A self-propelled lubrication and maintenance device based on port lifting machinery
By designing self-propelled lubrication and maintenance equipment and adopting the coordination of oil supply device, lubrication device, conversion device, propulsion device, protection device and limit assembly, the automated and intelligent lubrication maintenance of port crane cables is realized, solving the problems of cumbersome manual operation and low safety, and improving the applicability and positioning accuracy of the equipment.
Patent Information
- Application Number
- CN202310011314.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-05
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-01-05
AI Technical Summary
The cable lubrication and maintenance process of port cranes has problems such as cumbersome manual operation, low safety and low degree of automation, especially when operating at high altitudes, which is very dangerous.
A self-propelled lubrication and maintenance device based on port crane machinery is designed, which includes an electronically controlled frame, a lubrication device, a conversion device, a propulsion device, a protection device and a limit assembly. The maintenance process of the crane cable can be automated and intelligent through the cooperation of the oil supply device, the lubrication device, the conversion device, the propulsion device, the protection device and the limit assembly. The maintenance process of the crane cable can be automated and intelligent, and the cable can be protected during the lubrication and maintenance process. It can also avoid manual climbing to high places for lubrication operations, thereby ensuring the safety of manual labor.
The lubrication and maintenance process of crane cables is automated and intelligent, which improves safety, avoids the dangers of manual high-level operations, and enhances the applicability and positioning accuracy of the equipment.
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Figure CN115854239B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of port machinery, in particular to a self-propelled lubrication and maintenance device based on port lifting machinery. Background Art
[0002] Among various types of port lifting machinery, the winding of lifting cables is generally used to lift cargoes. During the use of lifting cables, the cables are exposed to the air over a large area. The lubricating grease on the surface of the cables is easy to dry and lose, and the cables need to be lubricated and maintained regularly. In the current process of lubricating and maintaining crane cables, many of them are done manually, that is, manual climbing is required to perform the operation, which is very dangerous, and the crane is also required to reel in and unreel the cables. The current manual operation of the lubrication and maintenance process of crane cables is cumbersome, has low safety, and low degree of automation.
[0003] Therefore, it is necessary to design a self-propelled lubrication maintenance equipment based on port cranes to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a self-propelled lubrication and maintenance device based on port crane machinery. Through the cooperation of an oil supply device, a lubrication device, a conversion device, a propulsion device, a protection device and a limit assembly, the maintenance process of the crane cable can be automated and intelligent. The cable can be protected during the lubrication and maintenance process, and manual climbing to high positions for lubrication operations can be avoided, thereby ensuring the safety of manual labor and achieving a high degree of automation and intelligence in the cable lubrication and maintenance process.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a self-propelled lubrication and maintenance device based on port crane machinery, comprising an electric control frame, on which an oil supply device, a lubrication device, a conversion device and a propulsion device are provided;
[0006] A connecting frame is fixedly connected between the electronically controlled frames, a winch is installed on the connecting frame, a lifting cable is connected to the winch, the other side of the lifting cable is fixedly connected to the central frame, the other side of the central frame is fixedly connected to the fixing frame, and one side of the fixing frame is fixedly connected to two sets of mounting plates;
[0007] The mounting plates are all slidably connected to a sliding frame, and the central frame is provided with an oil supply device, which is used for storing and pumping oil;
[0008] A lubricating device is provided on one side of each sliding frame, and each lubricating device is connected to the oil supply device, and the lubricating device is used to spray oil on the cables of the port crane;
[0009] A conversion device is provided at a position on a side of the sliding frame away from the lubricating device, the conversion device is connected to the lubricating device, and the conversion device is used to switch the open and closed states of the lubricating device;
[0010] A propulsion device is provided at a position on one side of the sliding frame near the conversion device. The propulsion device is connected to the conversion device and is used to propel the sliding frame on the mounting plate. At the same time, the conversion device synchronously controls the working state of the propulsion device.
[0011] As a further improvement of the present invention, the oil supply device includes an oil tank and a pump, which are fixedly connected to the central frame, and a main oil pipe is fixedly connected to the fixed frame. The main oil pipe is connected to the oil tank and the pump, and spring tubes are fixedly connected on both sides of the main oil pipe, and the spring tubes are respectively connected to the adjacent lubrication devices.
