Steel coil circumferential packaging equipment and packaging method
By designing the steel coil circumferential packaging equipment, the problems of insufficient strength and instability of packaging belts in existing equipment are solved by winding and welding, the reliability and stability of steel coil packaging are achieved, and the continuity of production and transportation is improved.
Patent Information
- Application Number
- CN202211509337.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2042-11-29
AI Technical Summary
The existing steel coil packaging equipment is insufficient when using thinner packaging belts, and the clamping fixing method is poor, which leads to the steel coil being prone to breaking or tripping of the packaging belt in downstream processes or transportation, affecting the production rhythm and transportation stability.
A steel coil circumferential packaging equipment is designed, including a steel coil packaging rotary transportation device, a belt welding device, a belt conveyor and a feeding device. It is wound on the outside of the steel coil and fixed by welding. It adopts wear-resistant materials and guide structure to ensure the firm winding and welding of the packaging belt.
It improves the strength of the packaging belt and the reliability of welding fixing, ensures the reliable packaging quality of the steel coil, avoids the fracture and tripping of the packaging belt during transportation, and improves production efficiency and transportation stability.
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Figure CN115871982B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of steel coil packaging, and in particular relates to a circumferential packaging device and a packaging method for steel coils. Background Art
[0002] Hot-rolled narrow strip steel, a key raw material in the steel processing industry, is experiencing growing market demand. Hot-rolled narrow strip steel production lines roll steel billets into strips meeting dimensional requirements. Vertical coilers then coil the finished strips into coils for delivery. To ensure smooth coil finishing and collection, as well as safe transportation, coil packaging is essential. The quality of the packaging significantly impacts the production efficiency of downstream processes and the stability of coil transportation.
[0003] Existing steel coil strapping equipment, whether using through-hole or circumferential strapping, uses steel strapping specifically designed for finished product packaging with a thickness of less than 1.2mm. The strapping is secured with a head-to-tail clip-on method. If thicker strapping is used, existing technology cannot achieve proper wrapping and tightening of the strapping. Furthermore, when thicker strapping is used, the head-to-tail clip-on method results in low connection strength at the clips. Strapping straps with a thickness of less than 1.2mm have limited strength, and the clip-on method offers poor stability. Consequently, strapping frequently breaks or disengages during downstream processing or transportation, causing the steel coils to loosen, disrupting normal production and wasting manpower and resources. Summary of the Invention
[0004] In view of this, the present invention aims to provide a circumferential packing device and a packing method for steel coils, in order to solve at least one of the above-mentioned technical problems.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] In one aspect, the present invention provides a steel coil circumferential packaging device, comprising:
[0007] A steel coil packaging and rotating transport device, which is used to wrap the packaging tape around the outside of the steel coil to be processed;
[0008] Steel coil strapping welding device, which is used to weld the strapping tape and the steel coil to be processed;
[0009] A steel coil packing belt feeding device, which is used to feed the packing belt to the steel coil packing rotating transport device;
[0010] The steel coil strapping tape feeding device is used to feed the strapping tape to the steel coil strapping tape feeding device.
[0011] Furthermore, the steel coil packaging and rotating transport device includes a frame, two parallel conveyor roller groups, the conveyor roller groups include a plurality of conveyor rollers, the conveyor rollers are rotatably connected to the frame, the two conveyor roller groups are respectively provided with a drive assembly for driving the conveyor rollers in the conveyor roller groups to rotate, and a conveying channel is formed on the two conveyor roller groups;
[0012] Each of the conveying roller groups is provided with a corresponding clamping assembly, and a clamping position for clamping the steel coil to be processed is formed between the two clamping assemblies;
[0013] The clamping assembly includes a clamping mounting plate, a clamping cylinder, and two clamping rollers rotatably connected to the clamping mounting plate. The housing of the clamping cylinder is fixedly connected to the frame, and the output shaft of the clamping cylinder is hinged to the clamping mounting plate.
[0014] The distance between the axes of the two clamping rollers is smaller than the diameter of the steel coil to be processed;
[0015] The frame is fixed with a guide rod arranged along the moving direction of the clamping mounting plate, the clamping mounting plate is fixed with a linear bearing matching the guide rod, and the guide rod is installed inside the linear bearing;
[0016] The height of the clamping roller is greater than the height of the steel coil to be processed;
[0017] The conveying roller and the clamping roller are both structural parts made of wear-resistant steel;
[0018] The conveying rollers in the conveying roller group are provided with gears, and the gears of adjacent conveying rollers are meshed through connecting gears. The conveying roller group includes a conveying roller group 1 and a conveying roller group 2. The driving assembly includes a motor 1 and a motor 2. A transmission gear 1 is fixedly provided on the output shaft of the motor 1, and the transmission gear 1 is meshed with the gears on the conveying rollers in the conveying roller group 1.
[0019] A transmission roller is fixedly provided on the output shaft of the motor 1, and the transmission roller is rotatably connected to the frame. A transmission gear 2 is fixedly provided on the transmission roller, and the transmission gear 2 is meshed with the gear on the conveying roller in the conveying roller group 2.
[0020] Furthermore, the steel coil packing tape welding device includes a welding base, a welding assembly, and a pressure wheel. The pressure wheel is rotatably connected to the pressure rod, the pressure rod is movably connected to the welding base, the welding assembly is movably connected to the welding base, the welding assembly is correspondingly provided with a welding linear drive assembly for driving the welding assembly to move, the pressure rod is correspondingly provided with a compression linear motion assembly for driving the compression rod to move, and the movement direction of the welding assembly is consistent with that of the pressure rod;
[0021] The welding linear drive assembly is a welding drive cylinder, the housing of the welding drive cylinder is hinged to the welding base, and the output shaft of the welding drive cylinder is hinged to the welding assembly;
[0022] A pressing guide block is fixed on the pressing rod, a guide bottom plate is fixed on the welding base, guide side plates are fixed on both sides of the guide bottom plate, a guide top plate is fixed on the top of the guide side plate, and a pressing guide channel matching the pressing guide block is formed between the bottom plate, the top plate and the two side plates, and the guide block is installed inside the guide channel;
[0023] The bottom plate, top plate, and two side plates are fixedly provided with a pressing slide on their end surfaces adjacent to the guide channel, and the pressing slide is a structural member made of nylon;
[0024] Welding guide blocks are fixed on both sides of the welding assembly, and two corresponding inverted L-shaped guide plates are fixed on the welding base. A welding guide channel matching the welding guide blocks is formed between the welding base and the two inverted L-shaped guide plates. The welding guide blocks are installed on the inner side of the welding guide channel. Welding slides are fixed on the end faces of the welding base and the inverted L-shaped guide plates adjacent to the welding guide channel. The welding slides are structural parts made of nylon.
[0025] Furthermore, the axis of the pressing wheel is arranged perpendicular to the welding base, and a pressing annular groove is opened on the side wall of the pressing wheel. The depth of the pressing annular groove is less than the thickness of the strapping tape, and the width of the pressing annular groove matches the width of the strapping tape.
[0026] The welding assembly is a resistance welding machine, which includes two welding guns. The two welding guns are of the same height and are respectively located on both sides of the axis of the pressure wheel;
[0027] A limit plate is fixed on the welding assembly, a limit mounting seat is fixed on the welding base, a threaded hole is opened on the limit mounting seat, a limit bolt is correspondingly provided on the limit plate, and the limit bolt is threadedly connected to the limit mounting seat;
[0028] The stud of the limiting bolt limits the limiting plate, and a buffer is fixed on one end of the stud adjacent to the limiting plate;
[0029] The welding base is provided with a position sensor 1 and a position sensor 2, wherein the position sensor corresponds to the position of the limit plate when the welding assembly is retracted, and the position sensor 2 corresponds to the position of the limit plate when the welding assembly is extended;
[0030] An adjustment plate is fixed on the welding base. A strip through hole is opened on the adjustment plate along the moving direction of the welding assembly. The second position sensor is movably connected to the inner side of the strip through hole.
[0031] Furthermore, the steel coil circumferential packing equipment further includes a packing tape guide device, the packing tape guide device including a guide base and two parallel side guide plates, the bottom ends of the two side guide plates are fixedly connected to the guide base, a packing tape guide channel is formed between the two side guide plates, one end of the packing tape guide channel corresponds to the discharge port of the packing tape feeding device, and the other end corresponds to the side wall of the steel coil to be processed;
[0032] The guide base is provided with a vertical guide wheel, which is rotatably connected to the guide base. There are multiple vertical guide wheels, which are evenly arranged along the length direction of the side guide plate. The side walls of the vertical guide wheels protrude from the end surface of the side guide plate adjacent to the strapping guide channel. Every two vertical guide wheels are correspondingly arranged to form a guide wheel group; a roller guide channel is formed between the two vertical guide wheels of each guide wheel group.
[0033] A flat guide wheel group is correspondingly provided in the roller guide channel of each guide wheel group, and the flat guide wheel group includes two flat guide wheels, and the flat guide wheels are rotatably connected to the guide base. The roller guide channel is located between the two flat guide wheels, and one flat guide wheel is rotatably fixedly connected to the guide base, and the other flat guide wheel is rotatably connected to the flat guide mounting plate. An adjustment hole is opened on the guide mounting plate, and a mounting screw is fixedly provided on the guide base. The mounting bolt passes through the adjustment hole, and two adjusting nuts are correspondingly provided on the mounting screw. The adjusting nuts are both threadedly connected to the mounting screw and clamp the guide mounting plate.
[0034] One end of the side guide plate adjacent to the strapping belt feeding device is bent outward to form an inclined plate, a trapezoidal guide channel is formed between the two inclined plates, and a cover plate is fixed on the two inclined plates.
