A wet curtain transfer and shaping device and a wet curtain gluing machine
By using a combination design of multiple load transfer clamp arms and plastic shaping brackets during the wet curtain glue application process, the problems of high cost and low efficiency of plastic shaping mechanism are solved, and the synchronous plastic shaping of multi-size corrugated paper is realized, which improves the plastic shaping efficiency and yield of wet curtain glue application.
Patent Information
- Application Number
- CN202211458127.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-16
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2042-11-16
AI Technical Summary
The existing wet curtain glue process has high cost and low plastic shaping efficiency, so it cannot be adapted to multi-size corrugated paper, resulting in a decrease in the yield rate of wet curtains.
The combined design of multiple load transfer clamp arms and shaping brackets is adopted, and the movement of the load transfer clamp arms is used to automatically shape the corrugated paper, and the second shaping bracket is used to limit the movement of corrugated paper, achieving multi-size adaptation, reducing the overall formation cost and improving efficiency.
It realizes synchronous shaping during the transfer process, reduces the cost of the shaping mechanism, improves the shaping efficiency, adapts to corrugated paper of multiple sizes, and improves the shaping efficiency and yield rate of wet curtain gluing.
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Figure CN115889097B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wet curtain gluing, and in particular to a wet curtain transfer and shaping device and a wet curtain gluing machine. Background Art
[0002] The corrugated paper on the surface of the wet curtain needs to be glued on one side. The lower surface of the glued corrugated paper is sticky. This corrugated paper will be attached to the previous corrugated paper. The multiple layers of corrugated paper are stacked and bonded together using glue to form the main structure of the wet curtain. The shape of the wet curtain is then regularized by cutting the edges. Because the lower surface of the corrugated paper is already sticky after gluing, the corrugated paper will shift during the transfer process, which will affect the regularity of the adhesion between the corrugated papers when stacked. A corrugated paper shaping mechanism is required to adjust the position of the corrugated paper to avoid excessive displacement of the corrugated paper during the stacking process. This will cause deviations in the stacking of the corrugated paper and reduce the yield rate of the wet curtain. An existing wet curtain automatic gluing machine with publication number CN114472097A uses a shaping mechanism to shape the wet curtain before and after gluing. However, the shaping mechanism can only meet the shaping requirements in one direction, and the shaping mechanism needs to be adjusted once during each transfer of corrugated paper. Depending on the size of the corrugated paper, multiple shaping mechanisms may need to be added, which results in high cost and low shaping efficiency. Summary of the Invention
[0003] In view of the above problems, the present application provides a wet curtain transfer and shaping device and a wet curtain gluing machine, which solves the problem that the shaping mechanism has high cost and low shaping efficiency during the wet curtain gluing process and cannot adapt to corrugated paper of multiple sizes.
[0004] To achieve the above objectives, in a first aspect, the present invention provides a wet curtain transfer and shaping device, comprising a first transfer assembly and a shaping assembly; the first transfer assembly is disposed on a frame, comprising a first drive unit and a plurality of transfer clamping arms, the plurality of transfer clamping arms being arranged in an array along a first direction, with a first gap being defined between two adjacent transfer clamping arms; an output end of the first drive unit is connected to the plurality of transfer clamping arms, for driving the transfer clamping arms to move along a second direction, the transfer clamping arms being used to transfer the corrugated paper;
[0005] The shaping component is arranged on the frame, including a first shaping component and a second shaping component. The first shaping component includes a plurality of first shaping brackets, which are distributed in an array along the first direction. A first shaping bracket is placed in a first gap, which is used to limit the movement position of the corrugated paper in the second direction during the transfer process; the second shaping component is arranged adjacent to the first shaping component, and the second shaping component includes a plurality of second shaping brackets, which are distributed in an array along the second direction on the outside of the first transfer component, which is used to limit the movement position of the corrugated paper in the first direction during the transfer process.
[0006] In some embodiments, the transfer clamp arm includes a first side clamp arm and a second side clamp arm. The first side clamp arm and the second side clamp arm are arranged opposite to each other. There is a second gap between the first side clamp arm and the second side clamp arm, and the corrugated paper is arranged in the second gap.
[0007] In some embodiments, the height of the first side clamping arm is lower than that of the second side clamping arm, and the first side clamping arm is provided with an arc surface on a side close to the corrugated paper.
[0008] In some embodiments, the wet curtain transfer and shaping device also includes a second drive unit, which is arranged on the frame. The output end of the second drive unit is connected to the first transfer assembly. The second drive unit is used to drive the first transfer assembly to move along the first direction to adjust the clamping position of the transfer clamp arm.
[0009] In the second aspect, the present invention also provides a wet curtain gluing machine, comprising a frame, a first tray, a second transfer assembly, a gluing assembly, a wet curtain transfer and shaping device and a second tray; the first tray is arranged on the frame for placing the corrugated paper to be glued; the second transfer assembly is arranged above the first tray, comprising a negative pressure structure and a third drive unit, the negative pressure structure has negative pressure, and is used to absorb the corrugated paper to be glued; the third drive unit is connected to the negative pressure structure, and is used to drive the negative pressure structure to move along the second direction; the gluing assembly is arranged on the opposite side of the second transfer assembly along the second direction, and is used to gluing the corrugated paper to be glued sucked by the second transfer assembly; the wet curtain transfer and shaping device is the wet curtain transfer and shaping device mentioned above, which is arranged on the other side of the gluing assembly, and is used to transfer and shape the corrugated paper after gluing; the second tray is arranged below the wet curtain transfer and shaping device, and is used to place the corrugated paper that has been glued.