[0012] As a further improvement of the present invention, the lubrication device includes a first mounting frame, which is fixedly connected to one side of the sliding frame, and the other side of the first mounting frame is fixedly connected to a three-sided surrounding frame, and the first mounting frame is rotatably connected to a first rotating shaft, and the first rotating shaft is connected to a first belt transmission assembly between the adjacent conversion device, and the first belt transmission assembly is a belt transmission, and the first rotating shaft is fixedly connected to a first movable arm, and the other side of the first movable arm is fixedly connected to an surrounding plate, and one side of the surrounding plate is fixedly connected to a nozzle at three directions of the three-sided surrounding frame, and a hose is fixedly connected to the nozzle on the surrounding plate, and a manifold is connected between the three nozzles on the three-sided surrounding frame, and the hose is connected to the adjacent manifold, and the manifold is respectively connected to the adjacent spring tubes.
[0013] As a further improvement of the present invention, the conversion device includes a support frame, the sliding frame is fixedly connected to the support frame at a position away from the side of the mounting plate, the support frame is fixedly connected to a dual-axis motor, the output shaft of the dual-axis motor fixed at a position near the first rotating shaft is fixedly connected to a crankshaft, the other end of the crankshaft is connected to the adjacent first belt transmission assembly, the propulsion device is respectively arranged at the crankshaft, and a straight shaft is fixedly connected to the output shaft on the other side of the dual-axis motor.
[0014] As a further improvement of the present invention, the propulsion device includes a rotating frame, which is fixedly connected to the crankshaft respectively, and the rotating frame is fixedly connected to a moving pair, and the moving pair is connected to an elastic member, and the moving members of the moving pair are fixedly connected to an electric hub at a position near the side of the sliding frame, and the mounting plate is fixedly connected to a guide way at a position near the side of the electric hub, and the electric hub and the guide way have a contact and fitting relationship.
[0015] As a further improvement of the present invention, it also includes a protective device, which has two groups of protective devices, each of which is arranged at a position on the side of the sliding frame away from the lubrication device, and the protective device is used to further protect the crane cable. The sliding frame is fixedly connected to a second mounting frame at a position away from the first mounting frame, and the other side of the second mounting frame is fixedly connected to a first pressure sensor, and the other side of the first pressure sensor is fixedly connected to an extension frame, and the second mounting frame is rotatably connected to a second rotating shaft, a second belt drive assembly is connected between the second rotating shaft and the straight shaft, and the second belt drive assembly is belt driven, and a second movable arm is fixedly connected to the second rotating shaft, and the other side of the second movable arm and the extension frame are rotatably connected to rollers, the number of the rollers at the extension frame is three, and the position of the rollers at the extension frame corresponds to the three-sided surrounding frame, the number of the roller at the second movable arm is one, and the position of the roller at the second movable arm corresponds to the surrounding plate.
[0016] As a further improvement of the present invention, it also includes a limit assembly, which is arranged on a side of the fixed frame away from the mounting plate. The limit assembly is used to limit the descending height of the self-propelled lubrication maintenance equipment based on port lifting machinery. A second pressure sensor is fixedly connected to a side of the fixed frame away from the mounting plate, and a contact wheel is rotatably connected to the other side of the second pressure sensor.
[0017] As a further improvement of the present invention, it further comprises weak resistance rods, which are respectively fixedly connected to the mounting plate at a position near one side of the three-sided surrounding frame.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention uses an electrically controlled carriage to drive the self-propelled lubrication and maintenance equipment for port cranes to run on crane rails. A propulsion device drives the sliding frame and lubrication device to move close to each other on a mounting plate. This allows the crane mainframe and its cables to be quickly located. Furthermore, the lubrication and oil supply devices allow the lubrication and maintenance of the crane cables to be performed quickly and automatically, eliminating the need for manual climbing to high locations and ensuring manual safety.
[0020] 2. The present invention adopts a conversion device and a propulsion device to enable the sliding frame to have two movement modes on the mounting plate: electric control movement and free sliding. When the sliding frame performs point electric control movement, it can quickly reset and position the cables. When the sliding frame performs free sliding, the lubrication device can perform lubrication maintenance according to cables with different spacing and angles, thereby improving the applicability of the self-propelled lubrication and maintenance equipment based on port cranes.
[0021] 3. The present invention further surrounds the cable with the roller of the protective device, thereby preventing the cable from being directly rubbed during the maintenance and lubrication process. The cable is protected during the maintenance process by adopting the rolling friction between the roller and the cable. Furthermore, through the action of the first pressure sensor, the self-propelled lubrication and maintenance equipment based on the port crane can be further automated and intelligent.
[0022] 4. The present invention adopts a method of installing a weak resistance rod at a position on one side of the surrounding frame on three sides of the mounting plate, and uses an electric control frame to drive the self-propelled lubrication and maintenance equipment based on the port crane to move, so that the weak resistance rod contacts the crane cable, and then controls the electric control frame to automatically stop. In this way, the self-propelled lubrication and maintenance equipment based on the port crane can automatically and accurately position the crane cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.
