A fixing device for making an annular concrete pole skeleton

Through the combination of the drive ring and the worm gear reducer, the synchronous positioning and loosening of the ring concrete pole frame fixing device is achieved, solving the problem of cumbersome operation in the prior art and improving efficiency and applicability.

CN115890590BActive Publication Date: 2025-08-19TAISHAN JUNQIANG ELECTRIC POWER TELECOMM EQUIP CO LTD
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Patent Information

Application Number
CN202210685462.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-17
Publication Date
2025-08-19
Estimated Expiration
2042-06-17

AI Technical Summary

Technical Problem

The existing pole frame fixing device lacks power connection, resulting in cumbersome steps for positioning and loosening of the frame steel bars, inefficient operation, and inability to adapt to different lengths of frame steel bars.

Method used

The driving ring is used to drive the six threaded shafts to rotate simultaneously through the meshing of the tooth plate, providing the driving force for internal and external injection and compression fixation. Combined with the winch and worm gear reducer, the synchronous compression and fixation of the six steel bars is achieved.

Benefits of technology

It realizes rapid positioning and loosening of skeleton steel bars, simplifies the operation process, improves efficiency, adapts to skeleton steel bars of different lengths, and is convenient and labor-saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device for fixing a ring-shaped concrete pole skeleton, which relates to the technical field of concrete pole skeleton equipment. The device comprises a frame, wherein two rails with a U-shaped cross-section are symmetrically welded to the top of the frame, and a tensioning machine base is slidably mounted on the two rails. The tensioning machine base is an overall T-shaped structure, and a chuck is rotatably mounted on the top of the tensioning machine base. The rear end of the frame is provided with a first motor and a hoist, and the hoist is provided with a brake mechanism, and the first motor and the hoist are driven by a belt. A traction wheel is rotatably mounted inside the vertical portion of the tensioning machine base, and a U-shaped positioning frame is welded and fixed to the top of the rear side of the frame. In the present invention, the clamping and fixing operations of six steel bars can be performed simultaneously at one time, eliminating the trouble of fixing the six steel bars in sequence step by step, and solving the problem of cumbersome positioning and loosening steps of the skeleton steel bars and inefficient operation.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete pole skeleton equipment, in particular to a fixing device for manufacturing an annular concrete pole skeleton. Background Art

[0002] In order to improve the supporting strength of concrete poles, it is usually necessary to install a cage-shaped steel frame inside the concrete poles. The cage-shaped steel frame requires a fixing device for making a ring-shaped concrete pole frame during manufacturing. The components for positioning the skeleton steel bars on the existing pole frame fixing devices are mostly separately set, lacking power connection and cannot be driven synchronously, resulting in the need to operate all the fixed components in sequence when tightening the skeleton steel bars, which is troublesome, laborious and inconvenient to use, resulting in low efficiency in disassembly of the skeleton steel bars. In addition, the frames for supporting and holding the skeleton steel bars are mostly fixed-length static installations, which cannot be used to support and manufacture skeleton steel bars of different lengths, and have a relatively single application problem. Summary of the Invention