[0010] In some embodiments, the negative pressure structure includes an adsorption platform and a first cavity. The adsorption platform is arranged at the lower part of the first cavity. There is negative pressure in the first cavity. The adsorption platform has multiple adsorption holes. The negative pressure in the first cavity absorbs the corrugated paper to be glued through the adsorption holes.
[0011] In some embodiments, the second transfer assembly further includes a negative pressure fan for generating negative pressure; the negative pressure structure further includes a receiving pipe, one end of the receiving pipe is connected to the first cavity, and the other end of the receiving pipe is connected to the negative pressure fan.
[0012] In some embodiments, a first opening is provided on the side wall of the receiving pipe, the second transfer assembly further includes a first switch assembly, the first switch assembly includes a flap, the flap is provided on the receiving pipe, covering the first opening, the first switch assembly is used to adjust the negative pressure in the negative pressure structure; the first switch assembly can be placed in an open position or a closed position, when the first switch assembly is placed in the open position, the flap disengages from the first opening to allow air to enter, thereby reducing the negative pressure in the negative pressure structure, when the first switch assembly is placed in the closed position, the flap covers the first opening, isolating the air, thereby maintaining the negative pressure in the negative pressure structure.
[0013] In some embodiments, the first switch assembly includes a fourth drive unit, a swing arm and a flip shaft; the swing arm is arranged on the output end of the fourth drive unit; one end of the flip shaft is sleeved with a swing arm, the other end of the flip shaft passes through the receiving pipe, and the flip plate is arranged on the part of the flip shaft placed in the receiving pipe, and the swing arm is used to drive the flip shaft and the flip plate to rotate.
[0014] In some embodiments, the negative pressure structure further includes an air guide cavity, which is arranged between the receiving pipe and the first cavity, and the cross-sectional area of the connection between the air guide cavity and the first cavity is larger than the cross-sectional area of the connection between the air guide cavity and the receiving pipe.
[0015] Different from the existing technology, the above technical solution adopts a different idea. A plurality of transfer clamps are arranged on the first transfer component, and a first shaping bracket is provided in the first gap formed by two adjacent transfer clamps. The first shaping bracket is arranged on the moving path of the first transfer component. The corrugated paper is automatically pressed against the shaping component by the first transfer component, and the first transfer component continues to move, causing the corrugated paper to fall off the transfer clamp. A second shaping bracket is then added to limit the movement of the corrugated paper in the other direction, which solves the problem of shaping the corrugated paper in two directions after gluing. One shaping component can adapt to corrugated paper of multiple sizes, reducing the cost of the shaping mechanism. The corrugated paper can be synchronously shaped during the transfer process, thereby improving the shaping efficiency.
[0016] The above-mentioned records related to the content of the invention are only an overview of the technical solution of this application. In order to enable ordinary technicians in this field to understand the technical solution of this application more clearly, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purposes and other purposes, features and advantages of this application easier to understand, the following is an explanation in combination with the specific implementation methods and drawings of this application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are only used to illustrate the principles, implementation methods, applications, features and effects of the specific embodiments of the present invention and other related contents, and are not to be considered as limiting the present application.
[0018] In the drawings of the specification:
[0019] Figure 1 It is a schematic diagram of the wet curtain transfer and shaping device according to a specific embodiment;
[0020] Figure 2 It is another schematic diagram of the wet curtain transfer and shaping device according to the specific embodiment;
[0021] Figure 3 It is a partial enlarged view of the first transfer assembly described in the specific embodiment;
[0022] Figure 4 It is a schematic diagram of the wet curtain gluing machine described in the specific embodiment;
[0023] Figure 5 is a schematic diagram of the second transfer assembly described in the specific embodiment;
[0024] Figure 6 It is a bottom view schematic diagram of the second transfer assembly described in the specific embodiment;
[0025] Figure 7 It is a cross-sectional schematic diagram of the first switch assembly described in the specific implementation manner.
[0026] The reference numerals in the above drawings are described as follows:
[0027] 1. The first transfer assembly;
[0028] 11. First drive unit;
[0029] 12. Transfer clamp arm;
[0030] 121, first side clamp arm;
[0031] 122, second side clamping arm;
[0032] 13. First gap;
[0033] 14. Second gap;
[0034] 2. Plastic components;
[0035] 21. First plastic stent;
[0036] 22. Second plastic stent;
[0037] 3. Second drive unit;
[0038] 4. Second transfer assembly;
[0039] 41. Negative pressure structure;
[0040] 411, first cavity;
[0041] 412, adsorption platform;
[0042] 413, receiving pipeline;
[0043] 414, air guide cavity;
[0044] 42. The third drive unit;
[0045] 43. Negative pressure fan;
[0046] 44. First switch assembly;
[0047] 441, flip board;
[0048] 442, fourth drive unit;
[0049] 443, arm swing;
[0050] 444, flip axis;
[0051] 5. Rack;
[0052] 6. First pallet;
[0053] 7. Second tray;
[0054] 8. Gluing components;
[0055] 9. Corrugated paper. DETAILED DESCRIPTION
[0056] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.