[0024] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.
[0025] Figure 3 This is a schematic diagram of the third three-dimensional structure of the present invention.
[0026] Figure 4 This is a schematic diagram of the fourth three-dimensional structure of the present invention.
[0027] Figure 5 It is a schematic diagram of the local three-dimensional structure of the present invention.
[0028] Figure 6 This is a schematic diagram of a first partial three-dimensional structure of the mounting plate portion of the present invention.
[0029] Figure 7 This is a schematic diagram of a second partial three-dimensional structure of the mounting plate portion of the present invention.
[0030] Figure 8 This is a schematic diagram of a third partial three-dimensional structure of the mounting plate portion of the present invention.
[0031] Figure 9This is a schematic diagram of a first partial three-dimensional structure of the sliding frame part of the present invention.
[0032] Figure 10 Schematic diagram of a second partial three-dimensional structure of the sliding frame portion of the present invention.
[0033] Figure 11 Schematic diagram of a third partial three-dimensional structure of the sliding frame portion of the present invention.
[0034] Figure 12 Schematic diagram of a fourth partial three-dimensional structure of the sliding frame portion of the present invention.
[0035] Figure 13 It is a partial three-dimensional structural diagram of the lubricating device and protective device of the present invention.
[0036] Figure 14 It is a schematic diagram of the three-dimensional structure of the conversion device part of the present invention.
[0037] Figure 15 It is a schematic diagram of the three-dimensional structure of the propulsion device part of the present invention.
[0038] Figure 16 It is a schematic diagram of the three-dimensional structure of the guide path part of the present invention.
[0039] In the figure: 1-electronically controlled frame, 2-connecting frame, 3-hoist, 4-lifting cable, 5-central frame, 6-fixed frame, 7-mounting plate, 8-sliding frame, 9-oil supply device, 10-lubricating device, 11-conversion device, 12-propulsion device, 91-oil tank and pump, 92-main oil pipe, 93-spring pipe, 101-first mounting frame, 102-three-sided surrounding frame, 103-first rotating shaft, 104-first belt drive assembly, 105-first movable arm, 106-enclosing plate, 107-sprinkler, 108-hose, 109-manifold , 111-support frame, 112-dual-axis motor, 113-crankshaft, 114-straight shaft, 121-rotating frame, 122-moving pair, 123-elastic member, 124-electric wheel hub, 125-guide way, 13-protective device, 131-second mounting frame, 132-first pressure sensor, 133-extension frame, 134-second rotating shaft, 135-second belt drive assembly, 136-second movable arm, 137-roller, 14-limiting assembly, 141-second pressure sensor, 142-contact wheel, 15-weak resistance rod. DETAILED DESCRIPTION
[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0041] Example 1
[0042] like Figure 1-12 As shown, a self-propelled lubrication maintenance device based on port lifting machinery includes an electric control frame 1, a connecting frame 2, a hoist 3, a lifting cable 4, a central frame 5, a fixed frame 6, a mounting plate 7, a sliding frame 8, an oil supply device 9, a lubricating device 10, a conversion device 11 and a propulsion device 12. The electric control frame 1 is fixedly connected with the connecting frame 2, the connecting frame 2 is equipped with a hoist 3, the hoist 3 is connected to the lifting cable 4, the other side of the lifting cable 4 is fixedly connected to the central frame 5, the other side of the central frame 5 is fixedly connected to the fixed frame 6, one side of the fixed frame 6 is fixedly connected to two groups of mounting plates 7, the mounting plates 7 are all slidably connected to the sliding frame 8, the central frame 5 is provided with an oil supply device 9, the oil supply device 9 is used for oil storage and pumping A lubricating device 10 is provided on one side of the sliding frame 8, and the lubricating device 10 is connected to the oil supply device 9. The lubricating device 10 is used to spray oil on the port crane cable. A conversion device 11 is provided on the sliding frame 8 at a position away from the lubricating device 10. The conversion device 11 is connected to the lubricating device 10, and the conversion device 11 is used to switch the open and closed states of the lubricating device 10. A propulsion device 12 is provided on the sliding frame 8 near the conversion device 11. The propulsion device 12 is connected to the conversion device 11, and the propulsion device 12 is used to propel the sliding frame 8 on the mounting plate 7. At the same time, the conversion device 11 synchronously controls the working state of the propulsion device 12.
