A lateral stamping device for automotive parts and its usage method
By designing clamping devices and micro-shifting mechanisms in the lateral stamping device, the complex problems of sheet placement and fixing are solved, and the precise fixation and height adjustment of sheets are achieved, thereby improving stamping quality and accuracy.
Patent Information
- Application Number
- CN202211540522.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-02
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2042-12-02
AI Technical Summary
Existing lateral stamping devices are complex and difficult in the placement and fixing of sheets, resulting in incorrect positioning or unstable fixing of sheets, affecting stamping quality and may lead to stamping failure.
A lateral stamping device including an operating table, hydraulic cylinder, slider, sheet, oblique wedge and slide rod is designed. By setting up a clamping device and a micro-moving mechanism, the sheet is quickly and efficiently clamped and fixed and height fine adjustment, ensuring the precise position of the sheet during stamping.
Through the use of clamping devices and micro-shifting mechanisms, accurate fixation and height adjustment of the sheet material are achieved, the quality and accuracy of lateral stamping are improved, and the risk of sheet material position deviation and stamping failure is avoided.
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Figure CN115846487B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of side stamping, and specifically provides a side stamping device for automotive parts and its usage method. Background Art
[0002] Stamping is a forming process method that applies external force to plates, strips, tubes, profiles, etc. by a press and a die, causing them to undergo plastic deformation or separation, thereby obtaining workpieces with the required shapes and sizes. For parts with relatively complex shapes, multi-station progressive dies often need to perform side stamping on a certain part or some parts of the part. The mechanism for completing side stamping processing is mainly achieved by a cam and slider mechanism. With the continuous expansion of the automotive parts market, stamped parts in automotive parts account for a large proportion, and side stamping is one of them.
[0003] In the prior art, for example, Chinese Patent Application CN111842664A discloses a side stamping device for automotive parts, including an upper die pressing mechanism and a lower die pressing mechanism adapted to be used in cooperation; the lower die pressing mechanism includes a stamping punch and a punch driving mechanism; the stamping punch is adapted to stamp the side wall of the workpiece; the punch driving mechanism includes a lower slider adapted to drive the stamping punch to move linearly, a cam in contact with the lower slider, and a fifth spring in contact with the lower slider and adapted to be compressed and deformed as the stamping punch moves linearly; the cam and the lower slider are in cooperation through an inclined surface to drive the stamping punch to generate a horizontal movement through the vertical movement of the cam. The side stamping device for automotive parts of this invention has a long service life and can improve the consistency of the processed automotive parts.
[0004] However, in the prior art, the above-mentioned side stamping device focuses on introducing the movement of the slider and the cam to drive the stamping punch for side pressing. However, in the actual operation process, compared with the traditional vertical stamping method, the placement and fixation of the sheet material during side stamping will be more complex and difficult. If the position of the sheet material is incorrect and the fixation is not firm enough, the sheet material will have a large displacement, which will directly affect the quality and effect of side stamping. In severe cases, it will lead to stamping failure. Summary of the Invention
[0005] The purpose of the present invention is to provide a side stamping device for automotive parts and its usage method to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A lateral stamping device for automotive parts, comprising an operating table, a first hydraulic cylinder, a slider, a sheet metal, a wedge and a slide bar. The movable end of the first hydraulic cylinder is fixedly connected to the middle of the slider. A slide bar is slidably connected inside the lower end of the slider. One end of the slide bar is fixedly connected to the inside of the operating table, and the other end of the slide bar is fixedly connected to the inside of the wedge;
[0007] A feeding mechanism is fixedly connected to the upper side of the operating table. A micro-displacement mechanism is fixedly connected to the upper side of the feeding mechanism. A clamping device is fixedly connected to one side of the micro-displacement mechanism;