[0057] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.
[0058] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.
[0059] In the description of this application, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.
[0060] In this application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, priority or sequence relationship between these entities or operations.
[0061] Without further limitations, in this application, the words "include", "comprise", "have" or other similar open-ended expressions used in sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product that includes the elements, so that the process, method or product that includes a series of elements may include not only those defined elements, but also other elements that are not explicitly listed, or also include elements inherent to such process, method or product.
[0062] Consistent with the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this manner, such as "multiple groups," "multiple times," etc., unless otherwise specifically defined.
[0063] In the description of the embodiments of the present application, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present application.
[0064] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art of the present application, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0065] See also Figures 1 to 3 , this embodiment provides a wet curtain transfer and shaping device, including a first transfer component 1 and a shaping component 2; the first transfer component 1 is arranged on a frame 5, including a first driving unit 11 and a plurality of transfer clamping arms 12, the plurality of transfer clamping arms 12 are distributed in an array along a first direction, and a first gap 13 is provided between two adjacent transfer clamping arms 12, the output end of the first driving unit 11 is connected to the plurality of transfer clamping arms 12, for driving the transfer clamping arms 12 to move along a second direction, and the transfer clamping arms 12 are used to transfer the corrugated paper 9; the shaping component 2 is arranged on the frame 5, including a first whole shaping component and a second shaping component, the first shaping component includes a plurality of first shaping brackets 21, the first shaping brackets 21 are distributed in an array along the first direction, and a first shaping bracket 21 is placed in a first gap 13, which is used to limit the movement position of the corrugated paper 9 in the second direction during the transfer process; the second shaping component is arranged adjacent to the first shaping component, and the second shaping component includes a plurality of second shaping brackets 22, the second shaping brackets 22 are distributed in an array along the second direction on the outside of the first transfer component 1, which is used to limit the movement position of the corrugated paper 9 in the first direction during the transfer process.
[0066] Figure 2 The x direction in the figure represents the first direction, and the y direction represents the second direction. The distribution of the first transfer component 1 and the first shaping bracket 21 and the second shaping bracket 22 can be combined. Figure 2 Understand.
[0067] Please refer to Figure 2 The transfer clamping arm 12 is connected to the first drive unit 11 through an adapter frame and a transmission assembly. The transmission assembly can be a chain drive, a belt drive, a gear rack drive, etc. A plurality of transfer clamping arms 12 are distributed in an array along the first direction on one side of the adapter frame, and the other side of the adapter frame is connected to the transmission assembly, and the transmission assembly is connected to the output end of the first drive unit 11. A slide rail is also provided on the adapter frame, and the adapter frame is movably connected to the frame 5 through the slide rail to support the plurality of transfer clamping arms 12. Through the rotation of the first drive unit 11, the plurality of transfer clamping arms 12 can simultaneously move forward or backward in the second direction to realize the action of transferring the textured paper 9.
[0068] In some embodiments, the adapter frame is detachably connected to the plurality of transfer clamp arms 12, and a plurality of spare adjustment holes are provided on the adapter frame. The transfer clamp arms 12 can be arranged in the adjustment holes of the adapter frame by means of bolt connections or snap connections. When the size of the first gap 13 between the transfer clamp arms 12 needs to be adjusted, this can be achieved by disassembling the transfer clamp arms 12. Corrugated paper 9 of different thicknesses has different bending radii. In order to prevent the corrugated paper 9 from excessively bending during the transfer process of the transfer clamp arms 12, resulting in irregular stacking, the size of the first gap 13 can be adjusted to control the density between the transfer clamp arms 12, thereby allowing the first transfer assembly 1 to adapt to corrugated paper 9 of various specifications and sizes.
[0069] Please refer to Figure 2 , multiple first shaping brackets 21 are distributed in an array along the first direction, and a first shaping bracket 21 is placed in a first gap 13. Optionally, the first shaping bracket 21 does not contact the transfer clamping arms 12 on both sides. The first shaping bracket 21 and the second shaping bracket 22 can be made of square tubes, or alloy profiles, or hollow round tubes, lean tubes, hard non-metallic pipes, etc. Since the first shaping bracket 21 and the second shaping bracket 22 are mainly used to block the movement of the corrugated paper 9, the force applied to the first shaping bracket 21 and the second shaping bracket 22 is relatively small, and they can be directly made of alloy profiles or lean tubes, or thicker steel wires or steel ropes, etc. As a preferred embodiment, the first shaping bracket 21 and the second shaping bracket 22 are made of alloy profiles, which are beautiful and low in cost, and have a certain load strength. The second shaping bracket 22 is used to limit the displacement of the corrugated paper 9 in the first direction. Optionally, the second shaping bracket 22 close to the input end of the corrugated paper 9 is tilted at a certain angle so that the second shaping bracket 22 has a preliminary guiding function, making the shaping of the corrugated paper 9 in the first direction smoother.