[0043] This embodiment is in operation: when the main cable of the port crane needs to be maintained, the self-propelled lubrication maintenance device based on the port crane can be used, and the self-propelled lubrication maintenance device based on the port crane can be placed on the port crane track through the electronically controlled frame 1, and then the conversion device 11 and the propulsion device 12 are controlled to operate, so that the propulsion device 12 drives the two groups of the sliding frames 8 to operate in opposite directions, so that the sliding frames 8 are away from each other on the mounting plate 7. At this time, the conversion device 11 controls the lubrication device 10 to be in an open state; then the electronically controlled frame 1 is controlled to operate toward the crane main machine, so that the connecting frame 2 and The hoist 3 moves, thereby driving the central frame 5 to move, so that the two sets of lubricating devices 10 are on the same plane as the cables of the crane main machine. At this time, the propulsion device 12 can be controlled to operate again, so that the propulsion device 12 drives the sliding frames 8 to move in directions close to each other, so that the sliding frames 8 are close to each other on the mounting plate 7. When the lubricating devices 10 in the open state respectively surround the adjacent cables, the propulsion device 12 can be controlled to stop running, and the conversion device 11 can be controlled to work, so that the conversion device 11 drives the lubricating device 10 into a closed state, so that the lubricating device 10 completely surrounds the cables. At this time, the propulsion device 12 is in a disconnected propulsion state, so that the sliding frame 8 is in a freely sliding state; then the winch 3 can be started, so that the winch 3 drives the lifting cable 4 to be released downward, and the central frame 5 part will move downward by gravity, so that the lubricating device 10 moves downward on the cable, and the oil supply device 9 can be started at this time. The oil supply device 9 will spray lubricating oil on the surface of the cable through the lubricating device 10 to lubricate and maintain the cable; and the angle between the cables will cause the lubricating device 10 to move through the sliding frame 8, so that the lubricating device 10 can always surround the cable during the downward movement. , so that the lubrication maintenance process of the cable can be automated. In this way, the lubrication maintenance process of the hoisting cable of the port crane host can be carried out without direct human participation, thereby improving safety; when the bottom of the self-propelled lubrication maintenance equipment based on the port crane is about to contact the hook part of the crane, the winch 3 can be controlled to retract the lifting cable 4, so that the central frame 5 moves upward for reset, and the lubrication device 10 moves upward for reset. After the reset is completed, the lubrication device 10 can be opened by controlling the conversion device 11, and then the electric control frame 1 is controlled to evacuate the self-propelled lubrication maintenance equipment based on the port crane.
[0044] By adopting an electric-controlled frame to drive the self-propelled lubrication and maintenance equipment based on port crane machinery to run on the crane track, and using a propulsion device to drive the sliding frame and the lubrication device to run close to each other on the mounting plate, the position of the crane mainframe and its cables can be quickly located, and through the functions of the lubrication device and the oil supply device, the lubrication and maintenance process of the crane cables can be carried out quickly and automatically, without the need for manual climbing to high places to perform operations, thereby ensuring the safety of manual labor.
[0045] Example 2
[0046] like Figure 5 As shown, the oil supply device 9 includes an oil tank and its pump 91, a main oil pipe 92 and a spring tube 93. The oil tank and its pump 91 are fixedly connected to the central frame 5. The main oil pipe 92 is fixedly connected to the fixed frame 6. The main oil pipe 92 is connected to the oil tank and its pump 91. Spring tubes 93 are fixedly connected on both sides of the main oil pipe 92. The spring tubes 93 are respectively connected to the adjacent lubrication devices 10.
[0047] When this embodiment is working: the oil tank and its pump 91 are started, and the lubricating grease stored in the oil tank and its pump 91 is pumped to the lubricating device 10 through the main oil pipe 92 and the spring tube 93, and the crane cable is lubricated and maintained through the lubricating device 10.
[0048] like Figure 9-13 As shown, the lubrication device 10 includes a first mounting frame 101, a three-sided surrounding frame 102, a first rotating shaft 103, a first belt transmission assembly 104, a first movable arm 105, a surrounding plate 106, a nozzle 107, a hose 108 and a manifold 109. The first mounting frame 101 is fixedly connected to one side of the sliding frame 8, and the other side of the first mounting frame 101 is fixedly connected to the three-sided surrounding frame 102. The first mounting frame 101 is rotatably connected to the first rotating shaft 103. The first rotating shaft 103 is connected to the first belt transmission assembly 104 between the adjacent conversion device 11. The first The belt drive assembly 104 is belt driven, and the first movable arm 105 is fixedly connected to the first rotating shaft 103, and the other side of the first movable arm 105 is fixedly connected to the surrounding plate 106. One side of the surrounding plate 106 and the three directions of the three-sided surrounding frame 102 are fixedly connected with a nozzle 107, and a hose 108 is fixedly connected to the nozzle 107 at the surrounding plate 106. A manifold 109 is connected between the three nozzles 107 at the three-sided surrounding frame 102, and the hose 108 is connected to the adjacent manifold 109, and the manifold 109 is respectively connected to the adjacent spring tubes 93.