[0035] Furthermore, the steel coil packing and conveying device includes:
[0036] A strap length detection component, which detects the moving length of the strapping strap;
[0037] A strap cutting assembly for cutting the strapping strap;
[0038] A clamping assembly, which clamps the strapping tape and drives the strapping tape to move to the strap cutting assembly;
[0039] A tensioning assembly, which is used to clamp the strapping belt so as to generate tension in the strapping belt between the tensioning assembly and the pinching assembly, and the belt length detection assembly is installed between the pinching assembly and the tensioning assembly;
[0040] Furthermore, the pinching assembly includes an active pinching roller and a driven pinching roller corresponding to the active pinching roller, the active pinching roller is provided with a pinching rotation drive assembly for driving the active pinching roller to rotate, the driven pinching roller is rotationally connected to the pinching slide, and the pinching slide is provided with a pinching linear motion assembly for driving the slide to move linearly;
[0041] A clamping position for clamping the strapping belt is formed between the active pinch roller and the driven pinch roller;
[0042] The pinching and rotating driving assembly is a motor, the housing of the motor is fixedly connected to the tape feeding base, and the output shaft of the motor is fixedly connected to the active pinching roller;
[0043] The linear motion assembly is a cylinder, the housing of the cylinder is hinged to the belt feeding base, and the output shaft of the cylinder is hinged to the clamping and feeding slide;
[0044] The side wall of the active pinch roller is fixed with a pinch annular boss, and the side wall of the driven pinch roller is provided with a pinch annular groove matching the pinch annular boss, and a clamping position for clamping the strapping belt is formed between the pinch annular boss and the pinch annular groove;
[0045] The outer surfaces of the pinching annular boss and the pinching annular groove are both provided with anti-slip patterns;
[0046] The tensioning assembly includes a movable tensioning roller and two fixed tensioning rollers, the fixed tensioning roller is rotatably connected to the belt feeding base, the movable tensioning roller is rotatably connected to the tensioning slide, and the tensioning slide is correspondingly provided with a tensioning linear motion assembly for driving the tensioning slide to move linearly, and the tensioning slide can be movably connected to the belt feeding base;
[0047] The two fixed tensioning rollers are arranged perpendicular to the tape feeding base, and the movable tensioning roller corresponds to the gap between the two fixed tensioning rollers;
[0048] The tensioning linear motion assembly includes a tensioning screw and a tensioning nut matching the tensioning screw, the tensioning nut is fixedly connected to the tape feeding base, and the tensioning screw and the tensioning nut are installed in coordination;
[0049] A tensioning limiting disc is fixedly provided at one end of the tensioning screw, the diameter of the tensioning limiting disc being larger than the diameter of the tensioning screw, and a handle is fixedly provided at the other end. A limiting groove matching the tensioning limiting disc is provided on the tensioning slide, and the tensioning limiting disc is installed inside the limiting groove.
[0050] The movable tensioning roller and the fixed tensioning roller are provided with tensioning annular grooves on their side walls that match the strapping tape, and the width of the tensioning annular grooves matches the width of the strapping tape;
[0051] Furthermore, the tape cutting assembly includes a fixed cutting blade and a movable cutting blade, wherein the fixed cutting blade is fixedly connected to the tape feeding base, and the movable cutting blade is provided with a tape cutting linear motion assembly for driving the movable cutting blade to move linearly;
[0052] The belt cutting linear motion component is a hydraulic cylinder, the housing of the hydraulic cylinder is fixedly connected to the belt feeding base, and the output shaft of the hydraulic cylinder is fixedly connected to the movable shear blade through the belt cutting slide;
[0053] A working position for cutting the strapping tape is formed between the fixed shearing blade and the movable shearing blade;
[0054] The blade of the fixed shear blade is arranged perpendicular to the tape feeding base, the blade of the movable shear blade is arranged obliquely, and the angle between the blade of the movable shear blade and the blade of the fixed shear blade is 1°-4°;
[0055] The height of the fixed cutting blade and the movable cutting blade is greater than the width of the strapping tape;
[0056] There is a gap between the side wall of the fixed shearing blade adjacent to the movable shearing blade and the movable shearing blade, and the width of the gap is 0.2mm-0.3mm;
[0057] The belt length detection assembly includes a detection roller and a tension roller, and the detection roller is rotatably connected to the belt feeding base; the detection roller is correspondingly provided with an encoder, the housing of the encoder is fixedly connected to the belt feeding base, and the output shaft of the encoder is coaxially arranged with the detection roller and fixedly connected to the detection roller;
[0058] The tension roller is rotatably connected to the detection slide, a guide rail is fixed on the base, the detection slide is movably connected to the guide rail, and the detection slide is correspondingly provided with a detection linear motion component that drives the detection slide to move in the direction of the guide rail;
[0059] A clamping position for clamping the strapping tape is formed between the detection roller and the tensioning roller;
[0060] The linear motion detection assembly includes a detection screw and a detection nut matching the detection screw, the detection nut is fixedly connected to the tape feeding base, and the detection screw and the detection nut are installed in coordination;
[0061] A handle is fixed at one end of the detection screw, and the position of the detection screw corresponds to the position of the detection slide;
[0062] A tightening plate is provided between the detection slide and the detection linear motion assembly, the tightening plate is provided with a guide hole, a tightening guide rod is provided in the guide hole, the tightening guide rod passes through the guide hole and is fixedly connected to the detection slide with a thread;
[0063] A compression spring is provided between the detection slide plate and the tightening plate, and the compression spring is installed on the outside of the tightening guide rod;
[0064] A detection limit disc is fixedly provided at one end of the detection screw away from the handle, the diameter of the detection limit disc being larger than the diameter of the detection screw, a rotating block corresponding to the detection limit disc is fixedly provided on the tightening plate, a rotating groove corresponding to the detection limit disc is opened in the rotating block, and the detection limit disc is installed inside the rotating groove;
[0065] The side walls of the detection roller and the tension roller are both provided with anti-skid lines.
[0066] Furthermore, the steel coil strapping tape feeding device includes a turntable, a feeding base, and a feeding disc, the turntable is rotatably connected to the feeding base, the feeding disc is detachably connected to the turntable, the upper end of the feeding disc is fixedly provided with a positioning boss that matches the center hole of the strapping tape roll, the positioning boss is fixedly provided with a plurality of positioning blocks, the positioning blocks are provided with threaded holes corresponding to the inner wall of the strapping tape roll, the inner wall of the strapping tape roll is correspondingly provided with a tightening bolt, the tightening bolt is threadedly connected to the positioning block, and the tightening bolt presses the inner wall of the strapping tape roll;
[0067] The turntable is rotatably connected to the feeding base via a bearing, the turntable is fixedly connected to the outer ring of the bearing, and the base is fixedly connected to the inner ring of the bearing;
[0068] A brake disc is provided on the outer ring of the bearing, and a brake corresponding to the brake disc is fixed on the feeding base. The brake includes two corresponding brake pads, and a brake clamping position is formed between the two brake pads. The brake disc is installed between the two brake pads, and the brake pads are correspondingly provided with a driving component for driving the brake pads to move and clamp the brake disc;
[0069] The brake disc is a structural component made of wear-resistant steel;
[0070] The bottom end of the feed tray is provided with a circular mounting groove, the upper end of the turntable is provided with a circular mounting boss matching the circular mounting groove, the circular mounting groove is coaxially arranged with the feed tray, the circular mounting boss is installed on the inner side of the circular mounting groove, the circular mounting boss is coaxially arranged with the turntable, and the positioning boss is coaxially arranged with the feed tray;
[0071] The turntable is provided with a plurality of connecting bolts.
[0072] An annular connecting plate is fixed on the feed disc, and a limiting groove matching the connecting bolt is opened on the side wall of the annular connecting plate. One end of the connecting bolt is hinged to the turntable, and the other end is installed on the inner side of the limiting groove. A connecting nut is provided on the end of the connecting bolt away from the turntable. The connecting nut is threadedly connected to the connecting bolt, and the connecting nut presses the annular connecting plate tightly.
[0073] The plurality of connecting bolts are evenly arranged axially along the axis of the rotating disk;
[0074] There are multiple supply trays with multiple models. The positioning bosses of different models have different diameters and are suitable for packing tape rolls with different inner diameters.
[0075] Another aspect of the present invention provides a packaging method using the steel coil circumferential packaging device described in the first aspect, comprising the following steps:
[0076] S1. Move the steel coil to be processed to the clamping position of the steel coil packaging and rotating transport device;
[0077] S2. The clamping assembly clamps the outer wall of the steel coil to be processed, and the steel coil to be processed rotates to tighten the steel coil to be processed. When the tongue tail of the steel coil to be processed reaches the welding position of the strapping tape, the steel coil to be processed stops rotating;
[0078] S3, the strapping tape feeding device arranges the strapping tape in the strapping tape feeding device and conveys it through the strapping tape guiding device. When the strapping tape head reaches the strapping tape welding position, the strapping tape feeding device stops feeding the strapping tape;
[0079] S4, the strapping tape welding device welds the strapping tape head to the steel tongue tail;
[0080] S5. The packaging rotating transport device drives the steel coil to be processed to rotate. When the steel coil to be processed rotates, the packaging tape is pulled so that the packaging tape feeding device continuously releases the packaging tape. When the steel coil to be processed rotates, the packaging rotating transport device wraps the packaging tape around the outer ring of the steel coil;
[0081] S6, the strapping belt feeding device cuts the strapping belt when it detects that the strapping belt release reaches the set value;
[0082] S7, the packaging rotating transport device continues to drive the steel coil to be processed to rotate until the tail of the packaging belt reaches the welding position, and the steel coil to be processed stops rotating;
[0083] S8, the strapping tape welding device welds the strapping tape tail to the steel tongue tail.