[0070] The first shaping component and the second shaping component are arranged adjacent to each other. In some embodiments, when the shape of the corrugated paper 9 is irregular, the first shaping component and the second shaping component can be tilted at a certain angle. By setting multiple mounting holes with tilted angles on the frame 5, the structural characteristics of the profile can be utilized to realize the disassembly and assembly of the first shaping component and the second shaping component to meet the production requirements of irregular corrugated paper 9.
[0071] Please refer to Figure 3Taking the corrugated paper 9 after gluing as an example, the specific working process of the transfer and shaping device is as follows: the corrugated paper 9 after gluing is output from the gluing component 8, and the first transfer component 1 is driven by the first driving unit 11 to move horizontally along the second direction to the output end of the gluing component 8. The corrugated paper 9 is driven by the gluing roller of the gluing component 8 to move into the transfer clamping arm 12. After the corrugated paper 9 is completely moved into the transfer clamping arm 12, the first driving unit 11 drives the transfer clamping arm 12 to move in the opposite direction of the second direction, driving the corrugated paper 9 on the transfer clamping arm 12 to move in the opposite direction of the second direction. When the transfer clamping arm 12 moves to the position where the first shaping bracket 21 is located, the corrugated paper 9 will stop at the side of the first shaping bracket 21. At this time, the transfer clamping arm 12 continues to move in the opposite direction of the second direction, causing the corrugated paper 9 to gradually detach from the transfer clamping arm 12 and finally fall on the upper surface of the previous corrugated paper 9 below, completing the shaping action. During this process, the second shaping bracket 22 is arranged along the second direction to limit the displacement of the corrugated paper 9 in the first direction. When the corrugated paper 9 moves from the gluing component 8 to the transfer clamp arm 12, the corrugated paper 9 can be shaped in real time in the first direction during the movement of the transfer clamp arm 12.
[0072] The above embodiment is different from the shaping idea adopted in the prior art. The corrugated paper 9 shaping in the prior art and other conventional shaping methods all set the shaping mechanism in a movable form, and use the movement of the shaping mechanism to achieve the regular shape of the cardboard. In the embodiment described in the present application, the shaping component 2 is fixed on the frame 5, and the moving function of the transfer mechanism is used to make the corrugated paper 9 close to the shaping component 2, thereby achieving the shaping effect of the corrugated paper 9, which reduces the cost of the shaping component 2 and does not require the drive unit required to drive the shaping component 2. The structure of the shaping component 2 is also simpler and does not require the customization of special-shaped workpieces. It can be achieved by using standard pipe materials. Moreover, the corrugated paper 9 can be shaped during the transfer process, saving the time required for first transferring and then shaping in the existing idea. Transferring and shaping are carried out simultaneously, which improves the shaping efficiency of the corrugated paper 9, thereby improving the efficiency of the entire wet curtain gluing process.
[0073] See also Figure 3In some embodiments, the transfer clamping arm 12 includes a first side clamping arm 121 and a second side clamping arm 122. The first side clamping arm 121 and the second side clamping arm 122 are arranged opposite each other, with a second gap 14 defined between them. The corrugated paper 9 is positioned within the second gap 14. The first side clamping arm 121 and the second side clamping arm 122 are made of cylindrical material to accommodate the larger size of the corrugated paper 9 in the cooling pad. The arrow in the figure indicates the direction of movement of the transfer clamping arm 12. The corrugated paper 9 is positioned within the second gap 14. In some embodiments, the first transfer assembly 1 is arranged before the corrugated paper 9 is glued, and the first side clamping arm 121 and the second side clamping arm 122 can move toward each other to clamp the corrugated paper 9 to prevent excessive deviation between the corrugated paper 9 and the predetermined gluing position, which would affect the gluing effect. In other embodiments, the first transfer assembly 1 is arranged after the corrugated paper 9 is glued, and the second gap 14 between the first side clamping arm 121 and the second side clamping arm 122 is fixed. After gluing, the corrugated paper 9 can automatically move into the second gap 14 under the drive of the output end of the gluing assembly 8. Since the bottom surface of the corrugated paper 9 now has glue, it can be fixed relative to the transfer clamping arm 12 in the second gap 14 without the need for clamping. At this time, the size of the second gap 14 should be greater than the thickness of the corrugated paper 9. As a preferred embodiment, the ends of the first side clamping arm 121 and the second side clamping arm 122 are V-shaped openings to facilitate the introduction of the corrugated paper 9 into the second gap 14. The first side clamping arm 121 and the second side clamping arm 122 are provided to firmly clamp the corrugated paper 9 and prevent the corrugated paper 9 from falling off the transfer clamping arm 12 due to external wind or other factors, thereby affecting the gluing efficiency of the wet curtain.