[0003] The purpose of the present invention is to provide a device for fixing an annular concrete pole skeleton, which has a driving ring. The driving ring can engage a circle of teeth on it to drive a circle of six threaded shafts to rotate synchronously forward and reverse, providing a driving force for the six positioning parts in the circle to insert and press and fix them, so that the chuck can press and fix the six steel bars at one time synchronously, eliminating the trouble of fixing the six steel bars in steps, and solving the problem of complicated positioning and loosening steps of the skeleton steel bars and inefficient operation.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for fixing a ring-shaped concrete pole skeleton, comprising a frame, two rails with a U-shaped cross-section are symmetrically welded to the top of the frame, a tensioning machine base is slidably installed on the two rails, the tensioning machine base is an overall T-shaped structure, and a chuck is rotatably installed on the top of the tensioning machine base; a first motor and a winch are provided at the rear end of the frame, a brake mechanism is provided on the winch, and the first motor and the winch are driven by a belt; a traction wheel is rotatably installed inside the vertical part of the tensioning machine base, and a positioning frame with a U-shaped structure is welded and fixed to the top end of the rear side of the frame, and a guide wheel is rotatably installed in the internal space of the positioning frame; the ground at the adjacent position on the front side of the frame is provided with a guide wheel. A convex mounting bracket is locked and fixed with an expansion screw, a second motor is installed on the bottom plate of the convex mounting bracket, and a chuck is also rotatably installed on the top of the convex mounting bracket, and a worm gear reducer is installed on the front side of the top of the convex mounting bracket, the worm gear reducer is connected to the front chuck shaft for transmission, and the second motor and the worm gear reducer are driven by a belt; two rotating shafts are welded on the left and right sides of the center positions of the two chucks, and two circles of positioning ear blocks are welded on one side of the two chucks facing the two rotating shafts with inner and outer intervals, wherein the inner circle positioning ear block consists of six positioning ear blocks, and the outer circle positioning ear block consists of twelve positioning ear blocks, and these twelve positioning ear blocks are in groups of two; a positioning piece is slidably installed on the twelve groups of positioning ear blocks of the two chucks.

[0005] Preferably, six positioning sleeves are welded around the outer circumference of the chuck, and six threaded shafts are rotatably installed on the inner ring positioning ear block.

[0006] Preferably, two driving rings are rotatably mounted on the two rotating shafts, and two circles of gears are provided on the two driving rings on one side facing the two chucks.

[0007] Preferably, a driven gear is sleeved on the tail end of the threaded shaft, and the twelve driven gears on the two chucks are in meshing contact with the two circles of gear plates on the two driving rings.

[0008] Preferably, the positioning member is a rectangular L-shaped bent structure, and the threaded shaft and the tail end connecting strut of the positioning member are threadedly fitted through the threaded shaft.

[0009] Preferably, a pressing shaft is welded at the middle position of the bent portion at the head end of the positioning member, and the pressing shaft and the positioning sleeve are penetrated and slidably matched.

[0010] Preferably, six steel bar through-holes are provided in a circular array on the chuck, and six steel bars constituting the concrete pole skeleton are provided around the twelve steel bar through-holes on the two chucks, and the insertion holes on the positioning sleeve are connected with the steel bar through-holes.

[0011] Preferably, a hanging ring is welded at the middle of the top of the positioning frame, a steel wire rope is tightly connected to the hanging ring, and the steel wire rope passes through the tail end of the traction wheel and the guide wheel in sequence and is connected to the winch.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention has a tensioning machine base that is placed in two tracks and can be moved. It can be adjusted according to the size of the pole frame and has a wide range of applications. The winch can drive the tensioning machine base to slide forward by pulling the wire rope, straightening the frame on the two chucks, making it convenient for personnel to tie and retain the iron rings thereon. In addition, the brake mechanism on the winch can position the tensioning machine base in the sliding adjustment position for use.

[0014] 2. The present invention has two chucks that can support and insert the six steel bars arranged in a circle. The six steel bars form the skeleton inside the concrete pole. The skeleton composed of the six steel bars can be rotated by the two chucks, making it convenient for workers to tie the retaining iron rings to the hanger, eliminating the trouble of stretching hands to arrange the retaining iron rings along the skeleton.

[0015] 3. The present invention, through the self-locking principle of the worm gear mechanism, can keep the two chucks in the rotationally adjusted posture in real time, avoiding the two chucks from rotating unsteadily when tying the iron rings, which would hinder the tying operation. The second motor and the worm gear reducer can rotate to drive the skeleton to rotate, which saves the trouble of manually rotating the skeleton when tying the iron rings, and is convenient and labor-saving to use.

