult to completely fill the complex positions of the metal workpiece mold after entering the complex positions of the metal workpiece mold. After a single pressing, it is easy to cause the metal powder pressing effect to be substandard, thereby causing waste of metal powder material. At the same time, the metal powder accumulates to form a stacking layer after entering the mold, and the small cavities that may exist in the stacking layer may interfere with the pressing effect of the metal powder. Therefore, the present application provides a metal powder pressing and forming machine to meet the needs. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a metal powder pressing and molding machine to solve the problem that after the existing metal powder is pressed and molded, the metal workpiece mold that needs to be pressed and processed may have complex positions, and the metal powder may be difficult to completely fill the complex positions of the metal workpiece mold after entering the complex positions of the metal workpiece mold. After a single pressing, it is easy to cause the metal powder pressing effect to be substandard, thereby causing waste of metal powder material. At the same time, the metal powder accumulates to form an accumulation layer after entering the mold, and the small cavities that may exist in the accumulation layer may interfere with the pressing effect of the metal powder.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A metal powder compacting machine includes an equipment box body. A control module is installed on the surface of the equipment box body. A motor is installed at the bottom end of the equipment box body. A rotating base is nested and installed at the bottom end of the inner wall of the equipment box body. The part of the rotating base extending out of the equipment box body at the bottom end is connected to the motor. A storage bucket is nested and installed at the top end of the equipment box body. An installation bracket is installed at the top end of the inner wall of the equipment box body. Multiple powder pumps are installed at the top end of the installation bracket. The top ends of multiple powder pumps are all connected to the bottom end of the storage bucket in a penetrating manner. Multiple pressing devices are installed at the top end of the rotating base; A pressing component is installed at the edge of the top end of the rotating base. The pressing component is used for compacting metal powder; A vibration component is installed at the top end of the rotating base. The vibration component is used for vibrating the metal powder in the pressing component; A blanking component is installed at the edge of the bottom end of the installation bracket. The blanking component is used for supplementing metal powder into the pressing component;
[0007] The vibration component is located on one side of the pressing component, and the blanking component is located at the top end of the pressing component.
[0008] Optionally, the pressing component includes a pressing box. The number of pressing boxes is set to be multiple. Multiple pressing boxes are installed on the top end of the rotating base in a circumferential array at equal angles. A protective shell is sleeved on the surface of the pressing box.
[0009] Optionally, an arc track is installed at the top end of the pressing box. A closing baffle is installed on one side of the pressing box. The surface of the columnar part on one side of the closing baffle is sleeved with a ratchet gear group. The ratchet teeth of the two ratchet gears in the ratchet gear group are arranged in opposite directions. The ratchet gear group is meshed with an arc rack group. The arc rack groups are all installed on the inner wall of the equipment box body. The number of arc rack groups is set to be two groups.
[0010] Optionally, the vibration component includes a first toothed ring. The first toothed ring is installed at the bottom end of the installation bracket. A first spur gear is meshed on one side of the first toothed ring. The number of first spur gears is set to be multiple. Multiple first spur gears are installed on the top end of the rotating base. Eccentric wheels are installed at the top ends of multiple first spur gears.
[0011] Optionally, the vibration component further includes a vibration bracket. The cross-sectional structure of the vibration bracket is set to be a "匚" - shaped structure. A first spring is installed on the inner wall of the vibration bracket. One end of the first spring is elastically connected to the protective shell.
[0012] Optionally, multiple vibration rods are installed on the inner wall of the vibration bracket. Multiple vibration rods are nested and installed on the surface of the protective shell, and one end of the vibration rod is in contact with the surface of the pressing box. An impact rod is installed at one end of the vibration bracket. The surface of one end of the impact rod is in contact with the eccentric wheel.
[0013] Optionally, the blanking assembly includes an electric push rod, and the number of the electric push rods is set to multiple groups. The multiple groups of electric push rods are all installed at the bottom of the mounting bracket. A mounting frame is installed at the bottom of the electric push rod, and a motor is installed on the inner wall of the mounting frame.
[0014] Optionally, a rotating tube is nested and installed on the bottom end of the inner wall of the installation frame, a gear ring 2 is provided on the outer surface of the rotating tube, a flat gear 2 is engaged on one side of the rotating tube, and the flat gear 2 is installed on the bottom end of the motor, a ring is nested and installed on the inner wall of the top end of the rotating tube, a discharge pipe is connected to the top end of the ring, and one end of the discharge pipe is connected to the powder pump.
[0015] Optionally, a trigger rod is nested and installed on the inner wall of the bottom part of the discharge tube, and a spring 2 is provided on the surface of the trigger rod. The top end of the spring 2 is connected to the raised part on the surface of the trigger rod, and the bottom end of the spring 2 is connected to the inner wall of the bottom part of the discharge tube.
[0016] Optionally, the trigger rod surface is in contact with a wedge, and the wedge is nested and installed on the surface of the bottom end of the discharge tube. One end of the wedge is connected to a connecting rod, and the other end of the connecting rod is connected to a rotating plate, and the rotating plate is rotatably installed at the bottom end of the bottom end of the discharge tube.