[0074] Please refer to Figure 3 In some embodiments, the height of the first side clamping arm 121 is lower than that of the second side clamping arm 122, and the first side clamping arm 121 is provided with an arc surface on the side close to the corrugated paper 9. When the first transfer assembly 1 is used to transfer the corrugated paper 9 after gluing, the height of the first side clamping arm 121 is lower than that of the second side clamping arm 122, and the bottom surface of the corrugated paper 9 contacts the upper surface of the first side clamping arm 121. Since there is glue on the bottom surface of the corrugated paper 9, the corrugated paper 9 is easily adhered to the upper surface of the first side clamping arm 121, affecting the subsequent shaping steps. Therefore, the first side clamping arm 121 is provided with an arc surface on the side close to the corrugated paper 9, so that the contact between the corrugated paper 9 and the upper surface of the first side clamping arm 121 is line contact, which greatly reduces the probability of the corrugated paper 9 adhering to the first side clamping arm 121, and also reduces the adhesion strength of the corrugated paper 9, facilitating the subsequent shaping steps. In some preferred embodiments, the first side clamping arm 121 can also be made into a wavy shape, so that the contact between the corrugated paper 9 and the upper surface of the first side clamping arm 121 is intermittent point contact, which greatly reduces the probability of the corrugated paper 9 sticking to the first side clamping arm 121, and also reduces the adhesion strength of the corrugated paper 9, which facilitates the subsequent shaping steps.
[0075] Please refer to Figure 2 In some embodiments, the wet curtain transfer and shaping device also includes a second drive unit 3, which is arranged on the frame 5. The output end of the second drive unit 3 is connected to the first transfer component 1, and the second drive unit 3 is used to drive the first transfer component 1 to move along the first direction to adjust the clamping position of the transfer clamp arm 12.
[0076] The second drive unit 3 can be a pneumatic cylinder, a motor, a hydraulic cylinder, or other drive device. The output end of the second drive unit 3 is connected to the first transfer assembly 1. Specifically, the output end of the second drive unit 3 can be connected to an adapter frame, which is provided with a slide rail arranged along the first direction to support the entire first transfer assembly 1 in the first direction. The provision of the second drive unit 3 enables the first transfer assembly 1 to be adjusted along the first direction, facilitating the second shaping bracket 22 to adjust the corrugated paper 9 of different sizes. The specific adjustment process is: when the size of the corrugated paper 9 used for the wet curtain produced is different in the first direction, before the corrugated paper 9 is glued, the second shaping component is fixed on one side of the first transfer component 1. This structural feature is utilized, and the position of the first transfer component 1 relative to the second shaping component is controlled by the second driving unit 3, so that the distance between one side of the corrugated paper 9 and the second shaping component is always maintained within one size. For example, it can be set so that the distance between the side edge of the corrugated paper 9 and the second shaping component is maintained within a width range of 2 cm, so that the second shaping bracket 22 in the second shaping component can adjust the offset of the corrugated paper 9 in the first direction.
[0077] The above embodiment adopts a shaping idea opposite to the prior art, and fixes the second shaping component on one side of the first transfer mechanism. By adding a second drive unit 3, the first transfer mechanism has the function of adjusting along the first direction to adapt to the adjustment requirements of corrugated paper 9 of different sizes. The simultaneous transfer and shaping method is used to replace the existing operation steps of first transferring and then shaping, which saves shaping time, improves the transfer and shaping efficiency of the corrugated paper 9, and further improves the gluing efficiency of the wet curtain.
[0078] Please refer to Figure 4, this embodiment also provides a wet curtain gluing machine, including a frame 5, a first tray 6, a second transfer assembly 4, a gluing assembly 8, a wet curtain transfer and shaping device and a second tray 7; the first tray 6 is arranged on the frame 5, for placing the corrugated paper 9 to be glued; the second transfer assembly 4 is arranged above the first tray 6, and includes: a negative pressure structure 41 with negative pressure, for sucking the corrugated paper 9 to be glued; a third driving unit 42 is connected to the negative pressure structure 41, for driving the negative pressure structure 41 to move along the second direction; the gluing assembly 8 is arranged on the opposite side of the second transfer assembly 4 along the second direction, for gluing the corrugated paper 9 to be glued sucked by the second transfer assembly 4; the wet curtain transfer and shaping device is the wet curtain transfer and shaping device mentioned above, which is arranged on the other side of the gluing assembly 8, for transferring and shaping the corrugated paper 9 after gluing; the second tray 7 is arranged below the wet curtain transfer and shaping device, for placing the corrugated paper 9 that has been glued.
[0079] The first tray 6 also includes a first tray transfer mechanism, specifically comprising a first tray drive unit, a transmission assembly, and a first tray slide. The first tray 6 is movably connected to the frame 5 via the first tray slide. The transmission assembly can be a chain drive or a pulley drive, and the first tray 6 is in transmission connection with the first tray drive unit via the transmission assembly. The first tray drive unit can be a drive device such as a motor. The first tray 6 can be gradually raised in height according to the number of corrugated paper sheets 9 to be glued, so that the corrugated paper sheets 9 to be glued and the gluing assembly 8 are always kept on the same horizontal plane, facilitating the second transfer mechanism to absorb the corrugated paper sheets 9 into the gluing assembly 8.