[0016] 4. In the present invention, the driving ring can engage with a circle of teeth to drive the six threaded shafts in a circle to rotate forward and reverse synchronously, providing a driving force for the six positioning parts in a circle to insert and press and fix them, so that the chuck can press and fix the six steel bars in a one-time synchronous operation, eliminating the trouble of fixing the six steel bars in steps, simplifying the positioning and loosening steps of the skeleton steel bars, saving time and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the rear structure of the frame of the present invention;

[0018] Figure 2 This is a schematic diagram of the front structure of the frame of the present invention;

[0019] Figure 3 This is a structural schematic diagram of the tensioning machine base of the present invention;

[0020] Figure 4 This is a schematic diagram of the front structure of the tensioning machine base of the present invention;

[0021] Figure 5 This is a schematic diagram of the back structure of the chuck of the present invention;

[0022] Figure 6 This is a schematic diagram of the shaft structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the drive ring structure of the present invention;

[0024] Figure 8 This is a schematic diagram of the positioning member structure of the present invention;

[0025] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0026] 1. Frame; 101. Track; 102. Positioning frame; 103. Guide wheel; 2. Mounting frame; 3. Winch; 4. Worm gear reducer; 5. Chuck; 501. Positioning sleeve; 502. Rotating shaft; 503. Driving ring; 504. Positioning ear block; 505. Threaded shaft; 506. Driven gear; 6. Tensioning machine base; 601. Traction wheel; 7. Positioning piece; 701. Pressing shaft. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] See also Figures 1 to 8, the present invention provides an embodiment: a device for fixing a ring-shaped concrete pole skeleton, comprising a frame 1, two rails 101 with a U-shaped cross-section are symmetrically welded on the top of the frame 1, a tensioning machine base 6 is slidably installed on the two rails 101, the tensioning machine base 6 is a T-shaped structure as a whole, and a chuck 5 is rotatably installed on the top of the tensioning machine base 6; the rear end of the frame 1 is provided with a first motor and a hoist 3, the hoist 3 is provided with a brake mechanism, and the first motor and the hoist 3 are driven by a belt, the tensioning machine base 6 is placed in the two rails 101 and can be moved, and can be adjusted according to the size of the pole skeleton, and is widely used. The hoist 3 can drive the tensioning machine base 6 to slide forward by pulling the wire rope, and the two The skeleton on the chuck 5 is stretched straight, which is convenient for personnel to tie and hold the iron ring on it. In addition, the brake mechanism on the winch 3 can position the tensioning machine base 6 in the use posture after sliding adjustment; a traction wheel 601 is rotatably installed inside the vertical part of the tensioning machine base 6, and a positioning frame 102 with a U-shaped structure is welded and fixed to the top of the rear side of the frame 1, and a guide wheel 103 is rotatably installed in the internal space of the positioning frame 102; a convex mounting frame 2 is fixed to the ground at an adjacent position on the front side of the frame 1 by means of expansion screws, a second motor is installed on the bottom plate of the convex mounting frame 2, and a chuck 5 is also rotatably installed on the top of the convex mounting frame 2, and a worm gear reducer 4 is installed on the front side of the top of the convex mounting frame 2. The second motor and the worm gear reducer 4 are connected to the front chuck 5 through a belt drive. The self-locking principle of the worm gear mechanism can keep the two chucks 5 in the rotationally adjusted posture in real time to avoid the two chucks 5 from rotating unstably in the forward and reverse directions when tying the iron rings, which hinders the tying operation. The second motor and the worm gear reducer 4 can rotate to drive the skeleton to rotate, which saves the trouble of manually turning the skeleton when tying the iron rings, and is convenient and labor-saving to use. The center positions of the two chucks 5 are welded with two rotating shafts 502 in left and right directions, and two circles of positioning ear blocks 504 are welded around the two sides of the two chucks 5 facing the two rotating shafts 502 at an inner and outer interval, wherein the inner circle positioning ear block 504 is composed of six positioning ear blocks 504, and the outer circle positioning ear block 504 is composed of six positioning ear blocks 504. The positioning ear block 504 is composed of twelve positioning ear blocks 504, and these twelve positioning ear blocks 504 are in groups of two; a positioning piece 7 is slidably installed on the twelve groups of positioning ear blocks 504 of the two chucks 5; six steel bar through-holes are opened in a circular array on the chuck 5, and six steel bars that make up the concrete pole skeleton are surrounded by the twelve steel bar through-holes on the two chucks 5, and the sockets on the positioning sleeve 501 are connected with the steel bar through-holes; a hanging ring is welded in the middle of the top of the positioning frame 102, and a steel wire rope is tightly connected to the hanging ring, and the steel wire rope passes through the traction wheel 601 and the tail end of the guide wheel 103 in turn and is connected to the winch 3; the positioning piece 7 is a rectangular L-shaped bent structure, and the threaded shaft 505 is screwed through with the tail end connecting strut of the positioning piece 7.