[0017] Compared with the prior art, the present invention has at least the following beneficial effects:
[0018] In the above scheme, by setting a pressing component, the rotational cooperation between the closed baffle, the ratchet gear group and the arc-shaped rack group is utilized to realize the reciprocating rotation effect of the closed baffle, and the reciprocating opening and closing of the closed baffle is used to realize the secondary infusion and replenishment of the metal powder in the pressing box. By performing a secondary replenishment on the complex metal workpiece after the initial pressing in the pressing box, the metal powder is replenished and pressed for the second time after the metal powder is pressed for the first time, so as to avoid the metal powder at some complex positions of the metal workpiece from being insufficiently filled, thereby avoiding the metal powder at some complex positions of the metal workpiece from being difficult to be completely pressed and formed. By performing a secondary replenishment of the metal workpiece after the initial pressing, the forming effect after the metal powder is pressed is improved, thereby ensuring the yield rate during the metal powder pressing process, and at the same time reducing the material waste caused by the insufficient pressing of the metal powder, and reducing the use cost of the metal powder during the pressing process. At the same time, by setting multiple groups of pressing boxes, and through the rotational cooperation with the rotating base, the metal powder in the multiple groups of pressing boxes can be cyclically replenished and pressed, thereby improving the processing and pressing efficiency of the metal powder.
[0019] By setting up a vibration component, through the linkage between the gear ring 1, the flat gear 1 and the eccentric wheel, the rotating base is used to drive the force of multiple groups of pressing boxes for cyclic processing, so that the eccentric wheel rotates to hit the impact rod, and the vibration generated by the vibration bracket and the spring pair is transmitted and utilized, and the vibration effect is applied to the surface of the pressing box by the vibration rod, and the metal powder entering the pressing box is vibrated to improve the flatness and fullness of the metal powder after entering the pressing box. When the metal powder is pressed and formed, the presence of small cavities in the metal powder deposit is avoided, and the metal powder is prevented from collapsing during pressing, thereby further ensuring the pressing effect of the metal powder. At the same time, the secondary replenishment step of the metal powder is adapted synchronously to ensure that the metal powder always remains flat and full in the pressing box, thereby realizing a virtuous cycle of the metal powder during the secondary replenishment.
[0020] By setting up a blanking component and utilizing the linkage of the second gear ring and the second flat gear, the rotating blanking effect of the rotating tube is realized. At the same time, the force of the electric push rod is utilized to push the rotating tube into the pressing box. Through the elastic cooperation between the trigger rod, the second spring and the wedge block, the rotation and opening of multiple sets of rotating plates are realized. At the same time, in conjunction with the rotating blanking effect of the rotating tube, when the rotating tube is performing a blanking process on the metal powder, the metal powder falling through the rotating tube is broken up and mixed by the multiple sets of rotating plates, so that the metal powder can be fully and evenly mixed before the pressing begins, avoiding the accumulation of metal powder in the pressing box to form an accumulation layer, further ensuring the pressing and molding effect of the metal powder, and in conjunction with the effect of the pressing component, the secondary replenishment of metal powder in the pressing box is realized, thereby improving the pressing processing redundancy at complex positions of the metal workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable one skilled in the art to make and use the invention.
[0022] Figure 1 This is a schematic diagram of the overall structure of a metal powder compacting machine;
[0023] Figure 2 It is a schematic diagram of a partial cross-sectional structure of a metal powder compacting machine;
[0024] Figure 3 for Figure 2 A magnified view of middle A;
[0025] Figure 4 Schematic diagram of the structure of the press-type component;
[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the press-formed component;
[0027] Figure 6 for Figure 5 Enlarged view of middle B;
[0028] Figure 7 It is a schematic diagram of the structure of some components of the press-type component;
[0029] Figure 8 It is a schematic diagram of the meshing structure of the press component and the ratchet gear group and the arc rack group;
[0030] Figure 9 Schematic diagram of the vibration component structure;
[0031] Figure 10 for Figure 9 Enlarged view of middle C;
[0032] Figure 11 It is a schematic diagram of the structure of some components of the vibration component;
[0033] Figure 12 It is a schematic diagram of the blanking component structure;
[0034] Figure 13 It is a schematic diagram of the cross-sectional structure of the blanking component and the rotating tube;
[0035] Figure 14 It is a schematic diagram of the structure of some components of the blanking component;
[0036] Figure 15 This is a schematic diagram of the top view of some components of the blanking assembly.
[0037] Reference numerals:
[0038] 1. Equipment box; 2. Control module; 3. Motor; 4. Rotating base; 5. Storage barrel; 6. Mounting bracket; 7. Powder pump; 8. Pressing equipment; 9. Pressing assembly; 91. Pressing box; 92. Protective shell; 93. Circular track; 94. Closing baffle; 95. Ratchet gear assembly; 96. Arc rack assembly; 10. Vibration assembly; 101. Gear ring 1; 102. Flat gear 1; 103. Eccentric wheel; 104 , vibration bracket; 105, spring one; 106, vibration rod; 107, impact rod; 11, blanking assembly; 110, electric push rod; 111, mounting frame; 112, motor; 113, rotating tube; 114, gear ring two; 115, flat gear two; 116, collar; 117, blanking tube; 118, trigger rod; 119, spring two; 1110, wedge; 1111, connecting rod; 1112, rotating plate.
[0039] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0040] The following describes a metal powder compacting machine provided by the present invention in detail, with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for known techniques. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.
[0041] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0042] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0043] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” means not only “on” or “above” something but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0044] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.