[0080] The second transfer assembly 4 includes a negative pressure structure 41 and a third drive unit 42. The third drive unit 42 is used to drive the negative pressure structure 41 to move in the second direction to transfer the corrugated paper 9 to be glued to the gluing assembly 8 for gluing. The third drive unit 42 can be a cylinder, and the negative pressure structure 41 can be a device with a negative pressure function, such as a vacuum suction cup, etc., which uses the pressure difference between the inside and the outside to adsorb the corrugated paper 9 on the negative pressure structure 41, and then send it into the gluing assembly 8. In some embodiments, the second transfer assembly 4 also includes a second transfer slide rail, and the negative pressure structure 41 is movably connected to the frame 5 through the second transfer slide rail. The negative pressure structure 41 only needs to adsorb the upper surface of the corrugated paper 9 to meet the use requirements. At the same time, the negative pressure structure 41 has multiple negative pressure adsorption holes. Therefore, it can be compatible with corrugated paper 9 of different sizes, and does not need to be equipped with a size adjustment device, thereby reducing the manufacturing cost of the second transfer assembly 4.
[0081] The gluing assembly 8 specifically includes an upper glue roller, a lower glue roller, a glue feed roller, a glue box, a glue drive unit, and a glue support. The upper, lower, and glue feed rollers are vertically arranged on the glue support from top to bottom and are in driving connection with the glue drive unit. The gap between the upper and lower glue rollers accommodates the corrugated paper 9. The glue feed roller is positioned within the glue box, with its upper portion exposed and in contact with the lower portion of the lower glue roller, delivering the glue liquid. Rotation ensures that the outer surface of the lower glue roller is in full contact with the lower surface of the corrugated paper 9, enabling gluing of the lower surface of the corrugated paper 9.
[0082] The second tray 7 further includes a second tray transfer mechanism, specifically comprising a second tray drive unit, a transmission assembly, and a second tray slide rail. The second tray 7 is movably connected to the frame 5 via the second tray slide rail. The transmission assembly may be a chain drive or a pulley drive, and the second tray 7 is in transmission connection with the second tray drive unit via the transmission assembly. The second tray drive unit may be a drive device such as a motor. The second tray 7 can be gradually lowered in height according to the amount of glued corrugated paper 9, so that the glued corrugated paper 9 and the first transfer assembly 1 are always kept on the same horizontal plane, facilitating the first transfer assembly 1 to transfer the corrugated paper 9.
[0083] In the above embodiment, the wet curtain transfer and shaping device is installed in the corrugated paper 9 transfer process after gluing, so that the corrugated paper 9 can be shaped and transferred simultaneously after gluing, saving the time of separate shaping of the corrugated paper 9 and improving the shaping efficiency. At the same time, the second transfer assembly 4 is added. The second transfer assembly 4 uses the principle of negative pressure adsorption to achieve the feeding action of the corrugated paper 9, which is adaptable to a wider range of specifications of the corrugated paper 9 and reduces production costs.
[0084] Please refer to Figure 5 and Figure 6In some embodiments, the negative pressure structure 41 includes a suction platform 412 and a first cavity 411. The suction platform 412 is disposed below the first cavity 411. The first cavity 411 has a negative pressure. The suction platform 412 has multiple suction holes. The negative pressure within the first cavity 411 draws the corrugated paper 9 to be glued through the suction holes. The suction platform 412 is disposed below the first cavity 411 to facilitate suction of the corrugated paper 9. The multiple suction holes on the suction platform 412 create a pressure difference between the inside and outside of the suction holes due to the negative pressure within the first cavity 411, enabling suction to the upper surface of the corrugated paper 9, thereby achieving suction of the corrugated paper 9. The shape and number of the suction holes are not limited, and can be easily configured and adjusted according to actual conditions. Each of the multiple adsorption holes has negative pressure. When facing corrugated paper 9 of different sizes, as long as the number of adsorption holes can cover most of the area of the corrugated paper 9, the corrugated paper 9 can be adsorbed onto the adsorption platform 412. The smaller the corrugated paper 9, the smaller its mass, the less adsorption force required, and the fewer adsorption holes to cover. Therefore, the adsorption holes can adsorb corrugated paper 9 of different sizes. By providing the adsorption platform 412 and adsorption holes, the negative pressure structure 41 can adapt to corrugated paper 9 of various sizes, improving the universality of the second transfer mechanism.
[0085] Please refer to Figure 4 and Figure 5 In some embodiments, the second transfer assembly 4 further includes a negative pressure fan 43 for generating negative pressure; the negative pressure structure 41 further includes a receiving pipe 413, one end of which is in communication with the first chamber 411, and the other end of which is in communication with the negative pressure fan 43. The receiving pipe 413 can be a bellows or other metal pipe fittings. For example, in this embodiment, a pipe fitting made of a thin plate is combined with the bellows, so that the receiving pipe 413 has a certain degree of flexibility, which facilitates smoother movement of the negative pressure structure 41 in the second direction. At the same time, the elastic properties of the bellows are utilized to improve the sealing performance of the receiving pipe 413, and it will not become loose or ruptured due to frequent movement. Negative pressure can be generated by a negative pressure generator. In this embodiment, negative pressure can also be generated by the negative pressure fan 43. Compared with the negative pressure generator, the negative pressure fan 43 can provide a higher power negative pressure and is also lower in cost, which is more suitable for the use in this embodiment. The negative pressure fan 43 is in communication with the first chamber 411 through the receiving pipe 413 , and extracts gas from the first chamber 411 so that the first chamber 411 is always kept in a negative pressure state.