[0084] Compared with the prior art, the steel coil circumferential packaging equipment of the present invention has the following beneficial effects:
[0085] (1) The present invention relates to a circumferential packing device for steel coils, wherein the packing tape is wound around the circumferential outer side of the steel coil to be processed, and the head and tail of the packing tape are respectively welded and fixed to the tongue and tail of the steel coil. The thick packing tape itself has high strength, and the welding and fixing method is more firm, so that the packing quality of the steel coil is reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0086] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0087] Figure 1 This is a schematic diagram of the three-dimensional structure of the packaging equipment according to an embodiment of the present invention;
[0088] Figure 2 This is a schematic diagram of the three-dimensional structure of the steel coils after packaging according to an embodiment of the present invention;
[0089] Figure 3 This is a schematic diagram of the three-dimensional structure of the transportation device according to an embodiment of the present invention;
[0090] Figure 4 This is a schematic diagram of the three-dimensional structure of the transportation device in use according to an embodiment of the present invention;
[0091] Figure 5 A schematic diagram of a partial cross-sectional side view of the transport device according to an embodiment of the present invention;
[0092] Figure 6 This is a schematic structural diagram of the clamping assembly according to an embodiment of the present invention.
[0093] Figure 7 This is a schematic diagram of the three-dimensional structure of a welding device according to an embodiment of the present invention;
[0094] Figure 8 The embodiment of the present invention Figure 7 Schematic diagram of the local structure at K in the middle;
[0095] Figure 9 This is a schematic side cross-sectional structural diagram of a welding device according to an embodiment of the present invention;
[0096] Figure 10 This is a schematic diagram of the three-dimensional structure of the tape feeding device according to an embodiment of the present invention;
[0097] Figure 11 This is a schematic diagram of the three-dimensional structure of the tensioning assembly according to an embodiment of the present invention;
[0098] Figure 12 This is a schematic diagram of the three-dimensional structure of the belt length detection component according to an embodiment of the present invention;
[0099] Figure 13 Schematic diagram of the cross-sectional structure of the belt length detection assembly according to an embodiment of the present invention;
[0100] Figure 14 The embodiment of the present invention Figure 13 Schematic diagram of the structure at A in the middle;
[0101] Figure 15 This is a schematic diagram of the three-dimensional structure of the pinching and conveying assembly according to an embodiment of the present invention;
[0102] Figure 16 This is a schematic diagram of the three-dimensional structure of the belt cutting assembly according to an embodiment of the present invention;
[0103] Figure 17 Schematic diagram of the structure of the fixed shear blade and the movable shear blade according to an embodiment of the present invention from top and side views;
[0104] Figure 18 This is a schematic diagram of the three-dimensional structure of the strapping guide device according to an embodiment of the present invention;
[0105] Figure 19 Schematic diagram of the cross-sectional structure of the strapping guide device according to an embodiment of the present invention;
[0106] Figure 20 This is a schematic diagram of the structure of a strapping guide device according to an embodiment of the present invention from above;
[0107] Figure 21 This is a schematic diagram of a partial cross-sectional structure of a feeding device according to an embodiment of the present invention;
[0108] Figure 22 This is a schematic cross-sectional structural diagram of a feeding device according to an embodiment of the present invention;
[0109] Figure 23 The embodiment of the present invention Figure 21 Schematic diagram of the local structure at M in the middle;
[0110] Figure 24 The embodiment of the present invention Figure 21 Schematic diagram of the local structure at position N.
[0111] Description of reference numerals:
[0112] 1. Steel coil packaging and rotating transport device; 2. Steel coil packaging belt welding device; 3. Packing belt guide device; 4. Steel coil packaging belt feeding device; 5. Steel coil packaging belt feeding device; 6. Packing belt; 7. Steel coil to be processed; 8. Packing belt roll; 101. Frame; 102. Conveyor roller group 1; 103. Conveyor roller group 2; 104. Motor 1; 105. Motor 2; 106. Drive roller; 107. Cylinder; 108. Clamping roller; 109. Guide rod; 110. Linear bearing; 111. Clamping mounting plate; 201. Welding base; 202. Welding assembly; 203. Pinch wheel; 204. Welding linear drive assembly; 205. Pinch linear motion assembly; 206. Welding guide block; 207. 1. Clamping guide block; 208. Clamping rod; 209. Limiting mounting seat; 210. Limiting bolt; 211. Buffer; 212. Adjusting plate; 213. Position sensor 1; 214. Position sensor 2; 215. Limiting plate; 216. Inverted L-shaped guide plate; 217. Bottom plate; 218. Side plate; 219. Top plate; 220. Clamping slide; 221. Welding slide; 20201. Welding gun; 20301. Clamping annular groove; 21201. Strip through hole; 301. Belt feeding base; 302. Tensioning assembly; 303. Belt length detection assembly; 304. Pinch-feed assembly; 305. Belt cutting assembly; 30201. Fixed tensioning roller; 30202. Movable tensioning roller; 30203. Tensioning Lead screw; 30204, tensioning slide; 30205, tensioning nut; 30206, tensioning annular groove; 30207, tensioning limit disc; 30301, detection roller; 30302, tensioning roller; 30303, encoder; 30304, detection slide; 30305, detection lead screw; 30306, tensioning plate; 30307, detection limit disc; 30308, detection nut; 30309, compression spring; 30310, tensioning guide rod; 30401, driven pinch roller; 30402, active pinch roller; 30403, pinch annular groove; 30404, pinch annular boss; 30405, pinch slide; 30406, pinch linear motion assembly; 304 07. Rotation drive assembly; 30501. Fixed shearing blade; 30502. Movable shearing blade; 30503. Cutting strip slide; 30504. Cutting strip linear motion assembly; 401. Guide base; 402. Side guide plate; 405. Vertical guide wheel; 403. Flat guide wheel; 404. Mounting screw; 406. Inclined plate; 407. Cover plate; 408. Adjusting nut; 501. Feeding tray; 502. Feeding base; 503. Bearing; 504. Positioning block; 505. Tightening bolt; 506. Brake disc; 507. Brake; 508. Turntable; 509. Connecting bolt; 510. Annular connecting plate; 511. Connecting nut; 50101. Positioning boss; 501001. Limiting groove. DETAILED DESCRIPTION
[0113] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0114] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0115] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0116] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0117] Example 1:
[0118] like Figures 1 to 2 As shown, a steel coil circumferential packaging device includes:
[0119] A steel coil packaging and rotating transport device 1 is used to wrap a packing tape 6 around the outside of a steel coil 7 to be processed;
[0120] A steel coil strapping belt 6 welding device 2, which is used to weld the strapping belt 6 and the steel coil 7 to be processed;
[0121] The steel coil packing belt feeding device 4 is used to feed the packing belt 6 to the steel coil packing rotating transport device 1;
[0122] The steel coil strapping tape 6 feeding device 5 is used to feed the strapping tape 6 to the steel coil strapping tape feeding device 4 .
[0123] like Figures 3 to 6As shown, the steel coil packaging and rotating transportation device 1 includes a frame 101 and two parallel conveying roller groups. The conveying roller groups include multiple conveying rollers. The conveying rollers are rotatably connected to the frame 101. The two conveying roller groups are respectively provided with driving components for driving the conveying rollers in the conveying roller groups to rotate, and a conveying channel is formed on the two conveying roller groups; each conveying roller group is correspondingly provided with a clamping component, and a clamping position for clamping the steel coil 7 to be processed is formed between the two clamping components.
[0124] The clamping assembly includes a clamping mounting plate 111, a clamping cylinder 107, and two clamping rollers 108 rotatably connected to the clamping mounting plate 111. The shell of the clamping cylinder 107 is fixedly connected to the frame 101, and the output shaft of the clamping cylinder 107 is hinged to the clamping mounting plate 111.
[0125] The distance between the axes of the two clamping rollers 108 is smaller than the diameter of the steel coil 7 to be processed.
[0126] A guide rod 109 is fixed on the frame 101 and is arranged along the moving direction of the clamping mounting plate 111. A linear bearing 110 matching the guide rod 109 is fixed on the clamping mounting plate 111. The guide rod 109 is installed on the inner side of the linear bearing 110. The linear bearing 110 plays a guiding role during the movement of the clamping mounting plate 111.
[0127] The height of the clamping roller 108 is greater than the height of the steel coil 7 to be processed, and the full-size steel coil can be clamped to ensure the clamping effect.
[0128] The conveying roller and the clamping roller 108 are both structural parts made of wear-resistant steel. The conveying roller and the clamping roller 108 made of wear-resistant steel have good wear resistance and extend the service life of the device.
[0129] The conveyor rollers in the conveyor roller group are provided with gears. The gears of adjacent conveyor rollers are meshed through connecting gears to achieve synchronous and unidirectional rotation of the conveyor rollers. The conveyor roller group includes a conveyor roller group 102 and a conveyor roller group 2 103. The drive assembly includes a motor 104 and a motor 2 105. The output shaft of the motor 104 is fixed with a transmission gear 1, which meshes with the gears on the conveyor rollers in the conveyor roller group 102.
[0130] A transmission roller 106 is fixed on the output shaft of the motor 105 , and the transmission roller 106 is rotatably connected to the frame 101 . A transmission gear 2 is fixed on the transmission roller 106 , and the transmission gear 2 meshes with the gear on the transmission roller in the transmission roller group 2 103 .
[0131] Working process of steel coil packaging and rotating transport device 1:
[0132] Steel coil conveying workflow:
[0133] Motor 1 104 drives the conveyor rollers in conveyor roller group 102 to rotate, and motor 2 105 drives the conveyor rollers in conveyor roller group 2 103 to rotate. The two rotate in the same direction. Conveyor roller group 102 and conveyor roller group 2 103 receive the steel coils transported by the upstream transport roller and continue to transport the steel coils downstream, or transport the steel coils to the center position of the steel coil packaging and rotating transport device 1 to wait for packaging.
[0134] Tightening steel coil workflow:
[0135] After the steel coil is transported to the center of the steel coil packaging and rotating transport device 1, the output shaft of the clamping cylinder 107 extends, pushing the two clamping mounting plates 111 toward each other, causing the clamping rollers 108 on the two clamping mounting plates 111 to clamp the steel coil 7 to be processed. Motor 1 104 and motor 2 105 are controlled to rotate in opposite directions. At this time, the conveyor rollers in conveyor roller group 102 and conveyor roller group 2 103 rotate in opposite directions, driving the steel coil 7 to be processed. Under the clamping action of the four clamping rollers 108, the outer ring of the steel coil is tightened. This tightening of the outer ring of the steel coil makes the packaged steel coil more secure.