[0008] The clamping device includes a movable clamping plate. A second hydraulic cylinder is fixedly connected to one side of the movable clamping plate. A support plate is rotatably connected to the lower side of the movable clamping plate. A fixed clamping plate is fixedly connected to the upper side of the support plate. A slide frame is movably clamped to one side of the support plate. A secondary platform is fixedly connected to the other side of the slide frame. A third hydraulic cylinder is fixedly connected to one side of the secondary platform. The lower side of the third hydraulic cylinder is fixedly connected to a slide rack. The upper side of the slide rack is slidably connected to the lower side of the secondary platform. The lower sides of both ends of the slide rack are fixedly connected to side plates. A third hydraulic cylinder is fixedly connected to the middle of the lower side of the slide rack. A reinforcing plate is fixedly connected to one side of the third hydraulic cylinder. A clamping block is fixedly connected to one side of the reinforcing plate. A short rail is slidably connected inside the clamping block. The other side of the short rail is fixedly connected to the side of the side plate;
[0009] By preparing the sheet metal to be laterally stamped, attaching the upper end of the sheet metal to the fixed clamping plate, starting the third hydraulic cylinder, the third hydraulic cylinder drives the secondary platform to slide on both sides of the slide rack, thereby controlling the distance between the two movable clamping plates to ensure that the sheet metal can be clamped. Start the second hydraulic cylinder. The movable rod of the second hydraulic cylinder extends, pushing the movable clamping plate to rotate above the support plate. After the movable clamping plate rotates, it clamps and fixes the upper end of the sheet metal with the fixed clamping plate. The other end is also clamped and fixed in the same way. The feeding mechanism works to send the sheet metal into the middle position between the slider and the wedge. The micro-displacement mechanism works to make the sheet metal fit the wedge. Then the third hydraulic cylinder is started. The movable rod of the third hydraulic cylinder extends to push the slide rack to move upward. The slide rack drives the short rails on both sides of the side plate to slide upward in the clamping block, thereby finely adjusting the height of the sheet metal to avoid deviation in the position of the sheet metal during stamping. By setting the clamping device, the sheet metal can be quickly and effectively clamped and fixed, and at the same time, the height of the sheet metal is finely adjusted, so that the lateral stamping is more accurate and the lateral stamping quality is improved.
[0010] Preferably, the upper side of the operating table is fixedly connected to the outside of the first hydraulic cylinder, and the lower side of the wedge is fixedly connected to the upper side of the operating table; The wedge is fixed above the operating table. Under the push of the first hydraulic cylinder, the anti-deformation ability of the wedge during lateral stamping can be improved, making the stamped shape more accurate.
[0011] Preferably, the micro-displacement mechanism includes a connecting plate, one side of the connecting plate is fixedly connected to one side of the reinforcing plate, and roller members are fixedly installed on both sides of the connecting plate; when the connecting plate is stressed and moves, it drives the reinforcing plate to move, and when the reinforcing plate moves, the clamping device moves. The roller members roll during movement to reduce the friction during movement.
[0012] Preferably, concave rail bars are movably clamped on the outer sides of the two roller members, a carrier plate is fixedly connected to the lower side of the concave rail bars, and a rack is fixedly connected to the upper side of one of the concave rail bars; the rack is fixed. When the two roller members are clamped on the outer sides of the concave rail bars and roll, it also plays a role in limiting.
[0013] Preferably, a gear is meshed and connected to the inner side of the rack, the shaft portion of the gear is rotatably connected to the middle of the connecting plate, and a driven bevel gear is fixedly connected to the upper side of the shaft portion of the gear; the engaged driven bevel gear obtains power and drives the gear to rotate inside the connecting plate. The teeth of the gear mesh with the teeth of the rack. Since the rack is fixed, with the cooperation of the two roller members clamped on the outer sides of the concave rail bars and rolling, the gear drives the connecting plate to move.
[0014] Preferably, a driving bevel gear is meshed and connected to the upper side of the driven bevel gear, a servo motor is fixedly installed in the middle of the driving bevel gear, and the lower side of the servo motor is fixedly connected to the upper side of the connecting plate; when the servo motor is started to work, the servo motor drives the driving bevel gear to rotate, and the engaged driven bevel gear obtains power and drives the gear to rotate inside the connecting plate.
[0015] Preferably, a first sliding clamp is fixedly connected to the lower side of the carrier plate, a long track is slidably clamped inside the lower side of the first sliding clamp, a bottom plate is fixedly connected to the lower side of the long track, a second sliding clamp is slidably clamped on the upper side of the long track, and a threaded rod is meshed and connected inside the second sliding clamp; the meshing force generated by the rotation of the threaded rod causes the first sliding clamp and the second sliding clamp to move on the long track. The bottom plate supports the long track and provides a carrier foundation.