[0045] like Figures 1 to 15As shown, an embodiment of the present invention provides a metal powder pressing molding machine, including an equipment box 1, a control module 2 is installed on the surface of the equipment box 1, a motor 3 is installed at the bottom of the equipment box 1, a rotating base 4 is nested at the bottom of the inner wall of the equipment box 1, and the part of the rotating base 4 extending from the bottom of the equipment box 1 is connected to the motor 3, a storage barrel 5 is nested at the top of the equipment box 1, a mounting bracket 6 is installed at the top of the inner wall of the equipment box 1, and multiple groups of powder pumps 7 are installed on the top of the mounting bracket 6, and the tops of the multiple groups of powder pumps 7 are connected to the bottom of the storage barrel 5, multiple groups of pressing equipment 8 are installed on the top of the rotating base 4, a pressing component 9 is installed at the top edge of the rotating base 4, and the pressing component 9 is used to press and mold metal powder, a vibration component 10 is installed at the top of the rotating base 4, and the vibration component 10 is used to vibrate the metal powder in the pressing component 9, and a blanking component 11 is installed at the bottom edge of the mounting bracket 6, and the blanking component 11 is used to replenish metal powder into the pressing component 9, the vibration component 10 is located on one side of the pressing component 9, and the blanking component 11 is located at the top of the pressing component 9.
[0046] By setting up the pressing component 9, the metal powder is supplemented and pressed for the second time after the metal powder is pressed for the first time, so as to avoid the metal powder at some complex positions of the metal workpiece from being insufficiently filled, thereby avoiding the metal powder at some complex positions of the metal workpiece from being difficult to be completely pressed and formed. By setting up the vibration component 10, the vibration effect is applied to the surface of the pressing box 91 by the vibration rod 10, and the metal powder entering the pressing box 91 is vibrated to improve the flatness and fullness of the metal powder after entering the pressing box 91. By setting up the blanking component 11, the metal powder falling through the rotating tube 113 is broken up and mixed by multiple groups of rotating plates 1112, so that the metal powder can be fully mixed before starting to press, so as to avoid the metal powder from accumulating to form a stacking layer in the pressing box 91.
[0047] like Figures 4 to 8 As shown, the pressing component 9 includes a pressing box 91, and the number of pressing boxes 91 is set to multiple groups. Multiple groups of pressing boxes 91 are installed at the top of the rotating base 4 in a circular array with equal angles. A protective shell 92 is provided on the surface of the pressing box 91, and an arc track 93 is installed on the top of the pressing box 91. A closed baffle 94 is installed on one side of the pressing box 91. The raised position of the edge of the closed baffle 94 contacts the inner wall of the arc track 93. A ratchet gear set 95 is provided on the surface of the columnar part on one side of the closed baffle 94. The ratchet teeth of the two ratchet gears in the ratchet gear set 95 are set in opposite directions. The ratchet gear sets 95 are all meshed with the arc rack sets 96. The arc rack sets 96 are all installed on the inner wall of the equipment box 1, and the number of arc rack sets 96 is set to two groups.
[0048] Then, the control module 2 controls the motor 3 to start, and after the motor 3 is started, it drives the rotating base 4 to rotate synchronously. When the rotating base 4 rotates, it drives the group of pressing boxes 91 to rotate 90 degrees. When the rotating base 4 drives the group of pressing boxes 91 to rotate, the group of pressing boxes 91 drives one of the ratchet gears in the ratchet gear set 95 to pass through and mesh with one of the arc racks in one of the groups of arc rack sets 96. Under the meshing action of the arc racks, one of the ratchet gears in one of the groups of ratchet gear sets 95 is rotated. When one of the ratchet gears in one of the groups of ratchet gear sets 95 rotates, it drives the closing baffle 94 to rotate synchronously, so that the closing baffle 94 rotates along the direction of the circular arc track 93. When the closing baffle 94 rotates, it approaches the top opening position of the pressing box 91 and blocks the top opening position of the pressing box 91 through the closing baffle 94. Then, the control module 2 controls the pressing device 8 at the bottom end of the group of pressing boxes 91 to start, and presses the metal powder in the group of pressing boxes 91 through the pressing device 8;
[0049] Similarly, when the rotating base 4 rotates 90 degrees, one group of pressing boxes 91 rotates and changes its position, so that one group of pressing boxes 91 is located at the bottom end of the discharge tube 117. While the rotating base 4 drives one group of pressing boxes 91 to rotate, one group of pressing boxes 91 drives another ratchet gear in the ratchet gear set 95 to pass through and mesh with another arcuate rack in one group of arcuate rack sets 96. Under the meshing action of the arcuate racks, the other ratchet gear in the ratchet gear set 95 rotates, and while the other ratchet gear in the ratchet gear set 95 rotates, it drives The closed baffle 94 at the top of one group of pressing boxes 91 rotates synchronously, so that the closed baffle 94 rotates along the arc track 93 at the top of one group of pressing boxes 91. While rotating, the closed baffle 94 moves away from the top opening position of one group of pressing boxes 91. Then, the control module 2 controls the motor 3 to start, and the discharge pipe 117 is sent into the internal cavity of one group of pressing boxes 91 to complete the pouring operation of the metal powder in one group of pressing boxes 91. The rotating plate 1112 at the bottom end of the discharge pipe 117 is used to complete the dispersion and mixing of the falling metal powder.