[0136] Wrap and tighten the strapping belt 6 working process:
[0137] After the head of the strapping tape 6 is welded to the tongue and tail of the steel coil 7 to be processed, the output shaft of the tightening cylinder 107 extends, pushing the two clamping mounting plates 111 toward each other, causing the clamping rollers 108 on the two clamping mounting plates 111 to tightly grip the steel coil 7 to be processed. Motor 1 104 and motor 2 105 are controlled to rotate in opposite directions. At this time, the conveyor rollers in conveyor roller group 102 and conveyor roller group 2 103 rotate in opposite directions, driving the steel coil 7 to be processed to rotate. During the rotation of the steel coil, the clamping roller 108 presses the strapping tape 6 brought into the steel coil against the outer circumference of the steel coil, making it fit tightly. As the steel coil rotates, the strapping tape 6 is tightly wrapped around the outer circumference of the steel coil. This system can achieve the winding and tightening of thick strapping tape 6 with a thickness of 2mm-3mm during the steel coil packaging process, improving the quality of steel coil packaging.
[0138] By adjusting the rotation direction of motor 1 104 and motor 2 105 to control the same or opposite rotation directions of the conveyor rollers in conveyor roller group 1 102 and conveyor roller group 2 103, the transportation or rotation of the steel coil 7 to be processed can be achieved. The arrangement of the device is more compact and can be seamlessly connected with the steel coil transport roller line to achieve the transportation and rotation of the steel coil.
[0139] like Figures 7 to 9As shown, the steel coil packing tape 6 welding device 2 includes a welding base 201, a welding assembly 202, and a pressure wheel 203. The pressure wheel 203 is rotatably connected to the pressure rod 208. The pressure rod 208 is movably connected to the welding base 201. The welding assembly 202 is movably connected to the welding base 201. The welding assembly 202 is correspondingly provided with a welding linear drive assembly 204 for driving the welding assembly 202 to move. The pressure rod 208 is correspondingly provided with a pressure linear motion assembly 205 for driving the pressure rod 208 to move. The moving directions of the welding assembly 202 and the pressure rod 208 are consistent.
[0140] The welding linear drive assembly 204 is a welding drive cylinder 107, the housing of which is hinged to the welding base 201, and the output shaft of which is hinged to the welding assembly 202. The clamping linear motion assembly 205 is a clamping cylinder 107, the housing of which is fixedly connected to the welding base 201, and the output shaft of which is fixedly connected to the clamping rod 208.
[0141] A clamping guide block 207 is fixed to the clamping rod 208, and a guide base plate 217 is fixed to the welding base 201. Guide side plates 218 are fixed to both sides of the guide base plate 217, and a guide top plate 219 is fixed to the top of the guide side plates 218. A clamping guide channel that matches the clamping guide block 207 is formed between the base plate 217, the top plate 219, and the two side plates 218. The clamping guide block 207 is installed inside the clamping guide channel. The clamping guide channel plays a guiding role during the movement of the clamping rod 208, making the movement of the clamping rod 208 more stable.
[0142] A clamping slide 220 is fixed on the end faces of the bottom plate 217, the top plate 219, and the two side plates 218 adjacent to the guide channel. The clamping slide 220 is a structural component made of nylon. The clamping slide 220 made of nylon has good wear resistance, which extends the service life of the device, and the smooth surface reduces the resistance to the movement of the clamping guide block 207.
[0143] Welding guide blocks 206 are fixed on both sides of the welding assembly 202, and two corresponding inverted L-shaped guide plates 216 are fixed on the welding base 201. A welding guide channel matching the welding guide block 206 is formed between the welding base 201 and the two inverted L-shaped guide plates 216. The welding guide block 206 is installed on the inner side of the welding guide channel. The welding guide channel plays a guiding role during the movement of the welding assembly 202, making the movement process of the pressure welding assembly 202 more stable.
[0144] A welding slide 221 is fixed to the end surfaces of the welding base 201 and the inverted L-shaped guide plate 216 adjacent to the welding guide channel. Made of nylon, this material offers excellent wear resistance, extending the life of the device. Its smooth surface also reduces resistance to the movement of the pressing guide block 207.
[0145] The axis of the pressure wheel 203 is arranged perpendicular to the welding base 201. A pressure annular groove 20301 is formed on the side wall of the pressure wheel 203. The depth of the pressure annular groove 20301 is less than the thickness of the strapping tape 6, and the width of the pressure annular groove 20301 matches the width of the strapping tape 6. The annular groove plays a role in positioning the strapping tape 6 and preventing the strapping tape 6 from shifting.
[0146] The welding assembly 202 is a resistance welding machine, which includes two welding guns 20201 . The two welding guns 20201 are of the same height and are respectively located on both sides of the axis of the pressure wheel 203 .
[0147] A limit plate 215 is fixed to the welding assembly 202, and a limit mounting seat 209 is fixed to the welding base 201. The limit mounting seat 209 has a threaded hole. A limit bolt 210 is correspondingly provided on the limit plate 215 and is threadedly connected to the limit mounting seat 209. The limit bolt 210 limits the movement of the welding assembly 202 and prevents the welding assembly 202 from being damaged. The stud of the limit bolt 210 limits the limit plate 215. A buffer 211 is fixed to the end of the stud adjacent to the limit plate 215. The buffer 211 acts as a buffer to prevent the limit bolt 210 from damaging the limit plate 215, making the limiting process more stable and reducing the shaking of the welding assembly 202.
[0148] The welding base 201 is provided with position sensor 1 and position sensor 2. The position sensor corresponds to the position of the limit plate 215 when the welding assembly 202 is in the retracted state, and the position sensor 2 corresponds to the position of the limit plate 215 when the welding assembly 202 is in the extended state. An adjustment plate 212 is fixedly provided on the welding base 201. The adjustment plate 212 is provided with a strip through hole 21201 arranged along the moving direction of the welding assembly 202. The position sensor 2 can be movably connected to the inner side of the strip through hole 21201, and the position of the position sensor 2 can be adjusted according to the welding position.
[0149] Working process of steel coil strapping 6 welding device 2:
[0150] During each steel coil packaging process, the strapping tape 6 needs to be welded twice, the first welding of the strapping tape 6 head and the second welding of the strapping tape 6 tail. The specific working process of the strapping tape 6 welding device is as follows:
[0151] In step 1, when the head of the strapping tape 6 reaches the welding position, the output shaft of the clamping cylinder 107 extends, pushing the clamping wheel 203 to move in the direction of the steel coil. The clamping wheel 203 presses the head of the strapping tape 6 against the steel coil tongue. Then, the output shaft of the welding drive cylinder 107 extends, pushing the welding machine assembly toward the steel coil until the limit plate 215 on the welding machine assembly contacts the buffer 211 and is limited. At this time, the position sensor 2 receives the position signal of the limit plate 215, and the output shaft of the welding drive cylinder 107 stops. The welding machine assembly starts welding, welding the head of the strapping tape 6 to the steel coil tongue, and forming two corresponding welding points with the welding gun 20201-1 and the welding gun 20201-2 of the welding machine assembly.
[0152] Step 2: After welding is completed, the output shaft of the welding drive cylinder 107 contracts, pulling the welding machine assembly to reset. The position sensor detects the position signal of the limit plate 215, and the output shaft of the drive cylinder 107 stops contracting. The pressure wheel 203 keeps the strapping belt 6 pressed. The annular groove on the pressure wheel 203 prevents the strapping belt 6 from shifting up and down during the packaging process.
[0153] Step 3: When the tail of the strapping tape 6 reaches the welding position, the welding drive cylinder 107 repeats the action in step 1 to complete the welding of the tail of the strapping tape 6.
[0154] The welding process is simple and improves work efficiency compared to manual welding. The contact between the strapping tape 6 and the side wall of the steel coil is closer, which improves the welding strength and makes the connection between the strapping tape 6 and the steel coil tighter.
[0155] A single-sided double-spot resistance welding machine is used to form two welding points in a single welding, which has beautiful welding points and high welding strength; the welding speed is fast, which can speed up the production rhythm; before welding, a pressure wheel 203 is used to pre-tighten the strapping belt 6, making the welding process more reliable and the welding quality more stable; the welding machine unit adopts an adjustable installation method, which can adapt to the welding of strapping belt 6 for steel coils of different diameters, thereby enhancing the applicability of the equipment; the welding process can be automatically controlled without the need for human intervention, thereby improving the production efficiency of the strapping link.
[0156] like Figures 18 to 20 As shown, the steel coil circumferential packing equipment further includes a packing belt 6 guide device 3, which includes a guide base 401 and two parallel side guide plates 402. The bottom ends of the two side guide plates 402 are fixedly connected to the guide base 401. A packing belt 6 guide channel is formed between the two side guide plates 402. One end of the packing belt 6 guide channel corresponds to the discharge port of the packing belt 6 feeding device, and the other end corresponds to the side wall of the steel coil 7 to be processed.
[0157] A vertical guide wheel 405 is provided on the guide base 401, and the vertical guide wheel 405 is rotatably connected to the guide base 401. There are multiple vertical guide wheels 405, and they are evenly arranged along the length direction of the side guide plate 402. The side walls of the vertical guide wheels 405 protrude from the end face of the side guide plate 402 adjacent to the guide channel of the strapping belt 6. Every two vertical guide wheels 405 are correspondingly arranged to form a guide wheel group; a roller guide channel is formed between the two vertical guide wheels 405 of each guide wheel group; the strapping belt 6 moves in the roller guide channel, and the vertical guide wheel 405 and the flat guide wheel 403 rotate with the movement of the strapping belt 6, thereby reducing scratches on the strapping belt.