[0086] Please refer to Figure 5 and Figure 7In some embodiments, a first opening is provided on the side wall of the receiving pipe 413, and the second transfer assembly 4 further includes a first switch assembly 44. The first switch assembly 44 includes a flap 441, which is provided on the receiving pipe 413 to cover the first opening. The first switch assembly 44 is used to adjust the negative pressure in the negative pressure structure 41; the first switch assembly 44 can be placed in an open position or a closed position. When the first switch assembly 44 is placed in the open position, the flap 441 disengages from the first opening to allow air to enter, thereby reducing the negative pressure in the negative pressure structure 41. When the first switch assembly 44 is placed in the closed position, the flap 441 covers the first opening, isolating the air to maintain the negative pressure in the negative pressure structure 41.
[0087] Please refer to Figure 7 The first opening is provided on the side wall of the receiving pipe 413, and the flap 441 is used to cover the first opening. By controlling the opening and closing of the flap 441, the negative pressure in the receiving pipe 413 can be adjusted. The specific adjustment principle is as follows: when the first switch assembly 44 is in the open position, the flap 441 is disengaged from the first opening, and a large amount of air enters the receiving pipe from the outside. The negative pressure in the first chamber 411 decreases rapidly, and the adsorption force on the corrugated paper 9 also decreases synchronously, allowing the corrugated paper 9 to be brought in by the upper and lower rubber rollers and moved to the other end. When the first switch assembly 44 is in the closed position, the flap 441 covers the first opening, so that the receiving pipe 413 is kept in a sealed state again. The negative pressure value in the first chamber 411 then quickly returns to the set value and is maintained, which is used to adsorb the next piece of corrugated paper 9.
[0088] By setting the first switch component 44, the negative pressure in the negative pressure structure 41 can be adjusted to meet the usage requirements, avoiding the situation where the corrugated paper 9 is always adsorbed on the negative pressure structure 41 and cannot be fed into the gluing component 8, thereby improving the smoothness of the gluing action and the gluing efficiency of the wet curtain gluing machine.
[0089] Please refer to Figure 5 and Figure 7 The arrow in the figure indicates the direction of movement of this component. In some embodiments, the first switch assembly 44 includes a fourth drive unit 442, a swing arm 443, and a flip shaft 444. The swing arm 443 is disposed at the output end of the fourth drive unit 442. One end of the flip shaft 444 is sleeved with the swing arm 443, and the other end of the flip shaft 444 extends through the receiving pipe 413. The flap 441 is disposed at the portion of the flip shaft 444 disposed within the receiving pipe 413. The swing arm 443 is used to drive the flip shaft 444 and the flap 441 to rotate.
[0090] The fourth drive unit 442 can be hinged to the outside of the negative pressure structure 41, or can be set on the frame 5. In this embodiment, the fourth drive unit 442 is preferably set on the outside of the negative pressure structure 41. The swing arm 443 is hinged to the output end of the fourth drive unit 442, and one end of the flip shaft 444 is sleeved with the swing arm 443, and the other end of the flip shaft 444 passes through the receiving pipe 413 and is placed inside the receiving pipe 413. The flap 441 is fixedly connected to the flip shaft 444, and the output end of the fourth drive unit 442, the swing arm 443 and the flip shaft 444 form a connecting rod transmission assembly, which converts the linear motion of the fourth unit into the rotational motion of the flip shaft 444, thereby driving the flap 441 to rotate, realizing the opening and closing action of the flap 441 relative to the first opening, which can be specifically combined with Figure 7 For better understanding, the dotted line in the figure indicates the state where flap 441 is opened to a certain angle by the output of fourth drive unit 442, swing arm 443, and rotation of flip shaft 444. The provision of flip shaft 444 and swing arm 443 enables the opening and closing of flap 441, facilitating adjustment of the negative pressure within first chamber 411, thereby enabling automatic material receiving and unloading by second transfer assembly 4.
[0091] Please refer to Figure 5 In some embodiments, the negative pressure structure 41 further includes an air guide cavity 414 disposed between the receiving duct 413 and the first chamber 411. The cross-sectional area of the connection between the air guide cavity 414 and the first chamber 411 is greater than the cross-sectional area of the connection between the air guide cavity 414 and the receiving duct 413. The provision of the air guide cavity 414 allows the air in the first chamber 411 to circulate rapidly into the receiving duct 413, significantly improving the rate of regulating the negative pressure in the first chamber 411.
[0092] The above technical solution adopts a different idea from the existing technology. A plurality of transfer clamps 12 are arranged on the first transfer component 1. A first shaping bracket 21 is provided in the first gap 13 formed by two adjacent transfer clamps 12. The first shaping bracket 21 is arranged on the moving path of the first transfer component 1. The corrugated paper 9 is automatically abutted against the shaping component 2 by the first transfer component 1 during the process of transferring the corrugated paper 9. The first transfer component 1 continues to move, causing the corrugated paper 9 to fall off the transfer clamp 12. A second shaping bracket 22 is then added to limit the movement of the corrugated paper 9 in the other direction, thereby solving the shaping problem of the corrugated paper 9 in two directions after gluing. One shaping component 2 can adapt to corrugated paper 9 of multiple sizes, reducing the cost of the shaping mechanism. The corrugated paper 9 can be synchronously shaped during the transfer process, thereby improving the shaping efficiency.