[0049] This embodiment is working: when the propulsion device 12 drives the two groups of sliding frames 8 to move in opposite directions, the sliding frames 8 move away from each other on the mounting plate 7. At this time, the three-sided surrounding frames 102 and the surrounding plates 106 are in a separated state, that is, in an open state; when the electric control frame 1 moves toward the crane main machine, the position between the two groups of three-sided surrounding frames 102 and the cables of the crane main machine are in the same plane. At this time, the propulsion device 12 can be controlled to operate again, so that the sliding frames 8 are close to each other on the mounting plate 7, and the position between the three-sided surrounding frames 102 respectively surrounds the adjacent cables, and then the propulsion device 12 is controlled to stop running, and the conversion device 11 is controlled to work, so that the conversion device 11 drives the first rotating shaft 103 to rotate respectively through the first belt transmission assembly 104, thereby driving the first movable arm 105 and the surrounding plate 106 to rotate, so that the surrounding plate 106 contacts the adjacent three-sided surrounding frames 102, thereby The three-sided enclosing frame 102 and the enclosing plate 106 are formed into a closed state, so that the cable is completely enclosed, and at this time the propulsion device 12 is in a disconnected propulsion state, and the sliding frame 8 is in a freely sliding state; the three-sided enclosing frame 102 and the enclosing plate 106 move downward on the cable by gravity, and the oil supply device 9 can be started at this time. The oil supply device 9 will spray lubricating oil on the surface of the cable through the manifold 109, the hose 108 and the nozzle 107 to lubricate and maintain the cable; after the lubrication maintenance of the crane cable is completed and the upward movement and reset of the central frame 5 is completed, the conversion device 11 can be controlled to reset and operate, so that the conversion device 11 drives the first rotating shaft 103 to reverse, and the first movable arm 105 drives the enclosing plate 106 to reverse, so that the enclosing plate 106 is separated from the contact with the three-sided enclosing frame 102, so that the three-sided enclosing frame 102 is in an open state, and then the self-propelled lubrication maintenance equipment based on port crane machinery is withdrawn.
[0050] like Figure 9-14 As shown, the conversion device 11 includes a support frame 111, a dual-axis motor 112, a crankshaft 113 and a straight shaft 114. The sliding frame 8 is fixedly connected to the support frame 111 at a position away from the mounting plate 7. The dual-axis motor 112 is fixedly connected to the support frame 111. The output shaft of the dual-axis motor 112 fixed at a position near the first rotating shaft 103 is fixedly connected to the crankshaft 113. The other end of the crankshaft 113 is connected to the adjacent first belt transmission assembly 104. The propulsion device 12 is respectively arranged at the crankshaft 113. The output shaft on the other side of the dual-axis motor 112 is fixedly connected to the straight shaft 114.
[0051] This embodiment is working: when controlling the conversion device 11, the dual-axis motor 112 will work, the dual-axis motor 112 will drive the crankshaft 113 and the straight shaft 114 to rotate, and the crankshaft 113 will drive the propulsion device 12 and the first belt drive assembly 104 to rotate; when the crankshaft 113 drives the first movable arm 105 to rotate until it contacts the three-sided enclosing frame 102, the propulsion device 12 will then leave the propulsion state, and when the crankshaft 113 drives the first movable arm 105 to reverse and reset so that it leaves the contact with the three-sided enclosing frame 102, the propulsion device 12 will re-enter the propulsion state.
[0052] like Figure 9-16 As shown, the propulsion device 12 includes a rotating frame 121, a moving pair 122, an elastic member 123, an electric hub 124 and a guide path 125. The rotating frame 121 is fixedly connected to the crankshaft 113 respectively, and the rotating frame 121 is fixedly connected to the moving pair 122. The moving pair 122 is connected to the elastic member 123. The moving members of the moving pair 122 are fixedly connected to the electric hub 124 at a position near the side of the sliding frame 8. The mounting plate 7 is fixedly connected to the guide path 125 at a position near the side of the electric hub 124. The electric hub 124 and the guide path 125 have a contact and fitting relationship.