[0158] The roller guide channel of each guide wheel group is correspondingly provided with a flat guide wheel 403 group, and the flat guide wheel group includes two flat guide wheels 403, which are rotatably connected to the guide base 401. The roller guide channel is located between the two flat guide wheels 403, and the lower flat guide wheel 403 is rotatably fixedly connected to the guide base 401, and the upper flat guide wheel 403 is rotatably connected to the flat guide mounting plate. An adjustment hole is provided on the guide mounting plate, and a mounting screw 404 is fixedly provided on the guide base 401. The mounting bolt passes through the adjustment hole, and two adjusting nuts 408 are correspondingly provided on the mounting screw 404. The adjusting nuts 408 are threadedly connected to the mounting screw 404 and clamp the guide mounting plate; the adjusting nuts 408 can adjust the distance between the upper flat guide wheel 403 and the guide base 401, which is suitable for strapping belts 6 of different widths.
[0159] One end of the side guide plate 402 adjacent to the strapping belt 6 feeding device is bent outward to form an inclined plate 406, and a trapezoidal guide channel is formed between the two inclined plates 406. A cover plate 407 is fixed on the two inclined plates 406, and the trapezoidal guide channel plays a guiding role for the guide belt.
[0160] like Figures 10 to 17 As shown, the steel coil packing and conveying device 4 includes:
[0161] The strap length detection component 303 detects the moving length of the strapping strap 6;
[0162] The clamping and conveying assembly 304 clamps the strapping belt 6 and drives the strapping belt 6 to move to the strap cutting assembly 305;
[0163] The tensioning assembly 302 is used to clamp the strapping belt 6, so that tension is generated on the strapping belt 6 between the tensioning assembly 302 and the pinching assembly 304. The strap length detection assembly 303 is installed between the pinching assembly 304 and the tensioning assembly 302;
[0164] The tape cutting assembly 305 cuts the packing tape 6 .
[0165] The pinch assembly 304 includes an active pinch roller 30402 and a driven pinch roller 30401 corresponding to the active pinch roller 30402. The active pinch roller 30402 is provided with a pinch rotation drive assembly 30407 for driving the active pinch roller 30402 to rotate. The driven pinch roller 30401 is rotationally connected to a pinch slide 30405. The pinch slide 30405 is provided with a pinch linear motion assembly 30406 for driving the slide to move linearly.
[0166] A clamping position for clamping the strapping belt 6 is formed between the active pinch roller 30402 and the driven pinch roller 30401.
[0167] The pinching and rotating drive assembly 30407 is a servo motor, the motor housing is fixedly connected to the tape feeding base 301, and the output shaft of the motor is fixedly connected to the active pinch roller 30402;
[0168] The pinching linear motion component 30406 is a cylinder 107, the housing of the cylinder 107 is hinged to the tape feeding base 301, and the output shaft of the cylinder 107 is hinged to the pinching slide 30405;
[0169] A pinching annular boss 30404 is fixedly provided on the side wall of the active pinching roller 30402, and a pinching annular groove 30403 matching the pinching annular boss 30404 is opened on the side wall of the driven pinching roller 30401, and a clamping position for clamping the strapping belt 6 is formed between the pinching annular boss 30404 and the pinching annular groove 30403; the pinching annular boss 30404 and the pinching annular groove 30403 play a positioning role for the strapping belt 6 to prevent it from sliding in the vertical direction.
[0170] The outer surfaces of the pinching annular boss 30404 and the pinching annular groove 30403 are both provided with anti-skid patterns, which increase the friction between the active pinching roller 30402, the driven pinching roller 30401 and the strapping belt 6.
[0171] The tensioning assembly 302 includes a movable tensioning roller 30202 and two fixed tensioning rollers 30201. The fixed tensioning roller 30201 is rotatably connected to the tape feed base 301. The movable tensioning roller 30202 is rotatably connected to the tensioning slide 30204. The tensioning slide 30204 is provided with a tensioning linear motion assembly for driving the tensioning slide 30204 to move linearly. The tensioning slide 30204 is movably connected to the tape feed base 301.
[0172] The two fixed tensioning rollers 30201 are arranged perpendicular to the tape feeding base 301 , and the movable tensioning roller 30202 corresponds to the gap position between the two fixed tensioning rollers 30201 .
[0173] The tensioning linear motion assembly includes a tensioning screw 30203 and a tensioning nut 30205 matching the tensioning screw 30203. The tensioning nut 30205 is fixedly connected to the tape feeding base 301. The tensioning screw 30203 and the tensioning nut 30205 are installed in coordination.
[0174] A tensioning limit disc 30207 is fixedly provided at one end of the tensioning screw 30203. The diameter of the tensioning limit disc 30207 is larger than that of the tensioning screw 30203. A handle is fixedly provided at the other end. A limit groove matching the tensioning limit disc 30207 is formed on the tensioning slide 30204. The tensioning limit disc 30207 is installed inside the limit groove.
[0175] The sidewalls of the movable tensioning roller 30202 and the fixed tensioning roller 30201 are each provided with an annular tensioning groove 30206 that matches the strapping strap 6. The width of the annular tensioning groove 30206 matches the width of the strapping strap 6 and acts as a limiter for the strapping strap 6, preventing it from moving up and down. Rotating the tensioning screw 30203 can move the tensioning slide 30204 toward or away from the fixed tensioning roller 30201, facilitating the placement of the strapping strap 6 and allowing for the clamping of straps 6 of varying thicknesses.
[0176] The tape cutting assembly 305 includes a fixed cutting blade 30501 and a movable cutting blade 30502. The fixed cutting blade 30501 is fixedly connected to the tape feeding base 301. The movable cutting blade 30502 is provided with a tape cutting linear motion assembly 30504 for driving the movable cutting blade 30502 to move linearly.
[0177] The tape cutting linear motion component 30504 is a hydraulic cylinder, the housing of which is fixedly connected to the tape feeding base 301, and the output shaft of which is fixedly connected to the movable cutting blade 30502 via the tape cutting slide 30503;
[0178] A working position for cutting the strapping tape 6 is formed between the fixed cutting blade 30501 and the movable cutting blade 30502 .
[0179] The blade of the fixed shear blade 30501 is arranged perpendicular to the tape feeding base 301, and the blade of the movable shear blade 30502 is arranged obliquely. The angle between the blade of the movable shear blade 30502 and the blade of the fixed shear blade 30501 is 2.5°.
[0180] The height of the fixed cutting blade 30501 and the movable cutting blade 30502 is greater than the width of the strapping tape 6;
[0181] There is a gap between the side wall of the fixed shearing blade 30501 adjacent to the movable shearing blade 30502 and the movable shearing blade 30502, and the width of the gap is 0.25 mm.
[0182] The tape length detection assembly 303 includes a detection roller 30301 and a tension roller 30302. The detection roller 30301 is rotatably connected to the tape feed base 301. An encoder 30303 is correspondingly provided on the detection roller 30301. The housing of the encoder 30303 is fixedly connected to the tape feed base 301. The output shaft of the encoder 30303 is coaxially arranged with the detection roller 30301 and is fixedly connected to the detection roller 30301.
[0183] The tension roller 30302 is rotatably connected to the detection slide 30304. A guide rail is fixed on the base. The detection slide 30304 is movably connected to the guide rail. The detection slide 30304 is correspondingly provided with a detection linear motion component that drives the detection slide 30304 to move in the direction of the guide rail.
[0184] A clamping position for clamping the strapping belt 6 is formed between the detection roller 30301 and the tensioning roller 30302.
[0185] The linear motion detection assembly includes a detection screw 30305 and a detection nut 30308 that matches the detection screw 30305. The detection nut 30308 is fixedly connected to the tape feeding base 301. The detection screw 30305 and the detection nut 30308 are installed in coordination.
[0186] A handle is fixed at one end of the detection screw 30305, and the position of the detection screw 30305 corresponds to that of the detection slide 30304.
[0187] A tightening plate 30306 is provided between the detection slide 30304 and the detection linear motion assembly. A guide hole is provided on the tightening plate 30306, and a tightening guide rod 30310 is provided in the guide hole. The tightening guide rod 30310 passes through the guide hole and is fixedly connected to the detection slide 30304 with threads; the detection screw 30305 is rotated to move the detection slide 30304 toward or away from the detection roller 30301, which is convenient for placing the strapping tape 6, and the tightening force of the tightening roller 30302 can be adjusted, which is suitable for strapping tapes 6 of different specifications.
[0188] A compression spring 30309 is provided between the detection slide plate 30304 and the tightening plate 30306 , and the compression spring 30309 is installed on the outside of the tightening guide rod 30310 ;
[0189] A detection limit disc 30307 is fixedly mounted on the end of the detection screw 30305 away from the handle. The diameter of the detection limit disc 30307 is larger than that of the detection screw 30305. A rotating block corresponding to the detection limit disc 30307 is fixedly mounted on the tightening plate 30306. A rotating groove corresponding to the detection limit disc 30307 is defined in the rotating block. The detection limit disc 30307 is mounted inside the rotating groove.
[0190] The side walls of the detection roller 30301 and the tensioning roller 30302 are both provided with anti-slip grooves. The anti-slip grooves increase the friction between the detection roller 30301 and the strapping belt 6, so that the linear speed of the side wall of the detection roller 30301 is the same as the moving speed of the strapping belt 6, thereby improving the accuracy of the detection.