[0029] like Figure 2 As shown, six positioning sleeves 501 are welded around the outer circle of the chuck 5, and six threaded shafts 505 are rotatably installed on the inner circle positioning ear block 504. The two chucks 5 can support and insert the six steel bars arranged around. The six steel bars form the skeleton inside the concrete pole, and the skeleton composed of the six steel bars can be rotated by the two chucks 5, which makes it convenient for the staff to tie and retain the iron rings on the bracket, eliminating the trouble of reaching out to arrange the iron rings around the skeleton.

[0030] like Figure 5 As shown, there is a driving ring 503 rotatably mounted on the two rotating shafts 502, and two circles of teeth are set on the two driving rings 503 on the side facing the two chucks 5. The driving ring 503 can engage with a circle of teeth to drive a circle of six threaded shafts 505 to rotate synchronously forward and reverse, providing a driving force for the six positioning parts 7 to be inserted and pressed inward and outward, so that the chuck 5 can perform the pressing and fixing operation of the six steel bars at one time synchronously, eliminating the trouble of fixing the six steel bars in steps, simplifying the positioning and loosening steps of the skeleton steel bars, saving time and efficiency.

[0031] like Figure 6 As shown, the tail end of the threaded shaft 505 is covered with a driven gear 506, and the twelve driven gears 506 on the two chucks 5 are in meshing contact with the two circles of teeth on the two driving circles 503. The threaded shaft 505 can rotate forward and backward to drive the positioning member 7 to slide in and out; a pressing shaft 701 is welded to the middle position of the bent part of the head end of the positioning member 7, and the pressing shaft 701 is slidably matched with the positioning sleeve 501. Through the pressing shaft 701, the positioning member 7 can be fixed and loosened by the steel bar when sliding in and out, thereby completing the tightening of the steel bar.

[0032] Working principle: during operation, first, six steel bars are sequentially inserted into the twelve steel bar through-holes on the two chucks 5, so that the twelve steel bars are supported between the two chucks 5, and the six steel bars are surrounded to form the skeleton inside the concrete pole, and then the two driving circles 503 are rotated forward in sequence, and the two driving circles 503 can mesh through the two circles of gear pieces thereon to drive the two circles of six threaded shafts 505 to rotate forward synchronously, and the forward rotation of the threaded shaft 505 can drive the positioning member 7 to slide inward, and through the top pressure shaft 701, the positioning member 7 can press the steel bar to be fixed when sliding inward, and then the winch 3 and the wire rope thereon are pulled to drive the tensioning machine base 6 to slide forward, and the skeleton on the two chucks 5 is straightened, and then the iron ring is tied and wound to fix it. When the iron wire is tied and wound, the second motor and the worm gear reducer 4 can drive the two chucks 5 and the steel bar skeleton thereon to rotate, which is convenient for personnel to operate;