[0053] This embodiment is working: when the crankshaft 113 drives the first movable arm 105 to rotate to contact the three-sided surrounding frame 102, the electric wheel hub 124 will be out of contact with the guide path 125, that is, out of the propulsion state, so that the sliding frame 8 has automatic sliding properties on the mounting plate 7; when the crankshaft 113 drives the first movable arm 105 to reverse and reset so that it is out of contact with the three-sided surrounding frame 102, the electric wheel hub 124 will be in contact with the guide path 125 again, and the elastic member 123 and the movable pair 122 will make the electric wheel hub 124 close to the guide path 125, increasing the friction between the guide path 125 and the electric wheel hub 124, that is, re-entering the propulsion state.
[0054] By adopting a conversion device and a propulsion device, the sliding frame can have two movement modes on the mounting plate: electric control movement and free sliding. When the sliding frame performs point electric control movement, it can quickly reset and position the cables. When the sliding frame performs free sliding, the lubrication device can perform lubrication maintenance according to cables with different spacing and angles, thereby improving the applicability of the self-propelled lubrication and maintenance equipment based on port cranes.
[0055] Example 3
[0056] like Figure 9-13As shown, a protective device 13 is also included, which includes a second mounting frame 131, a first pressure sensor 132, an extension frame 133, a second rotating shaft 134, a second belt transmission assembly 135, a second movable arm 136 and a roller 137. There are two groups of protective devices 13, each of which is provided at a position of the sliding frame 8 away from the lubrication device 10. The protective device 13 is used to further protect the crane cable. The sliding frame 8 is fixedly connected to the second mounting frame 131 at a position away from the first mounting frame 101. The other side of the second mounting frame 131 is fixedly connected to the first pressure sensor 132, and the other side of the first pressure sensor 132 is fixedly connected to the extension frame 133. The second mounting frame 131 is rotatably connected to a second rotating shaft 134, and a second belt drive assembly 135 is connected between the second rotating shaft 134 and the straight shaft 114. The second belt drive assembly 135 is belt driven, and a second movable arm 136 is fixedly connected to the second rotating shaft 134. The other side of the second movable arm 136 and the extension frame 133 are rotatably connected to rollers 137. There are three rollers 137 at the extension frame 133, and the positions of the rollers 137 at the extension frame 133 correspond to the three-sided encircling frame 102. There is one roller 137 at the second movable arm 136, and the position of the roller 137 at the second movable arm 136 corresponds to the encircling plate 106.
[0057] This embodiment is in operation: when the enclosing plate 106 is not in contact with the three-sided enclosing frame 102, the second movable arm 136 and the roller 137 at the extension frame 133 are not in the enclosing state; when the crane cable is between the three-sided enclosing frame 102, the crane cable is also between the rollers 137 at the extension frame 133; when the dual-axis motor 112 rotates, the dual-axis motor 112 will drive the first belt transmission assembly 104 and the second belt transmission assembly 135 to rotate, thereby driving the first movable arm 104 to rotate. 5 and the second movable arm 136 rotate, so that the enclosing plate 106 and the three-sided enclosing frame 102 surround the cable, and at this time the roller 137 also surrounds the cable, so that when the self-propelled lubrication maintenance device based on the port crane is moving, the crane cable will not directly contact with the three-sided enclosing frame 102 and the enclosing plate 106 and be damaged by friction, but the roller 137 provides rolling friction, thereby achieving the purpose of protecting the cable; and when the three-sided enclosing frame 102 and the enclosing plate 106 are in an open state and moving When the two sides move close to each other to search for a cable, when the roller 137 at the extension frame 133 contacts the cable, the first pressure sensor 132 will detect that the second pressure sensor 141 is in a stressed state. At this time, the first pressure sensor 132 will control the dual-axis motor 112 to automatically operate, so that the dual-axis motor 112 drives the roller 137 at the enclosing plate 106 and the second movable arm 136 to rotate, so that the rollers 137 are in an encircled state, the encircling plate 106 and the three-sided encircling frame 102 are in an encircled state, and the electric hub 124 is separated from the guide path 125. At the same time, the first pressure sensor 132 will control the oil supply device 9 to work, so that it automatically supplies lubricating oil. Then, the first pressure sensor 132 will control the winch 3 to automatically release the lifting cable 4, so that the self-propelled lubrication and maintenance equipment based on the port crane automatically descends to lubricate the crane cable, thereby further improving the degree of automation of the self-propelled lubrication and maintenance equipment based on the port crane when maintaining the cable.