[0191] Working process of steel coil packing and conveying device 4:
[0192] The strapping process involves preparatory work before feeding, which is only performed before the first wrapping or after replacing the strapping rolls. The outermost coil of the strapping roll is manually fed into the strapping feeder. The strapping head passes through the tensioning assembly 302, the strap length detection assembly 303, and the pinch assembly 304, until it reaches the cutting position of the strap cutting assembly 305. The handle in the tensioning assembly 302 is turned to move the active tensioning roller 30202 toward the fixed tensioning roller 30201, adjusting the gap between them and tightening the strapping roll 6. The handle in the strap length detection assembly 303 is turned to move the tensioning roller 30302 toward the detection roller 30301 until it presses the strapping roll 6 against the detection roller 30301. The output shaft of the cylinder 107 in the pinch assembly 304 is retracted, maintaining a certain opening between the active pinch roller 30402 and the driven pinch roller 30401 to allow the strap 6 to pass through. The output shaft of the hydraulic cylinder in the strap cutting assembly 305 is in a retracted state, and a certain gap is maintained between the movable cutting blade 30502 and the fixed cutting blade 30501 to allow the strapping belt 6 to pass through.
[0193] Tape feeding process:
[0194] The output shaft of the cylinder 107 in the pinch assembly 304 extends, pushing the pinch slide 30405 to move. This causes the driven pinch roller 30401 on the pinch slide 30405 to press the strapping tape 6 against the active pinch roller 30402. The servo motor then rotates the active pinch roller 30402, driving the strapping tape 6 forward and conveying it through the shear assembly 305 toward the steel coil. The tensioning assembly 302 clamps the strapping tape 6, creating a certain tension between the pinch assembly 304 and the tensioning assembly 302. This tension straightens the strapping tape 6, facilitating subsequent conveying. During the conveying of the strapping tape 6, the detection roller 30301 of the strap length detection assembly 303 rotates passively, and the encoder 30303 connected to it detects the conveyed length of the strapping tape 6 in real time. When the encoder 30303 detects that the conveying length of the strapping tape 6 reaches the set value, the clamping assembly 304 stops feeding the tape, and the output shaft of the hydraulic cylinder in the tape cutting assembly 305 extends, quickly pushing the movable cutting blade 30502 toward the fixed cutting blade 30501 to cut the strapping tape 6.
[0195] The machine can automatically feed thick strapping tape 6 continuously during the packaging process, automatically control the length of the strapping tape, and automatically cut the strapping tape, thus realizing the automation of the strapping process and greatly improving the efficiency of steel coil packaging. The equipment is compact, simple and easy to maintain, reducing the labor intensity of workers.
[0196] like Figures 21 to 24 As shown, the feeding device 5 of the steel coil strapping tape 6 includes a turntable 508, a feeding base 502, and a feeding tray 501. The turntable 508 is rotatably connected to the feeding base 502, and the feeding tray 501 is detachably connected to the turntable 508. A positioning boss 50101 that matches the center hole of the strapping tape 6 roll is fixedly provided on the upper end of the feeding tray 501. A plurality of positioning blocks 504 are fixed on the positioning boss 50101. The positioning blocks 504 have threaded holes corresponding to the inner walls of the strapping tape 6 rolls. The inner walls of the strapping tape 6 rolls are correspondingly provided with tightening bolts 505. The tightening bolts 505 are threadedly connected to the positioning blocks 504. The tightening bolts 505 tighten the inner walls of the strapping tape 6 rolls. There are four positioning blocks 504, and they are evenly arranged axially along the axis of the feeding tray 501.
[0197] The turntable 508 is rotatably connected to the feeding base 502 via the bearing 503 . The turntable 508 is fixedly connected to the outer ring of the bearing 503 , and the base is fixedly connected to the inner ring of the bearing 503 .
[0198] A brake disc 506 is provided on the outer ring of bearing 503, and a brake 507 corresponding to brake disc 506 is fixed to feed base 502. Brake 507 includes two corresponding brake pads, forming a brake clamping position between the two brake pads. Brake disc 506 is mounted between the two brake pads, and the brake pads are provided with a drive assembly that drives the brake pads to move and clamp brake disc 506. Brake 507 is conventional technology, and its specific structure and connection method are not detailed here.
[0199] The brake disc 506 is a structural component made of wear-resistant steel, which extends the service life of the device.
[0200] A circular mounting groove is provided at the bottom of the feed tray 501, and a circular mounting boss matching the circular mounting groove is provided at the upper end of the turntable 508. The circular mounting groove is coaxially arranged with the feed tray 501, and the circular mounting boss is installed on the inner side of the circular mounting groove. The circular mounting boss is coaxially arranged with the turntable 508, and the positioning boss 50101 is coaxially arranged with the feed tray 501.
[0201] The turntable 508 is provided with a plurality of connecting bolts 509 , in which there are four connecting bolts 509 . The four connecting bolts 509 are evenly arranged axially along the axis of the turntable 508 .
[0202] The feed tray 501 is fixed with an annular connecting plate 510. The sidewall of the annular connecting plate 510 is provided with a retaining groove 501001 that matches the connecting bolt 509. One end of the connecting bolt 509 is hinged to the turntable 508, and the other end is mounted inside the retaining groove 501001. The end of the connecting bolt 509 facing away from the turntable 508 is provided with a connecting nut 511, which is threadedly connected to the connecting bolt 509 and tightens against the annular connecting plate 510. There are multiple feed trays 501, each with a different diameter. Different models have different positioning bosses 50101, suitable for six rolls of strapping tape with different inner diameters, expanding the device's applicability. The feed tray 501 is detachably connected to the turntable 508 via the connecting bolt 509.
[0203] Working process of steel coil strapping 6 feeding device 5:
[0204] Feeding operation process: The brake pad of the brake 507 is in the open state and does not brake the brake disc 506. The feeding disc 501 can rotate freely under the action of external force. When the steel coil is packaged, the belt feeding device pulls the strapping belt 6 to move at a constant speed. The strapping belt 6 is pulled by the strapping belt 6 and rotates together with the feeding disc 501. The strapping belt 6 is continuously released during the passive rotation process. The belt feeding device element transports the released strapping belt 6 to the packaging position.
[0205] When a steel coil is packaged, the belt feeding device stops feeding the strapping tape 6, and the two brake pads of the brake 507 clamp the brake disc 506, so that the feed disc 501 and the strapping tape 6 rolls stop rotating to prevent the two from continuing to rotate due to inertia, causing the outer ring of the strapping tape 6 rolls to loosen.
[0206] The operation process of replacing or replenishing 6 rolls of strapping tape: first install 6 new rolls of strapping tape on another supply tray 501 offline, loosen the connecting nut 511 and turn the connecting bolt 509 to release the limit on the annular connecting plate 510, remove the supply tray 501 on the production line from the turntable 508, and then install the supply tray 501 with 6 new rolls of strapping tape installed on the turntable 508.
[0207] Loosen the connecting nut 511, turn the connecting bolt 509 outward, move the connecting bolt 509 out of the limiting groove 501001, use a crane to lift the feed tray 501, and complete the quick disassembly of the feed tray 501. The installation of the feed tray 501 is the opposite of the above disassembly process, which will not be repeated here. The process of installing and disassembling the feed tray 501 is simple and convenient, which improves the work efficiency of replacing or replenishing 6 rolls of strapping tape.
[0208] The offline operation process of installing 6 rolls of strapping tape on the feeding tray 501 is as follows: first place 6 rolls of strapping tape on the feeding tray 501, fit the center hole of 6 rolls of strapping tape on the positioning boss 50101, turn the tightening bolt 505 to tighten the inner wall of the strapping tape 6, and fix the 6 rolls of strapping tape on the feeding tray 501. The process of installing 6 rolls of strapping tape is convenient and improves work efficiency.
[0209] The operation process of the packaging equipment is simple and automated
[0210] The strapping equipment uses thick steel strapping (6) with a thickness of 2-3mm to strap steel coils. The ends of the strapping strap (6) are welded to the ends of the steel coil tongue. The inherent strength of the thick strapping strap (6) and the welded attachment method provide a more secure and reliable strapping quality. The equipment features a compact layout, a simple structure, and easy maintenance, seamlessly integrating with existing production lines. The simple method allows for a fast strapping cycle and allows for automation of the strapping process, significantly improving production efficiency. The strapping strap (6) is highly compatible and can be used with steel straps ranging in thickness from 2-3mm and widths from 30-50mm. Users can use slits from their own steel coils to obtain the strapping straps, eliminating the need to purchase specialized steel straps for finished product strapping and reducing production costs.
[0211] Example 2:
[0212] A packaging method using the steel coil circumferential packaging device described in the first embodiment includes the following steps:
[0213] S1, moving the steel coil 7 to be processed to the clamping position of the steel coil packaging and rotating transport device 1;
[0214] S2, the clamping assembly clamps the outer wall of the steel coil 7 to be processed, and the steel coil 7 to be processed rotates to tighten the steel coil 7 to be processed. When the tongue and tail of the steel coil 7 to be processed reach the welding position of the strapping belt 6, the steel coil 7 to be processed stops rotating;
[0215] S3, the strapping belt 6 feeding device arranges the strapping belt 6 in the strapping belt 6 feeding device and conveys it through the strapping belt 6 guide device 3. When the strapping belt 6 head reaches the strapping belt 6 welding position, the strapping belt 6 feeding device stops feeding;
[0216] S4, the strapping tape 6 welding device welds the strapping tape 6 head to the steel tongue tail;
[0217] S5, the packaging rotating transport device drives the steel coil 7 to be processed to rotate, and the steel coil 7 to be processed pulls the strapping belt 6 when rotating, so that the strapping belt 6 feeding device continuously releases the strapping belt 6, and the packaging rotating transport device wraps the strapping belt 6 around the outer ring of the steel coil when the steel coil 7 to be processed rotates;
[0218] S6, the strapping belt 6 feeding device cuts the strapping belt 6 when it detects that the strapping belt 6 release reaches the set value;
[0219] S7, the packaging rotation transport device continues to drive the steel coil 7 to be processed to rotate until the tail of the packaging belt 6 reaches the welding position, and the steel coil 7 to be processed stops rotating;
[0220] S8, the strapping belt 6 welding device welds the strapping belt 6 tail to the steel tongue tail.
[0221] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.