[0016] Preferably, the outer surface of the threaded rod is meshed and connected to the inside of the first sliding clamp, a first fixing block is rotatably connected to the outer side of one end of the threaded rod, a second fixing block is rotatably connected to the outer side of the other end of the threaded rod, a coupling is fixedly installed at the other end of the threaded rod, and a third fixing block is rotatably connected to the outer surface of the other end of the coupling; the coupling obtains force and rotates to drive the threaded rod to rotate in the first fixing block and the second fixing block. The meshing force generated by the rotation causes the first sliding clamp and the second sliding clamp to move on the long track. The third fixing block limits the coupling to make the coupling rotate stably.
[0017] Preferably, the other end of the coupling is fixedly installed with a driven pulley. The outside of the driven pulley is movably clamped with a belt. The inside of the other end of the belt is movably clamped with a driving pulley. The middle of the driving pulley is fixedly installed with a stepping motor. The lower side of the stepping motor is fixedly connected to the upper side of the bottom plate. The lower side of the bottom plate is fixedly connected to the upper side of the operating table. The upper side of the operating table is fixedly connected to the lower sides of the first fixing block, the second fixing block, and the third fixing block. Start the stepping motor. The stepping motor drives the driving pulley to rotate. Driven by the belt, the driven pulley obtains power to drive the coupling to rotate. The first fixing block, the second fixing block, and the third fixing block provide positioning and support for the transmission, facilitating power transmission.
[0018] A method for using a side stamping device for automotive parts, comprising the following steps:
[0019] Step 1: Start the third hydraulic cylinder. The third hydraulic cylinder drives the secondary table to slide on both sides of the sliding frame to adjust the distance between the two movable clamping plates.
[0020] Step 2: Start the second hydraulic cylinder. After the movable clamping plate rotates, it clamps and fixes the upper end of the sheet material with the fixed clamping plate, and the other end is also clamped and fixed in the same way.
[0021] Step 3: The feeding mechanism works to feed the sheet material to the position between the slider and the wedge.
[0022] Step 4: The micro-displacement mechanism works to fit the sheet material on the surface of the wedge.
[0023] Step 5: The third hydraulic cylinder is started to lift the sliding frame to finely adjust the height of the sheet material.
[0024] Step 6: The first hydraulic cylinder is started to push the slider to slide on the slide bar. The cooperation of the slider and the wedge performs side stamping on the sheet material.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] 1. In the present invention, by providing a clamping device, the fixing plate material can be quickly and effectively clamped, and at the same time, the height of the plate material can be finely adjusted, so that the lateral stamping is more accurate, improving the quality of lateral stamping. Prepare the plate material to be laterally stamped, make the upper end of the plate material fit the fixed clamping plate, and by starting the third hydraulic cylinder, the third hydraulic cylinder drives the secondary platform to slide on both sides of the carriage, thereby controlling the distance between the two movable clamping plates to ensure that the plate material can be clamped. Start the second hydraulic cylinder, the movable rod of the second hydraulic cylinder extends, pushing the movable clamping plate to rotate above the support plate. After the movable clamping plate rotates, it clamps and fixes the upper end of the plate material with the fixed clamping plate, and the other end is also clamped and fixed in the same way. The feeding mechanism works to feed the plate material into the middle position between the slider and the wedge. The micro-displacement mechanism works to make the plate material fit the wedge. Then the third hydraulic cylinder is started, and the movable rod of the third hydraulic cylinder extends to push the carriage upward. The carriage drives the short rails on both sides of the side plate to slide upward in the blocks, thereby finely adjusting the height of the plate material to avoid deviation in the position of the plate material during stamping and ensuring accurate stamping.
[0027] 2. In the present invention, by providing a feeding mechanism, the movement of the plate material is realized, which is convenient for replacing the new plate material and forms a pipeline operation. By starting the stepping motor, the stepping motor drives the driving pulley to rotate. Under the transmission of the belt, the driven pulley obtains power to drive the coupling to rotate. The coupling drives the threaded rod to rotate in the first fixed block and the second fixed block. The generated meshing force makes the first sliding clamp and the second sliding clamp move on the long track, so as to drive the two micro-displacement mechanisms and the clamping device to move, making the plate material extend into the middle position between the slider and the wedge. The stepping motor rotates in the reverse direction to transfer the stamped plate material out and replace the new plate material for lateral stamping at the same time.