[0058] By further surrounding the cable with the roller of the protective device, the cable can be protected from direct friction during the maintenance and lubrication process. By adopting the rolling friction between the roller and the cable, the cable can be protected during the maintenance process. Moreover, through the action of the first pressure sensor, the self-propelled lubrication maintenance equipment based on the port crane can be further automated and intelligent.
[0059] like Figure 5As shown, it also includes a limit component 14, which includes a second pressure sensor 141 and a contact wheel 142. The limit component 14 is arranged on the side of the fixed frame 6 away from the mounting plate 7. The limit component 14 is used to limit the descent height of the self-propelled lubrication maintenance equipment based on the port crane. The second pressure sensor 141 is fixedly connected to the side of the fixed frame 6 away from the mounting plate 7, and the contact wheel 142 is rotatably connected to the other side of the second pressure sensor 141.
[0060] This embodiment is in operation: when the self-propelled lubrication maintenance device based on the port crane moves downward, when the contact wheel 142 contacts the hook part of the crane, the second pressure sensor 141 will detect the pressure value, and the second pressure sensor 141 will control the winch 3 to retract the lifting cable 4, thereby driving the self-propelled lubrication maintenance device based on the port crane to automatically move upward and reset. In this way, the maintenance automation and intelligence of the port crane cables can be further improved.
[0061] like Figure 5 As shown, weak resistance rods 15 are also included, and the weak resistance rods 15 are fixedly connected to the mounting plate 7 at a position near one side of the three-sided surrounding frame 102.
[0062] This embodiment is working: when the self-propelled lubrication and maintenance equipment based on port crane runs toward the crane main engine, the weak resistance rod 15 will first contact the crane cable. When the weak resistance rod 15 contacts the crane cable, the weak resistance rod 15 will change the current level of the power path where it is located, indicating that the weak resistance rod 15 is contacted by the crane cable. At this time, the power path where the weak resistance rod 15 is located will control the electric control frame 1 to stop running, which can further improve the degree of automation of the self-propelled lubrication and maintenance equipment based on port crane.
[0063] By installing a weak resistance rod at a position on one side of the surrounding frame on three sides of the mounting plate, the self-propelled lubrication and maintenance equipment based on the port crane is driven to move by the electric control frame so that the weak resistance rod contacts the crane cable, and then the electric control frame is controlled to stop automatically. This allows the self-propelled lubrication and maintenance equipment based on the port crane to position the crane cable automatically and accurately.
[0064] Through the coordination of the oil supply device, lubrication device, conversion device, propulsion device, protection device and limit assembly, the maintenance process of the crane cable can be automated and intelligent, the cable can be protected during the lubrication maintenance process, and manual climbing at high positions for lubrication operations can be avoided, thereby ensuring the safety of manual labor and achieving a high degree of automation and intelligence in the cable lubrication maintenance process.
[0065] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A self-propelled lubrication and maintenance device based on port crane machinery, comprising an electronically controlled frame (1), characterized in that: The electronically controlled vehicle frame (1) is provided with an oil supply device (9), a lubrication device (10), a conversion device (11) and a propulsion device (12); A connecting frame (2) is fixedly connected between the electric control frames (1), a hoist (3) is installed on the connecting frame (2), a lifting cable (4) is connected to the hoist (3), the other side of the lifting cable (4) is fixedly connected to a central frame (5), the other side of the central frame (5) is fixedly connected to a fixing frame (6), and one side of the fixing frame (6) is fixedly connected to two sets of mounting plates (7); The mounting plates (7) are all slidably connected to sliding frames (8), the central frame (5) is provided with an oil supply device (9), the oil supply device (9) is used for storing and pumping oil, the oil supply device (9) comprises an oil tank and a pump (91), the oil tank and the pump (91) are fixedly connected to the central frame (5), the fixed frame (6) is fixedly connected to a main oil pipe (92), the main oil pipe (92) is connected to the oil tank and the pump (91), both sides of the main oil pipe (92) are fixedly connected to spring tubes (93), the spring tubes (93) are respectively connected to the adjacent lubricating devices (10); A lubricating device (10) is provided on one side of the sliding frame (8), and the lubricating device (10) is connected to the oil supply device (9). The lubricating device (10) is used to spray oil on the port crane cable. The lubricating device (10) includes a first mounting frame (101), and the first mounting frame (101) is fixedly connected to one side of the sliding frame (8). The other side of the first mounting frame (101) is fixedly connected to a three-sided surrounding frame (102). The first mounting frame (101) is rotatably connected to a first rotating shaft (103). The first rotating shaft (103) is connected to a first belt transmission assembly (104) between the adjacent conversion device (11). The first belt transmission assembly (104) is a belt drive, the first rotating shaft (103) is fixedly connected to a first movable arm (105), the other side of the first movable arm (105) is fixedly connected to a surrounding plate (106), one side of the surrounding plate (106) and three directions of the three-sided surrounding frame (102) are fixedly connected to a nozzle (107), a hose (108) is fixedly connected to the nozzle (107) at the surrounding plate (106), a manifold (109) is connected between the three nozzles (107) at the three-sided surrounding frame (102), the hose (108) is connected to the adjacent manifold (109), and the manifold (109) is respectively connected to the adjacent spring tube (93); A conversion device (11) is provided at a position on a side of the sliding frame (8) away from the lubricating device (10), the conversion device (11) is connected to the lubricating device (10), and the conversion device (11) is used to switch the open and closed states of the lubricating device (10); A propulsion device (12) is provided at a position on one side of the sliding frame (8) near the conversion device (11). The propulsion device (12) is connected to the conversion device (11). The propulsion device (12) is used to propel the sliding frame (8) on the mounting plate (7). At the same time, the conversion device (11) synchronously controls the working state of the propulsion device (12).