[0050] Similarly, when the metal powder in this set of pressing boxes 91 is pressed and formed, rotate the base 4 by another 90 degrees to rotate and change the position of the pressing box 91 after the first pressing of the metal powder, so that this set of pressing boxes 91 reaches the bottom end of another set of electric push rods 110. During this process, another ratchet gear in the ratchet gear set 95 of the pressing box 91 passes through and meshes with another arc-shaped rack in another set of arc-shaped rack sets 96. Under the meshing action of the arc-shaped rack, another ratchet gear in the ratchet gear set 95 rotates. While the other ratchet gear in the ratchet gear set 95 rotates, it drives the closing baffle 94 at the top of this set of pressing boxes 91 to rotate synchronously, so that the closing baffle 94 rotates along the arc track 93 at the top of this set of pressing boxes 91. While the closing baffle 94 rotates, it moves away from the top opening position of one of the pressing boxes 91.
[0051] By setting the rotational cooperation among the closing baffle 94, the ratchet gear set 95 and the arc-shaped rack set 96, the reciprocating rotation effect of the closing baffle 94 is achieved. Through the reciprocating opening and closing of the closing baffle 94, the secondary perfusion and replenishment of the metal powder in the pressing box 91 are realized, avoiding the insufficient filling of the metal powder at some complex positions of the metal workpiece.
[0052] As Figures 9 to 11 shown, the vibration assembly 10 includes a first toothed ring 101, the first toothed ring 101 is installed at the bottom end of the mounting bracket 6, a first spur gear 102 meshes with one side of the first toothed ring 101, the number of the first spur gears 102 is set to multiple groups, the multiple groups of first spur gears 102 are installed at the top end of the rotating base 4, eccentric wheels 103 are installed at the top ends of the multiple groups of first spur gears 102. The vibration assembly 10 further includes a vibration bracket 104, the cross-sectional structure of the vibration bracket 104 is set as a "C" - shaped structure, a first spring 105 is installed on the inner wall of the vibration bracket 104, one end of the first spring 105 is elastically connected to the protective shell 92, multiple vibration rods 106 are installed on the inner wall of the vibration bracket 104, the multiple vibration rods 106 are nested and installed on the surface of the protective shell 92, and one end of the vibration rod 106 is in contact with the surface of the pressing box 91. One end of the vibration bracket 104 is installed with an impact rod 107, and the surface of one end of the impact rod 107 is in contact with the eccentric wheel 103.
[0053] When the rotating base 4 rotates 90 degrees, the rotating base 4 drives the multiple sets of flat gears 102 to rotate synchronously. The multiple sets of flat gears 102 engage the gear ring 101 while rotating. Under the action of the gear ring 101, the multiple sets of flat gears 102 rotate. The multiple sets of flat gears 102 drive the eccentric wheel 103 to rotate synchronously while rotating. The eccentric wheel 103 continuously hits the impact rod 107 while rotating. Under the rotation of the eccentric wheel 103, the impact rod 107 vibrates, and through the elastic cooperation between the vibration bracket 104 and the spring 105, the vibration of the impact rod 107 is transmitted to the vibration rod 106. Through the contact effect between the vibration rod 106 and the surface of the pressing box 91, the metal powder inside the pressing box 91 is vibrated, so that the metal powder in the pressing box 91 is fully contacted.
[0054] By setting up a linkage between the gear ring 101, the flat gear 102 and the eccentric wheel 103, the rotating base 4 is used to drive the force of multiple groups of pressing boxes 91 for cyclic processing, so that the eccentric wheel 103 rotates to hit the impact rod 107, and the vibration generated is transmitted and utilized through the vibration bracket 104 and the spring 105, and the vibration effect is applied to the surface of the pressing box 91 through the vibration rod 10, so that the metal powder entering the pressing box 91 is vibrated.
[0055] like Figures 12 to 15 As shown, the blanking component 11 includes an electric push rod 110, and the number of the electric push rods 110 is set to multiple groups. The multiple groups of electric push rods 110 are all installed at the bottom end of the mounting bracket 6. The bottom end of the electric push rod 110 is installed with a mounting frame 111, and a motor 112 is installed on the inner wall of the mounting frame 111. A rotating tube 113 is nested and installed at the bottom end of the inner wall of the mounting frame 111. A gear ring 114 is sleeved on the outer surface of the rotating tube 113. A flat gear 115 is meshed on one side of the rotating tube 113. The flat gear 115 is installed at the bottom end of the motor 112. A collar 116 is nested and installed on the inner wall of the top end of the rotating tube 113. The top end of the collar 116 is connected with a blanking tube 117. One end of the discharge pipe 117 is connected with the powder pump 7, and a trigger rod 118 is nested on the inner wall of the bottom part of the discharge pipe 117. A spring 2 119 is sleeved on the surface of the trigger rod 118. The top of the spring 2 119 is connected to the raised part of the surface of the trigger rod 118, and the bottom end of the spring 2 119 is connected to the inner wall of the bottom part of the discharge pipe 117. The surface of the trigger rod 118 is in contact with a wedge 1110, and the wedge 1110 is nested on the surface of the bottom part of the discharge pipe 117. One end of the wedge 1110 is connected to a connecting rod 1111, and the other end of the connecting rod 1111 is connected to a rotating plate 1112. The rotating plate 1112 is rotatably installed at the bottom end of the bottom part of the discharge pipe 117.