[0028] 3. In the present invention, by providing a micro-displacement mechanism, the plate material can be made to approach and fit the wedge, reducing the intermediate gap and avoiding errors during lateral stamping. By starting the servo motor to work, the servo motor drives the driving bevel gear to rotate. The engaged driven bevel gear obtains power to drive the gear to rotate inside the connecting plate. The teeth of the gear mesh with the teeth of the rack. Since the rack is fixed, with the cooperation of the two roller parts clamped and rolling on the outside of the concave rail, the gear drives the connecting plate to move, and the connecting plate drives the clamping device to move. Thus, the clamping device drives the plate material to move closer and fit on the outer surface of the wedge for fitting stamping, improving the accuracy of lateral stamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a schematic structural diagram of a lateral stamping device for automotive parts according to the present invention;
[0030] Figure 2 is a schematic structural diagram of a lateral stamping device for automotive parts from a second perspective according to the present invention;
[0031] Figure 3Schematic diagram of the side stamping part of a side stamping device for automotive parts according to the present invention;
[0032] Figure 4 Schematic diagram of the first perspective of the feeding mechanism of a side stamping device for automotive parts according to the present invention;
[0033] Figure 5 Schematic diagram of the second perspective of the feeding mechanism of a side stamping device for automotive parts according to the present invention;
[0034] Figure 6 Schematic diagram of the micro-displacement mechanism of a side stamping device for automotive parts according to the present invention;
[0035] Figure 7 Schematic diagram of the first perspective of the clamping device of a side stamping device for automotive parts according to the present invention;
[0036] Figure 8 Schematic diagram of the second perspective of the clamping device of a side stamping device for automotive parts according to the present invention.
[0037] In the figure:
[0038] 1. Operating table; 2. First hydraulic cylinder; 3. Slide block; 4. Sheet metal; 5. Wedge; 6. Slide rod;
[0039] 7. Micro-displacement mechanism; 71. Carrier plate; 72. Concave rail; 73. Rack; 74. Connecting plate; 75. Driven bevel gear; 76. Gear; 77. Roller member; 78. Driving bevel gear; 79. Servo motor;
[0040] 8. Clamping device; 81. Movable clamping plate; 82. Fixed clamping plate; 83. Second hydraulic cylinder; 84. Support plate; 85. Slide frame; 86. Second-stage platform; 87. Fourth hydraulic cylinder; 88. Side plate; 89. Short rail; 810. Block; 811. Reinforcing plate; 812. Third hydraulic cylinder; 813. Slide carriage;
[0041] 9. Feeding mechanism; 91. Base plate; 92. First fixing block; 93. Long track; 94. First sliding clamp; 95. Threaded rod; 96. Second sliding clamp; 97. Second fixing block; 98. Coupling; 99. Third fixing block; 910. Belt; 911. Driven pulley; 912. Stepper motor; 913. Driving pulley. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0043] Refer to Figure 1-8 As shown: A lateral stamping device for automotive parts includes an operating table 1, a first hydraulic cylinder 2, a slider 3, a sheet metal 4, a wedge 5, and a slide bar 6. The movable end of the first hydraulic cylinder 2 is fixedly connected to the middle of the slider 3. A slide bar 6 is slidably connected inside the lower end of the slider 3. One end of the slide bar 6 is fixedly connected to the inside of the operating table 1, and the other end of the slide bar 6 is fixedly connected to the inside of the wedge 5.
[0044] A feeding mechanism 9 is fixedly connected to the upper side of the operating table 1. A micro-displacement mechanism 7 is fixedly connected to the upper side of the feeding mechanism 9. A clamping device 8 is fixedly connected to one side of the micro-displacement mechanism 7.