[0093] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concepts of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.
Claims
1. A wet curtain transfer and shaping device, characterized in that: include: The first transfer assembly is arranged on the frame and includes: a first drive unit; a plurality of transfer clamping arms, the plurality of transfer clamping arms being arranged in an array along a first direction, a first gap being defined between two adjacent transfer clamping arms, an output end of the first driving unit being connected to the plurality of transfer clamping arms for driving the transfer clamping arms to move along a second direction, the transfer clamping arms being used to transfer the textured paper; The shaping assembly is arranged on the frame and includes: A first shaping assembly includes a plurality of first shaping supports, wherein the first shaping supports are arranged in an array along a first direction, and one first shaping support is placed in one of the first gaps to limit the movement position of the corrugated paper in the second direction during the transfer process; The second shaping component is arranged adjacent to the first shaping component. The second shaping component includes a plurality of second shaping brackets. The second shaping brackets are distributed in an array along the second direction on the outside of the first transfer component and are used to limit the moving position of the corrugated paper in the first direction during the transfer process.
2. The wet curtain transfer and shaping device according to claim 1, characterized in that: The transfer clamp arm includes a first side clamp arm and a second side clamp arm. The first side clamp arm and the second side clamp arm are arranged opposite to each other. There is a second gap between the first side clamp arm and the second side clamp arm. The corrugated paper is arranged in the second gap.
3. The wet curtain transfer and shaping device according to claim 2, characterized in that: The height of the first side clamping arm is lower than that of the second side clamping arm, and the first side clamping arm is provided with an arc surface on a side close to the corrugated paper.
4. The wet curtain transfer and shaping device according to claim 1, characterized in that: Also includes: The second driving unit is arranged on the frame, and the output end of the second driving unit is connected to the first transfer assembly. The second driving unit is used to drive the first transfer assembly to move along the first direction to adjust the clamping position of the transfer clamp arm.
5. A wet curtain gluing machine, characterized in that: include: frame; A first tray is provided on the frame and is used to place the corrugated paper to be glued; The second transfer assembly is arranged above the first tray and includes: A negative pressure structure, wherein negative pressure is provided inside the negative pressure structure for sucking the corrugated paper to be glued; a third driving unit, connected to the negative pressure structure, and configured to drive the negative pressure structure to move along a second direction; a gluing assembly, arranged on the opposite side of the second transfer assembly along the second direction, for gluing the corrugated paper to be glued sucked by the second transfer assembly; The wet curtain transfer and shaping device according to any one of claims 1 to 4 is arranged on the other side of the gluing assembly and is used to transfer and shape the corrugated paper after gluing; The second tray is arranged below the wet curtain transferring and shaping device and is used for placing the corrugated paper that has been glued.
6. The wet curtain gluing machine according to claim 5, characterized in that: The negative pressure structure includes an adsorption platform and a first cavity. The adsorption platform is arranged at the lower part of the first cavity. There is negative pressure in the first cavity. The adsorption platform has multiple adsorption holes. The negative pressure in the first cavity absorbs the corrugated paper to be glued through the adsorption holes.
7. The wet curtain gluing machine according to claim 6, characterized in that: The second transfer assembly further includes: Negative pressure fan, used to generate negative pressure; The negative pressure structure further includes a receiving pipe, one end of which is in communication with the first cavity, and the other end of which is in communication with the negative pressure fan.
8. The wet curtain gluing machine according to claim 7, characterized in that: A first opening is formed on a side wall of the receiving pipe, and the second transfer assembly further comprises: a first switch assembly, comprising a flap, the flap being disposed on the receiving pipe and covering the first opening, the first switch assembly being used to adjust the negative pressure in the negative pressure structure; The first switch assembly can be placed in an open position or a closed position. When the first switch assembly is placed in the open position, the flap disengages from the first opening to allow air to enter, thereby reducing the negative pressure in the negative pressure structure. When the first switch assembly is placed in the closed position, the flap covers the first opening, isolating the air, thereby maintaining the negative pressure in the negative pressure structure.
9. The wet curtain gluing machine according to claim 8, characterized in that: The first switch assembly comprises: a fourth drive unit; a swing arm, arranged on the output end of the fourth driving unit; A flip shaft, one end of the flip shaft is sleeved with the swing arm, the other end of the flip shaft passes through the receiving pipe, the flap is arranged at the part of the flip shaft placed in the receiving pipe, and the swing arm is used to drive the flip shaft and the flap to rotate.
10. The wet curtain gluing machine according to claim 7, characterized in that: The negative pressure structure further includes: The air guide cavity is arranged between the receiving pipe and the first cavity, and the cross-sectional area of the connection between the air guide cavity and the first cavity is larger than the cross-sectional area of the connection between the air guide cavity and the receiving pipe.
Citation Information
Patent Citations
Automatic gluing machine for wet curtain
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