[0056] The operator first controls the electric push rod 110 to start through the control module 2. After the electric push rod 110 is started, it drives the installation frame 111 to slide downward synchronously. While the installation frame 111 slides, it drives the rotating tube 113 to slide downward synchronously. While the rotating tube 113 slides, it approaches the top of the pressing box 91 and enters the internal cavity of the pressing box 91 through the opening at the arc track 93 at the top of the pressing box 91, and makes the trigger rod 118 contact the top surface of the pressing device 8, so that the trigger rod 118 is forced to slide upward, and while the trigger rod 118 slides, it drives the spring 2 119 to contract.
[0057] As the trigger rod 118 slides upward, its surface contacts one end of the wedge 1110. When the trigger rod 118 slides into place, the wedge 1110 slides along the surface of the contracted part of the trigger rod 118. As the wedge 1110 slides, it pulls the connecting rod 1111. The connecting rod 1111 is subjected to force and synchronously pulls one end of the rotating plate 1112, causing the rotating plate 1112 to rotate. As the rotating plate 1112 rotates, one side of the rotating plate 1112 moves away from the surface of the bottom end of the discharge tube 117, and at the same time, multiple groups of rotating plates 1112 rotate and open synchronously.
[0058] Subsequently, the control module 2 controls the motor 112 to start. After the motor 112 starts, it drives the spur gear 2 115 to rotate synchronously. When the spur gear 2 115 rotates, the meshing gear ring 2 114 rotates. Under the rotation of the spur gear 2 115, the gear ring 2 114 drives the rotating tube 113 to rotate synchronously.
[0059] While the rotating tube 113 rotates, the control module 2 controls the powder pump 7 to start. After the powder pump 7 is started, the metal powder stored in the storage barrel 5 is drawn into the rotating tube 113 through the discharge tube 117 and the collar 116, and the metal powder falls along the inner wall of the rotating tube 113 into the internal cavity of the pressing box 91. While the rotating tube 113 rotates, it drives the multiple groups of rotating plates 1112 at the bottom part to rotate synchronously. While the multiple groups of rotating plates 1112 rotate, they break up and mix the falling metal powder to avoid accumulation of metal powder.
[0060] When the metal powder in the internal cavity of this group of pressing boxes 91 is completely poured, the control module 2 controls the powder pump 7 to stop working and starts the electric push rod 110 at the same time. After the electric push rod 110 is started, it drives the mounting frame 111 and the rotating tube 113 to slide upward synchronously, so that the rotating tube 113 leaves the internal cavity of the pressing box 91, and at the same time, the bottom end of the trigger rod 118 is out of contact with the top surface of the pressing device 8, and the spring 2 119 unloads the force and stretches out. When the spring 2 119 stretches out, it drives the trigger rod 118 to slide downward, and the trigger rod 118 slides while contacting the wedge block 1110 to slide. The contracted position of the trigger rod 118 pushes the wedge block 1110 to slide in the opposite direction, and the wedge block 1110 slides in the opposite direction while pushing the connecting rod 1111. The connecting rod 1111 is forced to push one end of the rotating plate 1112, so that the rotating plate 1112 rotates in the opposite direction. When the rotating plate 1112 rotates in the opposite direction, one side surface of the rotating plate 1112 approaches and contacts the bottom part surface of the discharge pipe 117.
[0061] Subsequently, the control module 2 controls another set of electric push rods 110 to start again. After the other set of electric push rods 110 is started, it drives the installation frame 111 to slide downward synchronously. While the installation frame 111 slides, it drives the rotating tube 113 to slide downward synchronously. While the rotating tube 113 slides, it approaches the top of the pressing box 91 and enters the internal cavity of the pressing box 91 through the opening at the circular arc track 93 at the top of the pressing box 91, and makes the trigger rod 118 contact the top surface of the pressing device 8, so that the trigger rod 118 is forced to slide upward, and while the trigger rod 118 slides, it drives the spring 2 119 to contract.
[0062] When the trigger rod 118 slides upward, the surface contacts one end of the wedge block 1110. When the trigger rod 118 slides into place, the wedge block 1110 slides along the surface of the contracted part of the trigger rod 118, and the wedge block 1110 slides while pulling the connecting rod 1111. The connecting rod 1111 is forced to pull one end of the rotating plate 1112 synchronously, causing the rotating plate 1112 to rotate. When the rotating plate 1112 rotates, one side of the rotating plate 1112 moves away from the bottom part of the surface of the discharge tube 117, and at the same time, multiple groups of rotating plates 1112 are synchronously rotated and opened. In this process, the control module 2 controls the pressing assembly 9 to reset. Under the downward sliding action of the pressing assembly 9 and the electric push rod 110, the trigger rod 118 is close to the top of the formed metal workpiece, and the formed metal workpiece is pushed downward in the pressing box 91 through the multiple groups of rotated and opened rotating plates 1112 and the electric push rod 110, so that the top of the formed metal workpiece and the pressing box 91 form a cavity.
[0063] Subsequently, the control module 2 controls the powder pump 7 to start. After the powder pump 7 is started, the metal powder stored in the storage barrel 5 is extracted into the rotating tube 113 through the discharge pipe 117 and the ring 116, and the metal powder is made to fall along the inner wall of the rotating tube 113 into the cavity formed by the inner wall of the pressing box 91 and the top of the metal workpiece. When the rotating tube 113 rotates, it drives the multiple groups of rotating plates 1112 at the bottom part to rotate synchronously. When the multiple groups of rotating plates 1112 rotate, they break up and mix the falling metal powder, thereby realizing secondary replenishment of the metal powder in the pressing box 91.