[0045] The clamping device 8 includes a movable clamping plate 81. A second hydraulic cylinder 83 is fixedly connected to one side of the movable clamping plate 81. A support plate 84 is rotatably connected to the lower side of the movable clamping plate 81. A fixed clamping plate 82 is fixedly connected to the upper side of the support plate 84. A slide frame 85 is movably clamped to one side of the support plate 84. A secondary platform 86 is fixedly connected to the other side of the slide frame 85. A third hydraulic cylinder 812 is fixedly connected to one side of the secondary platform 86. The lower side of the third hydraulic cylinder 812 is fixedly connected to a slide carriage 813. The upper side of the slide carriage 813 is slidably connected to the lower side of the secondary platform 86. Side plates 88 are fixedly connected to the lower sides of both ends of the slide carriage 813. A fourth hydraulic cylinder 87 is fixedly connected to the middle of the lower side of the slide carriage 813. A reinforcing plate 811 is fixedly connected to one side of the fourth hydraulic cylinder 87. A clamping block 810 is fixedly connected to one side of the reinforcing plate 811. A short rail 89 is slidably connected inside the clamping block 810. The other side of the short rail 89 is fixedly connected to the side of the side plate 88.
[0046] By preparing the sheet metal 4 to be laterally stamped, fitting the upper end of the sheet metal 4 to the fixed clamping plate 82, starting the third hydraulic cylinder 812, the third hydraulic cylinder 812 drives the secondary platform 86 to slide on both sides of the carriage 813, thereby controlling the distance between the two movable clamping plates 81 to ensure that the sheet metal 4 can be clamped. Start the second hydraulic cylinder 83, the movable rod of the second hydraulic cylinder 83 extends, pushing the movable clamping plate 81 to rotate above the support plate 84. After the movable clamping plate 81 rotates, it clamps and fixes the upper end of the sheet metal 4 with the fixed clamping plate 82, and the other end is also clamped and fixed in the same way. The feeding mechanism 9 works to feed the sheet metal 4 into the middle position between the slider 3 and the wedge 5. The fine displacement mechanism 7 works to make the sheet metal 4 fit the wedge 5. Then the fourth hydraulic cylinder 87 is started, and the movable rod of the fourth hydraulic cylinder 87 extends to push the carriage 813 to move upward. The carriage 813 drives the short rails 89 on both sides of the side plate 88 to slide upward in the clamping blocks 810, thereby finely adjusting the height of the sheet metal 4 to avoid deviation in the position of the sheet metal 4 during stamping. By setting the clamping device 8, the sheet metal 4 can be quickly and effectively clamped and fixed, and at the same time, the height of the sheet metal 4 is finely adjusted, so that the lateral stamping is more accurate and the quality of the lateral stamping is improved.
[0047] According to Figure 1 and Figure 2 As shown, the upper side of the operating table 1 is fixedly connected to the outer side of the first hydraulic cylinder 2, and the lower side of the wedge 5 is fixedly connected to the upper side of the operating table 1; the wedge 5 is fixed above the operating table 1. Under the push of the first hydraulic cylinder 2, the anti-deformation ability of the wedge 5 during lateral stamping can be improved, making the stamping shape more accurate.
[0048] According to Figure 6 As shown, the fine displacement mechanism 7 includes a connecting plate 74. One side of the connecting plate 74 is fixedly connected to one side of the reinforcing plate 811, and roller members 77 are fixedly installed on both sides of the connecting plate 74; when the connecting plate 74 is stressed and moves, it drives the reinforcing plate 811 to move. When the reinforcing plate 811 moves, the clamping device 8 moves, and the roller members 77 roll when moving to reduce the friction during movement.
[0049] According to Figure 6 As shown, concave rail strips 72 are movably clamped on the outer sides of both roller members 77. The lower side of the concave rail strips 72 is fixedly connected to a carrier plate 71, and a rack 73 is fixedly connected to the upper side of one of the concave rail strips 72; the rack 73 is fixed. When the two roller members 77 are clamped on the outer sides of the concave rail strips 72 and roll, it also plays a role in limiting the position.
[0050] According to Figure 1As shown, a gear 76 is meshed and connected to the inner side of a rack 73. The shaft portion of the gear 76 is rotatably connected to the middle of a connecting plate 74. A driven bevel gear 75 is fixedly connected to the upper side of the shaft portion of the gear 76. The engaged driven bevel gear 75 obtains power and drives the gear 76 to rotate inside the connecting plate 74. The teeth of the gear 76 mesh with the teeth of the rack 73. Since the rack 73 is fixed, with the cooperation of the two side roller members 77 rolling while being clamped to the outer side of the concave rail 72, the gear 76 drives the connecting plate 74 to move.