[0222] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A steel coil circumferential packaging device, characterized in that: include: A steel coil packaging and rotating transport device (1) is used to wrap a packaging belt (6) around the outside of a steel coil (7) to be processed; A steel coil strapping tape (6) welding device (2) for welding the strapping tape (6) and the steel coil (7) to be processed; A steel coil packing belt feeding device (4) for feeding a packing belt (6) to the steel coil packing rotating transport device (1); A steel coil strapping tape (6) feeding device (5) for feeding the strapping tape (6) to the steel coil strapping tape feeding device (4); The steel coil packing tape (6) welding device (2) comprises a welding base (201), a welding assembly (202), and a pressure wheel (203), wherein the pressure wheel (203) is rotatably connected to a pressure rod (208), the pressure rod (208) is movably connected to the welding base (201), the welding assembly (202) is movably connected to the welding base (201), the welding assembly (202) is correspondingly provided with a welding linear drive assembly (204) for driving the welding assembly (202) to move, the pressure rod (208) is correspondingly provided with a pressure linear motion assembly (205) for driving the pressure rod (208) to move, and the moving directions of the welding assembly (202) and the pressure rod (208) are consistent; The welding linear drive assembly (204) is a welding drive cylinder, the shell of the welding drive cylinder is hinged to the welding base (201), and the output shaft of the welding drive cylinder is hinged to the welding assembly (202); A pressing guide block (207) is fixedly provided on the pressing rod (208), a guide base plate (217) is fixedly provided on the welding base (201), guide side plates (218) are fixedly provided on both sides of the guide base plate (217), a guide top plate (219) is fixedly provided on the top of the guide side plate (218), a pressing guide channel matching the pressing guide block (207) is formed between the guide base plate (217), the guide top plate (219) and the two guide side plates (218), and the pressing guide block is installed on the inner side of the guide channel; A pressing slide plate (220) is fixedly provided on the end surfaces of the guide bottom plate (217), the guide top plate (219), and the two guide side plates (218) adjacent to the guide channel. The pressing slide plate (220) is a structural member made of nylon. Welding guide blocks (206) are fixedly provided on both sides of the welding assembly (202), and two corresponding inverted L-shaped guide plates (216) are fixedly provided on the welding base (201). A welding guide channel matching the welding guide blocks (206) is formed between the welding base (201) and the two inverted L-shaped guide plates (216). The welding guide blocks (206) are installed inside the welding guide channel. The end surfaces of the welding base (201) and the inverted L-shaped guide plates (216) adjacent to the welding guide channel are both fixedly provided with welding slide plates (221), and the welding slide plates (221) are structural components made of nylon. The axis of the pressing wheel (203) is arranged perpendicular to the welding base (201), and a pressing annular groove (20301) is provided on the side wall of the pressing wheel (203), the depth of the pressing annular groove (20301) is less than the thickness of the strapping tape (6), and the width of the pressing annular groove (20301) matches the width of the strapping tape (6); The welding assembly (202) is a resistance welding machine, which includes two welding guns (20201). The two welding guns (20201) are of the same height and are respectively located on both sides of the axis of the pressure wheel (203); A limiting plate (215) is fixedly provided on the welding assembly (202), a limiting mounting seat (209) is fixedly provided on the welding base (201), a threaded hole is provided on the limiting mounting seat (209), and a limiting bolt (210) is correspondingly provided on the limiting plate (215), and the limiting bolt (210) is threadedly connected to the limiting mounting seat (209); The stud of the limiting bolt (210) limits the limiting plate (215), and a buffer (211) is fixedly provided at one end of the stud adjacent to the limiting plate (215); The welding base (201) is provided with a position sensor 1 (213) and a position sensor 2 (214), wherein the position sensor 1 (213) corresponds to the position of the limit plate (215) when the welding assembly (202) is in a retracted state, and the position sensor 2 (214) corresponds to the position of the limit plate (215) when the welding assembly (202) is in an extended state; An adjustment plate (212) is fixedly provided on the welding base (201), and a strip-shaped through hole (21201) is provided on the adjustment plate (212) along the moving direction of the welding assembly (202), and the second position sensor (214) can be movably connected to the inner side of the strip-shaped through hole (21201).
2. The steel coil circumferential packaging equipment according to claim 1, characterized in that: The steel coil packaging and rotating transport device (1) comprises a frame (101) and two parallel conveying roller groups, wherein the conveying roller groups comprise a plurality of conveying rollers, the conveying rollers being rotatably connected to the frame (101), the two conveying roller groups being respectively provided with drive components for driving the conveying rollers in the conveying roller groups to rotate, and conveying channels being formed on the two conveying roller groups; Each of the conveying roller groups is provided with a corresponding clamping assembly, and a clamping position for clamping the steel coil (7) to be processed is formed between the two clamping assemblies; The clamping assembly comprises a clamping mounting plate (111), a clamping cylinder, and two clamping rollers (108) rotatably connected to the clamping mounting plate (111); a housing of the clamping cylinder is fixedly connected to the frame (101); and an output shaft of the clamping cylinder is hinged to the clamping mounting plate (111); The distance between the axes of the two clamping rollers (108) is smaller than the diameter of the steel coil (7) to be processed; The frame (101) is fixedly provided with a guide rod (109) arranged along the moving direction of the clamping mounting plate (111), the clamping mounting plate (111) is fixedly provided with a linear bearing (110) matching the guide rod (109), and the guide rod (109) is installed on the inner side of the linear bearing (110); The height of the clamping roller (108) is greater than the height of the steel coil (7) to be processed; The conveying roller and the clamping roller (108) are both structural parts made of wear-resistant steel; The conveying rollers in the conveying roller group are provided with gears, and the gears of adjacent conveying rollers are meshed through connecting gears. The conveying roller group includes a conveying roller group 1 (102) and a conveying roller group 2 (103). The driving assembly includes a motor 1 (104) and a motor 2 (105). A transmission gear 1 is fixed on the output shaft of the motor 1 (104). The transmission gear 1 is meshed with the gear on the conveying roller in the conveying roller group 1 (102). A transmission roller (106) is fixedly provided on the output shaft of the second motor (105), and the transmission roller (106) is rotatably connected to the frame (101). A transmission gear (2) is fixedly provided on the transmission roller (106), and the transmission gear (2) is engaged with the gear on the transmission roller in the second transmission roller group (103).
3. The steel coil circumferential packaging equipment according to claim 1, characterized in that: The steel coil circumferential packing device further comprises a packing belt (6) guide device (3), the packing belt (6) guide device (3) comprising a guide base (401), two parallel side guide plates (402), the bottom ends of the two side guide plates (402) being fixedly connected to the guide base (401), a packing belt (6) guide channel being formed between the two side guide plates (402), one end of the packing belt (6) guide channel corresponding to the discharge port of the packing belt (6) feeding device, and the other end corresponding to the side wall of the steel coil (7) to be processed; The guide base (401) is provided with a vertical guide wheel (405), and the vertical guide wheel (405) is rotatably connected to the guide base (401). The number of the vertical guide wheels (405) is multiple and is evenly arranged along the length direction of the side guide plate (402). The side wall of the vertical guide wheel (405) protrudes from the end surface of the side guide plate (402) adjacent to the guide channel of the packing belt (6). Every two vertical guide wheels (405) are correspondingly arranged to form a guide wheel group; a roller guide channel is formed between the two vertical guide wheels (405) of each guide wheel group; Each roller guide channel of the guide wheel group is provided with a flat guide wheel (403) group, the flat guide wheel group includes two flat guide wheels (403), the flat guide wheels (403) are rotatably connected to the guide base (401), the roller guide channel is located between the two flat guide wheels (403), one of the flat guide wheels (403) is rotatably fixedly connected to the guide base (401), and the other flat guide wheel (403) is rotatably connected to the flat guide mounting plate, an adjustment hole is provided on the guide mounting plate, a mounting screw (404) is fixedly provided on the guide base (401), the mounting screw (404) passes through the adjustment hole, and the mounting screw (404) is provided with two adjustment nuts (408), the adjustment nuts (408) are both threadedly connected to the mounting screw (404) and clamp the guide mounting plate; One end of the side guide plate (402) adjacent to the strapping belt (6) feeding device is bent outward to form an inclined plate (406), a trapezoidal guide channel is formed between the two inclined plates (406), and a cover plate (407) is fixed on the two inclined plates (406).
4. The steel coil circumferential packaging equipment according to claim 1, characterized in that: The steel coil packing and conveying device (4) comprises: A strap length detection component (303), wherein the strap length detection component (303) detects the moving length of the strapping strap (6); a strap cutting assembly (305), wherein the strap cutting assembly (305) cuts the strapping strap (6); A clamping assembly (304), wherein the clamping assembly (304) clamps the strapping belt (6) and drives the strapping belt (6) to move to the strap cutting assembly (305); The tensioning assembly (302) is used to clamp the strapping belt (6) so as to generate tension on the strapping belt (6) between the tensioning assembly (302) and the clamping assembly (304); the belt length detection assembly (303) is installed between the clamping assembly (304) and the tensioning assembly (302).