[0064] When the metal powder in the pressing box 91 is replenished, the rotating base 4 continues to drive the rotation 90 degrees. After the pressing box 91 is rotated into place, the control module 2 controls the pressing device 8 at the bottom end of this group of pressing boxes 91 to start again, and uses the pressing device 8 to perform a secondary pressing process on the replenished metal powder in this group of pressing boxes 91 to complete the pressing process of the metal powder, and after the secondary pressing is completed, the metal workpiece after the secondary pressing is collected and processed.
[0065] By setting the linkage between the second gear ring 114 and the second flat gear 115, the rotating tube 113 can achieve the rotational unloading effect. At the same time, the electric push rod 110 is used to push the rotating tube 113 into the pressing box 91 to realize the rotation and opening of the multiple sets of rotating plates 1112. When the rotating tube 113 unloads the metal powder, the multiple sets of rotating plates 1112 are used to break up and mix the metal powder falling through the rotating tube 113, so that the metal powder can be fully mixed before pressing begins.
[0066] The working principle of the technical solution provided by the present invention is as follows:
[0067] The operator first controls the electric push rod 110 to start through the control module 2. After the electric push rod 110 is started, it drives the installation frame 111 to slide downward synchronously. While the installation frame 111 slides, it drives the rotating tube 113 to slide downward synchronously. While the rotating tube 113 slides, it approaches the top of the pressing box 91 and enters the internal cavity of the pressing box 91 through the opening at the arc track 93 at the top of the pressing box 91, and makes the trigger rod 118 contact the top surface of the pressing device 8, so that the trigger rod 118 is forced to slide upward, and while the trigger rod 118 slides, it drives the spring 2 119 to contract.
[0068] As the trigger rod 118 slides upward, its surface contacts one end of the wedge 1110. When the trigger rod 118 slides into place, the wedge 1110 slides along the surface of the contracted part of the trigger rod 118. As the wedge 1110 slides, it pulls the connecting rod 1111. The connecting rod 1111 is subjected to force and synchronously pulls one end of the rotating plate 1112, causing the rotating plate 1112 to rotate. As the rotating plate 1112 rotates, one side of the rotating plate 1112 moves away from the surface of the bottom end of the discharge tube 117, and at the same time, multiple groups of rotating plates 1112 rotate and open synchronously.
[0069] Subsequently, the control module 2 controls the motor 112 to start. After the motor 112 starts, it drives the spur gear 2 115 to rotate synchronously. When the spur gear 2 115 rotates, the meshing gear ring 2 114 rotates. Under the rotation of the spur gear 2 115, the gear ring 2 114 drives the rotating tube 113 to rotate synchronously.
[0070] While the rotating tube 113 rotates, the control module 2 controls the powder pump 7 to start. After the powder pump 7 is started, the metal powder stored in the storage barrel 5 is drawn into the rotating tube 113 through the discharge tube 117 and the collar 116, and the metal powder falls along the inner wall of the rotating tube 113 into the internal cavity of the pressing box 91. While the rotating tube 113 rotates, it drives the multiple groups of rotating plates 1112 at the bottom part to rotate synchronously. While the multiple groups of rotating plates 1112 rotate, they break up and mix the falling metal powder to avoid accumulation of metal powder.
[0071] When the metal powder in the internal cavity of this group of pressing boxes 91 is completely poured, the control module 2 controls the powder pump 7 to stop working and starts the electric push rod 110 at the same time. After the electric push rod 110 is started, it drives the mounting frame 111 and the rotating tube 113 to slide upward synchronously, so that the rotating tube 113 leaves the internal cavity of the pressing box 91, and at the same time, the bottom end of the trigger rod 118 is out of contact with the top surface of the pressing device 8, and the spring 2 119 unloads the force and stretches out. When the spring 2 119 stretches out, it drives the trigger rod 118 to slide downward, and the trigger rod 118 slides while contacting the wedge block 1110 to slide. The contracted position of the trigger rod 118 pushes the wedge block 1110 to slide in the opposite direction, and the wedge block 1110 slides in the opposite direction while pushing the connecting rod 1111. The connecting rod 1111 is forced to push one end of the rotating plate 1112, so that the rotating plate 1112 rotates in the opposite direction. When the rotating plate 1112 rotates in the opposite direction, one side surface of the rotating plate 1112 approaches and contacts the bottom part surface of the discharge pipe 117.
[0072] Subsequently, the control module 2 controls the motor 3 to start. After the motor 3 is started, it drives the rotating base 4 to rotate synchronously. When the rotating base 4 rotates, it drives the group of pressing boxes 91 to rotate 90 degrees. When the rotating base 4 drives the group of pressing boxes 91 to rotate, the group of pressing boxes 91 drives one of the ratchet gears in the ratchet gear group 95 to pass through and engage with one of the arc racks in one of the groups of arc rack groups 96. Under the meshing action of the arc racks, one of the ratchet gears in one of the groups of ratchet gear groups 95 is rotated. When one of the ratchet gears in one of the groups of ratchet gear groups 95 rotates, it drives the closing baffle 94 to rotate synchronously, so that the closing baffle 94 rotates along the direction of the circular arc track 93. When the closing baffle 94 rotates, it approaches the top opening position of the pressing box 91 and blocks the top opening position of the pressing box 91 through the closing baffle 94. Subsequently, the control module 2 controls the pressing device 8 at the bottom end of the group of pressing boxes 91 to start, and uses the pressing device 8 to press the metal powder in the group of pressing boxes 91.