[0051] According to Figure 6 As shown, a driving bevel gear 78 is meshed and connected to the upper side of the driven bevel gear 75. A servo motor 79 is fixedly installed in the middle of the driving bevel gear 78. The lower side of the servo motor 79 is fixedly connected to the upper side of the connecting plate 74. When the servo motor 79 is started to work, the servo motor 79 drives the driving bevel gear 78 to rotate. The engaged driven bevel gear 75 obtains power and drives the gear 76 to rotate inside the connecting plate 74.
[0052] According to Figure 1 、 Figure 2 and Figure 4 As shown, a first sliding clamp 94 is fixedly connected to the lower side of a carrier plate 71. A long track 93 is slidably clamped inside the lower side of the first sliding clamp 94. The lower side of the long track 93 is fixedly connected to a bottom plate 91. A second sliding clamp 96 is slidably clamped to the upper side of the long track 93. A threaded rod 95 is meshed and connected inside the second sliding clamp 96. The meshing force generated by the rotation of the threaded rod 95 causes the first sliding clamp 94 and the second sliding clamp 96 to move on the long track 93. The bottom plate 91 supports the long track 93 and provides a carrier foundation.
[0053] According to Figure 4 and Figure 5 As shown, the outer surface of the threaded rod 95 is meshed and connected to the inside of the first sliding clamp 94. A first fixing block 92 is rotatably connected to the outer side of one end of the threaded rod 95. A second fixing block 97 is rotatably connected to the outer side of the other end of the threaded rod 95. A coupling 98 is fixedly installed at the other end of the threaded rod 95. The outer surface of the other end of the coupling 98 is rotatably connected to a third fixing block 99. The coupling 98 rotates when it obtains force and drives the threaded rod 95 to rotate in the first fixing block 92 and the second fixing block 97. The meshing force generated by the rotation causes the first sliding clamp 94 and the second sliding clamp 96 to move on the long track 93. The third fixing block 99 limits the coupling 98 to make the coupling 98 rotate stably.
[0054] According to Figure 1As shown in the figure, a driven pulley 911 is fixedly installed at the other end of the coupling 98. A belt 910 is movably clamped outside the driven pulley 911. The other end of the belt 910 is movably clamped inside with a driving pulley 913. A stepping motor 912 is fixedly installed in the middle of the driving pulley 913. The lower side of the stepping motor 912 is fixedly connected to the upper side of the bottom plate 91. The lower side of the bottom plate 91 is fixedly connected to the upper side of the operating table 1. The upper side of the operating table 1 is fixedly connected to the lower sides of the first fixing block 92, the second fixing block 97 and the third fixing block 99. Start the stepping motor 912. The stepping motor 912 drives the driving pulley 913 to rotate. Under the transmission of the belt 910, the driven pulley 911 obtains power to drive the coupling 98 to rotate. The first fixing block 92, the second fixing block 97 and the third fixing block 99 provide positioning and support for the transmission, facilitating power transmission.
[0055] A method for using a lateral stamping device for automotive parts includes the following steps:
[0056] Step 1: Start the third hydraulic cylinder 812. The third hydraulic cylinder 812 drives the secondary platform 86 to slide on both sides of the carriage 813 to adjust the distance between the two movable clamping plates 81.
[0057] Step 2: Start the second hydraulic cylinder 83. After the movable clamping plate 81 rotates, it clamps and fixes the upper end of the sheet metal 4 together with the fixed clamping plate 82, and the other end is also clamped and fixed in the same way.
[0058] Step 3: The feeding mechanism 9 works to feed the sheet metal 4 to the position between the slider 3 and the wedge 5.
[0059] Step 4: The micro-displacement mechanism 7 works to fit the sheet metal 4 onto the surface of the wedge 5.
[0060] Step 5: The fourth hydraulic cylinder 87 starts to lift the carriage 813 to finely adjust the height of the sheet metal 4.
[0061] Step 6: The first hydraulic cylinder 2 starts to push the slider 3 to slide on the slide bar 6. The cooperation between the slider 3 and the wedge 5 performs lateral stamping on the sheet metal 4.