2. The self-propelled lubrication and maintenance equipment for port cranes according to claim 1 is characterized in that: The conversion device (11) includes a support frame (111), the sliding frame (8) is fixedly connected to the support frame (111) at a position away from the mounting plate (7), the support frame (111) is fixedly connected to a dual-axis motor (112), the output shaft of the dual-axis motor (112) fixed at a position near the first rotating shaft (103) is fixedly connected to a crankshaft (113), the other end of the crankshaft (113) is connected to the adjacent first belt transmission assembly (104), the propulsion device (12) is respectively arranged at the crankshaft (113), and the output shaft on the other side of the dual-axis motor (112) is fixedly connected to a straight shaft (114).
3. The self-propelled lubrication and maintenance equipment for port cranes according to claim 2 is characterized in that: The propulsion device (12) includes a rotating frame (121), the rotating frame (121) is fixedly connected to the crankshaft (113), the rotating frame (121) is fixedly connected to a moving pair (122), the moving pair (122) is connected to an elastic member (123), the moving member of the moving pair (122) is fixedly connected to an electric hub (124) at a position near one side of the sliding frame (8), the mounting plate (7) is fixedly connected to a guide path (125) at a position near one side of the electric hub (124), and the electric hub (124) and the guide path (125) have a contact fitting relationship.
4. The self-propelled lubrication and maintenance equipment for port cranes according to claim 3 is characterized in that: The invention also includes a protection device (13), wherein the protection device (13) has two groups, and the protection devices (13) are respectively arranged at a position of the sliding frame (8) away from the lubricating device (10). The protection device (13) is used to further protect the crane cable. The sliding frame (8) is fixedly connected to a second mounting frame (131) at a position away from the first mounting frame (101), and the other side of the second mounting frame (131) is fixedly connected to a first pressure sensor (132). The other side of the first pressure sensor (132) is fixedly connected to an extension frame (133). The second mounting frame (131) is rotatably connected to a second rotating shaft (134), and the second rotating shaft (134) is connected to the straight shaft. A second belt drive assembly (135) is connected between (114), and the second belt drive assembly (135) is belt driven. A second movable arm (136) is fixedly connected to the second rotating shaft (134), and the other side of the second movable arm (136) and the extension frame (133) are both rotatably connected to rollers (137). The number of the rollers (137) at the extension frame (133) is three, and the position of the rollers (137) at the extension frame (133) corresponds to the three-sided surrounding frame (102). The number of the rollers (137) at the second movable arm (136) is one, and the position of the rollers (137) at the second movable arm (136) corresponds to the surrounding plate (106).
5. The self-propelled lubrication and maintenance equipment for port cranes according to claim 4 is characterized in that: The device further comprises a limit assembly (14), wherein the limit assembly (14) is arranged at a position on one side of the fixing frame (6) away from the mounting plate (7), and the limit assembly (14) is used to limit the descending height of the self-propelled lubrication maintenance equipment based on the port crane. A second pressure sensor (141) is fixedly connected to a position on one side of the fixing frame (6) away from the mounting plate (7), and a contact wheel (142) is rotatably connected to the other side of the second pressure sensor (141).
6. The self-propelled lubrication and maintenance equipment for port cranes according to claim 5 is characterized in that: It also includes weak resistance rods (15), and the weak resistance rods (15) are respectively fixedly connected to the mounting plate (7) at a position near one side of the three-sided surrounding frame (102).
Citation Information
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