[0073] Similarly, when the rotating base 4 rotates 90 degrees, one group of pressing boxes 91 rotates and changes its position, so that one group of pressing boxes 91 is located at the bottom end of the discharge tube 117. While the rotating base 4 drives one group of pressing boxes 91 to rotate, one group of pressing boxes 91 drives another ratchet gear in the ratchet gear set 95 to pass through and mesh with another arcuate rack in one group of arcuate rack sets 96. Under the meshing action of the arcuate racks, the other ratchet gear in the ratchet gear set 95 rotates, and while the other ratchet gear in the ratchet gear set 95 rotates, it drives The closed baffle 94 at the top of one group of pressing boxes 91 rotates synchronously, so that the closed baffle 94 rotates along the direction of the arc track 93 at the top of one group of pressing boxes 91, and the closed baffle 94 rotates away from the top opening position of one group of pressing boxes 91. Then the control module 2 controls the motor 3 to start, and sends the discharge pipe 117 into the internal cavity of one group of pressing boxes 91 to complete the pouring operation of the metal powder in one group of pressing boxes 91, and completes the breaking and mixing of the falling metal powder through the rotating plate 1112 at the bottom end of the discharge pipe 117.
[0074] At the same time, when the rotating base 4 rotates 90 degrees, the rotating base 4 drives the multiple sets of flat gears 102 to rotate synchronously. The multiple sets of flat gears 102 engage the gear ring 101 while rotating. Under the action of the gear ring 101, the multiple sets of flat gears 102 rotate. The multiple sets of flat gears 102 drive the eccentric wheel 103 to rotate synchronously while rotating. The eccentric wheel 103 continuously hits the impact rod 107 while rotating. Under the rotation of the eccentric wheel 103, the impact rod 107 vibrates, and through the elastic cooperation between the vibration bracket 104 and the spring 105, the vibration of the impact rod 107 is transmitted to the vibration rod 106. Through the contact effect between the vibration rod 106 and the surface of the pressing box 91, the metal powder inside the pressing box 91 is vibrated, so that the metal powder in the pressing box 91 is fully contacted.
[0075] Similarly, when the metal powder in this group of pressing boxes 91 is pressed into shape, the rotating base 4 continues to rotate 90 degrees, and the pressing box 91 that completes the first pressing of the metal powder is rotated and changed in position, so that this group of pressing boxes 91 reaches the bottom end of another group of electric push rods 110. During this process, the pressing box 91 drives another ratchet gear in the ratchet gear set 95 to pass through and engage with another arc rack in another group of arc rack sets 96. Under the meshing action of the arc racks, the other ratchet gear in the ratchet gear set 95 rotates. While the other ratchet gear in the ratchet gear set 95 rotates, it drives the closed baffle 94 at the top of this group of pressing boxes 91 to rotate synchronously, so that the closed baffle 94 rotates along the direction of the arc track 93 at the top of this group of pressing boxes 91. While the closed baffle 94 rotates, it moves away from the top opening position of one of the groups of pressing boxes 91.
[0076] Subsequently, the control module 2 controls another set of electric push rods 110 to start again. After the other set of electric push rods 110 is started, it drives the installation frame 111 to slide downward synchronously. While the installation frame 111 slides, it drives the rotating tube 113 to slide downward synchronously. While the rotating tube 113 slides, it approaches the top of the pressing box 91 and enters the internal cavity of the pressing box 91 through the opening at the circular arc track 93 at the top of the pressing box 91, and makes the trigger rod 118 contact the top surface of the pressing device 8, so that the trigger rod 118 is forced to slide upward, and while the trigger rod 118 slides, it drives the spring 2 119 to contract.
[0077] When the trigger rod 118 slides upward, the surface contacts one end of the wedge block 1110. When the trigger rod 118 slides into place, the wedge block 1110 slides along the surface of the contracted part of the trigger rod 118, and the wedge block 1110 slides while pulling the connecting rod 1111. The connecting rod 1111 is forced to pull one end of the rotating plate 1112 synchronously, causing the rotating plate 1112 to rotate. When the rotating plate 1112 rotates, one side of the rotating plate 1112 moves away from the bottom part of the surface of the discharge tube 117, and at the same time, multiple groups of rotating plates 1112 are synchronously rotated and opened. In this process, the control module 2 controls the pressing assembly 9 to reset. Under the downward sliding action of the pressing assembly 9 and the electric push rod 110, the trigger rod 118 is close to the top of the formed metal workpiece, and the formed metal workpiece is pushed downward in the pressing box 91 through the multiple groups of rotated and opened rotating plates 1112 and the electric push rod 110, so that the top of the formed metal workpiece and the pressing box 91 form a cavity.
[0078] Subsequently, the control module 2 controls the powder pump 7 to start. After the powder pump 7 is started, the metal powder stored in the storage barrel 5 is extracted into the rotating tube 113 through the discharge pipe 117 and the ring 116, and the metal powder is made to fall along the inner wall of the rotating tube 113 into the cavity formed by the inner wall of the pressing box 91 and the top of the metal workpiece. When the rotating tube 113 rotates, it drives the multiple groups of rotating plates 1112 at the bottom part to rotate synchronously. When the multiple groups of rotating plates 1112 rotate, they break up and mix the falling metal powder, thereby realizing secondary replenishment of the metal powder in the pressing box 91.