[0062] The method of use and working principle of the device are as follows: prepare the sheet material 4 that needs to be laterally punched, fit the upper end of the sheet material 4 against the fixed clamping plate 82, start the third hydraulic cylinder 812, and the third hydraulic cylinder 812 drives the secondary platform 86 to slide on both sides of the slide 813, thereby controlling the distance between the two movable clamping plates 81 to ensure that the sheet material 4 can be clamped, start the second hydraulic cylinder 83, and the movable rod of the second hydraulic cylinder 83 extends, pushing the movable clamping plate 81 to rotate above the support plate 84. After the movable clamping plate 81 rotates, it clamps and fixes the upper end of the sheet material 4 with the fixed clamping plate 82, and the other end is clamped and fixed in the same way. The stepper motor 912 is started, and the stepper motor 912 drives the active pulley 913 to rotate. Under the transmission of the belt 910, the driven pulley 911 obtains power to drive the coupling 98 to rotate. The coupling 98 drives the threaded rod 95 to rotate in the first fixed block 92 and the second fixed block 97. The meshing force generated by the rotation makes the first sliding clamp 94 and the second sliding clamp 96 move on the long rail 93, thereby driving the two micro-movement mechanisms 7 and the clamping device 8 to move, so that the sheet 4 extends into the middle position between the slider 3 and the inclined wedge 5. The servo motor 79 is started to work, and the servo motor 79 drives the active bevel gear 7 8 rotates, the meshing driven bevel gear 75 obtains power, drives the gear 76 to rotate inside the connecting plate 74, the teeth of the gear 76 mesh with the teeth of the rack 73, and since the rack 73 is fixed, with the rollers 77 on both sides clamped on the outer side of the concave rail 72 and rolling, the gear 76 drives the connecting plate 74 to move, and the connecting plate 74 drives the clamping device 8 to move, so that the clamping device 8 drives the sheet material 4 to move close to and fit the outer surface of the inclined wedge 5, and then the fourth hydraulic cylinder 87 is started, and the movable rod of the fourth hydraulic cylinder 87 is extended to push the slide 813 to move upward, and the slide 81 3 drives the short rails 89 on both sides of the side plate 88 to slide upward in the block 810, thereby fine-tuning the height of the sheet 4. After the position is confirmed, the first hydraulic cylinder 2 is started, and its movable rod is extended, pushing the slider 3 to slide on the slide rod 6 close to the sheet 4. Under the action of the continued extension of the first hydraulic cylinder 2, the slider 3 and the inclined wedge 5 cooperate to perform side punching on the sheet 4. After the punching, the servo motor 79 rotates in the reverse direction, so that the punched sheet 4 is separated from the inclined wedge 5, and the stepper motor 912 rotates in the reverse direction to transfer the punched sheet 4 out and replace the new sheet 4 for side punching.
[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lateral stamping device for automotive parts, comprising an operating table (1), a first hydraulic cylinder (2), a slider (3), a sheet metal (4), a wedge (5) and a slide bar (6), characterized in that: The movable end of the first hydraulic cylinder (2) is fixedly connected to the middle of the slider (3). A slide bar (6) is slidably connected inside the lower end of the slider (3). One end of the slide bar (6) is fixedly connected to the inside of the operating table (1), and the other end of the slide bar (6) is fixedly connected to the inside of the wedge (5). A feeding mechanism (9) is fixedly connected to the upper side of the operating table (1). A micro-displacement mechanism (7) is fixedly connected to the upper side of the feeding mechanism (9). A clamping device (8) is fixedly connected to one side of the micro-displacement mechanism (7). The clamping device (8) includes two movable clamping plates (81). A second hydraulic cylinder (83) is fixedly connected to one side of the movable clamping plate (81). A support plate (84) is rotatably connected to the lower side of the movable clamping plate (81). A fixed clamping plate (82) is fixedly connected to the upper side of the support plate (84). A sliding frame (85) is movably clamped to one side of the support plate (84). A secondary platform (86) is fixedly connected to the other side of the sliding frame (85). A third hydraulic cylinder (812) is fixedly connected to one side of the secondary platform (86). A sliding frame (813) is fixedly connected to the lower side of the third hydraulic cylinder (812). The upper side of the sliding frame (813) is slidably connected to the lower side of the secondary platform (86). Side plates (88) are fixedly connected to the lower sides of both ends of the sliding frame (813). A fourth hydraulic cylinder (87) is fixedly