5. The steel coil circumferential packaging equipment according to claim 4, characterized in that: The pinching assembly (304) includes an active pinching roller (30402) and a driven pinching roller (30401) corresponding to the active pinching roller (30402); the active pinching roller (30402) is provided with a pinching rotation driving assembly (30407) for driving the active pinching roller (30402) to rotate; the driven pinching roller (30401) is rotationally connected to the pinching slide (30405); the pinching slide (30405) is provided with a pinching linear motion assembly (30406) for driving the slide to move linearly; A clamping position for clamping the strapping belt (6) is formed between the active pinch roller (30402) and the driven pinch roller (30401); The pinching and rotating driving assembly (30407) is a motor, the housing of the motor is fixedly connected to the tape feeding base (301), and the output shaft of the motor is fixedly connected to the active pinching roller (30402); The pinching and feeding linear motion component is a cylinder, the shell of the cylinder is hinged to the belt feeding base (301), and the output shaft of the cylinder is hinged to the pinching and feeding slide plate (30405); The side wall of the active pinch roller (30402) is fixedly provided with a pinch annular boss (30404), and the side wall of the driven pinch roller (30401) is provided with a pinch annular groove (30403) matching the pinch annular boss (30404), and a clamping position for clamping the strapping belt (6) is formed between the pinch annular boss (30404) and the pinch annular groove (30403); The outer surfaces of the pinching annular boss (30404) and the pinching annular groove (30403) are both provided with anti-slip patterns; The tensioning assembly (302) includes a movable tensioning roller (30202) and two fixed tensioning rollers (30201), wherein the fixed tensioning roller (30201) is rotatably connected to the tape feed base (301), and the movable tensioning roller (30202) is rotatably connected to the tensioning slide (30204), and the tensioning slide (30204) is provided with a tensioning linear motion assembly for driving the tensioning slide (30204) to move linearly, and the tensioning slide (30204) can be movably connected to the tape feed base (301); The two fixed tensioning rollers (30201) are arranged perpendicular to the tape feeding base (301), and the movable tensioning roller (30202) corresponds to the position of the gap between the two fixed tensioning rollers (30201); The tensioning linear motion assembly includes a tensioning screw (30203), a tensioning nut (30205) matching the tensioning screw (30203), the tensioning nut (30205) being fixedly connected to the tape feeding base (301), and the tensioning screw (30203) and the tensioning nut (30205) being mounted in coordination; A tensioning limiting disc (30207) is fixedly provided at one end of the tensioning screw (30203), wherein the diameter of the tensioning limiting disc (30207) is larger than the diameter of the tensioning screw (30203), and a handle is fixedly provided at the other end. A limiting groove matching the tensioning limiting disc (30207) is formed on the tensioning slide (30204), and the tensioning limiting disc (30207) is installed inside the limiting groove. The movable tensioning roller (30202) and the fixed tensioning roller (30201) are both provided with tensioning annular grooves (30206) on their side walls that match the strapping belt (6), and the width of the tensioning annular grooves (30206) matches the width of the strapping belt (6).
6. The steel coil circumferential packaging equipment according to claim 4, characterized in that: The tape cutting assembly (305) comprises a fixed cutting blade (30501) and a movable cutting blade (30502), wherein the fixed cutting blade (30501) is fixedly connected to the tape feeding base (301), and the movable cutting blade (30502) is provided with a tape cutting linear motion assembly (30504) for driving the movable cutting blade (30502) to move linearly. The belt cutting linear motion component (30504) is a hydraulic cylinder, the housing of the hydraulic cylinder is fixedly connected to the belt feeding base (301), and the output shaft of the hydraulic cylinder is fixedly connected to the movable cutting blade (30502) via the belt cutting slide (30503); A working position for cutting the packing belt (6) is formed between the fixed shearing blade (30501) and the movable shearing blade (30502); The blade of the fixed shear blade (30501) is arranged perpendicular to the tape feeding base (301), the blade of the movable shear blade (30502) is arranged obliquely, and the angle between the blade of the movable shear blade (30502) and the blade of the fixed shear blade (30501) is 1°-4°; The height of the fixed shearing blade (30501) and the movable shearing blade (30502) is greater than the width of the strapping belt (6); There is a gap between the side wall of the fixed shearing blade (30501) adjacent to the movable shearing blade (30502) and the movable shearing blade (30502), and the width of the gap is 0.2mm-0.3mm; The belt length detection component (303) comprises a detection roller (30301) and a tensioning roller (30302), wherein the detection roller (30301) is rotatably connected to the belt feeding base (301); an encoder (30303) is correspondingly provided to the detection roller (30301), a housing of the encoder (30303) is fixedly connected to the belt feeding base (301), and an output shaft of the encoder (30303) is coaxially arranged with the detection roller (30301) and fixedly connected to the detection roller (30301); The tension roller (30302) is rotatably connected to the detection slide (30304); a guide rail is fixedly provided on the tape feeding base; the detection slide (30304) is movably connected to the guide rail; and the detection slide (30304) is provided with a detection linear motion component for driving the detection slide (30304) to move along the guide rail. A clamping position for clamping the strapping belt (6) is formed between the detection roller (30301) and the tensioning roller (30302); The linear motion detection assembly comprises a detection screw (30305) and a detection nut (30308) matching the detection screw (30305); the detection nut (30308) is fixedly connected to the tape feeding base (301); the detection screw (30305) and the detection nut (30308) are mounted in coordination; A handle is fixedly provided at one end of the detection screw (30305), and the position of the detection screw (30305) corresponds to that of the detection slide (30304); A tightening plate (30306) is provided between the detection slide (30304) and the detection linear motion assembly. A guide hole is provided on the tightening plate (30306). A tightening guide rod (30310) is provided in the guide hole. The tightening guide rod (30310) passes through the guide hole and is threadedly fixedly connected to the detection slide (30304). A compression spring (30309) is provided between the detection slide plate (30304) and the tightening plate (30306), and the compression spring (30309) is installed on the outside of the tightening guide rod (30310); A detection limit disc (30307) is fixedly provided on the end of the detection screw (30305) away from the handle. The diameter of the detection limit disc (30307) is larger than the diameter of the detection screw (30305). A rotating block corresponding to the detection limit disc (30307) is fixedly provided on the tightening plate (30306). A rotating groove corresponding to the detection limit disc (30307) is formed in the rotating block. The detection limit disc (30307) is installed inside the rotating groove. The side walls of the detection roller (30301) and the tensioning roller (30302) are both provided with anti-slip patterns.
7. The steel coil circumferential packaging equipment according to claim 1, characterized in that: The steel coil strapping tape (6) feeding device (5) comprises a turntable (508), a feeding base (502), and a feeding disc (501), wherein the turntable (508) is rotatably connected to the feeding base (502), and the feeding disc (501) is detachably connected to the turntable (508), and a positioning boss (50101) matching the center hole of the strapping tape (6) roll is fixedly provided on the upper end of the feeding disc (501), and a plurality of positioning blocks (504) are fixedly provided on the positioning boss (50101), and threaded holes corresponding to the inner wall of the strapping tape (6) roll are opened on the positioning block (504), and a tightening bolt (505) is correspondingly provided on the inner wall of the strapping tape (6) roll, and the tightening bolt (505) is threadedly connected to the positioning block (504), and the tightening bolt (505) presses the inner wall of the strapping tape (6) roll tightly; The turntable (508) is rotatably connected to the feeding base (502) via a bearing (503), the turntable (508) is fixedly connected to the outer ring of the bearing (503), and the base is fixedly connected to the inner ring of the bearing (503); A brake disc (506) is fixedly provided on the outer ring of the bearing (503), and a brake (507) corresponding to the brake disc (506) is fixedly provided on the feeding base (502), wherein the brake (507) comprises two corresponding brake pads, a brake clamping position is formed between the two brake pads, and the brake disc (506) is installed between the two brake pads, and the brake pads are correspondingly provided with a driving component for driving the brake pads to move and clamp the brake disc (506); The brake disc (506) is a structural component made of wear-resistant steel; The bottom end of the feed tray (501) is provided with a circular mounting groove, the upper end of the turntable (508) is provided with a circular mounting boss matching the circular mounting groove, the circular mounting groove and the feed tray (501) are coaxially arranged, the circular mounting boss is installed on the inner side of the circular mounting groove, the circular mounting boss is coaxially arranged with the turntable (508), and the positioning boss (50101) is coaxially arranged with the feed tray (501); The rotating disk (508) is provided with a plurality of connecting bolts (509). An annular connecting plate (510) is fixedly provided on the feeding disk (501), and a limiting groove (501001) matching the connecting bolt (509) is opened on the side wall of the annular connecting plate (510), one end of the connecting bolt (509) is hinged to the turntable (508), and the other end is installed on the inner side of the limiting groove (501001), and a connecting nut (511) is provided at the end of the connecting bolt (509) away from the turntable (508), and the connecting nut (511) is threadedly connected to the connecting bolt (509), and the connecting nut (511) is tightened against the annular connecting plate (510); The plurality of connecting bolts (509) are evenly arranged axially along the axis of the rotating disk (508); The supply trays (501) are multiple in number and have multiple models. The positioning bosses (50101) of different models have different diameters and are suitable for rolls of strapping tape (6) with different inner diameters.
8. A packaging method using the steel coil circumferential packaging equipment according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, moving the steel coil to be processed (7) to the clamping position of the steel coil packaging and rotating transport device (1); S2, the clamping assembly clamps the outer wall of the steel coil to be processed (7), and the steel coil to be processed (7) rotates to tighten the steel coil to be processed (7). When the tongue tail of the steel coil to be processed (7) reaches the welding position of the strapping belt (6), the steel coil to be processed (7) stops rotating; S3, the strapping belt (6) feeding device arranges the strapping belt (6) in the strapping belt (6) feeding device and conveys it through the strapping belt (6) guiding device (3), and when the strapping belt (6) head reaches the strapping belt (6) welding position, the strapping belt (6) feeding device stops feeding; S4, the strapping tape (6) welding device welds the strapping tape (6) head to the steel tongue tail; S5, the packaging rotating transport device drives the steel coil (7) to be processed to rotate, and the steel coil (7) to be processed pulls the packaging belt (6) when rotating, so that the packaging belt (6) feeding device continuously releases the packaging belt (6), and the packaging rotating transport device winds the packaging belt (6) around the outer ring of the steel coil when the steel coil (7) to be processed rotates; S6, the strapping belt (6) feeding device cuts the strapping belt (6) when it detects that the strapping belt (6) is released and reaches a set value; S7, the packaging rotating transport device continues to drive the steel coil to be processed (7) to rotate until the tail of the packaging belt (6) reaches the welding position, and the steel coil to be processed (7) stops rotating; S8, the strapping tape (6) welding device welds the tail of the strapping tape (6) to the tongue tail of the steel coil (7) to be processed.
Citation Information
Patent Citations
A steel coil circumferential packaging device
CN218806822U