[0033] In addition, the brake mechanism on the winch 3 can position the tensioning machine base 6 in the sliding adjustment usage posture. Through the self-locking principle of the worm gear mechanism, the two chucks 5 can be kept in the rotation adjustment posture in real time, avoiding the two chucks 5 from rotating unstably in the forward and reverse directions when bundling the iron ring, which hinders the bundling operation.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A fixing device for making a ring-shaped concrete pole skeleton, characterized by: A pole skeleton fixing device comprises a frame (1), wherein two rails (101) with a cross-section having a U-shaped structure are symmetrically welded to the top of the frame (1), a tensioning machine base (6) is slidably mounted on the two rails (101), the tensioning machine base (6) is in a T-shaped structure as a whole, and a chuck (5) is rotatably mounted on the top of the tensioning machine base (6); a first motor and a hoist (3) are provided at the rear end of the frame (1), a brake mechanism is provided on the hoist (3), and the first motor and the hoist (3) are driven by a belt; a traction wheel (601) is rotatably mounted inside the vertical portion of the tensioning machine base (6), and a positioning frame (102) with a U-shaped structure is welded and fixed to the top end of the rear side of the frame (1), and a guide wheel (103) is rotatably mounted in the internal space of the positioning frame (102); a convex mounting frame (2) is fixed to the ground at an adjacent position on the front side of the frame (1) by means of expansion screws, and the convex mounting frame (2) is fixed to the ground by means of expansion screws. A second motor is mounted on the bottom plate of the mounting frame (2), and a chuck (5) is also rotatably mounted on the top of the convex mounting frame (2). A worm gear reducer (4) is mounted on the front side of the top of the convex mounting frame (2). The worm gear reducer (4) and the front chuck (5) are connected to each other by a shaft, and the second motor and the worm gear reducer (4) are driven by a belt. Two rotating shafts (502) are welded to the center of the two chucks (5) in opposite directions, and the two rotating shafts (502) are welded to each other in opposite directions. Two circles of positioning ear blocks (504) are welded around the two rotating shafts (502) on the chuck (5) at an inner and outer interval, wherein the inner circle positioning ear block (504) is composed of six positioning ear blocks (504), and the outer circle positioning ear block (504) is composed of twelve positioning ear blocks (504), and the twelve positioning ear blocks (504) are in groups of two; a positioning piece (7) is slidably installed on the twelve groups of positioning ear blocks (504) of the two chucks (5).

2. The fixing device for making an annular concrete pole skeleton according to claim 1, characterized in that: Six positioning sleeves (501) are welded around the outer circumference of the chuck (5), and six threaded shafts (505) are rotatably mounted through the inner circumference positioning ear block (504).

3. The fixing device for making an annular concrete pole skeleton according to claim 2, characterized in that: Two driving rings (503) are rotatably mounted on the two rotating shafts (502), and two circles of gears are arranged on one side of the two driving rings (503) facing the two chucks (5).

4. The fixing device for manufacturing an annular concrete pole skeleton according to claim 3, characterized in that: The tail end of the threaded shaft (505) is sleeved with a driven gear (506), and the twelve driven gears (506) on the two chucks (5) are in meshing contact with the two rings of gears on the two driving rings (503).

5. The fixing device for making an annular concrete pole skeleton according to claim 2, characterized in that: The positioning member (7) is a rectangular L-shaped bent structure, and the threaded shaft (505) and the tail end connecting support rod of the positioning member (7) are screwed through and engaged with each other.

6. The fixing device for manufacturing an annular concrete pole skeleton according to claim 2, characterized in that: A pressing shaft (701) is welded to the middle position of the bent portion at the head end of the positioning member (7), and the pressing shaft (701) and the positioning sleeve (501) are penetrated and slidably matched.

7. The fixing device for manufacturing an annular concrete pole skeleton according to claim 2, characterized in that: The chuck (5) is provided with six steel bar through-holes in a circular array, and six steel bars constituting the concrete pole skeleton are arranged around the twelve steel bar through-holes on the two chucks (5), and the insertion holes on the positioning sleeve (501) are connected to the steel bar through-holes.

8. The fixing device for manufacturing an annular concrete pole skeleton according to claim 1, characterized in that: A hanging ring is welded at the middle of the top of the positioning frame (102), and a steel wire rope is tightly connected to the hanging ring. The steel wire rope passes through the tail end of the traction wheel (601) and the guide wheel (103) in sequence and is connected to the winch (3).

Citation Information

Patent Citations

  • Fixing device for manufacturing annular concrete pole framework

    CN217597033U