[0079] When the metal powder in the pressing box 91 is replenished, the rotating base 4 continues to drive the rotation 90 degrees. After the pressing box 91 is rotated into place, the control module 2 controls the pressing device 8 at the bottom end of this group of pressing boxes 91 to start again, and uses the pressing device 8 to perform a secondary pressing process on the replenished metal powder in this group of pressing boxes 91 to complete the pressing process of the metal powder, and after the secondary pressing is completed, the metal workpiece after the secondary pressing is collected and processed.
[0080] The present invention encompasses any alternatives, modifications, equivalents, and solutions that fall within the spirit and scope of the present invention. To provide a thorough understanding of the present invention, specific details are described in detail below in connection with the preferred embodiments of the present invention, but those skilled in the art will be able to fully understand the present invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of the present invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.
[0081] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A metal powder compacting machine, characterized in that: It includes an equipment box body, on the surface of which a control module is installed. At the bottom end of the equipment box body, a motor is installed. At the bottom end of the inner wall of the equipment box body, a rotating base is nested. The part of the rotating base extending out of the equipment box body at the bottom end is connected to the motor. At the top end of the equipment box body, a material storage barrel is nested. At the top end of the inner wall of the equipment box body, a mounting bracket is installed. At the top of the mounting bracket, multiple powder pumps are installed. The top ends of the multiple powder pumps are all connected to the bottom end of the material storage barrel in a penetrating manner. At the top end of the rotating base, multiple pressing devices are installed; At the edge of the top end of the rotating base, a pressing component is installed, which is used for pressing and forming metal powder; At the top end of the rotating base, a vibration component is installed, which is used for vibrating the metal powder in the pressing component; At the edge of the bottom end of the mounting bracket, a feeding component is installed, which is used for replenishing metal powder into the pressing component; The vibration component is located on one side of the pressing component, and the feeding component is located at the top of the pressing component; The pressing component includes pressing boxes, and the number of the pressing boxes is set to be multiple. The multiple pressing boxes are installed on the top end of the rotating base in a circumferential array at equal angles. A protective shell is sleeved on the surface of the pressing box; At the top end of the pressing box, an arc track is installed. On one side of the pressing box, a closing baffle is installed. On the surface of the columnar part on one side of the closing baffle, a ratchet gear group is sleeved. The ratchet teeth of the two ratchet gears in the ratchet gear group are arranged in opposite directions. The ratchet gear group is meshed with an arc rack group, and the arc rack group is installed on the inner wall of the equipment box body. The number of the arc rack groups is set to be two groups.
2. The metal powder compacting machine according to claim 1, characterized in that: The vibration component includes a first toothed ring, which is installed at the bottom end of the mounting bracket. On one side of the first toothed ring, a first spur gear is meshed. The number of the first spur gears is set to be multiple. The multiple first spur gears are installed on the top end of the rotating base. At the top ends of the multiple first spur gears, eccentric wheels are installed.
3. The metal powder compacting machine according to claim 2, characterized in that: The vibration component further includes a vibration bracket, and the cross-sectional structure of the vibration bracket is set to be a "U" - shaped structure. Inside the inner wall of the vibration bracket, a first spring is installed. One end of the first spring is elastically connected to the protective shell.
4. The metal powder compacting machine according to claim 3, characterized in that: Inside the inner wall of the vibration bracket, multiple vibration rods are installed. The multiple vibration rods are nested on the surface of the protective shell, and one end of the vibration rod is in contact with the surface of the pressing box. At one end of the vibration bracket, an impact rod is installed, and one end surface of the impact rod is in contact with the eccentric wheel.
5. The metal powder compacting machine according to claim 4, characterized in that: The feeding component includes electric push rods, and the number of the electric push rods is set to be multiple. The multiple electric push rods are all installed at the bottom end of the mounting bracket. At the bottom end of the electric push rod, a mounting frame is installed. Inside the inner wall of the mounting frame, a motor is installed.
6. The metal powder compacting machine according to claim 5, characterized in that: At the bottom end of the inner wall of the mounting frame, a rotating pipe is nested. A second toothed ring is sleeved on the outer surface of the rotating pipe. On one side of the rotating pipe, a second spur gear is meshed. The second spur gear is installed at the bottom end of the motor. Inside the top end inner wall of the rotating pipe, a collar is nested. The top end of the collar is connected to a feeding pipe in a penetrating manner. One end of the feeding pipe is connected to the powder pump in a penetrating manner.
7. The metal powder compacting machine according to claim 6, characterized in that: A trigger rod is nested on the inner wall of the bottom part of the discharge tube, and a second spring is sleeved on the surface of the trigger rod. The top of the second spring is connected to the raised part on the surface of the trigger rod, and the bottom of the second spring is connected to the inner wall of the bottom part of the discharge tube.
8. The metal powder compacting machine according to claim 7, characterized in that: The trigger rod surface contacts with a wedge, and the wedge is nested and installed on the surface of the bottom end of the discharge tube. One end of the wedge is connected to a connecting rod, and the other end of the connecting rod is connected to a rotating plate, and the rotating plate is rotatably installed at the bottom end of the bottom end of the discharge tube.
Citation Information
Patent Citations
Powder metallurgy processing and forming die for tiny metal sealing element
CN119216577A
Rotary multi-station brake pad press-fitting heat treatment equipment
CN119703812A
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