connected to the middle of the lower side of the sliding frame (813). A reinforcing plate (811) is fixedly connected to one side of the fourth hydraulic cylinder (87). A clamping block (810) is fixedly connected to one side of the reinforcing plate (811). A short rail (89) is slidably connected inside the clamping block (810). The other side of the short rail (89) is fixedly connected to the side of the side plate (88). The upper side of the operation table (1) is fixedly connected to the outer side of the first hydraulic cylinder (2), and the lower side of the inclined wedge (5) is fixedly connected to the upper side of the operation table (1); the fine displacement mechanism (7) includes a connecting plate (74), one side of the connecting plate (74) is fixedly connected to one side of the reinforcing plate (811), and roller members (77) are fixedly installed on both sides of the connecting plate (74); the outer sides of the two roller members (77) are movably clamped with concave rail bars (72), the lower side of the concave rail bars (72) is fixedly connected to a carrier plate (71), and a rack (73) is fixedly connected to the upper side of one of the concave rail bars (72); the inner side of the rack (73) is meshed with a gear (76), the shaft portion of the gear (76) is rotatably connected to the middle of the connecting plate (74), and a driven bevel gear (75) is fixedly connected to the upper side of the shaft portion of the gear (76); the upper side of the driven bevel gear (75) is meshed with a driving bevel gear (78), a servo motor (79) is fixedly installed in the middle of the driving bevel gear (78), and the lower side of the servo motor (79) is fixedly connected to the upper side of the connecting plate (74); the lower side of the carrier plate (71) is fixedly connected to a first sliding clamp (94), a long track (93) is slidably clamped inside the lower side of the first sliding clamp (94), the lower side of the long track (93) is fixedly connected to a bottom plate (91), a second sliding clamp (96) is slidably clamped on the upper side of the long track (93), and a threaded rod (95) is meshed inside the second sliding clamp (96).
2. The lateral stamping device for automotive parts according to claim 1, characterized in that: The outer surface of the threaded rod (95) is meshed with the inside of the first sliding clamp (94), one end of the threaded rod (95) is rotatably connected to a first fixing block (92), the other end of the threaded rod (95) is rotatably connected to a second fixing block (97), a coupling (98) is fixedly installed at the other end of the threaded rod (95), and the other end of the coupling (98) is rotatably connected to a third fixing block (99).
3. The lateral stamping device for automotive parts according to claim 2, characterized in that: A driven pulley (911) is fixedly installed at the other end of the coupling (98), a belt (910) is movably clamped on the outer side of the driven pulley (911), a driving pulley (913) is movably clamped inside the other end of the belt (910), a stepping motor (912) is fixedly installed in the middle of the driving pulley (913), the lower side of the stepping motor (912) is fixedly connected to the upper side of the bottom plate (91), the lower side of the bottom plate (91) is fixedly connected to the upper side of the operation table (1), and the upper side of the operation table (1) is fixedly connected to the lower sides of the first fixing block (92), the second fixing block (97) and the third fixing block (99).
4. A method for using a lateral stamping device for automotive parts, characterized in that, Using a lateral stamping device for automotive parts according to any one of the above claims 1-3, includes the following steps: Step 1: Start the third hydraulic cylinder (812). The third hydraulic cylinder (812) drives the secondary table (86) to slide on both sides of the carriage (813) to adjust the distance between the two movable clamping plates (81). Step 2: Start the second hydraulic cylinder (83). After the movable clamping plate (81) rotates, it and the fixed clamping plate (82) clamp and fix the upper end of the sheet material (4), and the other end is also clamped and fixed in the same way. Step 3: The feeding mechanism (9) operates to feed the sheet material (4) to the position between the slider (3) and the wedge (5). Step 4: The micro-displacement mechanism (7) operates to make the sheet material (4) fit on the surface of the wedge (5). Step 5: Start the fourth hydraulic cylinder (87) to lift the carriage (813) and finely adjust the height of the sheet material (4). Step 6: Start the first hydraulic cylinder (2) to push the slider (3) to slide on the slide bar (6). The cooperation between the slider (3) and the wedge (5) performs a lateral stamping on the sheet material (4).
Citation Information
Patent Citations
Lateral stamping device for automobile parts
CN111842664A
Positioning device for automobile standard part punching machine
CN212190934U